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Kerosene
0.037
T1 = 200
T2 = 95
730
2470
Crude Oil
0.103
t1 = 35
t2 = 75
830
2050
4 x 10-4
0.132
3.6 x 10-3
0.13
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Now,
ie, Q = (7005043.5+7010180) / 2
Q= 7007611.75 J/s
Step 2: LMTD
)
(
(
)
)
)
So,
(
)
(
(
)
)
)
LMTD = 88.56
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= 2.625
= 0.242
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A0 = 516.01 m2
Step 7: Tube size and pitch
Reference: Perrys hand book (Page: 11-42, Table: 11-12)
Assuming tube size, 14 BWG:
Outside diameter (d0)
=0.01905m
= 0.083 = 0.0021m
Pt = 1.25 d0
Pt = 1.25 x 0.01905 = 0.0238 m
Step 8: Type of Head
For T high = Split ring floating head
If Dirt factor is high = Split ring floating head
If, Tbulk > 80 = Floating ring head
If, Tbulk 80 = Fixed ring head
Here Dirt factor is high, hence assuming Floating head
Step 9: Number of Tubes
= 1769.32
n 1770
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= 170.191 W/m2.K
1. Bells Method
2. Kerns Method
Here, Bells Method is followed: (Reference: Perrys hand
book)
Finding the Bundle diameter (Db)
For 2-tube pass,
Nt = 1266 + 73.58 C + 1.234 C2 0.0071 C3 0.0005 C4 ---(page 11-43, eqn:11-74b)
Neglecting the variable C4 term in above equation we get,
1770 = 1266 + 73.58 C + 1.234 C2 0.0071 C3
Equation on solving gives, C = 219.53, 6.22, -51.95
But accuracy of C is -24 C 24
Hence, C = 6.22
3)
)]
------- (eqn:11-7)
)]
NC = 31.25
*
4)
)+
--------(eqn: 11-8)
Here Dotl = Db
*
FC = 0.717
5)
( ) -----(eqn: 11-9)
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)+
10
Ncw = 9.675
(
6)
)+ ------------
(eqn: 11-10b)
Here = BS and
(
*
)+
Sm = 0.1626 m2
(
7)
---------------(eqn:11-11)
Fbp = 0.2597
(
8)
) -------------------(eqn: 11-12)
9)
)+ ----------------(eqn:
11-13)
[
)]
Ssb = 0.0459 m2
10)
Sw = Swg - Swt
---------------(eqn: 11-14)
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11
) +
---------(eqn: 11-15)
) +
Swg = 0.145 m2
(
-------------(eqn: 11-16)
Swt = 0.071 m2
Sw = 0.145 0.071 = 0.074 m2
11)
12)
-------(eqn: 11-19)
(
Nb = 8
Shell Side heat transfer calculations:
1) Shell Side Reynolds number
NRe = D0W / bSm
Where W = mass flow rate (kg/s)
b = viscosity at bulk temp.
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12
NRe =
NRe = 7911.13
2) Jk from fig:11-9
Jk = 9 x 10-3
(
Assuming, (
3)
----(eqn: 11-21)
=1
(
= 965.029 W/m2.K
4) Jc from fig: 11-10
Jc = 1.08
5) Jl from fig: 11-11
Jl = 0.52
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13
--------------(eqn: 11-22)
14
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15
16
Also,
= 0.547 m2/s
Then,
P1 = 2120.38 Pa/pass
Entrance and Exit lose:
P2 =
P2 = 758.406 Ps/pass
P = P1 + P2 = 2120.38 + 758.406
P = 2878.78 Pa/pass
Total number of pass is 2,
So, P = 2872.78 x 2
P = 5757.56 Pa
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17
( )
b.
-------------(eqn:11-25)
Where, b = 2 x 10-3
(
Pbk = 0.4292
(
c.
----------------(eqn: 11-25)
Here, b =
(
) [
)]
Pwk = 0.324
d.
*(
---------(eqn:11-25)
From fig: (11-17) =>
From fig: (11-16) =>
[(
)
(
)]
= 3.1 lbf/ft2
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)+