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Topic:
TQM
Implementation
Contractor
Companies
Pakistan
in
of
Table of Contents
ABSTRACT..............................................................................................3
LITERATURE REVIEW............................................................................4
INTRODUCTION TO TOTAL QUALITY MANAGEMENT........................6
PROJECT SCOPE...................................................................................6
REPORT OBJECTIVES...........................................................................7
DEVELOPMENT OF THE QUESTIONNAIRE..........................................7
CONTRACTOR QUESTIONNAIRE..........................................................8
CONCLUSIONS AND LESSON LEARN................................................20
RECOMMENDATIONS...........................................................................21
REFRENCE............................................................................................22
ABSTRACT
The basic purpose of this study is to analyze the significance and
willingness of contracting firms regarding implementation of Total Quality
Management (TQM) to Pakistani construction industry. The problems and
conclusions are weighed and assessed respectively. The construction
industry in Pakistan has been struggling with quality issues for many years.
A significant amount of the budget is spent each year on infrastructure and
other development projects. Lacking of having a concise and exact
definition of quality was observed. Lack of education is also one of the
reasons why TQM would fail. In addition, corruption, negligence and
irresponsibility are also critical issues. Since the quality outcomes of the
projects are not according to required standards, faulty construction takes
place. Consequently additional investments are required for removal of
defects and maintenance works. It is recommended that extensive
awareness and training programs be initiated to improve the clients
understanding and approach toward quality.
Introduction
Construction Industry plays an important role in the development of any
country. The development of construction industry depends on the quality
of construction products and projects. Quality is one of the critical factors
in the success of construction projects in Pakistan. The main emphasis of
this study is to assess the current status of the construction firms of
Pakistan regarding the implementation of TQM and the implementation of
quality
management
approach
in
prevailing
culture
of
Pakistani
standards,
faulty
investments
are
construction
required
maintenance works.
for
takes
place.
removal
of
Consequently
defects
and
LITERATURE REVIEW
BACKGROUND
TQM is only one of many approaches to getting work done and
accomplishing goals. Several experiences have shown that by using TQM,
organizations can increase their capacity to do work and increase the
quality of work done.
Total Quality Management is a new quality system. Initially, it was
implemented in the manufacturing industry, but due to the high success
rate, its application are using by the field of construction. Even though
TQM is relatively new to the construction industry but a great deal of work
has been done in its regard.
PAPER REVIEWS
Longenecker and Scazzero (1993) carried out a study that revealed that
managers and supervisors in the organization that they surveyed were
reluctant to change their behavior to support the critical organizational
effort of implementing TQM. The reason for this is that it is difficult, even in
normal
times, for
managers
in
any organization
to change their
economic
benefits
that
can
be
attained
through
the
implementation of TQM.
It can be concluded from the above reviews that TQM hasnt been well
received by construction industry because it has been perceived as
another name for Quality Assurance. For Construction organizations to
improve, they must first learn from their mistakes and adapt changing
the trends. Most of the TQM efforts fail because organizations try to
implement TQM techniques without adopting the TQM philosophy. The
focus of the TQM philosophy is to create a satisfied or preferably a
delighted customer. Usually the resistance to TQM culture comes from
the middle management, as they are the most effected party due to the
empowerment of workers.
PROJECT SCOPE:
The scope of the study includes:
1 Understanding different dimensions of Total Quality Management.
2 Development of final questionnaires for Contractors.
3 Evaluation and analysis of the response given in the questionnaire
forms.
4 Making recommendations/suggestions based on the conducted study.
REPORT OBJECTIVES:
The prime emphasizes of this study are:
1 To assess the current construction industry scenario and practices
prevalent in Pakistan regarding the implementation of TQM and the
implementation of quality management approach in the contracting
firms of Pakistani construction industry.
2 To assess the quality culture in contracting firms in Pakistan
construction industry.
The bar chart indicates that Project management cant be ignored at all. This consensus among
the contractors can be easily seen. Contractors have realized the vital role of management in a
success of any Project.
10
Contracting firms are realizing the importance of customer satisfaction which is the basic goal
of TQM. But due to lack of knowledge about TQM we have diversified answer about this
question.
QUALITY IN YOUR ORGANIZATION (Q3~Q8)
3. How does your organization measure quality?
It is clear that customer satisfaction should be the top priority for any contractor to be
successful.
10
11
Clients demand is the major key for the quality on projects. But some firms for the sake of
their companys name or for any other reason follow the self created quality standards.
In order to work with major clients within the country and internationally, most contracting
firms feel the need to have a clear quality policy.
11
12
6. Does your organization prepare separate standard operating procedures for each
project before starting execution or handing it over to sub-contractor?
The contracting firms are presently in a practice of preparing a SOP manual for every project
undertaken, before handing it on to the subcontracting firms. This process is project specific
rather than a generalized system.
7. What type of quality improvement system(s) do you have?
Majority of the contracting firms claim to have ISO 9000 which has global worth and
internationally recognized.
12
13
If there is a quality and productivity trade off, then it all depends upon the client of the project
to emphasis for maintaining the quality of the project.
A complete mix answer shows that every firm has its own method for training.
13
14
Majorities of Contractors use their own code of ethics in their organizational dealings or prefer
to modify the P.E.C. code of ethics (or any other applicable code of ethics) according to their
own needs.
11. What is the involvement of employees in your quality building effort?
Majority of the firms consider the top management involvement as the key factor in their
success.
14
15
12. What is your labor insurance policy in case of a fatal accident or severe injury to a
laborer?
The graph clearly shows that majority of the contractors provide compensation in case of fatal
accidents to employees.
PRACTICES IN THE ORGANIZATION (Q13~Q18)
13. Before the start of the project, do you obtain client commitment to quality?
15
16
Client commitment to quality ensures the contractor that the client will not try to force the
contractor to use substandard material and practices. The industry response in this regard
comes out to be highly positive as shown in the graph that there exists a complete consensus
among contractors.
14. What testing procedures do you follow?
All material testing is prevalent among contractors to ensure high quality standards of
construction. Substandard material can lead to reworks and an unsatisfied end user, resulting
in project failure.
16
17
15. What percent of your projects done so far you found large amount of remedial work
to do?
Almost all of the sample population show minimal amount of remedial work on their projects.
Minimum reworks in most cases suggest that project under consideration passed quality
checks. Minimal rework means that material and labor effort put in during the time of
construction abides with standards.
16. Do you ask for a change order if the client objects about the quality of work?
This shows that most contractors are working for client satisfaction while following the proper
procedures. This also shows that contractors do not take lightly to objections regarding their
quality of work.
17
18
17. Do you encourage your engineer/ project manager to keep a checklist for better
quality assurance?
Majority of the contractors make it compulsory for their project managers to keep checklists
so that quality assurance is better implemented. This shows the commitment to quality of such
contractors.
18. When working on a new project how do you incorporate learning from your previous
projects?
While undertaking new projects, contractors do not usually revise their adopted methodology
before analyzing their previous works for mistakes and implementing their learning from
them. They prefer to find solutions by learning from their mistakes.
18
19
Self-motivation for improvement (to make clients delighted) and customer demands are the
major reasons cited by contractors for implementation of TQM in their organizations. It has
been observed that most contractors are implementing some elements of TQM if not all.
19
20
Contractors generally believe that unwillingness to change and a misconception that the
application of TQM will lead to the increase in cost and waste of time which is totally contrary
to the reality. These are the major hurdles in the path of TQM implementation to Pakistan
Construction industry.
20
21
21
22
RECOMMENDATIONS
On the basis of the study and extracted results following recommendations are suggested for
applying better quality management at their ends.
Contractors need to improve their relations with worker and show faith in their
employees.
Employees should be allowed to make decisions regarding their work and should be
encouraged to propose solutions related to work problems.
Contractors have to change their mindset that quality is not only just a matter to
achieve client trust but also to make the end user delight and satisfied
Contractors should conduct internal audit by third party to get a clear image of its
weaknesses and the area which needs improvement.
Contractors of Pakistan should learn about TQM and should develop a clear image
regarding TQM. Many of them think that TQM is an unnecessary exercise which is
cause of wastage of money and time. But in reality the application of TQM will cause
them the save of money and time.
22
23
REFRENCE
Longenecker, C.O. and Scazzero, J.A. (1993), Total quality management from theory
to practice: A case study, International Journal of Quality & Reliability Management,
Vol. 10 No. 5, pp. 24-31.
Torbica, Z.M., & Stroh, R.C. (1999). Impact of total quality management on homebuyer satisfaction. Journal of Construction Engineering and Management, 125 (3),
198203.
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