MT Courses 2013 Academies Web

All data provided in this document is non-binding.
This data serves informational purposes only

and is especially not guaranteed in any way. Depending on the subsequent specific individual
projects, the relevant data may be subject to changes and will be assessed and determined
individually for each project. This will depend on the particular characteristics of each individual
project, especially specific site and operational conditions.
CopyrightMAN Diesel & Turbo D236649EN Printed in Germany BB0812 2
MAN Diesel & Turbo

86224 Augsburg, Germany
Phone +49-821-322-1397
Fax +49-821-322-1170
info@mandieselturbo.com
www.mandieselturbo.com
www.mandieselturbo.com/primeserv-academies
MAN PrimeServ a service brand of MAN Diesel & Turbo
Courses 2013
MAN PrimeServ Academies
Contents
Marine Systems and Power Plants

Low Speed Two-Stroke
of products in regard to professional training at MAN PrimeServ Academies around

the world. These courses can be conducted at your site or at our academies. Here you
will find a complete overview of the best training program for your needs at the most
convenient location and also at: www.mandieselturbo.com/primeserv-academies.
Courses 2013
Basic turbomachinery course
42
Mechanical expert course
43
Instrumentation & control (I&C) expert course
44
MC, MC-C engine course
MC, MC-C engine practical course
Bearing inspection practical course
10
Cylinder overhaul practical course
11
Starting air system practical course
12
Fuel equipment practical course
13
ME engine operators course
14
ME electrical course
15
ME troubleshooting course
16
ME superintendent course
17
Augsburg
48
ME-B engine course
18
Busan
49
Alpha lubricator course
19
Copenhagen
50
Low speed combined course
20
Fort Lauderdale
51
Frederikshavn
52
Acadamy Locations
Locations 46
22
Nuremberg
53
Basic engine course
23
Oberhausen
54
Advanced engine course
24
Rio de Janeiro
55
27/38 or 21/31 main engine for operator
25
Shanghai 56
Advanced engine overhaul course
26
Saint-Nazaire
57
Common rail and SaCoSone introduction course
27
Stockport
58
SaCoS small bore propulsion
28
Zurich
59
Engine automation: speed governor systems
29
Propulsion plant training course
30
GenSet engines small bore course
31
Further Information
Propeller and Remote Control
32
Additional Information
Medium Speed Four-Stroke
This brochure gives you an overview of the comprehensive program for a wide range
Turbomachinery
60
Alphatronic 2000 PCS & LMCS/SaCoS
33
Optional training at
60
Alphatronic 2000 PCS & VBS MKIII ODF Propeller
34
Registration at
60
Alphatronic 2000 PCS & VBS MKIII Propeller
35
Course dates
61
Applicable terms and conditions
61
Course registration
61
High Speed Four-Stroke
36
Basic course for mechanics and electronics
36
Advanced course for mechanics and electronics
37
Turbocharger
MAN PrimeServ Acadamies & Product

Trainings Competences Overview
62/63
38
Theoretical turbocharger course
38
Comprehensive turbocharger course
39
Courses 2013
Welcome to MAN PrimeServ Academies
We are looking forward to seeing you at our offices for state-of-the-art-training.

The product ranges from engine & marine systems up to turbomachinery. Training
is the key to success. In our Academies both customer personnel and our own staff
receive up-to-date training and a transfer of know-how that only an OEM can provide.
In addition, the MAN PrimeServ network promotes a constant and direct transfer of
knowledge among customers, suppliers and our research and development teams.
This helps us to continuously increase our market orientation and our customers
satisfaction with our performance. The PrimeServ Academy is part of the AfterSales business unit MAN PrimeServ based on customer requirements and closer
to you.
Courses 2013
Courses 2013
Our dedicated task is to meet the training requirements of our customers with
a global network of training centres and courses. The rapid development of ship
machinery and a reduction in manning levels mean that it is vital for operating
engineers to supplement their practical experience with regular theoretical updates.
For this reason MAN Diesel & Turbo offers a worldwide engineering qualification.
Courses cover details of design, operation and maintenance.
Courses 2013
Courses 2013

MC, MC-C engine course

MC, MC-C engine practical course
Learning objectives
Duration
The participants will be able to safely and efficiently
3 to 5 days
carry out overhauls on major engine parts such as

fuel equipment, exhaust valves, pistons and liners,
Contact
cylinder covers and bearings as well.
See MAN PrimeServ Acadamies & Product Trainings

Competences Overview page 62/63.
Target groups
This training is aimed at ship or powerplant engineers.
Special notes
Special customer tailored courses can be organized.
Prerequisites
Customers can choose the course contents from
The trainees should have a basic knowledge of diesel
those mentioned above for 3 to 5 days. This training
engines. Theoretical knowledge of internal combustion
course can be combined with turbocharger training
engines is preferred.
and the duration will be extended for 2 days.
Course content
All course dates are available on the Internet:

www.mandieselturbo.com/course-dates
Learning objectives
Duration
n
Safe
5 days
n
Overhauling
fuel pumps and roller guides
n
Overhauling
exhaust valves
evaluate inspection results in order to maintain the
Contact
n
Overhauling
cylinder covers and pistons
engine in the best way.
n
Overhauling
cylinder liners
n
Opening
operate the engine. The participants will be able to
use of hydraulic and lifting tools
inspection of bearings
Target groups
This training is aimed at ship and powerplant engineers.
Special notes
Prerequisites
The course can be adapted to specific customer
needs on request. MC, MC-C can also be combined
engine.
in conjunction with other Two-Stroke courses.
Course content
n
Introduction
n
Main,
connecting and crosshead bearings
n
Cylinder
n
Fuel
to MC and MC-C engines
conditions and influences
injection system
n
Exhaust
n
Chain
valves
drive
n
Manoeuvering
system and pneumatic system
n
Performance
n
Maintenance
Courses 2013
Courses 2013

Bearing inspection practical course

Cylinder overhaul practical course
Learning objectives
Course content
The participants will be able to safety and efficiently
n
Safe
carry out overhaul on major engine parts in practical.
n
Lifting
n
Pulling
and inspection of cylinder cover

and complete overhaul of piston
Target groups
n
Overhaul
This training is aimed at ship or power plant engineers,
n
Inspection
Superintendent Engineers.
n
Overhaul
Prerequisites
of piston rod stuffing box

and pulling of Cylinder liner
of exhaust valve
n
Measuring
of exhaust cam lead
n
Inspection
of exhaust actuator

engines. Theoretical and basic knowledge in evalu-
Duration
ation of cylinder condition and internal combustion
5 days
Contact
Learning objectives
Course content
n
Safe
carry out opening, inspectionand evaluation of various
n
Opening
and inspection of main bearing
bearings.
n
Opening
and inspection Crosshead bearing
n
Opening
and inspection of Crankpin bearing
Target groups
n
Opening
and inspection Camshaft bearing
This training is aimed at ship or power plant engineers,
n
Opening
and inspection of Thrust bearing
Superintendent Engineers.
n
Going
Prerequisites
through our bearing library
n
Inspection
of shaft earthing device
n
Evaluation
of crankshaft deflection
The trainees should have basic knowledge of diesel

engine. Theoretical knowledge of internal combustion
Duration
engines is a prerequisite.
5 days
Contact
10 Courses 2013
Courses 2013 11

Starting air system practical course

Fuel equipment practical course
Learning objectives
Course content
Learning objectives
Course content
n
Main
n
Safe
overhaul and carry out trouble shooting on the starting
n
Starting
air distributor
carry out overhaul and inspection of fuel related
n
Overhaul
and pressure testing of Fuel Injectors
air system.
n
Starting
air valve
equipment on the engine.
n
Overhaul
of Fuel pumps
starting valve
n
Manoeuvring
Target groups
n
Pin
This training is aimed at Superintendent Engineers and
n
Slow-down
System
gauge timing
and Shut down alarms
ship or powerplant engine.
n
Measuring
Target groups
n
Fuel
This training is aimed at ship or power plant engi-
n
Pin
neers, Superintendent Engineers.
n
Inspection
Duration
Prerequisites
5 days
pump roller guides and reversing links
Gauge timing on the engine
n
Overhaul
Duration
engine. Theoretical knowledge of internal combustion
5 days
of chain drive and tightening of chain
and adjustment of high pressure pipes
Prerequisites
Contact
of fuel pump timing
Contact
12 Courses 2013
Courses 2013 13

ME engine operators course

ME electrical course
Course content
Learning objectives
Course content
n
Introduction
to the ME engine
The aim of this theoretical course is to give the elec-
n
General
n
Hydraulic
Power Supply (HPS)
trician on vessels powered by ME engines the knowl-
n
Cabling
n
Hydraulic
Cylinder Unit (HCU)
edge and skills to maintain and repair the engine
n
Power
control system and relevant engine components.
n
Electrical
n
Engine
control system
n
Operation
n
PMI
and CoCoS EDS systems
n
Engine
ME engine knowledge
supply
signals
control system connections
Target groups
This training is aimed at ships electricians and engi-
Duration
neers.
3 days
Prerequisites
Contact
Contact
engines.
Duration
5 days
Special notes
Learning objectives
Special notes
After the course the participants will be able to safely
and efficiently operate the ME engine as well as adjust-
ME can also be combined in conjunction with other
ing and performing fault-finding in the control system.
Two-Stroke courses.
Target groups
This training is aimed at ships engineers and super-
intendents who operate ME engines.
Prerequisites
engines.
14 Courses 2013
Courses 2013 15

ME troubleshooting course

ME superintendent course
Learning objectives
Course content
The aim of this theoretical course is to give the super-
n
General
ME engine knowledge
intendent an understanding of the ME engine and
n
Service
experience
enable him/her to advise the vessels chief engineer
n
Engine
performance
regarding maintenance and running of an ME engine.
n
CoCoS,
n
Spare
EDS and PMI
parts
Target groups
This training is aimed at superintendent engineers in
Duration
the company office.
3 days
Prerequisites
Contact
engines.
Special notes
Learning objectives
Course content
The aim is to develop basic and advanced trouble
n
Building
trouble shooting and teamwork skills
shooting and teamwork skills between engineers and
n
Practical
trouble shooting on electrical parts
electricians, to maintain, troubleshooting and repair the
n
Practical
trouble shooting on hydraulic parts
electronic control system, and the hydraulic compo-
n
Installation
nents of the ME engine.
n
Upload
Target groups
Duration
Engineers and electricians operating and maintaining
5 days
of Software
of parameter files
the ME engine.
Contact
Prerequisites
Completed ME operator course or ME electrician
course.
16 Courses 2013
Courses 2013 17

ME-B engine course

Alpha lubricator course
Learning objectives
Course content
The participants will understand the purposes of cylin-
n
General
der lubrication and how to handle the system accord-
n
Introduction
ing to the instructions for safe and efficient operation.
n
Working
theory of lubrication
to alpha lubricator
principle of various components
n
Maintenance
Target groups
n
Operation
n
Alarm
handling and troubleshooting
n
Operational
Prerequisites
exercises
of HMI panel
exercises on simulator
n
Commissioning
and calibration

Duration
engines and basic electrics are preferred.
2 days
Contact
Learning objectives
Course content
After the course the participants will be able to safely
n
Introduction
and efficiently operate the ME-B engine as well as
n
Hydraulic
carrying out adjustings and performing fault-finding in
n
Dual
the control system.
n
Engine
to the ME-B engine
Power Supply (HPS)
hydraulic cylinder unit
Special notes
control system
n
Operation
Target groups

This training is aimed at ships engineers and superin-
Duration
tendents who operate ME-B engines.
4 days
Prerequisites
Contact
engines.
Special notes
ME-B can also be combined in conjunction with other
Two-Stroke courses.
18 Courses 2013
Courses 2013 19

Low speed combined course
Learning objectives
Course content
n
MC,
operate the engine and engine control system.
n
ME
MC-C engine
engine
n
Theory
of TCA and NA turbocharger types
Target groups
Duration
11 to 12 days
Prerequisites
Contact
engines.

Special notes
This course can be arranged upon request.
20 Courses 2013
Courses 2013 21

Basic engine course
Learning objectives
Duration
5 days
operate the engine and be fully aware of the initial

engine overhaul procedures.
Contact
Target groups
Special notes
Prerequisites
In the case of 32/44 CR training, a combined Com-
mon Rail/SaCoSone and 32/44 basic engine training
over 2 weeks is recommended. The new Common
Rail technology is much more dependent on the control systems and requires more profound training even
Course content
Are you looking for an opportunity to develop your employees skills knowing that
this is an investment with rapid payback? Join us at the PrimeServ Academy! We are
prepared to sustain your business by training staff in operation and maintenance of
large bore Four-Stroke Diesel engines and turbochargers mostly operated on heavy
n
Engine
for mechanics.
design and engine data
n
Handling
manuals
n
Systems
on engine
n
Engine
n
Basic
and turbocharger operation
maintenance tasks up to 6,000 hour service
n
Hydraulic
tensioning equipment
n
Introduction
to engine control system
fuel oil. Practical exercises and presentations are included in the courses, updating
the maintenance and service knowledge of even your most experienced engineers.
22 Courses 2013
Courses 2013 23

Advanced engine course

27/38 or 21/31 main engine for operator
Learning objectives
Course content
Learning objectives
Course content
n
Engine
After the course the participants will be able to identify
n
Theoretical
operate the engine and be fully aware of the major
n
Quality
requirements of operating fluids
the main components of the main engine, operate the
n
Cylinder
engine overhaul procedures.
n
Overhaul
engine in case of a remote control system failure and
n
Emergency
perform the scheduled 200 hour maintenance. The
n
Books
participants will furthermore gain knowledge about the
n
LMCS/SaCoS
and replacement of sub-assemblies
n
Turbocharger
Target groups
n
Introduction
n
Engine
maintenance overview
of the engine speed governor
maintenance tasks up to 32,000 hour service
walkthrough of the main components
unit assembly video

start procedure
and manuals for the engine

engine safety system
engine documentation.
Duration
Prerequisites
Duration
Target groups
The trainees should have attended one of our basic
5 days
This training is aimed for superintendents and engi-
engine courses or be experienced in initial engine

maintenance.
neers.
Contact
2 days
Contact
Prerequisites
None.

Special notes

The duration may be extended on some courses due
to the practical tasks included within the program.
24 Courses 2013
Courses 2013 25

Advance engine overhaul course

Common rail and SaCoSone introduction course
Learning objectives
Duration
The participants will be able to understand the injec-
4 days
tion principle of Augsburg Medium Speed Common

Rail engines. They will learn the philosophy of the
Contact
SaCoSone engine safety and control system. The par-
ticipants will train on troubleshooting procedures as
well as module changes on SaCoSone.
Special notes
Target groups
In the case of 32/44 CR training, a combined Com-
mon Rail/SaCoSone and 32/44 basic engine training

over 2 weeks is recommended.
Prerequisites
engines. Theoretical knowledge of internal combus-
tion engines is preferred.
Learning objectives
Duration
The participants will be able to safely and efficiently;
10 days
Course content
n
Injection
disassemble, inspect and reassemble the engine, up
principle of CR engines
to and including camshaft and crankshaft replace-
Contact
n
Troubleshooting
ment.
n
SaCoSone
n
Device
manager
n
Expert
tool
Target groups
This course is suited to service engineers and over-
Special notes
haul facility technicians.
The course is only available at Stockport on their
on CR
basics
high speed engine types; VP185 and Valenta/RP200
Prerequisites
and in Holeby on their GenSet engine types. However
the skills and experience gained can easily be utilised
engine fitting practices.Theoretical knowledge of in-
on other larger engine types.
ternal combustion engines is required.

Course content
n
Engine
n
Handling
n
Basic
n
In

manuals
fitting skills
depth knowledge of engine build characteristics
n
Extensive
practice of maintenance procedures
n
Disassembly

and re-assembly of the complete
engine
26 Courses 2013
Courses 2013 27

SaCoS small bore propulsion

Engine automation: speed governor systems course
Learning objectives
Course content
Learning objectives
Course content
After the course the participants will be able to identify
n
Identification
The participants will get a basic knowledge of the
n
Sensors
all components in the system in order to understand
n
Navigation
speed governing system and its context within the
n
Introduction
the functionality and navigate the LOP panel menu
n
Tests
safety and control system of the engine.
n
Speed
structures. They will be able to locate all sensors and
n
Scenarios
understand the pitch control loop.
of hardware on simulator
on LOPs
on SaCoS
n
Closed
on simulator
loop servo
on the engine
to engine control and safety system
governing basics
n
Knowledge
of governor and actuator
Target groups
n
Introduction
The training is aimed at the electrician, service engineer,
n
Troubleshooting
Target groups
Duration
senior service engineer, superintendent engineer, chief
This training is aimed at engineers and superinten-
2 days
engineer and commercials.
to electronic speed-governing system
Duration
2 days
dents.
Contact
Prerequisites
Contact
Electrical knowledge


Special notes
There are individual courses for either HeinzmannSystems (32/40 engine types) or Woodward-Systems
(48/60 engine types).
28 Courses 2013
Courses 2013 29

Propulsion plant training course

GenSet engines small bore course
Learning objectives
Course content
The participants will after the course be able to safely
n
Theoretical
and efficiently operate the engine, gear box and pro-
n
Cylinder
peller equipment. They will know how to operate the
n
Books
remote control system and do simple trouble shooting.
n
LMCS/SaCoS
The participants will know about the main compo-
n
Alphatronic
nentsand their functions.
n
Hydraulics
n
See
unit assembly video
and manuals for the engine

engine safety system
2000 PCS
and touch the hardware in the workshop
Target groups
This training is aimed at engineers and superintendents.
Duration
5 days
Prerequisites
The trainees should have basic knowledge of a propul-
Contact
sion plant as well as basic electrical skills.

Learning objectives
Course content
Special notes
n
General
introduction to the engine
operate the engine. The participants will be able to
n
Cylinder
units
evaluate performance results in order to maintain the
n
Front
engine in the best way.
n
Aft
end incl. pumps etc.
end components
n
Engine
monitoring and safety system
Target groups
n
Governor
n
Routine
Prerequisites
Duration
3 days
basics
maintenance
engines.
Contact
Special notes
30 Courses 2013
Courses 2013 31

Alphatronic 2000 PCS & LMCS/SaCoS
Learning objectives
Course content
After the course the participants will be able to iden-
n
Identification
tify all components in the system, navigate the PCS-
n
Navigate

panel menu structure and operate the Alphatronic
of hardware modules on simulator
through the PCS-panel menus using the
software simulators
2000 PCS in back-up mode, understand the function-
n
Test
ality and do trouble shooting in both the PCS and
n
Scenarios
and practice back-up operation
LMCS/SaCoS system.
n
Electrical
Target groups
Duration
This training is aimed at engineers and superinten-
3 days
on simulator
trouble shooting
dents, optionally navigators.
Contact
Our mission is to make propulsion packages by offering tailored solutions with maximized total propulsion efficiency. As a part of this solution, the training of people who
Prerequisites
Basic electrical knowledge.

use these systems, e.g., engineers and superintendents, is an important factor. At

this point PrimeServ can be the knowledge partner that leads your team to success.
32 Courses 2013
Courses 2013 33

Alphatronic 2000 PCS & VBS MKIII ODF Propeller

Alphatronic 2000 PCS & VBS MKIII Propeller
for operators
Learning objectives
Course content
The participants will clearly be able to identify all com-
n
Identification
ponents in both systems, know the functionality and
n
Navigate

do troubleshooting accordingly. They will know how

to maintain the equipment and do necessary adjust-
through the PCS-panel menus using the
software simulators
n
Test

ments.
Duration
Target groups
4 days
Contact
Prerequisites
None

Learning objectives
Course content
The participants will clearly be able to identify the
n
Identification
components in both systems in order to understand
n
Test
the functionality. They will know how to do basic
n
Theoretical
maintenance, operate and control the propeller pitch-
n
Propeller
in case of an emergency.
n
See
Target groups
Duration
This training is aimed at engineers, superintendents,
2 days

assembly video
and touch the hardware in the workshop
electricians and navigators.
Contact
Prerequisites
None

34 Courses 2013
Courses 2013 35

Basic course for mechanics and electronics

Advanced course for mechanics and electronics
Course offered
Learning objective
Course offered
n
MAN
The participants will be able to organize and execute
n
Troubleshooting
D08 high speed diesel
engine seminar
repairs as well as maintenance of the specific seminar
MS6, MMDS
n
MAN
subject. These will be carried out efficiently, safely and
n
MMDS-CAN,
according to MAN standards.
n
Troubleshooting
D28 (classic) high speed diesel
engine seminar
n
MAN
D286XLE4XX high speed diesel
Target groups
n
EDC
This training is designed for experienced marine ap-
Mini-Marex C and MPC Pl

n
Monitoring
Mini Marex seminar

on common rail
engines EDC7, SFFR, l
engine seminar
M(S)5, MMDS, MMDS-CAN,
on EDC M(S)5/
plication personnel and supervisors.
systems BE1 and S1 seminar
n
E
MMDS, MPC seminar
Duration
4 to 5 days
n
EDC
MS6, MMDS-CAN, Mini-Marex SB seminar
Prerequisites
n
EDC
7, MMDS, MPC (common rail) seminar
For the advanced courses the participant should have
Contact
successfully participated in the basic mechanical and
electrical seminars.
n
MAN-cats
II seminar
Duration
Learning objective
3 to 5 days
The participants will be able to organize and execute
Special notes
repairs as well as maintenance on the specific semi-
Contact
For a seminar description of the different courses listed
nar subject. These will be carried out according to
above or any questions regarding the seminars you
MAN standards efficiently and safely.
can contact us on training.marine@man.eu.
Target groups
Special notes
This training is designed for marine application per-
sonnel and supervisors.
For a seminar description of the different courses listed

above or any questions regarding the courses you
Prerequisites
can contact us on training.marine@man.eu.
For the mechanical courses the participant should

have a sound mechanical knowledge on a vocational
level. As for the electrical courses a sound under-
standing of the electrical basics on a vocational level

is necessary.
36 Courses 2013
Courses 2013 37
Turbocharger
Theoretical turbocharger course
Turbocharger
Comprehensive turbocharger training
Learning objectives
Duration
The participants will get an overview of essential
2 days
maintenance work in a mix of theoretical lectures and

practical hands-on training directly on the product
Contact
TCA, NA,TCR or NR turbochargers.

Target groups
This training is aimed for "MAN Diesel & Turbo" Turbo-
Special notes
charger Operators.
We offering Comprehensiv turbocharger training for

TCA, NA, TCR or NR type turbochargers. This courses
Prerequisites
can be booked separately.
The trainees should have basic knowledge of turbochargers.

Course content
Learning objectives
Course content
n
Introduction
The participants will get an overview of essential main-
n
Introduction
n
Necessary
tenance work.
n
Gaps
to the turbochargers
and clearances
n
Bearing
check
Target groups
n
Evaluation
This training is aimed at operators of MAN Diesel &
n
Problems
Turbo TCA and NA type axial turbochargers.
n
Maintenance
Prerequisites
Duration
The trainees should have a basic knowledge of turbo-
1 day
of wear
and causes
schedule
n
Problems
n
Bearing
to the turbochargers
service work
and causes
check
n
Evaluation
of wear
n
Gaps
and clearances
n
Spare
part catalogue
n
Dismantling
and assembly
chargers.
Contact
Special notes
This course can also be combined with low speed
engine courses.
38 Courses 2013
Courses 2013 39
Turbomachinery
As a core component of industrial processes, our compressors and turbines are

among the leading products in the global market. Apart from this, MAN PrimeServ
offers extensive service and much more: a wide program of instruction and training
courses for customers, ensuring that their own operating and service personnel
are abreast of the latest developments, guaranteeing the efficient, reliable operation of machinery and systems.
40 Courses 2013
Courses 2013 41
Turbomachinery
Turbomachinery
Basic turbomachinery course
Turbomachinery
Mechanical expert course
Learning objectives
Duration
Learning objectives
Duration
The participants will be able to operate the machine
3 to 5 days
The participants will be able to assist with mechanical
3 to 4 days
train safely and effectively and understand the design

and function of the main parts.
maintenance on the machine train and understand the
Contact
design and function of the main parts.
Target groups
This course is aimed at plant operators.
Course content
n
Train
arrangement
n
Design
& function of main parts
n
Technical
n
Operation
machine train
n
Safety
devices
n
Resulting
n
Auxiliary
42 Courses 2013
Special notes
technicians.
Prerequisites
Application specific basic courses are available for the
The trainees should have 2 to 5 years experience in
Application specific mechanical expert courses are
process and oil & gas industry (e.g. gas treatment,
the field of mechanical maintenance.
available for the process and oil & gas industry (e.g.
nitric acid, terephthalic acid, air separation, iron &
gas treatment, nitric acid, terephthalic acid, air sepa-
steel, refining and power generation). This course is
Course content
ration, iron & steel, refining and power generation).
available in-house and on the customers site.
n
Mechanical
This course is only available in-house.
documents
& operational maintenance of

the field of operation.
Target groups
This course is aimed at mechanical engineers and
Special notes
Prerequisites
Contact
n
Design
train arrangement
& function of main parts
n
Technical
n
Mechanical
n
Auxiliary
documents
maintenance of machine train

systems
process parameters
systems
Courses 2013 43
Turbomachinery
Turbomachinery
Instrumentation & control (I&C) expert course
Course content
n
Control
system architecture
n
Hardware
overview
n
Technical
documents
n
Software
overview
n
MDT
specific controls
n
Supplied
subsystems
Duration
3 to 4 days
Contact
Learning objectives
Special notes
The participants will be able to handle and trouble-
shoot the supplied control system and understand the

control philosophy of MDT controls.
Application specific I&C expert courses are available

for the process and oil & gas industry (e.g. gas treat-
Target groups
ment, nitric acid, terephthalic acid, air separation, iron
This course is aimed at I&C engineers and technicians.
& steel, refining and power generation). The in-house

courses are conducted theoretically in combination
Prerequisites
with practical lessons.

the field of instrumentation & control.

44 Courses 2013
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Academy Locations
46 Courses 2013
Courses 2013 47
Academy Locations
Augsburg
Busan
The Augsburg Academy is a product academy for
Training language
PrimeServ Academy Busan is equipped with 7S35MC
Training language
Four-Stroke engines, turbochargers and the relevant
n
English
engine, 7L32/40 & 7L23/30 4st engine and TCA55 &
n
English
control systems and is certified by GL according to
n
German
NA48/T Turbocharger inside of academy as a teach-
n
Korean
ISO 9001/14001. In a historic building with modern
ing aid for practical and theoretical training. Training
architecture, the Academy offers theoretical and
Contact
for ME engine and Alpha lubricator will be carried out
Contact
hands-on training. Theoretical training is carried out in
MAN Diesel & Turbo SE
with simulator and actual equipments so that partici-
MAN Diesel & Turbo Korea Ltd.
four rooms equipped with modern training aids. For
PrimeServ Academy Augsburg
pants can easily get familiar with them. Our academy
PrimeServ Academy Busan
hands-on training, the academy provides real-size
is located in Busan closed to three biggest shipyards
1606-1 Songjeong-dong, Gangseo-gu
medium-speed Four-Stroke engines, turbochargers
Phone +49 821 322-1397
in the world and it will take about 2 hours from Hyun-
Busan, Korea, 618-819
and control system simulators. Participants are offered
Fax
dai Heavy Ind. and 1 hour from DSME & Samsung
Phone +82 51 440 0243
a visit to the production facilities and the MAN museum
PrimeServ.Academy-AUG@mandieselturbo.com
Heavy Ind. PrimeServ Academy Busan is therefore on
Fax
giving a brief historical review of MANs technical devel-
the best venue for training because ship crews can
PrimeServ.Academy-BUS@mandieselturbo.com
opments, including the worlds first Diesel engine.
join the vessel with background knowledge right after
+49 821 322-1170
+82 51 468-4004
the training.
48 Courses 2013
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Academy Locations
Copenhagen
Fort Lauderdale
Our courses in Copenhagen are held in our three
Training language
Located in Fort Lauderdale, Florida, the MAN PrimeServ
Training language
training rooms. The training rooms are equipped with
n
English
Academy offers a wide spectrum of engine and turbo-
n
English
training aids such as ME and ME-B engine control
n
Danish
charger courses available for mechanics, engineers,
n
Spanish
system simulators. We also use engine parts to illus-
service personnel and all other MAN product users.
trate specific problems e.g. damaged bearings and
Contact
With all major types of radial and axial turbochargers
Contact
fuel injectors. Whenever possible we perform factory
as well as the recently installed 32/44CR engine the
MAN Diesel & Turbo North America Inc.
and test centre tours where we can show the engine
PrimeServ Academy Copenhagen
range of hands-on training is extended. General
PrimeServ Academy Fort Lauderdale
and parts in real life. When the need arises we also
Teglholmsgade 41
courses from one to two weeks, special tailored pro-
551 SW 13th Terrace Building 595
use in-house experts and designers to cover specific
DK - 2450 Copenhagen SV
grams or on-site trainings in English and Spanish will
Pompano Beach, FL 33069
subjects.
Phone +45 33 85-2227
satisfy customer requests. MEC high speed engine
Phone +1 954 960-6700
Fax
trainings can also be carried out. With experienced
Fax
instructors and comprehensive equipment the best
PrimeServ.Academy-FLL@mandieselturbo.com
+45 33 85-1049
PrimeServ.Academy-CPH@mandieselturbo.com
+1 954 782-5426
conditions are given to expand and deepen the technical know-how.
50 Courses 2013
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Academy Locations
Frederikshavn
Nuremberg
PrimeServ Academy Frederikshavn is a competence
Training language
The engines business unit is a core competence of
Training language
centre for training in complete propulsion system
n
English
the MAN Truck & Bus group as regards development,
n
English
ranging from engine, gear box, propeller to remote
n
Danish
production and servicing of high speed Four-Stroke
n
German
control systems. In addition to this our Academy of-
diesel and gas engines. The Nuremberg plant, found-
fers standards courses for MAN Diesel& Turbo Four-
Contact
ed in 1897, is synonymous with premium engines.
Contact
Stroke GenSets (small bore), produced in Denmark
Situated within these traditional surroundings the
MAN Truck & Bus AG
and by licensees. The courses are held at customer
PrimeServ Academy Frederikshavn
training facility provides an overview of the design and
Trainingcenter/Academy
sites worldwide or can be conducted at our Prime-
Niels Juels Vej 15
operational features of the Nuremberg built engines.
Vogelweiherstr. 33
Serv Academy.
9900 Frederikshavn, Denmark
Due to the available equipment courses are set up as
90441 Nuremberg, Germany
Phone +45 96 20-4100
a mix of theoretical lectures and practical hands-on
Phone +49 911 420-6728
Fax
training.
Fax
+45 96 20-4040
PrimeServ.Academy-FRH@mandieselturbo.com
52 Courses 2013
+49 911 420-1967
training.marine@man.eu
Courses 2013 53
Academy Locations
Oberhausen
Rio de Janeiro
Oberhausen was part of the European Capital of
Training language
Located close to the international airport of Rio de
Training language
Culture 2010. The product training centre is equipped
n
English
Janeiro, in the imperial town of Petrpolis integrated
n
English
with comprehensive I&C equipment which can be
n
German
in our high-tech repair center, the MAN PrimeServ
n
Spanish
Academy RIO offers a wide range of turbomachinery
n
Portuguese
used as a training aid for practical and theoretical

training. Training is carried out on several MDT prod-
Contact
and diesel engine courses. The portfolio of practical
ucts (e.g. axial/radial/integrally geared compressors,
equipment for on-hands training is comprised by a
Contact
process gas screw compressors, steam turbines, gas
Steinbrinkstrasse 1
turbomachinery skid, a ME diesel engine simulator
MAN Diesel & Turbo Brasil Ltda.
turbines, expanders and control systems) embedded
46145 Oberhausen, Germany
and a generation simulator beside tools for aligne-
PrimeServ Academy Rio
as key machines for various customer applications
Phone +49 208 692-3332
ment, boroscopy and vibration analysis. Theoretical
Estrada Presidente Sodr 364
(e.g. PTA, FCC or Fertilizer Industry).
Fax
training is carried out in 3 classrooms equiped with
CEP 25645-026 Petrpolis
modern training aids. Generic courses, special tai-
Phone +55 24 2291-9690
lored programs according to customer needs and
Fax
on-site trainings in Portuguese, Spanish and English
PrimeServ.Academy-RIO@mandieselturbo.com
+49 208 692-9118
PrimeServ.Academy-OBH@mandieselturbo.com
+55 21 3506-2130
maximize customer benefit.
54 Courses 2013
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Academy Locations
Shanghai
Saint-Nazaire
PrimeServ Academy Shanghai is fitted with ME engine
Training language
The Saint-Nazaire Academy is the product academy
Training language
simulator, Alpha Lubricator simulator, SaCoSone sim
n
English
for all S.E.M.T. Pielstick engines. It offers theoretical,
n
English
ulator, Heinzimann Governor simulator for relevant
n
Mandarin
hands-on and on-sites training on S.E.M.T. Pielstick
n
French
theoretical and practical training, we have the only
engines, MAN 48/60 and 51/60 Dual Fuel engines,
2 sets of running MAN B&W 2 stroke 6S35ME-B9 En-
Contact
turbochargers and control systems. Our trainers real-
Contact
gines in our collaborated university in the world, as
MAN Diesel & Turbo Shanghai CO,.Ltd.
ise courses according to our catalogue or respond to
MAN Diesel & Turbo SAS
well as engine components for practical purpose.
PrimeServ Academy Shanghai
specific customers's request. Our Academy, with 30
PrimeServ Academy Saint-Nazaire
TCA55, NA40 turbo charges are available for the
Zhangjiang Hi-Tech Park East Area,
years of experience is located in a new building with
Avenue de Chatonay BP 427
hands on training. In our MAN licences nearby, work
Qingda Road 76, Heqing Pudong Shanghai
up to date multimedia equipments as well as a spa-
F-44615 St.-Nazaire Cedex
shop tour is available for more reality inputs.
Phone +86 21 5897-6758
cious shop floor with real-size engines and turbo-
Phone +33 2 40 90-6515
Fax
chargers. Participants are offered a visit to the pro-
Fax
duction and assembly facilities. On-sites training
PrimeServ.Academy-STN@mandieselturbo.com
+86 21 5897-6552
PrimeServ.Academy-SHA@mandieselturbo.com
+33 2 40 90-6550
courses can be implemented on customer's sites all

over the world.
56 Courses 2013
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Academy Locations
Zurich
Stockport
The Stockport Academy is the product academy for
Training language
The facilities of MAN Diesel & Turbo in Switzerland are
Training language
all the UK heritage range of Four-Stroke engines. The
n
English
located in the heart of Zurich close to the river Limmat,
n
English
hotels and tourist attractions. The Product Training
n
French
office facility, recently built on the original Mirrlees site.
Contact
Center with its classrooms and workshop area is em-
n
German
The engine hall is fully equipped with examples of all the
MAN Diesel & Turbo UK Ltd.
bedded in these facilities and can be reached easily
main engine types along with all the necessary special-
PrimeServ Academy Stockport
via Zurich airport. Customers can expect high-quality
Contact
ist tooling. The Academy offers a comprehensive range
1 Mirrlees Drive, Hazel Grove, Stockport
trainings from experienced instructors or technical ex-
MAN Diesel & Turbo Schweiz AG
of training programmes on its extensive range of engine
Cheshire, SK7 5BP, England
perts including practical and theoretical lectures. For
Hardstrasse 319
types. All courses are a combination of lecture room
Phone +44 161 426-4520
practical sessions different compressor types, special
CH-8005 Zurich, Switzerland
theory presentations and workshop practical exercises.
Fax
assembly tools and further training models are avail-
Phone +41 44 278-3754
Different engine courses are programmed throughout
PrimeServ.Academy-STO@mandieselturbo.com
able. In addition instrumentation & control equipment
Fax
can be used in lectures focusing the operation of
PrimeServ.Academy-ZRH@mandieselturbo.com
Academy is a key feature of the new warehouse and
the year, however bespoke training is a speciality.
+44 161 426-4604
+41 44 278-3784
turbo compressors or elements of control systems.
58 Courses 2013
Courses 2013 59
Futher Information
Additional Information
Optional training at
Registration at
Course dates:
MAN Diesel & Turbo courses held worldwide
Applicable terms and conditions
MAN Diesel & Turbo Singapore Pte Ltd
All scheduled courses are available on the MAN
solely according to the MAN Diesel & Turbo General
Emily Koh
PrimeServ Academy Copenhagen
PrimeServ Academy Internet page:
Terms and Conditions on the Provision of Training
14 Tuas Avenue 1, Singapore 639499
Teglholmsgade 41
www.mandieselturbo.com/PrimeServ-Academies.
Services which form the contractual basis for the pro-
Phone +65 6349 1602
2450 Copenhagen SV, Denmark
Fax +65 6862 1409
Phone +45 3385 1503
Should our planning not suit your itinerary, please
Terms & Conditions are available by mail from MAN
Emily.Koh@sg.man.eu
Fax +45 3385 1049
contact us in order to arrange an additional course or
PrimeServ or can be downloaded from the webpage:
PrimeServ.Academy-CPH@mandieselturbo.com
courses.
www.mandieselturbo.com/PrimeServ-Academies.
MAN PrimeServ training and tuition will be carried out
vision of training and tuition by MAN PrimeServ. The
Special courses can be tailored for individual groups
Course registration
Francis Akkara
Offered course types at these locations:
who are unable to participate in any of the scheduled
For course booking, please complete the registra-
Plot No. 50, Karmayog Building
MC course, ME operators course and ME electrician
courses. These courses will be offered so as to cover
tion form and return it to the academy concerned by
Parsi Panchayat Road
course
Anglo-Eastern Maritime Training Centre
any of our MAN Diesel & Turbo products or a specific
downloading the registration form at:
Andheri (East)
plant, e.g. after delivery of a vessel or commissioning
www.mandieselturbo.com/PrimeServ-Academies
Mumbai 400 069, India
of a power plant.
Get experience from us and learn more about our
Intership Navigation Training Center Inc.
Our instructors will be pleased to combine courses
Teodoro Moro
for Two-Stroke and Four-Stroke engines in order to
2/F CRI Building
suit your specific requirements. The duration of special
Pres. Quirino Avenue, Malate
courses can be arranged accordingly.
solutions.
1004 Manila, The Philippines
60 Courses 2013
Courses 2013 61
Motor driven apllication
Turbine driven application
Gas Turbine: Split shaft
Gas Turbine: Single
Expander: Radial
Expander: Axial
Steam Turbine: Backpressure
Turbocharger
Steam Turbine: Condensing
Compressor: Process-gas screw
Compressor: Vacuum
Compressor: Pipeline
Compressor: Multi shaft, Isotherm
Compressor: Axial, Centrifugal
TCR
TCA
NR
High Speed
FourStroke
NA
D28CR
D286
D08
Propeller and
Remote Control
D28
Alphatronic 2000 PCS &

VBS MKIII Propeller

VBS MKIII ODF Propeller

LMCS/SaCoS
PC4.2B
PC2.5/PC2.6B600
PA6B
PA4-200
RK215
RKC/G
RK270
Ventura/YJ
Valenta/RP200
VP185
MB190 & MB275
ESL Mk1 & 2
MB430
K Major
51/60DF
58/64
48/60 CR
Low Speed
Two-Stroke
48/60
32/44 CR
32/40
28/33D
27/38
21/31
16/24
28/32
23/30
MC-C
MC
ME-GI
ME-B
ME
Futher Information
MAN PrimeServ Acadamies &

Product Trainings Competences Overview
Turbomachinery
Augsburg
(DE)
Busan
(KR)
Copenhagen
(DK)
Fort Lauderdale
(US)
Frederikshavn
(DK)
Nuremberg
(DE)
Oberhausen
(DE)
Rio de Janeiro
(BR)
Shanghai
(CN)
Saint Nazaire
(FR)
Stockport
(EN)
Zurich
(CH)
For more information see www.mandieselturbo.com/primeserv-academies
All data provided in this document is non-binding. This data serves informational purposes only
and is especially not guaranteed in any way. Depending on the subsequent specific individual
projects, the relevant data may be subject to changes and will be assessed and determined
individually for each project. This will depend on the particular characteristics of each individual
project, especially specific site and operational conditions.
CopyrightMAN Diesel & Turbo D236649EN Printed in Germany BB0812 2
MAN Diesel & Turbo

Phone +49-821-322-1397
Fax +49-821-322-1170
info@mandieselturbo.com
MAN PrimeServ a service brand of MAN Diesel & Turbo
Courses 2013
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All data provided in this document is non-binding.

This data serves informational purposes only

MAN Diesel & Turbo

MAN PrimeServ a service brand of MAN Diesel & Turbo

MAN PrimeServ Academies

Marine Systems and Power Plants

of products in regard to professional training at MAN PrimeServ Academies around

Basic turbomachinery course

Mechanical expert course

Instrumentation & control (I&C) expert course

MC, MC-C engine course

MC, MC-C engine practical course

Bearing inspection practical course

Cylinder overhaul practical course

Starting air system practical course

Fuel equipment practical course

ME engine operators course

ME-B engine course

Alpha lubricator course

Low speed combined course

Basic engine course

Advanced engine course

27/38 or 21/31 main engine for operator

Advanced engine overhaul course

Common rail and SaCoSone introduction course

SaCoS small bore propulsion

Engine automation: speed governor systems

Propulsion plant training course

GenSet engines small bore course

Propeller and Remote Control

Medium Speed Four-Stroke

Alphatronic 2000 PCS & LMCS/SaCoS

Alphatronic 2000 PCS & VBS MKIII ODF Propeller

Alphatronic 2000 PCS & VBS MKIII Propeller

Applicable terms and conditions

High Speed Four-Stroke

Basic course for mechanics and electronics

Advanced course for mechanics and electronics

MAN PrimeServ Acadamies & Product

Theoretical turbocharger course

Comprehensive turbocharger course

Welcome to MAN PrimeServ Academies

We are looking forward to seeing you at our offices for state-of-the-art-training.

Marine Systems and Power Plants

Marine Systems and Power Plants

Low Speed Two-Stroke

Low Speed Two-Stroke

The participants will be able to safely and efficiently

carry out overhauls on major engine parts such as

cylinder covers and bearings as well.

See MAN PrimeServ Acadamies & Product Trainings

Customers can choose the course contents from

The trainees should have a basic knowledge of diesel

those mentioned above for 3 to 5 days. This training

engines. Theoretical knowledge of internal combustion

course can be combined with turbocharger training

and the duration will be extended for 2 days.

All course dates are available on the Internet:

The participants will be able to safely and efficiently

fuel pumps and roller guides

evaluate inspection results in order to maintain the

cylinder covers and pistons

engine in the best way.

See MAN PrimeServ Acadamies & Product Trainings

MAN PrimeServ Acadamies & Product