HYDRAULIC GUILLOTINE SHEAR

CONTENTS
- Contents
- Introduction
- Guarantee document
- Declaration of conformity
- Final control report 3

PAGES
-

A DELIVERY INFORMATION
1.1 Technical characteristics
2.1 Introduction of the machine
3.1 Standard equipment
3.2 Requested equipment

1
2-3
3
3

B MACHINE AND PERSON SECURITY

1.1 Information for hydraulic oil
1.2 Fire data
1.3 Stroge and reactivity data
1.4 Recommended first aid in case of contact with hydraulic oil
2.1 Protection of hand and body
3.1 Protection sheets montage measure
4.1 Information for hydraulic machines
5.1 Noise
5.2 Noise level measurement
6.1 Security procedure
7.1 Security covers and switches
7.2 Rest hazarda
8.1 Introduction and safety labels put onto the machine

4
4
5
5
5
6
6
7
7
8
9 10
11
12 - 14

C GUIDANCE NOTES FOR PLANT INSTALLATION

1.1 Introduction
2.1 Machine reception
3.1 Machine transport
4.1 Operation area of the machine
5.1 Pre-start up details
6.1 Electrical connections
7.1 Direction of motor
7.2 Motor current information

15
15
15 - 16
17
17
18
18
18

D STORING CONDITIONS

DURMAZLAR

19

SB

E MECHANICAL ADJUSTMENT
1.1 Cutting gap adjustment
1.2 Table of cutting gap between the blades
2.1 Blade adjustment
3.1 Back gauge adjustment
3.2 Parallelism adjustment of the backgauge support
3.3 Backward turndevice of the support
4.1 Tightening adjustment of the backgauge belt
5.1 Balance surface
6.1 Pay attention to following by cutting action

20
20
21 - 22
22
23
24
24
24
25

F MECHANICAL MAINTENANCE
1.1 Lubrication diagram
1.2 Oil level display of the hydraulic tank
2.1 Maintanance of the machine
2.2 Maintanance of the hydraulic unit
3.1 Probable defects to occur
-

26
27
27
27
28

Operation of machine
Setting plan
Hydraulic schema
Electric information form
Electric schema
Auxiliary documents

DURMAZLAR

SB

INTRODUCTION
We as DURMAZLAR MAKINA have prepared this manual to give our customers information on
maintenance, repair and technical data.
Our first aim is to have the machine work in the maximum performance and to achieve this we use the
best quality material , lastest technology and engineers to apply the material and technology to our
production.
Working expenses can be decreased by giving great attention to the period maintenance (accordly to
the information on the following pages ) which in the case of applying it correctly the machine will work
in a long time.
Press Brakes one used for bending the different size sheets , Shears one used for different metarial
which is suitable thickness ( sheet , Al , Cu , plastic , paper , etc. ) in our product range.
As it is the owners responsibility to read the manual it should also be read a least once by the
operators who works on the machine. The manual should be next to the machine so you can be
prepared to fix any breakdowns that may occur.
Our company has the right to make any new technology changes to the machines without consulting
any authority.
We have been selling to the domestic market since the year of 1956 and for the last 15 years we have
an overseas market which has taken us on a higher level. Therefore we have reflected to our
customers the markets exprience and new technology.
We hope that the machine will be beneficial for you and your work.

DURMAZLAR MAKINA SAN. Ve TIC. A.S.

Organize Sanayi Blgesi 75. Yl Caddesi BURSA
Tel : + 90 224 241 80 00 pbx.
Fax : + 90 224 242 75 80 242 93 73
Internet : www.durmazlar.com.tr
e-mail : durma@durmazlar.com.tr
sales@durmazlar.com.tr

DURMAZLAR

SB

SIGNITURE & STAMP

: DURMA

: SB 3006

: 6076074645

TRADEMARK

MODEL

SERIAL NO

TITLE

ADRESS

TELEPHONE

DATE OF SALE

SIGNITURE AND STAMP

SELLER COMPANY

: HYDRAULIC GUILLOTINE SHEARS

TYPE

PRODUCT

: 20.12.2006

: ( 224 ) 242 75 80

FAX

DELIVERY TIME

: ( 224 ) 241 80 00

TELEPHONE

: 160227

: ORG. SAN. BL. 75. YIL BULVARI NLFER / BURSA

ADRESS

INDUST.REGISTER NO

: DURMAZLAR MAK. SAN. VE TC. A..

TITLE

MANUFACTORING COMPANY

Machine will be excluded from the guarantee scope.

8 When machine's power supply is carried out apart from the data shown in the catalogue

(Add 1)

7 Defects which may result from external physical strokes.

for St 42 kg/mm .

6 Not giving cutting clearance ( the cutting clearance is given according to max. 2 mm plate

5 In case of operation over the maximum operation pressures as indicated in the catalogue.

4 Dislubrication of the lubrication parts shown in the catalogue.

3 The unfixation of it with anchorage bolts.

2 Actuation of machine without being balanced

periodically.

1 Pieces such as the air filtre and oil filtre which possesses necessity to be replaced

FROM THE WARRANTY

BELLOW MENTIONED PARTICULARITIES ARE EXCLUDED

warranty starling from the replacement date.

3 A piece which is replaced in the validity of our guarantee possesses a 1 year

2 The period of warranty starts from the date of delivery and it's validity is 1 year.

1 All parts (excluding electrical parts) of the product are under the warranty of our firm.

WARRANTY CONDITIONS

DECLARACION DE CONFORMIDAD

Nosotros : DURMAZLAR MAKNA SAN. TC. A..

Organize Sanayi Blgesi 75. Yl Caddesi
Minareliavu BURSA / TURKEY
Confirmamos completamente bajo nuestra responsabilidad, que el producto:
NOMBRE MQUINA
MODELO
N DE SERIE

: 3100 x 6 mm. CIZALLA GUILLOTINA HIDRAULICA

: SB 3006
: 6076074645

Para la que se emite esta declaracin, cumple con las siguientes directivas;
Directiva mquinas
Directiva bajo voltaje

Directiva EMC

: 98 / 37 / EC ;
: 73 / 23 / EEC ;
: 89 / 336 / EEC ;

Este modelo de mquinas han sido examinadas por el;

Entidad notificada n : 0344 , Kema Registered Quality B.V.

Firmado en BURSA el 20.12.2006

Departamento tcnico
Mesut BA

FINAL CONTROL
REPORT - 3 -

PREPARED:

Hseyin BLBL

APPROVAL:

Mustafa YCEL

VALIDITY DATE

: 24.06.1998

REVISION NO : 0
REVISION DATE.

: -

PAGE

: 1/2

TYPE : HYDRAULIC GUILLOTINE SHEAR ( CEL )

TYPE
MACHINE NO

: .................SB 3006...............
: .............6076074645.............

FIRM : ..................DURMAZLAR.......................

YEAR OF MANUFACTURING
STROKE
DEPARTMENT

: ..................FINAL MONTAJ........................

TEST

O.K.

1.0

Hydraulc cylnders ; manuel Bearngs

( space , tolerance , free movement )

1.1

Hydraulc cylnder speed control

1.2

Overload safety

1.3

Top & bottom blades adjust control

2.0

Movement applance ( connectng rod , set of wheel , rods , spndles ,

Elbowcrank , pullng bar , cardan jont )

2.1

[ space , tolarence , fluctuaton , flang, Connectng rod bearngs

( nteror & exteror ) spked rng ball bearng
Cover , crank rod pn eccentrc pnworkng shaft,
Mddle pn , gear wheels , eccentrc bearng , elbow
Jont , spndles , nut wedged shaft , flang jont )

2.2

Transferrng gear system movement belts, Couplng , gears

3.0

Leakproof of movng parts

3.1

Frcton bearngs ( wear lubrcaton )

3.2

Sprngs

3.3

Settlng and stablzaton on axle

3.4

Ended fxaton ( stroke )

4.0

Frcton brake ( wear lubrcaton )

4.1

Others accordng to brake types

A - pneumatc : leakproof
B - hydraulc : leakproof
C - dog brake : ( sx edged nut , tghtnng collet, Dog , vulkollan collet )
D - sub contractors part control

5.0

Remote's movement ( shock-proof washer , gear

Belts , gear chans , gears , chan gears )

DATE
.20./.12./.06.

F300.50

: ......................2007........................
: .......................105.........................

CONTROLLED BY

Shortly wrtten from of

Tral help and measure ment
Data whch may be essental

PRESPONSIBLE OF FINAL HYD.MEC. CONTROLS

SIGNATURE-STAMP

ELECTRIC

NAME - SURNAME
G. SERBEST

MECHANICHYDRAULIK

S. GOKBAYRAK

954

400

NAME- SURNAME

SIGNATURE-STAMP

V. SAVAS

950
REV.0

FINAL CONTROL
REPORT - 3 -

PREPARED:

Hseyin BLBL

APPROVAL:

Mustafa YCEL

VALIDITY DATE

: 24.06.1998

REVISION NO : 0
REVISION DATE.

: -

PAGE

: 2/2

TYPE : HYDRAULIC GUILLOTINE SHEAR ( CEL )

5.1

Mechanc parts : couplng arm applance , two hand Couplng

5.2

Electrcal parts : ( cam relay protector , remote

Cylnders , remote collectors , crcut breaker
Contact collet cable nstallaton koaxal arm ,
Control panel end crcut breake , lght barer ,
Conformty of foot pedal functon etc. )

5.3

Isolaton test of motor at 1000 v tenson rm: 1 mohm

Cable nsulaton test at 500 v dc tenson rk: 1 mohm

Voltage decrease at earthng lnes at end ponts u 1.5 v

5.4

Hydraulc :
( sldes , storer , manometer pump , pressure
Increases & leak proof )

6.0

Hydraulc : ( n general )

7.0

Lubrcaton : ( adjustment , leakproof , check-up fltre , olng

Substances , scraper pump , scatterer )

8.0

Safety applance accordng to uvv 11-062 norms

Snce 01.04 75

8.1

Movng conceal protecton :

( functon check-up )

9.0

An extra arrangements :
( supplyng bendng system , swtch adjustment )

10.0 Comments :

DATE
.20./.12./.06.

F300.50

CONTROLLED BY

PRESPONSIBLE OF FINAL HYD.MEC. CONTROLS

SIGNATURE-STAMP

ELECTRIC

NAME - SURNAME
G. SERBEST

MECHANICHYDRAULIK

S. GOKBAYRAK

954

400

NAME- SURNAME

SIGNATURE-STAMP

V. SAVAS

950
REV.0

Pre Delivery Test Routines (Shears/Makas)

Inspection for damage, if found submit separate report - Absent
Received with all options and accessories (note on service report where they are located)
Cosmolene removed- if sold locally protective cosmolene to be removed and machined surfaces and fasteners coated
with rust inhibitor; if shipping out of state, leave cosmolene on machine (if removed coat with lighter protectant)
Check and verify hydraulic oil is at proper level Without oil
Rust removed
Touch up paint where needed (all scratches)
Mount and check squaring arm and support arms. Check measuring scale calibration to the cut end of blade (note on
service report where they are located)
Check for foot pedal (note on service report where they are located)
Straight and neatly apply all necessary safety signs
Remove manual, applications software and parameters for office (both disc and written)
All hydraulic, electrical, and mechanical schematics and parameters in manual
All necessary accessories with machine
Connectors checked for tightness (encoders, limit switches, hydraulic fittings, electrical wires, exterior fasteners, bolts for cylinders etc.)
Put loc-tight on all sheet support rollers (if applicable)
All measuring scales and markings in inch and in English
All machine nameplates in English and marked accurate (check amps against manual electrical information)
All limit switches set to proper location
Fasteners for all sheet metal covers checked for tightness and appropriate Loctite applied
Check blade clearance at min. and max. end to end, and set at factory specifications _5 mm 1040 mm_
Back gauge parallel and calibrated against lower blade
Back gauge positioned 20 times the full range of travel
Check back gauge between slots if equipped with sheet support option
Check sheet support pillow block bearings
Check the alignment of the back gauge belt to the pulleys
Shear material full length and check blade for nicks or chips
Machine to run for one hour
All modes of operation working correctly
Voltage set to customer requirement __400V__
Machine clean and clear of dirt, fingerprints etc.
Apply rust protector to machine (according to shipment or storage)
Wrap machine for delivery to customer, or if staying in storage cover with plastic
Machines are to be checked and prepared carefully and completely so that they are ready to power up and run parts
upon arrival to customers.
Factory comments: ________________________________________________________________________________
________________________________________________________________________________________________
Machine:________SB 3006________Serial:_________6076074645__________Controller:_______ENC 100________
Technician Signature:_____________Cabit ZKAN_________________Date:____________18.12.2006___________

A DELIVERY INFORMATION
A 1.1 TECHNICAL CHARACTERISTICS

Cutting Length

Cutting Angle ( fixed )

Stroke per min.

Number of Holddowns

Holddown Force

Motor Power

Oil Capacity

Stroke

Throat Depth

Height

Length

Width

Total Width

Weight

TYP

Cutting Capacity

mm

mm

<

1/min

Pcs.

ton

kw

lt

mm

mm

mm

mm

mm

mm

~ kg

SB 2506

2550

115

18

12

15

15

170

100

350

1900

3300

2120

3100

6200

SB 3006

3100

115

15

14

17

15

170

105

350

1950

3850

2120

3100

6900

SB 3010

10

3100

130

10

14

48

22

200

105

350

2000

4150

2210

3550

9920

SB 3013

13

3100

145

11

14

48

30

330

130

500

2100

4150

2210

3850

12500

SB 3016

16

3100

10

14

61

37

410

140

350

2250

4550

2240

3825

14800

SB 3020

20

3100

14

77

45

470

150

350

2400

3900

2260

3400

21480

SB 4006

4100

115

12

18

22

15

280

120

350

2050

5000

2100

3650

10250

SB 4013

13

4100

145

18

62

30

330

160

350

2350

5350

2230

3850

15800

DURMAZLAR

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Page 1 / 28

A 2.1 INTRODUCTION OF THE MACHINE

The machines steel welded construction is made from Eregli Demir elik St 44-A1 quality material
and its frame is produced as monoblock. All the tension point are desinged with large radius to
prevent welding cracks.
The blades are produced from BOHLER high quality steel and grounded in appropriate valves for
every type steel cutting.
The machine has 3 different working advantages, cutting process, retum of table and sheet holders
with the pressure cylinders of hydraulic system. Also emergency buttons are supplied as a support
security system.
The hydraulic system products are imported from Germany brand name Rexroth.
The hydraulic cylinders are made from SAE 1040 material and inside has been plated and is
produced by the European St 52 plane pipes.
The hydraulic pistons are chromium plated with 100 micron and sensitively grinded again until its
ready.
The hydraulic leakage parts are imported from Germany brands Merkel or Busak Shamban.
DURMAZLAR , hydraulic pipes are made big to decrease the heat. Also hydraulic pipe and fittings
needed in minimum quantity. Hydraulic system is strong and appropriate for maximum usage.
When DURMAZLAR develops a hydraulic systems ; reachable valves , high quality material ,
security and performance will be in high level.
25 micron sensitiv return filter is used for double filter hydraulic system of suction and return.
The hydraulic pipes are made from St 35.4 quality steel pipes according to DIN 2391 / CY.
The hydraulic connection parts are suitable for DIN 2353.
Hold down pressure is adjustable according to sheet thickness and tensile strength from a valve on
regulation block.
Machine cutting gap adjustment is made automatically or manual from one point in total cutting
length equally and simultaneously.
Motorized back gauge sheet arrangement up to 1000 mm can be adjusted and the measurement
value can be read at 0.1 mm from the digital readout. Also the gauge can be folded 180 infinity.
Back gauge is produced according to enviroment conditions. Back gauge seats with double carriers
are produced for heavy conditions. Back gauge seats are equiped double with Thompson seats. It has
double ballscrew systems.
Electrical circuit parts are from Siemens, Telemecanique or Merlin Gerin marked products. The
command circuit is supplied at 24 volt DC.

DURMAZLAR

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Page 2 / 28

 The machine functions has 2 main motors:

Hydraulic system motor
Back gauge motor
Back gauge motor has speed control.
The machine can be worked in 3 different operation ways. The cuts of L type or large radius sheet
cuts can done in these positions besides from straight strips cuts. Also in serie cuttings the blade
length is automatically adjusted.
There is a shade wire in the cutting where there is no dependant measurement on the machine.
Sheet holders and 90 set-square support have a T slot and a front support measurement is
applied.
To slide the sheet plate easier there are special transfer balls on the platform of the front table.
The machines surface is painted min.60 micron thickness with main paint, which saves against
weather and working conditions.
Besides from the operation use of the machine there is a 1 year guaranty against production defects.

A 3.0 STANDARD AND REQUESTED EQUIPMENT

A 3.1 STANDARD EQUIPMENT
- Digital readout command panel
- 2 pieces of sheet holders
- 1 piece of ruler set - square
- 3 pieces of front support apparatus pins
- 1 piece of shade wire
- Illumination light
- 1 piece of command pedal
- Special sheet transfer balls on the front table
- Ballscrew movement transmission system
- Owners manual

A 3.2 REQUESTED EQUIPMENT

- NC Control unit (ELGO , EMKO , NUOVA )
- It is possible to have 200 separate programs for the sheet support distance and cutting amount
- If requested the gauge will automatically go back during the cutting process
- It can be worked on manual or automatic program command
- Special security system and control is contained according to the CE certificate
- Special angle set square for degree cutting
- Support arms and 90 set square with support device up to 3000 mm.
- Pneumatic control sheet support system which is assembled on the back gauge.

DURMAZLAR

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B MACHINE AND PERSON SECURITY

B 1.1 INFORMATION FOR HYDRAULIC OIL
The required hydraulic oil must be filled in the machine as stated on the number 1 points and this must
be done before installing the machine.
( Look at A 1.1 for the required oil proportion )

HYDRAULIC OIL

PLACES WHERE
TEMPERATURE IS
BELOW 20C

PLACES WHERE
TEMPERATURE IS
ABOVE 20C

STANDARD NORM
ARAL
B.P.
CALTEX-TEXACO
ESSO
PURFINA FRANCE
HUILE RENAULT-ELF
SHELL
VALVOLINE
VEEDOL
YACCO
GULF
CASTROL

ISO VG 32
VITAN GF 32
HLP 32
RANDO OIL 32
NUTO H 32
HYDRAN 32
OLNA 32
TELLUS 32
ULTRAMAX 32
ANDRAIN 32
TRANSHYD 32
HARMONY 32 AW
AWS 32

ISO VG 46
VITAN GF 46
HLP 46
RANDO OIL 46
NUTO H 46
HYDRAN 46
OLNA 46
TELLUS 46
ULTRAMAX 46
ANDRAIN 46
TRANSHYD 46
HARMONY 46 AW
AWS 46

GREASE
SHEEL
B.P.

ALVANIA R 2
ENERGREASE HY 2

B 1.2 FIRE DATA

Flash point ( C ) and method : 193 closed cup.
Auto ignition temperature ( C ) > 200
Flammability limits : 1.5 6
Products of combustion : Mainly oxides of carbon , water vapour with unidentified organic compounds.
Special fire / explosion hazards : Large surface areas exposed to air / oxygen ( e.g. , oil-soaked rags ,
paper or absorbed soillages ) may be easily ignited and these should be cleared up at once.
Special fire-fighting procedures : Firefighters should enter area wearing self-contained breathing
apparatus. Do not spray water directly into stroge containers due to boil over danger.
Extinguishers : Foam , dry chemical powder , carbon dioxide , halon.
DURMAZLAR

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B 1.3 STORAGE and REACTIVITY DATA

Suitable materials / coatings

: Most common metals.

Unsuitable materials / coatings

: May soften some rubbers.

Stability

: Stable.

Reaction with water

: None.

Dangerous reactions

: None known.

Hazardous polymerisation

: Will not occur.

Materials to avoid

: Strong oxidising agents.

Conditions to avoid

: Extreme temperatures.

Decomposition temperature ( C )

: > 100

Dangerous decomposition products

: Significant concentrations of hazardous decomposition

products are not expected.

Storage temperature ( C )

: 0 - 40

Storage precautions

: No special reguirements. Avoid elevated temperatures.

B 1.4 RECOMMENDED FIRST AID IN CASE OF CONTACT WITH HYDRAULIC OIL

Eye contact : Flush with plenty of water for at least 15 minutes. If irritation persists , obtain medical
attention.
Skin contact : Wash with soap , or approved skin cleanser , and water. Remove heavily contaminated
clothing. Where skin rashes or other abnormalities occur as a result of excessive contact , medical
advice should be obtained.
Inhalation : In the event of discomforting effects produced by overexposure , remove to fresh air. If
effects persist , obtain medical attention.
Ingestion : Milk or water to drink may be beneficial, DO NOT INDUCE VOMITINH. Main hazard is
aspiration into the lungs during of following ingestion , childen being more susceptible than adults. If
this occurs ( e.g. , during vomiting ) , send to hospital immediately.
Notes for doctors : Treat symptomatically. Aspiration may cause sever pneumonitis , requiring
antibiotics and corticosteroid therapy.

B 2.1 PROTECTION OF HAND AND BODY

- Always keep your hands away from the cutting axis during cutting. Cutting gap adjustment and
protection covers should not be adjusted during the cutting process.The front panel covers and
protection covers security switches on the main electrical panel shouldnt be out of circuit at any time.
If machine has a sheet support system the material should be placed carefully.
- Dont get close to the machine during the machines operation. Stay at the given measurement for the
security distance.
- Never go inside the machine during the cutting process.
DURMAZLAR

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B 3.1 PROTECTION SHEETS MONTAGE MEASURE

6 mm SB

12<A<16

90

10 mm SB

16<A<20

120

13 mm SB

16<A<20

120

16 mm SB

20<A<22

165

20 mm SB

22<A<32

190

MACHINE NAME

B 4.1 INFORMATION FOR HYDRAULIC MACHINES

MANNESMAN REXROTH
Jahnstrasse 3-5 D 97816
Lohr am Main
Mannesmann Rexroth AG
http : //www.rexroth.com.tr/html/linker.html
VICKERS SYSTEMS DIVISION LIMITED
P.O Box 4 New Lane
Havant
Hnats P09 2 NB
ENGLAND
HOERBIGER HYDRAULIC GMBH
Martina Hrbiger STR.5
D 86956 SCHONGAU GERMANY
Tel : 00 49 8861210 344
Fax : 00 49 8861210 350

DURMAZLAR

ROBERT BOSCH
Robert Bosch GmbH
Postlach 30 02 40
D 70422 Stuttgart DEUTSCHLAND
ATOS SPA
Capitale lire 10.200 milioni
C.C.I.A.A. Milano 510576 REA
Tribunale Milano 101068 R.I.
Sede legale Milano
Banca : Caripla , Sesto Calende
N.Meccanografico Mi019303
Cod. CEE IT00778630152
CF/P. IVA 00778630152
21018 Sesto Calende / Italia
via alia Piana 57
Tel : 0 331 922078
Fax : 0 331 920005
SB

Page 6 / 28

B 5.1 NOISE
This range of machines have been designed to keep noise levels down to a minimum. During design ,
the following factors were taken into account.
1 - The internal ear pump , gear pump and vone pumps are used which we believe to be one of the
quietest on the market.
2 - The motor and pump assemblies are mounted on anti-vibration pads.
3 - Flexible hoses are used to isolate the pump and manifold assembly from the main structure of the
machine.
4 - The side frames have been kept high to reduce transmitted airborne noise at ear level.
5 - Special considerations were taken in to design of the control circuit to reduce hydraulic knock due
to valves switching under pressure.
By far the largest source of noise on the press brakes is generated as the offcut falls at the rear. This
problem is outside the control of the manufacturers , however , the following point should be
considered.
1 - Do not allow an accumulation of scrap at the rear of the machine.
2 - Where the above considerations do not reduce the noise level below a safe working level , ear
defenders should be supplied to all exposed persons.

B 5.2 NOISE LEVEL MEASUREMENT

MACHINE NAME

UNLOADED WORK ( dBA )

LOADED WORK ( dBA )

SB 2506

59

75

SB 3006

59

75

SB 3010

62

68

SB 3013

65

72

SB 3016

62

72

SB 3020

70

75

SB 4006

65

72

SB 4013

65

72

DURMAZLAR

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Page 7 / 28

B - 6.1 SECURITY PROCEDURE

1 - At the moment of machines feeding , obey to the values given on the electric introduction label
which is located on the machine.
2 - Absolutely do not in any way bring near a part of your body close to the operation zone.
3 - Absolutely do not attempt to acctuate the machine, carry out service and maintenance or change
parts without consulting your executive.
4 - Absolutely do not service the machine while motor is on.
5 - Service and maintenance of machinery ought to be carried by personel which are capable and
well-informed.
6 - From the point of view of safety, do not dislocate adjustment of hydraulic valves.
7 - Do not dislocate adjustment of top table limit switches.
8 - Do not go over the maximum values given on the introduction label and pressure label located on
the machine.
9 - Safety guards are available on moving parts of the machine.
10 - Safety guard are placed in order to avoid hands to enter between blades. When machine is
operating, this guards must not be disassembled from it is place.
11 - When machine is operating, the side covers must not be opened.
12 - On the rear sides the machine , safety guards are available and photocelled safety system exists.
During operation of machinery, when someone places themselve behind the machine, the machine
will stop. ( OPTIONAL )
13 - Turn of the power before opening the electrical panel.
14 - On our machines dont use tooling outside our production otherwise the machine can be
damaged.
15 - Do not operate the machine in over capacity.
16 - Keep away unauthorised persons from the machine.
17 - Keep the working place in order other wise , there can be danger and stricts your working area.
18 - Before operating the machine , check security appliances and parts which are damaged.
19 - Machine has to be operated by a specialized person after reading the instruction manual.
NOTE : All safety instructions required for machinery are written on the labels attached to the
machine.

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B - 7.1 SECURITY COVERS AND SWITCHES

LOWER LIMIT SWITCH

BES 516-3026-0B-C
UPPER LIMIT SWITCH
BES 516-3026-0B-C

PHOTOSELL
XU2-S18 NP 340 L5-R

BACK GAUGE
MIN. LIMIT SWITCH
XCK-P718
BACK GAUGE
MAX. LIMIT SWITCH
XCK-P718
PHOTOSELL
XU2-S18 KP 340 L5-T

BACK GAUGE
SECURITY SWITCH
XCK-P718
(OPTIONAL
13-16-20mm)
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BACK PROTECTION SHEET

FRONT PROTECTION SHEET

PROTECTION COVER

BACK GAUGE MIN LIMIT SWITCH ( XCK-P718 ) : It supplies to come the minimum distance in front
side for the back gauge.
BACK GAUGE MAX LIMIT SWITCH ( XCK-P718 ) : It supplies to come the maximum distance in front
side for the back gauge.
UPPER LIMIT SWITCH ( BES 516-3026-B0-C ) : It makes stop the beam ( top table ) up , when its
cutting process is over.
LOWER LIMIT SWITCH ( BES 516-3026-B0-C ) : It determies the most lower point thed the back
gauge will turn, when the cutting process is over.
PHOTOSELL ( XU2-S18 KP 340 L5-T ) : It stops the motor , when there is any substence or living
( creature ) at the back side of the machine.
BACK GAUGE SECURITY SWITCH ( XCK-P718 ) : It present to continue the cutting process when
the back gauge tampon is risen. OPTIONAL ( 13-16-20 mm DHGM )
PHOTOSELL ( XU2-S18 NP 340 L5-R ) : It stops the motor , when there is any substence or living
( creature ) at the back side of the machine.
PROTECTION COVER : There is protection covers which are fixed to the right and left frame to the
machine with bolt connection , in order to supply full safety for the person who works.

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B - 7.2 REST HAZARDS

LEFT SIDE

WOR
KING
AREA

Please be carefull in working area and use the

gloves. Please save your body when the loading
and unloading of working pieces ( materials ).

When you want to take out , pull at

changing , cleaning etc. of hydraulic
aquipment for maintenance , you have
to fix the upper beam. You have to put
sheet between top and bottom blade
which is higher than machine thickness
capacity.

You have to close the machine for take out the cutted
sheet. Don't forget that , back side is moving.

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B 8.1 INTRODUCTION AND SAFETY LABELS PUT ONTO THE MACHINE

Motor
Motorleistung
Moteur

d u r m a z la r

Phase
Stromart
Phase

TYPE
MANUFACTURING YEAR
BAUJAHR
ANNEE FABRICATION
MACHINE NO
MASCH-NR
N'DE SERIE

Frequency
Frequenz
Frequence

Hz

Working voltage
Betriebsspannung
Tension d'limentation
Command voltage
Steuerspannung
Tension tlcommande

CAPACITY
KAPAZITT
CAPACITE
STROKE
HUB
COURSE

V
V

Current
Nennstrom
Intensit

mm

STROKE IN A MINUTE
HUBZAHL PRO MIN.
COURSE PAR MINUTE

Intermediate fuse current

Puissance totale

LUBRICANT CAPACITY
LTANK KAPAZITT
CAPACITE RESERVOIR
TOP TOOL WEIGHT

lt

E. circuit scheme no
E. schaltplan nr.

Kg

POIDS OUTIL SUP.

BOTTOM TOOL WEIGHT

Kg

POIDS OUTIL INF.

WIDTH
BREITE
LARGEUR
LENGTH
LNGE
LONGUEUR
HEIGHT
HHE
HAUTEUR
WEIGHT
GEWICHT
POIDS

Tel : (0 224) 219 18 00 pbx.

Fax : (0 224) 242 75 80

mm
LABEL-2

mm
mm

ATTENTION !
ACHTUNG !

Kg

MADE IN TRKIYE

LABEL-3

LABEL-1

Label - 1 : Machine introduction label

Label 2 : Electrical introduction label of the machine.
Label 3 : Label showing maximum operation of the machine.

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mm
g

3
2.5

0
5-6
St 4

X
INO
7
2-3
St 4
Al

1.5

LABEL-4

1
0.5
0.1

LABEL-5

0.05
0

mm

9 10 11 12 13 14 15 16 17 18 19 20

0.5
1

1.5
2
Al
St 37

2.5
St 60-42
INOX

LABEL-6
LABEL-7

Label 5 : Grounding warning label.

Label 6 : Grounding warning label.
Label 7 : Label shows cutting gap and cutting angle.

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Safety Instruction

TURN THE MACHINE OFF BEFORE

OPENING THE COVER.

Read the instruction manual and the warning plates on the machine
before operating the machine and take them into consideration.

For the machine's safety and your safety :

- Do not wear loose clothes or ornaments , these cause accidents.
- Wear safety-shoes while working for your safety.
- Never adjust or repair when the machine is running. If not in use,
disconnect the machine from the network.
- Work only with the tools appropriate to the machine.
- Use only the tools that are not damaged to the machine.
- Never use the parts that are not fitting to the machine.

AND REPAIRS.
LABEL-9

DO NOT OPEN MACHINE

- Never remove this warning plate from the machine -

IS TURNED OFF.

LABEL-8

Label 8 : This is the label which indicates to obey to the safety instruction
LABEL-10 for person who uses the
machine.
Label 9 : Label indicating that back protection covers must not be opened during operation.
Label 10 : Please do not open protection sheets unless machine is turned off.

WARNING !
VALVES.
BITTE VERSTELLEN SIE NICHT

BEFORE STARTING THE MACHINE ,

PLEASE CONTROL THE OIL LEVEL

PRIERE DE NE PAS TOUCHER

AUX REGLAGES DES VALVES.

MOTOR.
USE OIL : ISO VG 32 - VG 46

LABEL-11

LABEL-12

Label 11 : Pressure adjustment of the hydraulic valves are carried out in our fabrication. Label
indicating that subsequently valve adjustments must not be changed.
Label 12 : Please control the oil level and check the rotation of the main motor , before starting the
machine.

DANGER
PINCH
POINT
LABEL-13
LABEL-14

Label 13 : Never put your hand between top-bottom blade during cutting process.
Label 14 : The warning label which indicates the pinch point.

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C GUIDANCE NOTES FOR PLANT INSTALLATION

C 1.1 INTRODUCTION
It is the policy of the company that the interests and satisfaction of our customers will be of paramount
importance and that , with in the practical constraints of manufacturing cost , the goods offered for sale
to them will be of a consistently high quality and reliability.
ABOVE ABBREVIATIONS ARE TAKEN FROM DURMAZLAR QUALITY CONTROL LEAFLET.
These guidance notes are provided to help ensure that the unloading , handling and siting of your
machine is carried out safety and efficiently.
Please note that the Manufacturer cannot be held responsible for damage due to improper machine
handling , disregard of the instructions or disregard of Health and Safety Regulations.
Your machine has to be installed by a specialist person. For installation , please contact with
DURMAZLAR company or the dealer that you bought the machine from.

C 2.1 MACHINE RECEPTION

On receipt of the machine please ensure to the best of your ability that there is:
a No damage has happened during transport.
b No parts are missing.
c Neither the machine nor the parts are deficient in any way.

C 3.1 MACHINE TRANSPORT

Moving the machine to its points of use-the ideal situation is to be able to offload and internally
transport the machine to its point of use using the lifting beam with crane or overhead crane.
However, this is not always an appropriate or viable proposal.
The usual operation for the movement of the machine is as follows :
a If on caterpillars or skates , use in four positions two at the front , and two at the rear under the
sideframe legs of the machine.
b Always move the machine in a longitudinal direction , never forward or backwards.
c Secure the two front caterpillars with a piece of hard-grained wood , or a block of steel placed
beside each plate. This will support the machine in case one of the skates slip.
d Check the floor on which the machine is to be transported for cracks , uneven surface or slopes. It
is recommended that the machine is transported over smooth and parallel floors.
POSITIONING :
Ensure anchor bolts are in place while the machine is still suspended , before lowering the machine
into its final position. The levelling screws should be lubricated with grease and screwed downwards to
their maximum length. This facilitates the installation operation, as adjustment is only required
downw ards. ( Refer the foundation plan. )

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There are lifting points at the upper right and left hand side of the sideframes , towards the front of the
machine. ( refer to lifting illustrations )
These lifting points are located at the centre of gravity as seen along the length of the machine. The
machine thus hangs fairly straight (depending on the position of the backgauge).
Points to remember , and recommendations :
a The centre of gravity is high, and there is a danger that it may tip over.
b NEVER lift the machine using the oil tank , carrier , backguage or cylinder. ALWAYS use the lifting
points ( Refer to lifting illustrations )
c When lifting the machine from its transport to its point of use , it is strongly recommended that a
lifting beam of the appropriate lifting capacity is used.
d If an appropriate lifting beam is not available , chains and shackles of the appropriate lifting
capacity must be used.
e NEVER use slings of any sort for lifting.
f ALWAYS use the correct methods for lifting the machine when using chains. ( Refer to lifting
illustrations. )
g ALWAYS use shackles and lifting accessories of the correct specifications and loading capacities.

O.K.
> 45

POOR
< 45

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2000 ~ 6000

Depends on the cutting sheet measure

Hydraulic Guillotine Shear

There must be a distance as big as

the bending length

1000
Maintenance adjustment distance

X
Operation Surface

2000 ~ 8000

Y + 5000 ~ 14000

3000~6000

C 4.1 OPERATION AREA OF THE MACHINE

The cutting sheet depends on the back

gauge length and on the measure of the sheet

2 + 3000 ~ 7000

C 5.1 PRE-START UP DETAILS

The machined surfaces of the shear have been treated against rust with cleaner. It can be removed
easily with appropriate cleaning fluid.
Cleaning operation : Cover the tools with wet cloth , wait 10 minutes and than clean it with a cloth.
Benzine or oil Solvent have to be used.
Machine jacking bolts should be supported on metal plates. Recommended plate sizes are available.
The machine should be bolted down using cast in anchor bolts , having positioned the machine allow
concrete to set before final tightening , or wedge bolts of sufficient dimension and quality , to be fixed
according to the type used.
The machine should be checked using a precision levelling instrument. The recommended positions
for checking the level are , centre of the table with the levelling device resting on the infill support pads
, to check the longitudinal level and at each end of the table , again resting on the infill support pads to
check front to back level. The machine level is adjusted using the jacking screws in each foot. THE
FRAME MUST NOT BE TWISTED. A mean value should be obtained from end across the infill
support pads. The frame should not be twisted to achieve exact parallelism.

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C 6.1 ELECTRICAL CONNECTIONS

Connect the machine to the main supply in accordance with local standard electrical codes and
practies. The machine is wired to suit the incoming 3 phase main voltage.
CAUTION : Main feed cable sizes and junction box fuse ratings must be as noted in the
following table. These are minimum and may need to be larger dependent on the length of
cable run. ( Refer the table C 7.2 )
Cable entry is in the panel bottom and connections are made to terminals as per the circuit diagram
supplied. Neutral is not used. Electrical connections should be made by qualified personnel.
NOTE : Check the local voltage with the transformer voltage and main motor voltage.

C 7.1 DIRECTION OF MOTOR

Before starting the main motor , the manual blade gap adjustment level is set to maximum , to avoid
any possible clash of the cutting blades due to movement in transit.
Direction of the motor is indicated by an arrow on the flange of the pump. Check direction of the motor
looking at the ventilator. The motor must be run only for the minimum time necessary to establish the
direction of rotation. If direction is wrong , stop immediately.
To change the direction of the motor , COMPLETELY ISOLATE the machine and cross over two
incoming phases. ( This work should be carried out by a qualified person. )
Please take in to account the label for the turning direction of the motor.

C 7.2 MOTOR CURRENT INFORMATION

kW

q
HP

DURMAZLAR

mm

q
A

mm

q
A

SB

mm

q
A

mm

q
A

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mm

D STORING CONDITIONS
Transport the machine by taking all the necessary precautions not to have any damage on the
machine.
If machine is to be stored more then a period of 1 month , the below indicated clauses must be met
carefully.
1 If the machine is to be stored in a damp enviroment , damp removing materials ought to be placed
on the electric panel and hydraulic block , by means electrical parts shall be protected from moist.
2 In order to prevent the top and tools from rusting , protective oil must be used.
3 Machine must be protected carefully against sunlight.
4 Stroge must never be carried out in open air ( wet inviroment ). Defect may occure in the valve
sockets or electrical parts.

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E MECHANICAL ADJUSTMENT
E 1.1 CUTTING GAP ADJUSTMENT
The cutting gap adjustment is made by using the handle ,
on the bearing disk at the side of the machine , in moving it
on the numbers depending on the sheet thickness.
For example : For 5 mm thick sheet move the handle on to
number 5 on the scale.

E-1.2 TABLE OF CUTTING GAP BETWEEN THE BLADE

SHEET THICKNESS

TABLE OF CUTTING GAP BETWEEN THE BLADES

CARBON STEEL

STANLESS STEEL

ALUMINIUM ALLOY

COPPER and COPPER

ALLOY

330 370

370 500

500 700

450 660

600 800

800 950

110 250

250 450

210 350

350 550

350 N/mm

450 N/mm

600 N/mm

550 N/mm

700 N/mm

850 N/mm

200 N/mm

400 N/mm

300 N/mm

450 N/mm

SAE 1005
St 33

SAE 1015
St 37

SAE 1040
St 60

SAE 304

SAE 316

SAE 430

AlMnlCu
AlMg1

AlMg3
AlMg4

CuAl

CuAl10Fe

0.25

0.02

0.02

0.02

0,01

0,01

0.02

0.01

0.01

0.01

0,01

0.50

0,04

0,04

0.04

0,02

0,03

0,04

0.02

0,04

0,02

0.03

0.80

0,06

0,07

0.06

0,04

0,04

0,06

0.04

0,06

0.04

0.05

1.00

0,08

0,09

0.08

0,05

0,06

0,08

0,06

0,08

0,05

0.07

1.50

0,12

0,13

0.12

0,08

0,09

0,13

0,08

0,12

0.08

0.10

2.00

0,15

0,18

0,15

0,11

0,12

0,17

0.10

0,16

0.10

0,14

2.50

0.20

0,22

0.20

0,14

0,15

0,21

0,13

0,22

0,13

0.17

3.00

0,25

0,27

0,25

0,18

0,18

0.25

0,15

0,25

0,15

0,21

4.00

0.30

0,36

0,36

0,22

0,24

0,34

0.22

0,34

0.20

0,28

5.00

0.40

0,45

0,45

0,27

0.30

0,42

0,28

0,42

0,25

0,36

6.00

0,48

0,54

0,55

0,33

0,37

0,51

0,35

0.50

0.30

0,44

7.00

0.60

0,65

0.66

0,39

0,44

0.60

0,41

0,58

0,36

0,52

8.00

0.70

0,74

0.76

0,45

0.51

0.70

0,48

0,66

0,42

0.60

10.00

0,85

0.90

0.95

0.60

0.65

0.90

0.60

0,74

0,54

0.70

12.00

1.00

1.08

1.15

0.72

0.80

1.08

0,72

0.90

0.66

0.76

13.00

1.08

1.17

1.25

0.78

0.86

1.17

0.78

0.97

0.72

0.85

15.00

1.25

1.35

1.50

0.90

1.00

1.35

0.90

1.15

0.84

1.02

20.00

1.65

1.90

2.00

1.25

1.35

1.80

1.25

1.55

1.10

1.44

25.00

2.00

2.30

2.50

1.60

1.70

2.25

1.60

1.90

1.35

1.85

NOTE : Calculations has been made to the metarials absorb resistance.

10 N/mm : 1 daN/mm : 1 kg/mm
1 N/mm : 1 MPa/mm

IMPORTANT P.S. : Make cutting by take in to account the label on the machine which shows blade
gap and cutting angle values.
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E 2.1 BLADE ADJUSTMENT

The distance between top and bottom blades are adjusted as 0.05 mm at our factory. But the
adjustment process must be made after the blades are sharpened. So , firstly take the gap adjustment
mechanism to 0 position and take off front guarding sheet. Max. open back gauge support place
appropriate support between top and bottom blade for your and your machine safety.
Change top blade as follows :
- Loosen all bolts of top blade from the back of the machine.
- Disassembly the bolts at both edges of the blades , put appropriate bolts instead of the disassembled
ones. Than disassemble all remeining bolts.
- Take off the blades one by one and carefully.
- Apply the same transactions on the contrary to assembly the blades to their places. Tighten the
blade bolts with 35 Nm moment.
Change bottom blade as follows :
The 6 numbered blade connection wedges are assembled after tightening the 5 numbered bolts of
the bottom blade.
For the adjustment of the top blade and bottom blade , the top table is taken down slightly for the top
and bottom tools to cross each other.
When the 2 numbered bolt blade is pulled back ( gap is given ) and then 3 numbered bolt blade is
pushed ( gap is taken ). The numbered 3 bolt is stabilized to number 4 nut.
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 Bolts numbered 1 and 2 and nut numbered 4 is loosened to give gap between the blades. The gap is
obtained by turning the bolt to the left. The control is made with the fine adjustment device of 0.05 mm.
If the gap adjustment is more then 0.05 m then the numbered 3 bolt is turned to the right to decrease
the gap adjustment. When the gap adjustment is 0.05 mm the 1 and 2 bolts are tightened and 4
numbered nut is satabilised. This process is repeated at every point when taking the top table step by
step to the bottom.

E 3.1 BACK GAUGE ADJUSTMENT

TOP BLADE

BACK GAUGE
DASH-POT
3 - 6 mm
BOTTOM BLADE

If the back gauge of the machine is not adjusted ( which means that the value indicated on the digital
and the width of the sheet supported to the dash-pot is not the same ) the back gauge zero setting
process is carried out.
The back gauge zero setting process shall be carried out as explained below. The back gauge dashpot is carried to the frontmost position by pressing the ( 4 ) button on the command panel. To obstruct
the back gauge dash-pot striking the bottom blade , the 5S3 switch is adjusted in such a form so as to
leave a distance of 3 6 mm s between the cutting surface of the bottom blade and the dash-pot and
cut the power supply to the back gauge.
The 3 6 mm distance is obtained by hand in order to carry out the zero setting process.
In this process the hand set mounted on the front of the machine is to be rotated by hand so as to
draw the dash-pot near the bottom blade. In this position the digital is also zero setted. ( For digital
zero setting process see users manual. )
The digital is adjusted with a perceptivity of 0.1 mm s. If the required presice value is not obtained by
pressing the ( 3 ) and ( 4 ) buttons with short intervals ( for delicate cutting ) by turning the handle as
seen below , precise adjustment may be maintained.
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E 3.2 PARALLELISM ADJUSTMENT OF THE BACKGAUGE SUPPORT

3

5
11

12 10 11

10

Loosen numbered 2 and 3 nuts of the top table axis parallelism to the backgauge support. The
parallelism is obtained by setscrew numbered 5 and 6. When loosing numbered 5 setscrew and
tightening numbered 6 setscrew , the support angle is getting lager than 90. When loosing numbered
6 setscrew and tightening numbered 5 setscrew , the support angle is getting smaller than 90. After
obtaining the parallelism of the support , the parallelism of the supportis obtained 3 numbered bolts
and then numbered 2 and 4 nuts are tightened.
The parallelism control is made by the parallelism of the sledge surface behind the top table.
Parallelism of the backgauge support ( part number 1 ) with the bottom blades edge is made by
loosing numbered 10 nut. Support parallelism is obtained by moving back and forth numbered 11 bolts
and number 12 wedges. After the parallelism is obtained number 10 nuts are tightened. The
parallelism control is made by having the support parallel to the bottom blade top edge.
Test cuts can be made for parallelism control. If required the adjustment can be made once more.

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E 3.3 BACKWARD TURN DEVICE OF THE SUPPORT

The support needs to be turned backward to cut full length of 1 meter width sheet. Take out numbered
7 handle by holding the numbered 1 support in order to turn the support backward. The support is
taken down slowly and turn backwards with the help of part number 8 and with the handle the support
is placed in hole numbered 9.

E 4.1 TIGHTENING ADJUSTMENT OF THE BACKGAUGE BELT

For a long lasting use of the backgauge belt , there is a belt tightening system.
This adjustment is made by turning the No.1 belt tightening part to the right ( tightening ) and to the left
( losening ).

E 5.1 BALANCE SURFACE

x
BALANCE SURFACE

MIDDLE FRAME

BALANCE SURFACE

You should check to ground which is located the machine when the machine arrive working area. The
ground has to be clear , flat and you are sure that there is no any split on the ground.
After the machine is located on the working area, you put the balance tool on the machine both of
sides, as in figure. With the help of pull and push boltes which are on the four different footes of the
machine, you have to balance and adjust the machine in X and Y axes.
Dont forget that the machine has been sent to you with the blade clearance adjustment has been
done by our company.
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E 6.1 PAY ATTENTION TO FOLLOWING BY CUTTING ACTION

- The holddown must be pressed on min. of the sheet to be cut. (see A)

- If short sheet going to be cut as in case 1 that the sheet has to supported with another sheet.
- While cutting sripe sheet; the sheet has to be in the middle of the holddowns. (see B)

CORRECT

WRONG

- When cutting strips the holddown cylinder pads should at least press .
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F MECHANICAL MAINTENANCE
F 1.1 LUBRICATION DIAGRAM

4
1
3

NR

AMOUNT

PART NAME
Cutting clearance adjust
accentric
Hydraulic tank

PERIOD

OIL

Once a month

Grease

When oil level decrease

ISO VG 32-ISO VG 46

Back gauge propel shaft

Every week

Grease

Cutting gap adjustment gears

Once a month

Gres

*5

Pneumatic sheet support rod

beds

Every week

Gres

Cylinder touch part

When oil decrease

MOLYKOTE G-n PLUS

( black )

* : Optional
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F 1.2 OIL LEVEL DISPLAY OF THE HYDRAULIC TANK

At the same time the oil level display of the
hydraulic tank is a thermometer. The oil
must be filled up until it reaches 80C line.
Oil must be added in the hydraulic tank when
the oil level is below 0C line.

80

180

70

160

60
50
40
30
20

140
120
100
80
60

10
40
0
20
-10

F 2.1 MAINTENANCE OF THE MACHINE

1 Lubrication places indicated in Lubrication chart have to be Lubricated in time period mentioned on
Lubrication chart.
2 If machines gap value has to be checked after 1500 hours operation , adjust the gap from
adjustment buffer. After this , in first controlled operation , the risk of the blades touches to each other
removed.
3 If machine will not be used for long time , lubricate the hydraulic cylinders.
4 The top and bottom blades can be covered by oxit, dust and crust from sheet, because of this they
must be cleaned regularly.
5 The cutting clearance excentric connection places must be lubricated.
6 The electric motor fly-wheel can be covered with dust in time. By opening the motor back cover
clean the fly-wheel and motor cover.

F 2.2 MAINTENANCE OF THE HYDRAULIC UNIT

1 The suction filter in the hydraulic tank must be cleaned after 500 working hours.
2 The return filter UCC with 25 m sensivity, is the only one with antirust test. Because of that if the
indicator changes from green to red than the filter part in it must be changed.
3 The oil in hydraulic tank must be changed after first 500 working hours. Later on every 2000
working hours.
4 The pressure safety valve is adjusted to max. working pressure in our factory. It is strictly
prohobited to change the adjustment.
5 The hydraulic pump does not need maintenance lifetime.

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F 3.1 PROBABLE DEFECTS TO OCCUR

1 Workbench does not take command :
- Check the rotation direction of the main motor which actuates the hydraulic pump.
- The hydraulic oil level could be low.
- Pedal socket may not have been attached to the plug in the panel.
- Check the R.S.T. super-additionals in the panel entrance.
- Check the power circuit in the electric panel.
- The emergency buttons could be above circuit.
- Contactor thermics may have ejected.

2 Workbench takes command. But no movement in cables :

- Check the coupling system which connects motor to pump.
- The no.7 key located on the control panel may have turned right it must be turned to the left.
- There isnt a mechanical warning to the hydraulic valves. Control the input socket of the valve.
( Refer to the hydraulic cycle diagram )
3 If the machine actuates but top table does not return from below . The position switch may have
remained at either position 0 or 1. Bring it to either position 2 or 3.
4 If the machine actuates but does not achieve cutting :
- Check main pressure valve. If it does not fulfill its function , clean the valve.
5 If the machine cuts rheumy , sheet cutting clearance adjustment may not have been done.

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DURMAZLAR

DHGM

ENC 100
CREATING PROGRAMME :
Our sample programme is as follows :
Programme No : 1st Step cutting length = 2.0 value = 100 cycle count = 2
2 nd Step cutting length = 3.0 value = 300 cycle count = 4
3st Step cutting length = 1.5 value = 500 cycle count = 8
To create this sample programme on ENC 100, below mentioned procedures are followed in their
written order.
1 Press

button.

2 - Bring the cursor to the programme no. Line by wing

and enter a programme number for

the programme which we would like to create.

3 Save the programme by pressing

button.

4 - Bring the cursor to the cutting length area wing

by pressing

cursor and enter 2.0. Confirm the process

button. After wards bring the cursor to the set value ( backgauge distance )

area, enter 100 and confirm the process. Then bring the cursor to the cycle count ( cutting quantity )
area, enter 2 and confirm the process.
5 To create the second step of the programme, bring the cursor to the cutting length area and press
the

button for 2 seconds.

6 For writing the seconds and third step at the programme repeat the operations in line 4.

CALL A PROGRAMME FROM THE MEMORY :

Bring the cursor to the programme no area, enter required programme number and press
button.

DELETE A PROGRAMME FROM THE MEMORY :

Bring the cursor to the programme no area, enter programme number which is required to delete and
press
DURMAZLAR

button.
DHGM

ENC 100 POSITION CONTROL UNIT

To write a new program, first select an old program with

button. Take the cursor on the

PROG NO area, write the program number and press

button. With

and

buttons change the step number and writw CUTTING , SET VALUE , CYCLE COUNT
values for each step. And confirm these values with
the cursor with tab button

button. At the end of the program take

write the new program number and press

button.

To over write an old program, after change the old program values, take the cursor on the PROG
NO area write the program number that you want to delete, press
number again and press

button, write the program

button to memorize.

: You can operate the old programs. You can t write a new program or change the old values.

: You can create or write a new program and RESET the X axis.
: You can reach the machine parameters.
: You can operate the pneumatic sheet support system.

: You can make retract for each cutting.

: You can turn back the program values.

: Semi automatic mode.

: Automatic mode.

: To load a program in PROG NO area from the memory.

IMPORTANT NOTE : To take the backgauge more back and take up the backstop without any
collision on the encoder cover, please increase. ENC 100 parameter 13 max limit and then move the
backstop more back position then take up the backstop without any collision.
DURMAZLAR

DHGM

DURMAZLAR

1650

200

1250

200

200

0
12

3900

3500

SB

200

30 120 400 1000

30 120 400 1000 2000

Yeniden cizildi 12.09.00 M.B.

TARH ADI

ONAY

KESM LS

M.BA
M.BA

ADI

RESM NO

MODEL NO

ISIL ILEM

SB 3006

ADET

LEK

MALZEME AIRLIK (kg)

A DETAYI
A DETAIL
A ABBILDUNG

0.1 0.1 0.2 0.3 0.5 0.8 1.2 TARH

ZEN

0.5

TOLERANSSIZ LLER N
DIN 7168
KABA VERLEN LLER

400

300

NET:

100

320

YERLEM PLANI
SETTING PLAN

1956

BRT:

M24

50

400
5

APARATLAR

L ARET TOLERANS

25

SETTING PLAN

400

750

Page 1 / 1

DURMAZLAR

SB

Page 1 / 3

18

36

17

47 49

48

35

SB 3006

37
34

38

16

33

32

31

39

28
30
14

26

22

21

27 24 25 24

15

11

10

20

45

51

46

19

52

9 8

11

12

RIGHT-LEFT FRAME GROUP ( 6076.01 )

54

29

12

50

14

13

25

24

20

PICTURE NO:1

24

53

40

23

54

41

16

44

42

43

43

17

12.00

RIGHT - LEFT FRAME GROUP ( 6076.01 )

NUMBER

PICTURE NO

NAME OF THE PART

6076.01.02.01

Left Frame

St 44

6076.01.01.01

Right Frame

St 44

6076.01.02.02

Cylinder Connection Part - Left

St 37

M 16 X 50

6076.01.01.02

Cylinder Connection Part - Right

St 37

6076.04.01.01

Cutting Cylinder Complete - Left

Bolt

DIN 912

6076.04.02.01/01 Cutting Cylinder Complete - Right

6076.01.02.03

M 16 X 30

10

6076.01.01.03

Bottom Lama of Right Lifting Cylinder

11

6076.03.01.05

Lifting Cylinder Bed

12

6076.04.03.01

Lifting Cylinder Complete

13

6076.03.02.01

Gap Adjustment Rod

14

6076.01.02.05

Gap Adjustment Gear Complete

15

6076.03.02.03

Eccentric Bush

16

NORM ( DIN )

Bottom Lama of Left Lifting Cylinder

Bolt

St 44
DIN 912
St 44
SnBz10
St 42
8620

6076.03.02.03/01 Eccentric Bush Ring

Bronz

17

6076.03.02.02

Eccentric Pin

1050

18

M 12 X 40

Bolt

DIN 912

19

M 8 X 30

Bolt

DIN 7991

20

8 X 10 X 25

Wedge

DIN 6885

21

8 X 10 X 60

Wedge

DIN 6885

22

6076.01.02.01/02 Right Bush ( Manual Gap Mechanism )

GG 26

23

6076.01.02.01/01 Left Bush ( Gap Adjustment Mechanism )

GG 26

24

40 X 1.8

25

6076.01.03.02

Straight Gear-1 ( Cutting Gap Adjustment )

St 44

26

6076.01.02.08

Ring

St 42

27

M 6 X 15

28

6076.01.03.01

Straight Gear ( Cutting Gap Adjustment )

29

6076.01.03.07

Gap Adjustment Handle

St 44

30

6076.01.03.09

Gap Adjustment Arm

St 42

DURMAZLAR

Segment

DIN 471

Setscrew

DIN 913

SB

1040

Page 2 / 3

31
32

Plastic Mace

6076.03.02.01/01 Flange

St 37

33

M 8 X 20

34

6076.01.03.04

35

M 6 X 40

36

6076.01.03.02

Stabilise Pin

St 37

37

6076.01.03.03

Press Spring

Yay eligi

38

6076.01.03.06

Stabilise Clamp Piece

39

Bolt

DIN 912

Stabilise Bed

St 37

Bolt

DIN 912

St 37

6076.01.01.01/03 Balance Bolt

8,8

40

6076.01.04.05

Electrical Panel

41

11 X 20 X 2

Washer

DIN 126

42

M 10 X 20

Bolt

DIN 912

43

44

M 8 X 35

45

6081.01.02.10

46

M 6 X 10

47

6076.02.02.02

48

M14 X 40

49

Shadow Wire

50

Support U

51

6076.06.01.05

Assemble of hydraulic tank piece

52

6076.06.01.07

Complete hydraulic tank

53

15Kw

DURMAZLAR

DKP

Back Protection Sheet

DKP

Bolt

DIN 6921

Protection Sheet of Gap Adjustment Gear

Bolt

DKP
DIN 912

Shadow Wire Connection Part

Bolt

St 37
DIN 931 (6.6)
St 37

Motor

GAMAK-WAT

SB

Page 3 / 3

DURMAZLAR

SB

Page 1 / 2

SB 3006

11

12

12

10

16

14

10

16

10

BOTTOM TABLE GROUP ( 6076.02 )

11

15

13

21

PICTURE NO:2

17

19

18

20

12.00

BOTTOM TABLE GROUP ( 6076.02 )

NUMBER

PICTURE NO

6076.02.01.01

Middle Frame

St 44

6213.02.02.00

Bottom Blade Connection Wedge

St 44

M 14 X 70

6076.02.02.01

M 14 X 60

Bolt

DIN 912

M 16 X 60

Bolt

DIN 912

M 16 X 70

Bolt

DIN 912

M 16

Nut

DIN 934

6076.02.01.03

10

M 10 X 50

11

6076.02.01.08

12

M 10 X 20

Bolt

DIN 7991

13

M 10 X 50

Bolt

DIN 912

14

M 12

Nut

DIN 934

15

M 12 X 50

Bolt

DIN 912

16

6076.02.01.02

17

6076.02.01.01/15

18

053001500 KU15A

19

6076.02.01.07

20

M 6 X 70

Bolt

DIN 7991

21

M 6 X 15

Bolt

DIN 7991

DURMAZLAR

NAME OF THE PART

Bolt

NORM ( DIN )

DIN 912

Bottom Blade

K 455

Set-Square-1

St 42

Bolt

DIN 912

Support Part

1050

Set-Square-2

St 37

Sliding Sheet of Middle Frame

DKP

Ball Transfer

STAR

Ball Bed

DKP

SB

Page 2 / 2

DURMAZLAR

SB

Page 1 / 2

17

SB 3006

19

20

18

11

TOP TABLE and PRESSURE GROUP ( 607 6.03 )

14

13

12

15

16

PICTURE NO:3

10

12.03

TOP TABLE and PRESS GROUP ( 6076.03 )

NUMBER

PICTURE NO

6076.03.01.01

Top Table

6076.03.01.05

Lifting Cylinder Bed

6076.03.01.07

Cylinder Connection Part-Right

6076.03.01.09

Cylinder Connection Part-1

1050

6076.03.01.10

Cylinder Connection Part-2

1050

6076.03.01.08

Cylinder Connection Part-Left

St 44

Ball-bearing

SKF

6076.03.01.02

M 12 X 30

10

6076.03.01.04

11

M 14 X 60

12

6076.01.06.01

Press Frame

13

6412.14.00.00

Press Cylinder

14

M 8 X 30

15

6076.03.02.09

Top Table Swich Sheet-2

DKP

16

6076.03.02.08

Top Table Swich Sheet-1

DKP

17

6076.03.03.04/01

Front Protection Sheet-Collapsible

18

6076.03.03.04/02

Front Protection Sheet

19

M 8 X 20

20

DURMAZLAR

NAME OF THE PART

NORM ( DIN )
St 44

Top Table Ball-bearing Bed

Bolt

SnBz10
St 44

CK 45
DIN 7991

Top Blade

K 455

Bolt

DIN 912
St 44
-

Bolt

DIN 912

Bolt

DIN 912

Dashpot

SB

Page 2 / 2

1
1
2
1
2
1
1
1

Segment
Dust Seal 60x70x5
Teflon Bronz Beding Band
Piston Seal 100x125x15
Teflon Bronz Beding Band
Cover
Piston Rod
Cylinder Frame
NAME OF THE PART

DURMAZLAR

8
7
6
5
4
3
2
1

135x4
K06-D60
60x65x15
K21-100PU
120x125x9,7
6076.04.01.01/03
6076.04.01.01/02
6076.04.01.01/01

DIN 472

NO

PICTURE NO

MATERIAL

SB

KASTA
BARIS MH.
MERKEL
BARIS MH.
St 50
C1050
C1040

Page 1 / 4

1
1
3
1
2
1
1
1

Segment
Dust Seal 60x70x5
Teflon Bronz Beding Band
Piston Seal 90x100x12
Teflon Bronz Beding Band
Cover
Piston Rod
Cylinder Frame
NAME OF THE PART

DURMAZLAR

8
7
6
5
4
3
2
1

105x4
K06-060
60x65x15
K21-080 PU
95x100x9,7
6076.04.02.01/03
6076.04.02.01/02
6076.04.02.01/01

DIN 472

NO

PICTURE NO

MATERIAL

SB

KASTAS
BARIS MUH.
KASTAS
BARIS MUH.
St 50
C1050
C1040

Page 2 / 4

DURMAZLAR

SB

Page 3 / 4

SB 3006

LIFTING CYLINDER

NAME OF THE PART

1 O-Ring 54x3
1 Teflon Bronz Beding Band
1 Piston Seal 60x45x10
1 Dust Seal 45x53x4
2 Teflon Bronz Beding Band
1 Lifting Cylinder Top Cover
1 Lifting Cylinder Bottom Cover
1 Lifting Cylinder Piston Rod
1 Lifting Cylinder Frame

NO

9
8
7
6
5
4
3
2
1

MATERIAL

St 50
St50
C1050

KASTA
BARIS MUH.
KASTA
KASTA
BARIS MUH.

PICTURE NO:4 12/00

PICTURE NO

55x60x9.7
K21-045 PU
K06-045/1
45x50x9.7
6076.04.03.01/04
6076.04.03.01/03
6076.04.03.01/02
6076.04.03.01/01

11

10

6
3

5
7

NAME OF THE PART

SB 3006
DURMAZLAR

NO

PICTURE NO

MATERIAL

EXPLANATION

PRESS CYLINDER
SB

Page 4 / 4

SB 3006
DURMAZLAR

SB

Page 1 / 3

BACK GAUGE GROUP ( 6076.05 )

NUMBER

PICTURE NO

NAME OF THE PART

NORM ( DIN )

6075.05.00.01

Backgauge-U Slide

6075.05.00.02

Schaft Bearing

6075.05.00.03

Nut

6075.05.00.04

Actuation Schaft ( left )

Ck 40

6075.05.00.04 / 01

Actuation Shaft ( Right )

Ck 40

6075.05.00.05

Slide Shaft

Ck 40

M 8 X 50

6075.05.00.06

M 6 X 10

10

St 37
GG 15
GCuAl10Fe

Bolt

DIN 912

Bearing Busch

GCuAl10Fe

Bolt

DIN 913

3205

Depp Groove Ball Bearing

DIN 628

11

6205

Depp Groove Ball Bearing

DIN 625

12

6075.05.00.08

Nut

St 42

13

6075.05.00.09

Cover

St 37

14

M 6 X 15

15

6075.05.00.13

16

6 X 6 X 20

Wedge

DIN 6885

17

20 X 1.2

Ring

DIN 471

18

6075.05.00.14

19

2.5 X 1.2

Ring

DIN 471

20

8 X 7 X 25

Wedge

DIN 6885

21

6204

Depp Groove Ball Bearing

DIN 625

22

6075.05.00.16

Pivot

St 42

23

6075.05.01.01

Bearing Adjustment Piece

St 37

24

M 12

Nut

DIN 934

25

M 12 X 60

Bolt

DIN 933

26

6075.01.01.02

27

M 16 X 35

28

6075.05.01.03

Stabilizing Bolt

St 42

29

6075.05.01.04

Handle Pivot

St 42

30

6075.05.01.05

Handle

GA1

31

5 X 30

Pin

DIN 7

32

6075.05.01.06

Support

St 37

DURMAZLAR

Bolt

DIN 7991

Bellt Pully

GA1

Bellt Pully

GA1

Console

St 42

Bolt

DIN 912

SB

Page 2 / 3

33

6075.05.02.03

34

6075.05.02.03 / 01

Cover

35

6 X 6 X 20

Wedge

DIN 6885

36

20 X 1.2

Ring

DIN 471

37

0.75 kw - 900d/dk

Motor

38

M 8 X 30

39

7012.04.00.03

40

41

6075.05.04.02

Encoder Stabilizing Plate

42

7012.04.00.03

Encoder Stabilizing Pin

43

1400H Gen . K:075

Timing Belt

44

240L Gen . K:075

Timing Belt

45

M 16 X 35

Bolt

DIN 931

46

M 10 X 30

Bolt

DIN 933

47

M 10 X 25

Bolt

DIN 913

48

M 10

Nut

DIN 934

DURMAZLAR

Motor and Bellt Pully

Bolt

GA1

DIN 931

Encoger Stabilizing Pin

Coupling

St 42
-

SB

DIN 931
Ust 12

Page 3 / 3

DURMAZLAR

SB

Page 1 / 2

POS.NO

PCS

1.00

2.00

TYPE

COMPANY

Hydraulic Tank

170 lt.

DURMAZLAR

Suction Filter

300 lt.

GEMFA

3.00

Hydraulic Pump

PFE 31028

ATOS

4.00

Coupling

HK 55

DURMAZLAR

5.00

Motor

15 KW - 1450 rpm

GAMAK - WAT

1.0

Hydraulic Control Block

DURMAZLAR

1.1

Block Body

H007348

DURMAZLAR

1.2

Pressure Valve

DBDS 10K1X / 315

BOSCH - REXROTH

1.3

Directional Valve

4WE10 G73 3X/CG24N9K4/A12

BOSCH - REXROTH

1.4

Directional Valve

0810001754

BOSCH - REXROTH

1.5

Pressure Valve

DBDS 10K1X / 100

BOSCH - REXROTH

1.61

Check Valve

M-SR 15 KE05-1x/

BOSCH - REXROTH

1.62

Check Valve

M-SR 15 KE05-1x/

BOSCH - REXROTH

1.7

Sequence Valve

1PSC-100-P35-S

INTEGRATED

7.06

Pressure Gauge

63 x 315 Bar

PAKKENS

7.07

Pressure Gauge

63 x 315 Bar

PAKKENS

9.01

Cutting Cylinder ( Big )

125 / 60 X 100

DURMAZLAR

9.02

Cutting Cylinder ( Little )

100 / 60 X 100

DURMAZLAR

9.03

Lifting Cylinder

60 / 45 X 100

DURMAZLAR

9.04

14

Press Cylinder

47 / 37 X 17

DURMAZLAR

DURMAZLAR

NAME OF THE PART

SB

Page 2 / 2

ELEKTRK BLG FORMU

ELECTRIC INFORMATION FORM
ELEKTRISCHER INFORMATION FORM
MAKNA ADI
MACHINE NAME
MASCHINEN NAME

SB 3006

MAKNA NO
MACHINE NUMBER
MASCHINEN NUMMER

6076074645

BESLEME GERLM
SUPPLY VOLTAGE
VERSORGUNGSSPANNUNG

3 X 400 Volt

PANO BESLEME AKIMI

PANEL SUPPLY CURRENT
PULT VERSORGUNGSSTROM

40 Amper

MOTOR BESLEME AKIMI

MOTOR SUPPLY CURRENT
MOTOR VERSORGUNGSSTROM

30 Amper

BESLEME KABLO KEST

SUPPLY CABLE SECTION
VERSORGUNGSKABEL DRUCHSCHNITT

4 x 6 mm

ZOLASYON DRENC MN.

INSULATION RESISTANCE MIN.
IZOLATIONS WIEDERSTAND MIN.

1M

TEST GERLM
TEST VOLTAGE
TEST SPANNUNG

1000 Volt

KUMANDA GERLM
COMMAND VOLTAGE
STEUERUNGSSPANNUNG

24 Volt

FREKANS
FREQUENCY
FREQUENZ

50 Hz.

F720.05

DURMAZLAR

REV.0

SB

DURMA

Tel : +90 224 2191800

Fax : +90 224 2427580
Web : www.durmazlar.com.tr

ORGANIZE SAN.BL.
75.YIL BULVARI
BURSA/TURKEY

DURMAZLAR MAKINE SANAYI A.S.

: STD

Front Protection

Responsible for Project

Design

: 19.Dec.2006

Norm

Editor

Changes

ISLAMOGLU

Signature Date

Tested

aglayan

Surname

Control Halil TASAN

Design

Name

CE

19.Dec.2006

PC1

19.Dec.2006

Processed on : 19.Dec.2006

Created on

Sing

Change Date

by : PC1

aglayan

6076074645

SB 3006

ISLAMOGLU

Halil TASAN

PROJECT SHEET

No. of pages

DURMA

22

22

P.

P.

WUPE001D 20.07.1999

durmazlar

: CE

Norm

1956

: REXROTH

Hydraulic Block Type

22

:3X6+4mm
:63A

Mains Supply Cable

Mains Fuses

: -

Servo System

:15Kw
Power Consumption

Last Page No

:24VDC

Control Voltage

: X

Axis

: SHEAR HYD.

:3X400/50HZ

Type

: EMKO ENC 100

Machine

Control Unit Type

:750X850X200

Power Supply

Elec.Cabinent

Machine Serial Nr.: 6076074645

Plant Designation : SB 3006

Customer

PC1
PC1
PC1
PC1
PC1
PC1
PC1
PC1
PC1
PC1

19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006
19.Dec.2006

PLC 2 OUTPUS

PHOTOCELL CIRCUIT

ENC 100 SUPPLY

BACK GAUGE MOTOR DRIVER COMMAND CIRCUIT

X0

X1

X2

X2

BILL OF MATERIALS

BILL OF MATERIALS

13

14

15

16

17

18

19

20

21

22

Norm

Editor

Changes

ISLAMOGLU

Tested

aglayan

CE

19.Dec.2006

PC1

durmazlar

PC1
19.Dec.2006

PLC 1 OUTPUS

12

1956

PC1
19.Dec.2006

PLC 1 OUTPUS

11

DURMA

PC1
19.Dec.2006

PLC 2 INPUTS

10

6076074645

PC1
19.Dec.2006

PLC 1 INPUTS

Table of contents

PC1
19.Dec.2006

PLC INPUT

Change Date

PC1
19.Dec.2006

EMERGENCY STOP CIRCUIT

Sing

PC1
19.Dec.2006

HYDRAULIC-PNEUMATIC VALVE GROUP

19.Dec.2006

PC1

19.Dec.2006

HYDRAULIC PUMP MOTOR

Signature Date

PC1

19.Dec.2006

POWER SUPPLY CIRCUIT

Surname

PC1

19.Dec.2006

Name

PC1

19.Dec.2006

STAURPANEL ELECTRIC BOX

22

P.

Revisor

WUPJ001E 01.03.1994

Date

Table of contents

SB 3006

Additional field

PC1

19.Dec.2006

PROJECT SHEET

Designation

Page

Control Halil TASAN

Design

Page overview

P.

7K7

4A2

6F3

5K5

11R3

WIRE CHANNEL

Norm

Editor

Changes

ISLAMOGLU

Tested

aglayan

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Change Date

RED

CONTROL VOLTAGE 24VAC:

Signature Date

BLUE

CONTROL VOLTAGE 24VDC:

Surname

RED

CONTROL VOLTAGE 230VAC:

Name

GREEN/YELLOW

WIRE CHANNEL

PROTECTIVE CONDUCTOR:

5F1

16A1

7A1

BLUE

16F1

6A1

14A4

NEUTRAL CONDUCTOR:

4F8

4Q1

14K7

BLACK

10A1

MAIN CIRCUIT L1,L2,L3:

WIRE CHANNEL

13R2

WIRE CHANNEL

13R3

TERMINAL BLOCK

WIRING:

7K8

10R7

WIRE CHANNEL

6F2

5K6

11R2

Control Halil TASAN

Design

14L2

11K4

10R8

13R4

14S6

6F1

5Q2

14K8

WIRE CHANNEL

11K5

13R5

3P1

5F4

5K4

11R1

11K6

12K4

8A1

16R5

6076074645

SB 3006

FOOT PEDAL

JAK 10

WIRE CHANNEL

6L2

11L6

10S3

14L1

7S2

14L3

PROG. NO

SET VALUE

OFF

ON

F3

F2

OFF

ON

:Position Switch
:Pedal

8S7

:Safety Light

14S6

ELECTRIC BOX

STAURPANEL

:Barrier Ison
:Barrier Ison

14L3

DURMA

:Safety Modul O.K. Lamp

14L1

14L2

:Defect Lamp

11L6

:Defect Reset Button

:Up Button

:Voltage O.K

10S3

METRIC

INCH

:Emergency Stop Pedal

8S4

8S8

RESET

:Safety Modul Start Button

DURMA

STOP

START

CYCL COUNT

PROG. END

POSITION OKEY

F1

6L2

7S5

METRIC

CUTTING LENGTH

INCH

STEP NO

ACTUAL VALUE

ENC 100

7S2

1956

durmazlar

8S8

8S4

POSITION SWITCH

22

P.

7S5

P.

L2

L2

L3

L3

PE

PE

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

CE

19.Dec.2006

PC1

L2

L3

Sing

Change Date

RELAY

PHASE SEQUENCE

L1

19.Dec.2006

7.2

4A2

4mm

400V/50HZ SUPPLY

L1

Tested

aglayan

Name

X0 L1

6mm

63A

4Q1

Control Halil TASAN

Design

SB 3006
6076074645

POWER SUPPLY CIRCUIT

X2

4L8

X1

X2

X1

X2 1

DURMA

1956

X2 2

2A

4F8

durmazlar

FLUORESCENT LAMP

4L7

X2 PE

22

P.

L1/5.0
L2/5.0
L3/5.0
N/6.0
PE/5.0

P.

5M1

W1

PE

Norm

Changes

Editor

Signature Date

Tested

ISLAMOGLU

Surname

Control Halil TASAN

aglayan

Name

PE/6.0

L1/6.0

CE

19.Dec.2006

PC1

V2

Sing

.6

5K6

19.Dec.2006

W1 7x2,5mm cable

.5

5K5

HYDRAULIC PUMP MOTOR

15Kw(28,5A)

Design

V1

X1 U1

16-25A

8.1

5Q2

.4

5K4

50A

5F1

4.9/PE

4.9/L3

4.9/L2

4.9/L1

U2

Change Date

W2

26

25

A2

A1

6 .1

6076074645

SB 3006

4 .0

A2

A1

42

41

6 .2
02 .6

4 .1

2 .1

01

3RT1026-1BB40
3RH1921-1CA01

24V DC

5K5

.6

5K6

11.2

11R2

A2

A1

02

01

34
42

33
41

HYDRAULIC PUMP MOTOR

.5

24

23

.3

.2

.2

14 15.7

13

3RT1026-1BB40
3RH1921-1FA31

24V DC

5K6

.5

5K5

11.3

11R3

HYDRAULIC PUMP MOTOR CIRCUIT

2 .0

3RT1026-1BB40
3RT1926-1CB00

24V DC

5K4

11.1

11R1

7.8

7K8

7.7

7K7

X2 5

15.0

ENC100

X2 4

2A

5F4

DURMA

1956

22

P.

X2:6/6.0

X2:7/6.1

durmazlar

P.

6F3

6A

4A

Norm

23

x2

x1

CE

19.Dec.2006

PC1

19.Dec.2006

LAMP

Sing

VOLTAGE O.K.

6L2

X2 7

15.0

24

X2 8

Change Date

54

6076074645

SB 3006

7.8

7.7

53

7K8

54

7K7

53

(VALVES)

X2 9

6F2

ENC100

Editor

Signature Date

5.9

X2 11

(INPUT-PANEL)

Changes

ISLAMOGLU

Surname

X2:7

Tested

aglayan

Name

PE

PE

PE

Control Halil TASAN

Design

L1

X2 6

10A

6A1

4A

6F1

5.9/X2:6

5.1/L1

4.9/N

5.1/PE

10.7

10R7

14

13

14

13

83

14

13

84

TABLE UP

X2 6

Y11.B

X2 13

11.5

11K5

14.7

14K7

83

14.8

14K8

14

13

DURMA

PRESS VALVE

X2 6

Y12

X2 14

11.5

11K6

84

HYDRAULIC-PNEUMATIC VALVE GROUP

TABLE DOWN

X2 6

X2 12

12.4

12K4

11.4

10.8

10R8

11K4

Y11.A

1956

durmazlar

22

P.

X2:6/7.0

P.

PE/16.0
N/16.0
L1/16.0
X2:11/7.0

Norm

Editor

Signature Date

7S2

S33

4.2

4A2

S12

19.Dec.2006

PC1

Sing

Change Date

6076074645

S21

S22

EMERGENCY STOP CIRCUIT

BUTTON

.6

7S5

EMERGENCY STOP

SB 3006

S11

RESET BUTTON

19.Dec.2006

CE

22

21

22

21

52

51

S34

.8

7K8

.7

7K7

11.4

11K4

EMERGENCY STOP

PSR-SCP-24UC/ESM4

Changes

ISLAMOGLU

Surname

A2

A1

Tested

aglayan

Name

7A1

Control Halil TASAN

Design

6.9/X2:6

6.9/X2:11

A1

7K8
A2

54
64

74 14.1
84 15.4

53
63
73
83

DURMA

9.4

6.3

1956

83

73

63

53

21

5
.3

5.4

6
22

4 16.1

2 16.1

21

A2

A1

9.4

6.4

.3

5.4

durmazlar

84 15.4

74 14.1

64

54

22

4 16.1

2 16.1

3RT1015-1BB42
3RH1911-1FA40

24V DC

24

14

3RT1015-1BB42
3RH1911-1FA40

24V DC

7K7

23

13

22

P.

P.

X2:6/8.0

X2:11/8.

Norm

Editor

Signature Date

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Change Date

.4
.5
.6
16.0
16.0

8S4

6076074645

SB 3006

START STOP

I0.2

HYDRAULIC PUMP MOTOR

I0.1

32

31

X2 24

15.0

ENC 100

PROTECTION

Changes

ISLAMOGLU

Surname

34

X2 23

15.0

33

X2 11

ENC 100

OVER CURRENT

I0.0

96

95

Tested

aglayan

Name

9.1
11.0
12.0

8A1

5.0

5Q2

Control Halil TASAN

Design

7.9/X2:6

7.9/X2:11

I0.3

X2 25

ADJUST

I0.4

X2 26

PLC INPUT

SEMI-AUTOMATIC

I0.5

X2 27

10

AUTOMATIC

10

10

14

13

14

13

14

13

8S8

I0.7

DURMA

PEDAL DOWN

1956

durmazlar

UP BUTTON

SIEMENS

CPU224 214-1AD23-0XB0

I0.6

10.8

10R8

10.7

10R7

8S7

14.8

14K8

14.7

14K7

22

P.

X2:6/9.0

X2:11/9.0

P.

19.Dec.2006

Norm

Editor

CE

19.Dec.2006

PC1

Sing

Change Date

LIMIT

I1.1

LIMIT

Signature Date

X2 29

BOTTOM

Changes

ISLAMOGLU

Surname

UPPER

X2 6

I1.0

Tested

aglayan

Name

X2 6

8.1

9S2

X2 11

X2 11

X2 11

X2 11

X2 28

9S1

8A1

Control Halil TASAN

Design

8.9/X2:6

8.9/X2:11

6076074645

SB 3006

STOP

CUTTING

I1.2

X2 30

15.0

ENC 100

64

63

64

63

I1.3

7.8

7K8

7.7

7K7

STOP

EMERGENCY

54

53

54

53

11

11

I1.5

10.8

10R8

10.7

10R7

SHEET

PLC 1 INPUTS

BACKWARD

FRONT PROTECTION
PHOTOCELL

SIEMENS

CPU224 214-1AD23-0XB0

I1.4

14.8

14K8

14.7

14K7

PROTECTION

DURMA

1956

durmazlar

22

P.

P.

10

X2:6/10.0

X2:11/10.0

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

I2

I2.2

3
3

I2.3

X2 33

15.0

ENC 100

6076074645

POS.

NC O.K.

SIEMENS

EM223-1BF22-0XA0

SB 3006

RESET

FAULT

10S3

Change Date

SUPPORT

I2.1

PNEUMATIC BACK

Tested

aglayan

Name

28

27

X2 32

15.0

ENC 100

TABLE DOWN

I2.0

22

21

22

21

SAFETY CONTROL

13.1

10A1

12.4

12K4

11.4

11K4

Control Halil TASAN

Design

9.9/X2:6

9.9/X2:11

PLC 2 INPUTS

14

13

A2

11 9.6
12

7
8

SHEET

DURMA

12

1956

durmazlar

11 9.6

10 8.7

9 6.5

12

11

10

LZX PT 570024
LZX PT78704

A2

A1

FRONT PROTECTION

10 8.7

12

4
6

11

9 6.4

10

10R8

X2 53

14

13

X2 11

24V DC

LZX PT 570024
LZX PT78704

24V DC

A1

X2 31

10R7

.8

10S7

X2 11

P.

10
22

P.

11

X2:6/11.0

X2:11/11.0

12

Norm

Editor

Signature Date

MAIN

STAR

.3

12

9 5.5

12

19.Dec.2006

PC1

Sing

A2

A1

.2

12

A2

A1

6.5

62 16.2

61

TABLE DOWN

52

51

7.3

44

32

22 10.1

14

43

31

21

13

3RH1122-1BB40
3RH1911-1FA02

24V DC

11K4

Q0.3

6076074645

SB 3006

9 5.6

12

DELTA

MY2 24DC(S)
PYF-08A-N

24V DC

11R3

Change Date

MOTOR RELAYS

19.Dec.2006

CE

A2

A1

MY2 24DC(S)
PYF-08A-N

24V DC

11R2

12

.2

11R2

.3

12

Q0.2

Q0.1

11R3

HYDRAULIC PUMP

9 5.4

12

Changes

ISLAMOGLU

Surname

A2

A1

MY2 24DC(S)
PYF-08A-N

24V DC

11R1

Q0.0

Tested

aglayan

Name

Control Halil TASAN

Design

10

10.9/X2:6

8.1

8A1

10.9/X2:11

A2

A1

44

32

22

14 6.6

A2

A1

44

32

22

14 6.7

VALVE

PRESS

43

31

21

13

3RH1122-1BB40
3RT1916-1BB00

24V DC

11K6

Q0.5

PLC 1 OUTPUS

TABLE UP

43

31

21

13

3RH1122-1BB40
3RT1916-1BB00

24V DC

11K5

Q0.4

ALARM LAMP

X2

X1

Q0.6

11L6

Q0

1956

durmazlar

SIEMENS

CPU224 214-1AD23-0XB0

DURMA

Q0.7

P.

11
22

P.

12

X2:6/12.0

X2:11/12.0

Signature Date

Norm

Changes

ISLAMOGLU

Editor

PE

Surname

Tested

aglayan

Name

Control Halil TASAN

Design

11

11.9/X2:6

8.1

8A1

11.9/X2:11

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Change Date

A2

A1

44

43

6076074645

SB 3006

RELAY

TABLE DOWN

32

31

SAFETY RELAY

22 10.1

21

6.5

14

13

3RH1122-1BB40
3RT1916-1BB00

24V DC

12K4

Q1.1

PLC 1 OUTPUS

SIEMENS

CPU224 214-1AD23-0XB0

OPTIONAL

Q1.0

PNEUMATIC

DURMA

1956

durmazlar

P.

12
22

P.

13

X2:6/13.0

X2:11/13.0

Norm

Editor

Signature Date

13R2

A2

A1

Q2.0

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Change Date

START

12

9 15.4

12

CYCLE

START

12

A2

A1

MY2 24DC(S)
PYF-08A-N

24V DC

13R3

Q2.1

CUTTING

9 15.3

12

MY2 24DC(S)
PYF-08A-N

24V DC

Changes

ISLAMOGLU

Surname

Tested

aglayan

Name

10.1

10A1

Control Halil TASAN

Design

12

12.9/X2:6

12.9/X2:11

A2

A1

12

9 15.3

12

6076074645

SB 3006

RETRACT

A2

A1

Q2.3

12

9 16.2

12

PLC 2 OUTPUS

(NC ENABLE)

DRIVER IS ON

BACK GAUGE MOTOR

MY2 24DC(S)
PYF-08A-N

24V DC

13R5

SIEMENS

EM223-1BF22-0XA0

MY2 24DC(S)
PYF-08A-N

24V DC

13R4

Q2.2

Q2

DURMA

1956

durmazlar

P.

13
22

P.

14

X2:6/14.0

X2:11/14.0

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

Tested

aglayan

Name

X2

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

BARRIER O.K

BACKWARD

14L3

X1

SAFETY LIGHT

X2

X1

64

63

64

63

LOOP O.K.

14L2

.8

14K8

.7

14K7

EMERGENCY STOP

X2

X1

74

73

74

73

Control Halil TASAN

Design

13

13.9/X2:6

14L1

7.8

7K8

7.7

7K7

Change Date

14A3

24V DC

(LX)

SB2-K1-C

13.9/X2:11

TECHNO GR

SB 3006
6076074645

14A4

2
Brown

6
Pink

OUT

(RX)

Shield

SCH

2
7
Blue

5
Grey

OUT

1
White

RIPRISTION

TEST

+24V

TECHNO GR

SB4-K1-C LD

X2 6

X2 34

14S6

X2 11

PHOTOCELL CIRCUIT

PE

A2

A1

3
2

34 16.0
44 15.4
54
64
74
84

33
43
53
63
73
83

DURMA

6.6

.2

9.5

22

21

8.7

14

13

3RH1131-1BB40
3RH1911-1FA40

24V DC

14K7

X2 35

1956

83

73

63

53

43

33

21

13

8.7

1:White
2:Brown
3:Green
4:Yellow
5:Gray
6:Pink
7:Blue
8:Red

6.6

.2

9.5

durmazlar

84

74

64

54

44 15.4

34 16.0

22

14

3RH1131-1BB40
3RH1911-1FA40

A2

A1

X2 36

14K8

24V DC

P.

14
22

P.

15

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

40

41

14

RETRACT

42

7.7

7K7

7.8

7K8

14.7

14K7

14.8

84

83

84

83

44

43

44

43

43

16

6076074645

SB 3006

CYCLE START
15

EMERGENCY STOP

14K8

13.3

13R3

13.4

13R4

13.2

CUTTING START
13

+12V
17

0V
19

CHA

ENCODER

ENCODER

18

24

23

22

21

ENC 100 SUPPLY

20

ENC- 100

CHB

13R2

X2 39

11

COMMON

Change Date

POSITION OK.

X2:33

X2:5

10

CUTTING ENABLE

X2:30

COMMON

X2:11

FAST/SLOW

X2:48

FORWARD

X2:46

Tested

aglayan

Name

REVERSE

X2:47

Control Halil TASAN

Design

14

10.4
9.3
16.3
16.1
16.2
6.2
5.4
10.2
8.3
8.2

X2:6

ENC 100

X2:6

15.5/

CONTROL PANEL
X2:7

X2:4

COMMON
X2:45

15.7/

ON/OFF
X2:8

15.1/

CONTROL PANEL
25

ON/OFF
26

MOTOR OK.
14

38

30

DURMA

5.6

13

X2 37

29

5K6

28

27

PNEUMATIC
15.2/

X2:11

ON/OFF
X2:32

1956

32

31

MOTOR STOP
X2:11
15.8/

X2:24

33

34

36

durmazlar

X2:11

35

EMKO

ENC 100

16.0

X2:23

MOTOR START
X2:11
15.8/

X2:6
16.0/

P.

15
22

P.

16

10

Norm

Editor

Signature Date

CE

19.Dec.2006

PC1

16S3

62

61

10

Sing

Change Date

REVERSE

15.0

X2 47

X2 47

X2 50

11.4

11K4

13.5

13R5

ENC 100

19.Dec.2006

FORWARD

X2 45

15.0

X2 46

X2 46

ENC 100

16S2

X2 49

PE

Changes

ISLAMOGLU

Surname

L2

Tested

aglayan

Name

34

33

34

33

COMMON

14.8

14K8

14.7

14K7

X2 55

X2 54

7.8

7K8

7.7

7K7

2P 6A

16F1

Control Halil TASAN

Design

15

15.9/X2:6

8.4

8S4

16A1

6.9/L1

6.9/N

6.9/PE

15.8/X2:11

10

6076074645

SB 3006

FAST

15.0

X2 48

ENC 100

A2

A1

16M6

V3

CIRCUIT

BACK GAUGE MOTOR DRIVER COMMAND

16D8

W2 4x1,5mm

PE

DURMA

PE

PE

W3

MOTOR

M
3
~

BACKGAUGE

0.75Kw
3.8A

X1 U3

SIEMENS

SINAMICS G110

RELAY

12

BRAKE

9 .8

12

4
5

MY2 24DC(S)
PYF-08A-N

24V DC

16R5

A2

A1

durmazlar

BRAKE

X2 6

16B8

1956

X2 51

.5

16R5

P.

16
22

P.

17

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

Tested

aglayan

Name

Cable type

Destination

Connection

number

Terminal-

Jumper

Terminalname

Destination

Connection

Cable type

6mm

4mm

Page/path

Control Halil TASAN

Design

16

Cable designation

Terminal strip designation

Cable designation

X0

WUPK003E 01.03.1994

Terminal diagram

Function

4.1

CE

19.Dec.2006

PC1

19.Dec.2006

4Q1

L1

L1

4.1

4Q1

L2

L2

4.1

4Q1

L3

L3

Sing

400V/50HZ SUPPLY

4A2

4.1

4.1
X

PE
X2

PE
PE

Change Date

SB 3006
6076074645

X0

DURMA

1956

durmazlar

P.

17
22

P.

18

Editor

Norm

ISLAMOGLU

Signature Date

4x1.5mm

Cable type

7x2.5mm

Changes

aglayan

Surname

Cable designation

Name

W2

W1
Destination

Connection

number

Terminal-

Jumper

Terminalname

Destination

Connection

Cable type

Tested

WUPK003E 01.03.1994

Page/path

CE

19.Dec.2006

PC1

19.Dec.2006

PE

X2

PE

5.1

16.7
2

PE

16A1

PE

Sing
Change Date

5K6

U2

5M1

5Q2

U1

5M1

5Q2

V1

5M1

5.0

5.3

16.6

5.0

5.2
3

5K6

V2

5M1

SB 3006

6076074645

5K6

W2

5M1

5Q2

W1

5M1

PE

16A1

V3

16M6

16A1

W3

16M6

Cable designation

Terminal strip designation

X1

5M1

HYDRAULIC PUMP MOTOR

HYDRAULIC PUMP MOTOR

Control Halil TASAN

Design

17

Terminal diagram

Function

HYDRAULIC PUMP MOTOR

BACKGAUGE MOTOR

16M6
2

HYDRAULIC PUMP MOTOR

BRAKE RELAY

16A1

U3

16M6

BACKGAUGE MOTOR

BACKGAUGE MOTOR

16.7

5.1

5.2

16.7

X1
5
6

DURMA

1956

durmazlar

8
9

P.

18

22

P.

19

Editor

Signature Date

Norm

ISLAMOGLU

Surname

Cable type

Changes

aglayan

Name

Cable designation
Destination

Connection

number

Terminal-

Jumper

Terminalname

Destination

Connection

Tested

WUPK003E 01.03.1994

Cable type

CE

19.Dec.2006

PC1

19.Dec.2006
Sing
Change Date

X1

4L8

4.8

4A2

4.8

4F8

5.4

5F4

SB 3006

6076074645

16R5

X2

14L3

10A1

8A1

Y12

A2

7A1

Y11.B

5.4

6.5

6.6
3

A2

6.7

9.1

9S1

9.1

8A1

14.6

14A4

16.8

A2

16B8

6.2

23

ENC100

6.2

6.2

X2

6.2

8.2
5

53

7K7

6F3

DURMA
1956

durmazlar
P.

19

22

P.

20

29

I1.1

8A1

28

I1.0

8A1

27

I0.5

8A1

26

I0.4

8A1

25

I0.3

8A1

24

I0.2

8A1

23

I0.1

8A1

14

Y12

13

Y11.B

12

Y11.A

11

14A4

11

13

10S7

11

13

10S7

9.2

9.2

9.3

ENC100

9.3

10.7

ENC100

10.8

8A1

14.6

63

14K7

6.5

14

12K4

6.6

14

11K5

6.7

14

11K6

8.2

34

ENC100

I0.1

8.3

32

ENC100

I0.2

8.4

8S4

I0.3

8.5

8S4

I0.4

8.6

10

8S4

I0.5

9.1

9S1

I1.0

9.2

9S2

I1.1

9.3

ENC100

I1.2

10.7

14

10S7

10.2

28

ENC100

I2.1

10.4

ENC100

I2.3

8A1

30

I1.2

31

A1

10R7

32

I2.1

10A1

Page/path

X2

4L8

25

ENC100

26

ENC100

6.1

6A1

x1

6L2

6F2

11

6F2

33

I2.3

10A1

7K7

Cable designation

Terminal strip designation

X2

A2

5K6

Y11.A

24

ENC100

A1

7A1

33

11

9S1

11

34

14A4

Control Halil TASAN

Design

18

Terminal diagram

Function

FLUORESCENT LAMP

HYDRAULIC PUMP MOTOR

TABLE DOWN

x2

6L2

TABLE UP

UPPER LIMIT

BACKWARD SAFETY LIGHT BARRIER O.K

BRAKE

VOLTAGE O.K. LAMP

OVER CURRENT PROTECTION

95

5Q2

11

ENC100

UPPER LIMIT

11

BOTTOM LIMIT

11

9S2

NC O.K. POS.

FRONT PROTECTION SHEET

BACKWARD SAFETY LIGHT BARRIER O.K

TABLE DOWN

TABLE UP

OVER CURRENT PROTECTION

START STOP HYDRAULIC PUMP MOTOR

ADJUST

SEMI-AUTOMATIC

AUTOMATIC

UPPER LIMIT

BOTTOM LIMIT

CUTTING STOP

NC O.K. POS.

PNEUMATIC BACK SUPPORT

NC O.K. POS.

BACKWARD SAFETY LIGHT BARRIER O.K

14.6

14S6

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

Cable type

Tested

aglayan

Name

Cable designation
Destination

Connection

number

Terminal-

Jumper

Terminalname

CE

19.Dec.2006

PC1

19.Dec.2006
Sing
Change Date

SB 3006

6076074645

35

A1

14K7

Destination

36

A1

14K8

Connection

37

13

5K6

WUPK003E 01.03.1994

Cable type

38

14

5K6

4mm

39

13R2

14.7

14A4

14.8

14A4

Page/path

40

13

ENC100

15.7

29

ENC100

15.7

30

ENC100

15.3

11

ENC100

15.3

13R2

15.3

14

ENC100

41

13R4

13R3

15.4

15

ENC100

15.4

16

ENC100

16.1

10

ENC100

16.1

16S2

16.1
4

46

47

ENC100

42

Cable designation

Terminal strip designation

X2

43

43

14K8

ENC100

48

ENC100

16.2

16S3

16.2

16.3

16A1

X2

54

8S4

53

A1

10R8

16R5

51

A1

16B8

62

11K4

50

16S3

16A1

49

16S2

16.1

16.2
5

55

33

14K7

16.8

10.8

14

10S7

16.0

16A1

16.0

8S4

PE

PE

X0

4.7
6

4L8

Control Halil TASAN

Design

19

Terminal diagram

Function

BACKWARD SAFETY LIGHT BARRIER O.K

ENCODER

FORWARD

45

34

14K8

46

REVERSE

47

FAST

FORWARD

REVERSE

BRAKE

FRONT PROTECTION SHEET

COMMON

PHASE SEQUENCE RELAY

DURMA

1956

durmazlar

8
9

P.

20

22

P.

21

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Designation

Change Date

PANEL
POWER SWITCH
PANEL
PHASE SEQUENCE RELAY
FLUORESCENT LAMP
FLUORESCENT LAMP
FUSE
FUSE
OVER CURRENT RELAY
TERMINAL-FUSE
CONTACTOR
SURGE SUPPRESSOR
CONTACTOR
AUXILIARY CONTACTOR
SURGE SUPPRESSOR
CONTACTOR
AUXILIARY BLOCK
SURGE SUPPRESSOR
FUSE
POWER SOURCE
TERMINAL-FUSE
LAMP
TERMINAL-FUSE
SAFETY MODL
BUTTON/LAMP
JAK
EMERGENCY BUTTON
CONTACTOR
AUXILIARY CONTAC
SURGE SUPPRESSOR
CONTACTOR
AUXILIARY CONTAC
SURGE SUPPRESSOR
PLC 14I/10Q
POSITION SWITCH
FOOT PEDAL
BUTTON
PROXIMITY SWITCH
PROXIMITY SWITCH
PLC 81/80 EXT.MODUL
BUTTON/LAMP
SWITCH
SWITCH
RELAY
SOCKET
RELAY
SOCKET
RELAY
SOCKET
RELAY

Tested

aglayan

Name

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Control Halil TASAN

Design

20

3P1
4Q1
4Q1
4A2
4L7
4L8
4F8
5F1
5Q2
5F4
5K4
5K4
5K5
5K5
5K5
5K6
5K6
5K6
6F1
6A1
6F2
6L2
6F3
7A1
7S2
J
7S5
7K7
7K7
7K7
7K8
7K8
7K8
8A1
8S4
8S7
8S8
9S1
9S2
10A1
10S3
10S7
10S7
10R7
10R7
10R8
10R8
11R1
11R1
11R2

Item designation Amount

Bill of materials

SB 3006
6076074645

Article

BILL OF MATERIALS

750X850X200
3LD 2514-0TK53-63A
ETK 0102
MKS03
60W
60W
TYP UK5-HESI 2A
5SQ2 370-2YA50-50A
3UA59 00-2C 16-25A
UK 6.3-HESI 2A
3RT1026-1BB40
3RT1926-1CB00
3RT1026-1BB40
3RH1921-1CA01
3RT1926-1CB00
3RT1026-1BB40
3RH1921-1FA31
3RT1926-1CB00
TYP UK5-HESI 4A
TRIO-PS/1AC/24DC/10
UK 6.3-HESI 4A
3SB 3604-6BA60
UK 6.3-HESI 5A
PSR-SCP-24UC/ESM4
3SB 3606-0AA31
JAK 10P+PE
3SB 3603-1CA21
3RT1015-1BB42
3RH1911-1FA40
3RT1916-1BB00
3RT1015-1BB42
3RH1911-1FA40
3RT1916-1BB00
CPU224 214-1AD23-0XB0
CA10 TR0421
3SE 2903-1AB
3SB 3602-0AA11
BES516-3026-BO-C
BES516-3026-BO-C
EM223-1BF22-0XA0
3SB 3607-0AA21
ZCK S2
ZCK D02
LZX PT 570024
LZX PT78704
LZX PT 570024
LZX PT78704
MY2 24DC(S)
PYF-08A-N
MY2 24DC(S)

Supplier

DURMA

1956

Ekin Pano
Siemens
Emko
entes
Philips
Philips
Phnx contact
Siemens
Siemens
Phnx contact
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Phnx contact
Phnx contact
Phnx contact
Siemens
Phnx contact
Phnx contact
Siemens
Metesan
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Kraus&Naimer
Siemens
Siemens
Balluff
Balluff
Siemens
Siemens
Telemecanique
Telemecanique
Siemens
Siemens
Siemens
Siemens
Omron elektronx
Omron elektronx
Omron elektronx

3300210230
3301610540
3901001020
3301700615
3301300065
3301300065
3303400355
3301800240
3301700190
3303400380
3301000061
3301200420
3301000061
3301200510
3301200420
3301000061
3301200055
3301200420
3303400355
3302100100
3303400380
3300700130
3303400380
3301900076
3300700200
3300500070
3300700110
3301000008
3301200088
3301200430
3301000008
3301200088
3301200430
3304200040
3301620120
3302200040
3300700030
3304300200
3304300200
3301900120
3300700190
3301610410
3301610390
3301700420
3301700430
3301700420
3301700430
3301700610
3300500580
3301700610

P.

21

22

22

P.

Stock number

durmazlar

Name

Norm

Editor

Signature Date

Changes

ISLAMOGLU

Surname

CE

19.Dec.2006

PC1

19.Dec.2006

Sing

Designation

Change Date

SOCKET
RELAY
SOCKET
CONTACTOR
AUXILIARY CONTAC
SURGE SUPPRESSOR
CONTACTOR
SURGE SUPPRESSOR
CONTACTOR
SURGE SUPPRESSOR
CONTACTOR
SURGE SUPPRESSOR
RELAY
SOCKET
RELAY
SOCKET
RELAY
SOCKET
RELAY
SOCKET
LAMP
SAFETY MODUL
SAFETY MODUL CABLE
SAFETY MODUL
BUTTON/LAMP
CONTACTOR
AUXILIARY CONTAC
SURGE SUPPRESSOR
CONTACTOR
AUXILIARY CONTAC
SURGE SUPPRESSOR
DIGITAL MODULE
ENCODER
SPEED CONTROL DRIVER
FUSE
LIMIT SWITCH
LIMIT SWITCH
RELAY
SOCKET
ZENER DIOD

Tested

aglayan

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Control Halil TASAN

Design

21

11R2
11R3
11R3
11K4
11K4
11K4
11K5
11K5
11K6
11K6
12K4
12K4
13R2
13R2
13R3
13R3
13R4
13R4
13R5
13R5
14L3
14A3
14A3
14A4
14S6
14K7
14K7
14K7
14K8
14K8
14K8
ENC100
ENCODER
16A1
16F1
16S2
16S3
16R5
16R5
16D8

Item designation Amount

Bill of materials

6076074645

SB 3006

Article

BILL OF MATERIALS

PYF-08A-N
MY2 24DC(S)
PYF-08A-N
3RH1122-1BB40
3RH1911-1FA02
3RT1916-1BB00
3RH1122-1BB40
3RT1916-1BB00
3RH1122-1BB40
3RT1916-1BB00
3RH1122-1BB40
3RT1916-1BB00
MY2 24DC(S)
PYF-08A-N
MY2 24DC(S)
PYF-08A-N
MY2 24DC(S)
PYF-08A-N
MY2 24DC(S)
PYF-08A-N
3SB 3604-6BA40
SB2-K1-C
12FD8J5Z
SB4-K1-C
3SB 3606-0AA41
3RH1131-1BB40
3RH1911-1FA40
3RT1916-1BB00
3RH1131-1BB40
3RH1911-1FA40
3RT1916-1BB00
ENC-100 24V DC
TRD-J100-RZ-2M
6SL3211-OAB17-5UAO/0.75KW
5SQ2 270-2YA06-6A
XCK-P2118P16
XCK-P2118P16
MY2 24DC(S)
PYF-08A-N
BZV-48 B30-8540

Supplier

DURMA

1956

Omron elektronx
Omron elektronx
Omron elektronx
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Omron elektronx
Omron elektronx
Omron elektronx
Omron elektronx
Omron elektronx
Omron elektronx
Omron elektronx
Omron elektronx
Siemens
Techno gr
Techno gr
Techno gr
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Emko
Koyo
Siemens
Siemens
Telemecanique
Telemecanique
Omron elektronx
Omron elektronx
Kbp

3300500580
3301700610
3300500580
3301100040
3301200075
3301200430
3301100040
3301200430
3301100040
3301200430
3301100040
3301200430
3301700610
3300500580
3301700610
3300500580
3301700610
3300500580
3301700610
3300500580
3300700140
3303920195
3303920195
3303920195
3300700180
3301100050
3301200088
3301200430
3301100050
3301200088
3301200430
3303910225
3303610060
3304200065
3301800140
3301610135
3301610135
3301700610
3300500580
3304600030

P.

22
22

P.

Stock number

durmazlar

6076074645.ods

ENC 100 VALUES

MACHINE NUMBER :

No
0
1

DESCRIPTION
Encoder Pulse Rate
Pitch of Ball Screw

6083064101

DEFAULT

UNIT

0-999

( pulse/rpm )

0.0-99.9

( mm/revulation )

ACTUAL
VALUE

10,0

0 : x1 - 1 : x2
* : x4

---

---

0.0 - 99999.9

00030,0

0.0-99.9

( mm )

00,1

0:[-]
* :[+]

---

0.0-99.9

( sec. )

0,5

0.0-9.9

( mm )

20,0

0.0-9.9

( mm )

0,4

0.0-9.9

( mm )

0,1

0 : Off
* : On

---

0-9

---

0.0-999.9

( mm )

003,0

0.0-99999.9

( mm )

00005,0

0.0-99999.9

( mm )

0.0-9.9

( mm )

0,3

0.0-9.9

( mm )

0,5

---

0.0-99.9

( mm )

00,0

0.0-9.9

( sec.)

0.0-9.9

( sec.)

0.0-9.9

(m)

22 F2 Password (0000)

0-9999

---

0000

23 F3 Password (3333)

0-9999

---

3333

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Multiplication Factor of Encoder

Mechanic Reset Value
Over Run Distance
Approaching Direction
Forward / Backward Waiting Time
Slow Speed Distance
Advanced Stop
Positioning Tolerance
Display Error Shading
Repeat Number of Try
Pull Back Distance (Retract)
Lower Limit Value ( Software )
Upper Limit Value ( Software )
Lower Limit Value ( Mech. Sw. )
Max. Value & Mech. Sw. Distance
Part Counting Direction
Compensation of Cutter Tickness
Cutting Lenght Offset Time
Cutting Lenght Time Max. ( sec.)
Max. Cutting Lenght

0 : Up
Down

*:

6076074645.ods

ENC 100 VALUES

MACHINE NUMBER :

No
0
1

DESCRIPTION
Encoder Pulse Rate
Pitch of Ball Screw

DEFAULT
0-999
0.0-99.9

6076074645

UNIT
( pulse/rpm )
( mm/revulation )

ACTUAL
VALUE
100
10,0

0 : x1 - 1 : x2
* : x4

---

---

0.0 - 99999.9

00030,0

0.0-99.9

( mm )

03,0

0:[-]
* :[+]

---

0.0-99.9

( sec. )

0,5

0.0-9.9

( mm )

20,0

0.0-9.9

( mm )

0,4

0.0-9.9

( mm )

0,1

0 : Off
* : On

---

0-9

---

0.0-999.9

( mm )

003,0

0.0-99999.9

( mm )

00005,0

0.0-99999.9

( mm )

01045,0

0.0-9.9

( mm )

0,3

0.0-9.9

( mm )

0,5

0 : Up
* : Down

---

0.0-99.9

( mm )

00,0

0.0-9.9

( sec.)

1,1

0.0-9.9

( sec.)

1,7

0.0-9.9

(m)

3,1

22 F2 Password (0000)

0-9999

---

0000

23 F3 Password (3333)

0-9999

---

3333

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Multiplication Factor of Encoder

Mechanic Reset Value
Over Run Distance
Approaching Direction
Forward / Backward Waiting Time
Slow Speed Distance
Advanced Stop
Positioning Tolerance
Display Error Shading
Repeat Number of Try
Pull Back Distance (Retract)
Lower Limit Value ( Software )
Upper Limit Value ( Software )
Lower Limit Value ( Mech. Sw. )
Max. Value & Mech. Sw. Distance
Part Counting Direction
Compensation of Cutter Tickness
Cutting Lenght Offset Time
Cutting Lenght Time Max. ( sec.)
Max. Cutting Lenght

SIEMENS SINAMICS G110 HIZ KONTROL DEERLER

SPEED DRIVE VALUES - SIEMENS SINAMICS G110
GESCHWINDIGKEIT FAHR WERT - SIEMENS SINAMICS G110
MAKNA TP / MACHINE TYPE / MASCHINE TYP :
MAKNA NO / MACHINE NUMBER / MASCHINE NUMMER :

BACK GAUGE
HINTERANSCHLAG
AXIS-X

P010

1-0

P305

3,80

P307

0,75

Kw

0,740

Cos.q

50,00

Hz

P311

925

d/d

P700

P701

P702

P703

15

P731

P1000

P1003

75,00

P1080

5,00

P1082

80,00

P1120

0,50

P1121

0,20

P1300

P1310

150

P308
P310

MOTOR

P003

SB 3006
6076074645

SB 3006 MAH 4645

Block:
Author:
Created:
Last Modified:

MAIN
04/17/2002 06:03:12 pm
12/19/2006 11:02:00 am

Symbol

Var Type

Data Type

Comment

TEMP
TEMP
TEMP
SB 3006 MAHENOR 6076074645
YENI BLOK 19.12.2006 M. OZGUR / H. TASAN
YON VALFI NG73 REXROTH YENI TIP PNEUMATIK
Network 1

STATIK ARIZA SET

NETWORK COMMENTS
I0.0

V0.5

S
1

I1.3
/

Symbol
F_Q
FAULT_S
NOT_AUS
Network 2

I0.0

Address
I0.0
V0.5
I1.3

Comment
ASIRI AKIM / TERMIK KORUMA
STATIK ARIZA
ACIL STOP BUT.

STATIK ARIZA RESET

I1.3

I2.2

V0.5
R
1

Symbol
F_Q
F_RESET
FAULT_S
NOT_AUS
Network 3

Address
I0.0
I2.2
V0.5
I1.3

Comment
ASIRI AKIM / TERMIK KORUMA
FAULT RESET
STATIK ARIZA
ACIL STOP BUT.

DINAMIK ARIZA SET

Q0.3

I2.0

Q1.1

T39
IN

TON

+2 PT

100 ms

Symbol
_12R6_DW
_Q1_1
SAFE_DW
T39_SAFETY

Address
Q0.3
Q1.1
I2.0
T39

Comment
S3 TABLA ASAGI VALFI RL.
TABLA ASAGI SAFETY CHECK RL
TABLA ASAGI SAFETY CHECK
DOWN SAFETY CHECK DYNAMIC FAULT

1 / 18

SB 3006 MAH 4645

Network 4

DINAMIK ARIZA SET

T39

V0.6
S
1

I1.4
/
I1.5
/

Symbol
_9S8
FAULT_D
FCEEL
T39_SAFETY

Network 5

Address
I1.5
V0.6
I1.4
T39

Comment
ON KORUMA KAFES SW.
DINAMIK ARIZA
FOTOCELL KORUMA
DOWN SAFETY CHECK DYNAMIC FAULT

DINAMIK ARIZA RESET

Q0.3

Q1.1

I2.0

I1.4

R
1

Symbol
_12R6_DW
_9S8
_Q1_1
F_RESET
FAULT_D
FCEEL
SAFE_DW

Network 6

Address
Q0.3
I1.5
Q1.1
I2.2
V0.6
I1.4
I2.0

V0.6

Symbol
FAULT
FAULT_D
FAULT_S

Comment
S3 TABLA ASAGI VALFI RL.
ON KORUMA KAFES SW.
TABLA ASAGI SAFETY CHECK RL
FAULT RESET
DINAMIK ARIZA
FOTOCELL KORUMA
TABLA ASAGI SAFETY CHECK

ARIZA LAMP.

V0.5

Q0.6

SM0.5

Address
Q0.6
V0.6
V0.5

I2.2
5.A

V0.6
5.A

I1.5

Comment
ARIZA LAMB.
DINAMIK ARIZA
STATIK ARIZA

2 / 18

SB 3006 MAH 4645

Network 7

8S6 '0' KONUMU KONTROL

I0.3

T46

I0.4

+5

IN

TOF

PT

100 ms

I0.5

Symbol
_8S6_ADJ
_8S6_AUT
_8S6_SA
T46_8S6_0

Network 8

T46

Symbol
T46_8S6_0
V1_0

Address
I0.3
I0.5
I0.4
T46

Comment
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
8S6 ''O'' KONUMU GECIS GECIKMESI OFF DELAY

8S6 '0' KONUMU KONTROL AUX

V1.0

Address
T46
V1.0

Comment
8S6 ''O'' KONUMU GECIS GECIKMESI OFF DELAY
8S6 0 KONUMU KONTROL

Network 9

I0.2

T55

+5

Symbol
_4M1_STP

Network 10

I0.1

IN

TOF

PT

100 ms

Address
I0.2

Comment
4M1 HID. MOT. START BUT

4M1 HID. MOT. M KONT. SET

T55

V1.0

V0.5

Q0.0

S
1

Symbol
_12R3_4M1_M
_4M1_STR
FAULT_S
V1_0

Address
Q0.0
I0.1
V0.5
V1.0

Comment
4M1 HID. MOT. M KONT.
4M1 HID. MOT. START BUT
STATIK ARIZA
8S6 0 KONUMU KONTROL

3 / 18

SB 3006 MAH 4645

Network 11

4M1 HID. MOT. M KONT. RESET

T55

Q0.0

R
1

V0.5

V1.0
/

Symbol
_12R3_4M1_M
FAULT_S
V1_0

Network 12

Address
Q0.0
V0.5
V1.0

Comment
4M1 HID. MOT. M KONT.
STATIK ARIZA
8S6 0 KONUMU KONTROL

4M1 HID. MOT. Y-D GECIS GECIKMESI ON DELAY

Q0.0

Symbol
_12R3_4M1_M
T37_Y_D

Network 13

Q0.0

Symbol
_12R3_4M1_M
_12R4_4M1_Y
_12R5_4M1_D
T37_Y_D

T37
IN

TON

+30 PT

100 ms

Address
Q0.0
T37

Comment
4M1 HID. MOT. M KONT.
4M1 Y-D GECIS ZAMANI

4M1 HID. MOT. Y KONT.

T37

Q0.2

Address
Q0.0
Q0.1
Q0.2
T37

Q0.1

Comment
4M1 HID. MOT. M KONT.
4M1 HID. MOT. Y KONT.
4M1 HID. MOT. D KONT.
4M1 Y-D GECIS ZAMANI

4 / 18

SB 3006 MAH 4645

Network 14

Q0.0

4M1 HID. MOT. D KONT.

T37

Q0.1

T100

/
+2

Symbol
_12R3_4M1_M
_12R4_4M1_Y
T37_Y_D

Address
Q0.0
Q0.1
T37

IN

TON

PT

10 ms

Comment
4M1 HID. MOT. M KONT.
4M1 HID. MOT. Y KONT.
4M1 Y-D GECIS ZAMANI

Network 15

T100

Symbol
_12R5_4M1_D

Network 16

I0.3

16.A

Symbol
_12R5_4M1_D
_8S10
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S4_DW
V1_DW
V2_7

Q0.2

Address
Q0.2

Comment
4M1 HID. MOT. D KONT.

TABLA ASAGI AYAR KON.

I0.4

I0.5

I0.7

V1.5

I1.1

V2.7
16.A

Address
Q0.2
I0.7
I0.3
I0.5
I0.4
I1.1
V1.5
V2.7

Q0.2

Comment
4M1 HID. MOT. D KONT.
TABLA YUKARI BUT.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
ALT LIMIT TABLA SW.
TABLA ASAGI AYAR
PEDAL KONTROL FL.

5 / 18

SB 3006 MAH 4645

Network 17

I0.3

TABLA YUKARI AYAR KON.

I0.4

I0.5

I1.0

Q0.2

17.A

V1.6
17.A

Symbol
_12R5_4M1_D
_8S10
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S3_UP
V1_UP

Address
Q0.2
I0.7
I0.3
I0.5
I0.4
I1.0
V1.6

Comment
4M1 HID. MOT. D KONT.
TABLA YUKARI BUT.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
UST LIMIT TABLA SW.
TABLA YUK. AYAR

Network 18

I0.6

T110

+1

Symbol
_8S9

Network 19

Address
I0.6

IN

TON

PT

100 ms

Comment
PEDAL SW.

PEDAL TEK YON CALISMA KONTROLU SET

T110

I2.0

Q0.2

V2.7
S
1

Symbol
_12R5_4M1_D
SAFE_DW
V2_7

Address
Q0.2
I2.0
V2.7

I0.7

Comment
4M1 HID. MOT. D KONT.
TABLA ASAGI SAFETY CHECK
PEDAL KONTROL FL.

6 / 18

SB 3006 MAH 4645

Network 20

I0.4

PEDAL TEK YON CALISMA KONTROLU RESET

I0.6

V2.7

R
1

I0.3

V2.1

I0.3

I2.3
/

I0.4

I0.5

I0.4

I0.3

I0.5

V0.5

V0.6

Q0.2
/
I0.5

I1.2
/

Symbol
_12R5_4M1_D
_8S6_ADJ
_8S6_AUT
_8S6_SA
_8S9
ENC_CL
FAULT_D
FAULT_S
NC_OK
V2_1
V2_7

Address
Q0.2
I0.3
I0.5
I0.4
I0.6
I1.2
V0.6
V0.5
I2.3
V2.1
V2.7

Comment
4M1 HID. MOT. D KONT.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
PEDAL SW.
ENC 100 KESME BOYU SW.
DINAMIK ARIZA
STATIK ARIZA
NC OK! POS.
SEMI-AUTO TABLA YUKARI
PEDAL KONTROL FL.

7 / 18

SB 3006 MAH 4645

Network 21

I0.3

SEMI-AUTO TABLA ASAGI SET

I0.4

I1.1

Q0.2

Q0.4
/

I0.5

I0.7
21.A

I2.3

V2.0

S
1

Symbol
_12R5_4M1_D
_12R7_UP
_8S10
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S4_DW
NC_OK
V2_0
V2_7

Address
Q0.2
Q0.4
I0.7
I0.3
I0.5
I0.4
I1.1
I2.3
V2.0
V2.7

Comment
4M1 HID. MOT. D KONT.
S2 TABLA YUKARI VALFI RL.
TABLA YUKARI BUT.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
ALT LIMIT TABLA SW.
NC OK! POS.
SEMI-AUTO TABLA ASAGI
PEDAL KONTROL FL.

8 / 18

V2.7
21.A

SB 3006 MAH 4645

Network 22

SEMI-AUTO TABLA ASAGI RESET

I1.1

V2.0

R
1

Q0.2
/
V1.0
/
V0.5

I0.7

V0.6

I0.6

I0.4

/
I0.5

I1.2
/

Symbol
_12R5_4M1_D
_8S10
_8S6_AUT
_8S6_SA
_8S9
_9S4_DW
ENC_CL
FAULT_D
FAULT_S
V1_0
V2_0

Address
Q0.2
I0.7
I0.5
I0.4
I0.6
I1.1
I1.2
V0.6
V0.5
V1.0
V2.0

Comment
4M1 HID. MOT. D KONT.
TABLA YUKARI BUT.
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
PEDAL SW.
ALT LIMIT TABLA SW.
ENC 100 KESME BOYU SW.
DINAMIK ARIZA
STATIK ARIZA
8S6 0 KONUMU KONTROL
SEMI-AUTO TABLA ASAGI

9 / 18

SB 3006 MAH 4645

Network 23

I0.5

ENC100 CYCLE NEXT

Q0.4

I1.0

T54

/
I0.4

Symbol
_12R7_UP
_8S6_AUT
_8S6_SA
_9S3_UP

Network 24

T54

Symbol
_14R5_NC_CYL

Network 25

I0.4

+5

Address
Q0.4
I0.5
I0.4
I1.0

IN

TOF

PT

100 ms

Comment
S2 TABLA YUKARI VALFI RL.
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
UST LIMIT TABLA SW.

ENC100 CYCLE NEXT

Q2.1

Address
Q2.1

Comment
NC CYCLE START SIGNAL

SEMI-AUTO TABLA YUKARI SET

I0.3

V2.0

I1.0

V2.1
S
1

I0.5

Symbol
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S3_UP
V2_0
V2_1

Address
I0.3
I0.5
I0.4
I1.0
V2.0
V2.1

Comment
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
UST LIMIT TABLA SW.
SEMI-AUTO TABLA ASAGI
SEMI-AUTO TABLA YUKARI

10 / 18

SB 3006 MAH 4645

Network 26

SEMI-AUTO TABLA YUKARI RESET

I1.0

V2.1

R
1

Q0.2
/
V1.0
/
I0.3

V0.5

Symbol
_12R5_4M1_D
_8S6_ADJ
_9S3_UP
FAULT_S
V1_0
V2_1

Network 27

Address
Q0.2
I0.3
I1.0
V0.5
V1.0
V2.1

Comment
4M1 HID. MOT. D KONT.
8S6 AYAR KONUMU
UST LIMIT TABLA SW.
STATIK ARIZA
8S6 0 KONUMU KONTROL
SEMI-AUTO TABLA YUKARI

asagidan yukari cikmadan once beklenme zamani

V2.1

T40

+1

Symbol
T40_UP
V2_1

Address
T40
V2.1

IN

TON

PT

100 ms

Comment
TABLA ASAGIDA BEKLEME SURESI
SEMI-AUTO TABLA YUKARI

11 / 18

SB 3006 MAH 4645

Network 28

V1.6

BASKI VALFLI S6 SET

V2.3
S
1

T40

Symbol
T40_UP
V1_UP
V2_3

Address
T40
V1.6
V2.3

Network 29

Comment
TABLA ASAGIDA BEKLEME SURESI
TABLA YUK. AYAR
BASKI VALFI S6 AUX

BASKI VALFLI S6 RESET

I1.0

V2.3

R
1

V1.5

V1.6

I0.3

Symbol
_8S6_ADJ
_9S3_UP
V1_DW
V1_UP
V2_3

Network 30

Address
I0.3
I1.0
V1.5
V1.6
V2.3

Comment
8S6 AYAR KONUMU
UST LIMIT TABLA SW.
TABLA ASAGI AYAR
TABLA YUK. AYAR
BASKI VALFI S6 AUX

BASKI VALFLI S6 ON DELAY

V2.3

T50

+2

Symbol
T50_BASKI
V2_3

Address
T50
V2.3

IN

TON

PT

100 ms

Comment
BASKI VALFI S6 ON DELAY
BASKI VALFI S6 AUX

12 / 18

SB 3006 MAH 4645

Network 31

BASKI VALFLI S6 OFF DELAY

T50

Symbol
T50_BASKI
T51_BASKI

Network 32

T51

Symbol
_12R8_PR
T51_BASKI

Network 33

T51
IN

TOF

+10 PT

100 ms

Address
T50
T51

Comment
BASKI VALFI S6 ON DELAY
BASKI VALFI S6 OFF DELAY

BASKI VALFLI S6 KONT.

Q0.5

Address
Q0.5
T51

Comment
PRESS VALFI RL.
BASKI VALFI S6 OFF DELAY

TABLA ASAGI S3 VALFI GECIKMELERI OFF DELAY

V1.5

T42

V2.0

Symbol
T42_DWN
V1_DW
V2_0

+0

Address
T42
V1.5
V2.0

IN

TOF

PT

100 ms

Comment
TABLA ASAGI S3 VALF OFF DELAY BASINC-->YON
TABLA ASAGI AYAR
SEMI-AUTO TABLA ASAGI

13 / 18

SB 3006 MAH 4645

Network 34

T42

TABLA ASAGI S3 VALFI RL.

Q0.2

Q0.5

V0.5

V0.6

Q0.3

Q1.1

Symbol
_12R5_4M1_D
_12R6_DW
_12R8_PR
_Q1_1
FAULT_D
FAULT_S
T42_DWN

Network 35

Address
Q0.2
Q0.3
Q0.5
Q1.1
V0.6
V0.5
T42

Comment
4M1 HID. MOT. D KONT.
S3 TABLA ASAGI VALFI RL.
PRESS VALFI RL.
TABLA ASAGI SAFETY CHECK RL
DINAMIK ARIZA
STATIK ARIZA
TABLA ASAGI S3 VALF OFF DELAY BASINC-->YON

TABLA YUKARI S2 VALFI OFF DELAY

V1.6

T43

T40

Symbol
T40_UP
T43_UP
V1_UP

Network 36

T43

Symbol
_12R5_4M1_D
_12R7_UP
FAULT_D
FAULT_S
T43_UP

+0

IN

TOF

PT

100 ms

Address
T40
T43
V1.6

Comment
TABLA ASAGIDA BEKLEME SURESI
TABLA YUKARI S2VALF OFF DELAY BASINC-->YON
TABLA YUK. AYAR

TABLA YUKARI S2 VALFI RL.

Q0.2

Address
Q0.2
Q0.4
V0.6
V0.5
T43

V0.5

V0.6

Q0.4

Comment
4M1 HID. MOT. D KONT.
S2 TABLA YUKARI VALFI RL.
DINAMIK ARIZA
STATIK ARIZA
TABLA YUKARI S2VALF OFF DELAY BASINC-->YON

14 / 18

SB 3006 MAH 4645

Network 37

T46

Symbol
_12R6_DW
_14R10_DR_ON
_9S3_UP
FAULT_D
FAULT_S
T46_8S6_0

Network 38

I0.5

ENC100 ENABLE

V0.6

V0.5

I1.0

Q0.3

Address
Q0.3
Q2.3
I1.0
V0.6
V0.5
T46

Comment
S3 TABLA ASAGI VALFI RL.
NC ENABLE OUT
UST LIMIT TABLA SW.
DINAMIK ARIZA
STATIK ARIZA
8S6 ''O'' KONUMU GECIS GECIKMESI OFF DELAY

ENC100 CUTTING CYCLE START SIGNAL

Q0.3

I1.1

Q2.0

I0.4

Symbol
_12R6_DW
_14R4_NC_CS
_8S6_AUT
_8S6_SA
_9S4_DW

Network 39

Address
Q0.3
Q2.0
I0.5
I0.4
I1.1

Comment
S3 TABLA ASAGI VALFI RL.
NC CUTTING START SIGNAL
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
ALT LIMIT TABLA SW.

RETRACT START ON DELAY

Q0.3

T48

+8

Symbol
_12R6_DW
T48_RETR

Network 40

T48

Address
Q0.3
T48

IN

TON

PT

100 ms

Comment
S3 TABLA ASAGI VALFI RL.
RETRACT TIMER ON DELAY

RETRACT SET RL.

V2.4
S
1

Symbol
T48_RETR
V2_4

Address
T48
V2.4

Comment
RETRACT TIMER ON DELAY
RETRACT AUX

15 / 18

Q2.3

SB 3006 MAH 4645

Network 41

Q0.4

RETRACT RESET AUX

V2.4
R
1

V0.5

V0.6

Symbol
_12R7_UP
FAULT_D
FAULT_S
V2_4

Network 42

V2.4

Symbol
_14R6_NC_RET
V2_4

Network 43

I0.3

Address
Q0.4
V0.6
V0.5
V2.4

Comment
S2 TABLA YUKARI VALFI RL.
DINAMIK ARIZA
STATIK ARIZA
RETRACT AUX

RETRACT START RL.

Q2.2

Address
Q2.2
V2.4

Comment
NC RETRACT START
RETRACT AUX

PNEUMATIC SUPPORT '' ON ''

I1.0

I2.1

V0.6

V0.5

V2.5

S
1

I0.4

I1.0
/

I0.5

Symbol
_12R7_UP
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S3_UP
FAULT_D
FAULT_S
PNO_HLD
V2_5

Q0.4

Address
Q0.4
I0.3
I0.5
I0.4
I1.0
V0.6
V0.5
I2.1
V2.5

Comment
S2 TABLA YUKARI VALFI RL.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
UST LIMIT TABLA SW.
DINAMIK ARIZA
STATIK ARIZA
PNOMATIK TUTUCU ON/OFF
PNOMATIK ON/OFF

16 / 18

SB 3006 MAH 4645

Network 44

PNEUMATIC ON DELAY

Q0.3

T41

+8

Symbol
_12R6_DW
T41_PNO

Network 45

I0.3

Address
Q0.3
T41

IN

TON

PT

100 ms

Comment
S3 TABLA ASAGI VALFI RL.
PNOMATIK SUPPORT ON DELAY

PNEUMATIC SUPPORT '' OFF ''

T53

V0.6

V0.5

V2.5

R
1

I0.4

I2.1
/

I0.5

I1.0

Q0.4
/

Symbol
_12R7_UP
_8S6_ADJ
_8S6_AUT
_8S6_SA
_9S3_UP
FAULT_D
FAULT_S
PNO_HLD
V2_5

Network 46

V2.5

Symbol
PNO_13R5
V2_5

Address
Q0.4
I0.3
I0.5
I0.4
I1.0
V0.6
V0.5
I2.1
V2.5

Comment
S2 TABLA YUKARI VALFI RL.
8S6 AYAR KONUMU
8S6 AUTOMATIC
8S6 SEMI-AUTO KON.
UST LIMIT TABLA SW.
DINAMIK ARIZA
STATIK ARIZA
PNOMATIK TUTUCU ON/OFF
PNOMATIK ON/OFF

PNEUMATIC VALVE O/P

Q1.0

Address
Q1.0
V2.5

Comment
PNOMATIK SAC DESTEK
PNOMATIK ON/OFF

17 / 18

SB 3006 MAH 4645

Network 47

T41

Symbol
T41_PNO

T53

Address
T41

IN

TOF

+18 PT

100 ms

Comment
PNOMATIK SUPPORT ON DELAY

18 / 18