04-68350A Manual CCN DM01-DI01 PDF

Manual
DM01 / DI01
4885.64
Drawing Number:
Issued:
22.07.99
Stored:
02.04.03
Printed:
02.04.03
Version:
V 1.00
File name:
04-68350A MANUAL CCN DM01-DI01.DOC
PCB - No.:
04 65 318 (CCN) / 320 (DCP-SU)
Prepared by:
Distr. code:
04 68350000/A
40
Michael Breu
41
42
43
The details and data in this document are regularly checked and updated and are at any time subject to change without notice.
The document includes information that enjoys protection of copyright. No part of this publication may be reproduced or
translated into other languages without the prior written permission of INTER CONTROL.
INTER CONTROL
Hermann Khler Elektrik GmbH & Co. KG
Schafhofstrae 30
D - 90411 Nrnberg / Germany
Tel.: (0911) 9522-5; Fax: (0911) 9522-857
4885.64 DM01 / DI01

Manual
Table of Contents
1
Safety Notes for the User....................................................................................5

1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
General Notes - Warranty - Liability...........................................................................5

Qualified Personnel ...................................................................................................6
Hazards.....................................................................................................................6
Normal Use ...............................................................................................................7
Notes on Product Installation.....................................................................................7
Active and Passive Faults of an Automation System .................................................9
How to Proceed in the Event of Maintenance or Repair...........................................10
How to Proceed when Carrying Out Welding Jobs ..................................................11
How to Proceed in the Case of Quick Charging.......................................................11
How to Render Starting Aid .....................................................................................12
Connecting the Protective Conductor .............................................................12
Utilization Category / Temp. Range .................................................................12
Wiring Proposal for Switchgear Cabinet .........................................................13
Module Installation or Exchange......................................................................16
Project Introduction ..........................................................................................17
General Description ..........................................................................................18

7.1
7.2
Block Diagrams DM01 and DI01 .............................................................................18

Mechanical System .................................................................................................19
7.2.1
7.2.2
7.3
Quality features .................................................................................................................19

Characteristics ..................................................................................................................19
Hardware.................................................................................................................22
7.3.1
7.3.2
7.3.2.1 Operator control area ....................................................................................................24
7.3.2.1.1 Input / Adjustment unit.............................................................................................24
7.3.2.1.2 Output unit ...............................................................................................................26
7.3.2.2 Electronics area.............................................................................................................27
7.3.2.2.1 Digital inputs (DM01 and DI01)................................................................................27
7.3.2.2.2 Digital outputs (DM01 only) .....................................................................................28
7.3.2.2.3 CAN-bus connection................................................................................................29
7.3.2.2.4 Temperature range..................................................................................................29
7.3.2.2.5 Other........................................................................................................................29
7.3.2.3 Connection area ............................................................................................................29
7.3.2.3.1 CCN .........................................................................................................................29
7.3.2.3.2 DCP Subunit ............................................................................................................29
7.3.3
Interfaces ..........................................................................................................................30
7.4
Firmware .................................................................................................................31
7.4.1
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7.4.2
7.4.2.1 Initialization....................................................................................................................31
7.4.2.2 Object dictionary acc. to CANopen specification...........................................................32
7.4.2.3 Error handling................................................................................................................34
7.4.2.4 CANopen - State change ..............................................................................................36
7.5
Pin Assignment .................................................................................................37

8.1
8.2
Safety ......................................................................................................................36
CCN Pin-Assignment of Spring-loaded Terminals X1...X12 ....................................37
DCP-Subunit Pin-Assignment..................................................................................40
Technical Data ...................................................................................................43

9.1
9.2
9.3
Absolute Maximum Ratings .....................................................................................43

Static Properties ......................................................................................................43
Dynamic Properties .................................................................................................44
10 Notes ..................................................................................................................47
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List of Illustrations
Figure 1: Wiring of a Digsy or Digsyoutdoor in the switchgear cabinet .....................................13
Figure 2: Cable connection in switchgear cabinet.................................................................14
Figure 3: DM01/DI01 Types .................................................................................................17
Figure 4: Example of a possible CAN network .....................................................................17
Figure 5: Block diagram DM01 (8I/8O) .................................................................................18
Figure 6: Block diagram DI01 (16I).......................................................................................18
Figure 7: Housing digsyCompact ...............................................................................................20
Figure 8: CCN-housing.........................................................................................................21
Figure 9: Circuit board DM01/DI01 CCN ..............................................................................23
Figure 10: Circuit board DM01/DI01 digsy compact subunit ......................................................23
Figure 11: Adjusting the node-ID and baud rate ...................................................................24
Figure 12: CANopen states ..................................................................................................36
List of Tables
Table 1: Implemented I/O-modules ......................................................................................17
Table 2: Functional features CCN and digsyCompact subunit ....................................................18
Table 3: Quality features ......................................................................................................22
Table 4: Assignment of switches to COB-ID-bit....................................................................25
Table 5: Transmission rates .................................................................................................25
Table 6: LED functions .........................................................................................................26
Table 7: Object dictionary CANopen standard, DS-301........................................................32
Table 8: Object dictionary CANopen standard, DS-401........................................................33
Table 9: PDO(process data object)-mapping of the DM01 ...................................................33
Table 10: PDO-mapping of the DI01 ....................................................................................34
Table 11: Error handling.......................................................................................................34
Table 12: Error detection in digital outputs ...........................................................................35
Table 13: Pin assignment DM01 DCP-subunit .....................................................................41
Table 14: Pin assignment DI01 DCP-subunit .......................................................................42
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1
1.1
SAFETY NOTES FOR THE USER

General Notes - Warranty - Liability
This manual contains the information required for the normal use (as defined by Section 1.4 on Page
9) of the product described herein. It is meant for technically qualified personnel with special training or
having relevant knowledge in the field of measuring, open- and closed-loop control engineering,
hereinafter called automation engineering.
The knowledge and technically appropriate implementation of the safety notes and warnings contained
in this manual are the prerequisite for safe installation and commissioning as well as for safety during
operation and maintenance of the product described. Only qualified personnel as defined by Section
1.2 on Page 8 has the expertise required under specific conditions to correctly interpret and implement
the safety notes and warnings given in general in this document.
This manual is an integral part of the range of items delivered, even if, for logistic reasons, a separate
order for it had to be placed. For reasons of comprehensibility, it does not contain all details for all
designs of the product described and cannot consider any imaginable case of setup, operation or
maintenance. Should you want further information or should special problems not sufficiently covered
by this document occur, you can request further information from INTER CONTROL or their
representatives.
In addition, we point out that the contents of this product documentation are not part of an earlier or
existing agreement, commitment or of a legal relationship nor an amendment to this. All obligations of
INTER CONTROL result from the respective purchase contract, which also contains the complete and
exclusively valid warranties. These contractual warranty regulations are neither extended nor limited by
the text of this document.
INTER CONTROL shall not be liable for damage resulting from improper use of the
supplied components or from non-observance of the instructions given in this
manual.
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1.2
Qualified Personnel
Unqualified interference with the device/system or non-compliance with the warnings specified in this
manual or attached to the device/system cabinet can result in serious physical injury or damage to
property. Therefore, only appropriately qualified personnel is allowed to interfere with this
device/system.
Qualified personnel as meant by the safety-related notes in this manual or on the product itself are
persons that
are either, as project engineering personnel, familiar with the safety concepts of automation
engineering;
or are, as operating personnel, trained in the handling of automation systems and know the
operation-related contents of this manual;
or, as commissioning and service personnel, have special training enabling them to repair such
automation systems or have the authorization to commission, earth and label circuits and
devices/systems in compliance with the applicable safety standards.
1.3
Hazards
The following notes are on one hand meant for your personal safety and, on the other, for the
protection against damage of the described product or connected devices.
Safety notes and warnings to avoid hazards for life and health of users or maintenance personnel or to
avoid damage to property are emphasized in this manual by the signal terms defined below.
As regards this manual and the notes on the products themselves the various terms have the following
meaning:
HAZARD:
means that death, serious physical injury or considerable damage to property

will occur, if the relevant precautions are not taken.
WARNING:
means that death, serious physical injury or considerable damage to property

can occur, if the relevant precautions are not taken.
CAUTION:
means that slight physical injury or damage to property can occur, if the
relevant precautions are not taken.
NOTE:
is a piece of important information about the product, handling of the product

or the respective section of the manual to which special attention is to be
paid.
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ATTENTION:
1.4
if ATTENTION is emphasized and used in this manual to refer to safetyrelated facts, its contents correspond to the above-mentioned definition
under Note or Caution.
Normal Use
The device/system or the respective system component may only be used in cases where the
technical data are not exceeded and only in conjunction with devices or components (supplied by
external providers) that are recommended or permitted by INTER CONTROL.
The product described was developed, manufactured, tested, and documented in compliance with
the relevant safety standards. Therefore, the product normally causes no hazards for property or
physical health, if the handling instructions and safety notes for project planning, mounting/
installation, normal use and maintenance/repair are complied with.
WARNING:
1.5
After removal of the housing or the protection against electric shock or after
opening of the system cabinet, certain dangerous live parts of these
devices/systems become accessible, which poses a risk for the user's health.
Only appropriately qualified personnel is allowed to interfere with this
device/system.
This personnel must have profound knowledge of all sources of hazards and
maintenance measures according to the specifications given in this manual.
Prerequisites for perfect and safe operation of the product are proper
transportation, proper storage, setup and installation as well as careful
operation and maintenance.
Notes on Product Installation
Since the product when used is mostly part of larger systems or equipment, these notes are meant to
provide a guideline for safe integration of the product into its environment.
In this connection special attention is to be paid to the following facts:
NOTE:
Even if in the project planning of an automation system an utmost degree of

conceptional safety has been achieved, e.g., by a multi-channel layout, it is
nevertheless indispensable to accurately follow the instructions given in this
manual, since improper handling can possibly render ineffective precautions
for the prevention of hazardous faults or can create additional sources of
hazards.
Hereinafter we give, depending on the case of application, notes to be observed in the installation and
commissioning of the product:
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WARNING:
The safety regulations and the regulations for the prevention of accidents
applicable to the specific case of use are to be observed.
Operation of devices that are meant to be installed in housings or cabinets is
only permitted if they have been built in, that of desk-top or portable devices
only if the housing is closed. For equipment with permanent connection
(stationary devices/systems) without an all-pole mains disconnecting switch
and/or fuses, a mains disconnecting switch or a fuse have to be installed in
the building installation. The system has to be connected to the protective
conductor.
WARNING:
For devices/systems with permanently attached, non-detachable connections

and without all-pole mains disconnecting switches, the socket outlet with
earthing contact for the device must be mounted near the device and be
easily accessible.
For devices to be operated at mains voltage, check before putting the device
into operation if the set range of nominal voltage corresponds with the local
mains voltage.
If the supply is 24V, care must be taken that the electrical isolation of the
extra-low voltage is safe. Use only power-supply units manufactured
according to IEC 364-4-41 or HD 384.04.41 (VDE 0100 Part 410).
Fluctuations or deviations of the mains voltage from the nominal value must
not exceed the tolerance limits specified in the Technical Data, otherwise
functional failures and hazardous conditions in electric subassemblies/
equipment cannot be excluded.
Precautions are to be taken that after voltage dips and power failures an
interrupted program can be properly continued. In this connection no
hazardous operating conditions, not even temporarily, must occur.
If necessary an emergency-OFF has to be imposed. Emergency-OFF
devices according to EN 60204/IEC 204 (VDE 0113) must remain effective in
all modes of operation of the automation system. Unlocking the emergencyOFF devices must not lead to an uncontrolled or undefined restart.
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CAUTION:
1.6
Connecting cables and signal lines must be installed so that inductive and
capacitive parasitics/interference do not adversely affect the automation
functions.
Systems and equipment of automation engineering and their control
elements must be mounted so that they are sufficiently protected against
unintentional operation or actuation.
To avoid undefined conditions in the automation system caused by a cable
or wire break on the signal side, appropriate safety measures have to be
taken on the hardware and software side of the I/O coupling.
I/O cables may be plugged or pulled under de-energized conditions only.
Interface cables may be plugged or pulled without switching off the voltage
supply only if the following preconditions have been met:
1. The cable must be shielded and the shield must be linked to the
conducting metal hood.
2. Prior to plugging the cables, a potential equalization has to be effected by
connecting the PE-carrying plug parts.
Active and Passive Faults of an Automation System
Depending on the task to be performed by an electronic automation system, both active and
passive faults can be dangerous faults. In a drive control for example, in general the active fault is
dangerous, since it leads to unauthorized switching on of the driving mechanism. In the case of a
signalling function, on the other hand, a passive fault may prevent a hazardous operational
condition from being indicated/signalized.
This differentiation between possible faults and their task-related attribution to dangerous and
harmless faults is of importance for all safety considerations concerning the product delivered.
WARNING:
Wherever faults occurring in the automation system can cause material

damage or even personal injury, i.e. can be dangerous faults, additional
external precautions have to be taken or equipment has to be provided (e.g.,
by independent limit switches, mechanical interlocks etc.) that ensure or
impose a safe operational condition even in the event of a fault.
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1.7
How to Proceed in the Event of Maintenance or Repair
If measurements or testing become necessary on the active device, then the requirements and
procedural instructions of the regulation for the prevention of accidents VBG 4.0 must be observed,
especially 8 Permissible deviations during work on active parts. Suitable electric tools are to be
used.
WARNING:
Repair work on an automation system may only be carried out by qualified

personnel as defined under Section 1.2 or by INTER CONTROL. For the
replacement of parts or components use only parts that are listed in the
spare parts list or in the Chapter Spare Parts of this manual. Unauthorized
opening or improperly performed repair work can lead to death or severe
physical injuries as well as to considerable damage to property.
Before you open the device, always pull the mains plug or switch the
disconnecting switch to OFF-position. I/O cables may be plugged or pulled
under de-energized conditions only.
Interface cables may be plugged or pulled without switching off the voltage
supply only if the following preconditions have been met:
1. The cable must be shielded and the shield must be linked to the
conducting metal hood.
2. Prior to plugging the cables, a potential equalization has to be carried out
by connecting the PE-carrying plug parts.
If you want to replace fuses, use only fuse types that are specified in the
technical data or in the maintenance instructions of this document.
Do not throw batteries into fire and do no soldering on the cell body,
because there is explosion hazard (max. temperature 100 C). Do not open
and recharge lithium batteries or batteries containing mercury; use only the
same types for replacement! Always treat batteries and accumulators as
hazardous waste and dispose of them accordingly. When using monitors:
Improper interference, especially alteration of the high voltage or installation
of a different type of picture tube can lead to an increased amount of Xradiation. A device that has been changed that way no longer corresponds to
the device for which approval was given and further operation of this device
is no longer permitted.
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1.8
How to Proceed when Carrying Out Welding Jobs
If machinery and systems are to be welded, the following regulations are to be observed:
1.
Accident prevention regulation VBG 4 (electrical systems and equipment)
2.
Accident prevention regulation VBG 15 (welding, cutting and related techniques)
3.
In particular 43 (connecting and disconnecting welding current circuits)
ATTENTION:
Welding jobs on machinery and systems must be carried out by qualified

personnel only.
To protect electronic equipment it is necessary to proceed as follows:
1. Ignition switch:
Off
2. Starter battery:
First disconnect the negative pole, then the positive pole.
Or an equivalent measure to disconnect the circuits.
3. Connecting the earthing/grounding terminal:
Connect the earthing terminal directly to the component to be welded.
Never establish the connection via rotating elements.
Avoid stray welding currents.
4. Welding cable routing:
Do not lay any welding cables in parallel to electric lines.
5. Housings of electronic components:
Do not touch any housings of electronic components and electric lines
with the welding electrode.
If one of the specified measures cannot be complied with, the plug
connectors have to be pulled out of the electronic devices prior to carrying
out any welding jobs.
In the case of plasma welding too, the plug connectors have to be pulled out
of the electronic devices prior to welding.
1.9
How to Proceed in the Case of Quick Charging
Quick charging may only be carried out with the starter battery disconnected from the terminals.
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1.10 How to Render Starting Aid

Starting aid with a vehicle may only be rendered with the starter battery connected to the terminals.
Starting aid with a quick charging set must not be rendered.
CONNECTING THE PROTECTIVE CONDUCTOR
ATTENTION:
From the earthing screw (PE) of the housing (Digsy) a connection (min.
2
2.5mm ) that has to be as short as possible is to be laid to the PE in the
power supply unit (or chassis).
When using connectors featuring metal hoods with applied shield, it is
possible to dispense with the additional overall-shield connection to the
earthing point of the control unit housing.
In the case of shielded cables use always metal hoods.
The metal hoods are to be conductively screw-fastened to the housing.
In the case of potential differences between several PE - (GND) - points (e.g.,
in the case of separated power supply via different circuits) the shield of the
I/O-cable must only be applied (earthed) on one side (i.e., on the control unit).
The twisted-pair, shielded signal cables must in the connector (50-pole SubD- jack) be connected to GND. The individual shields on the open cable end
must not be connected to the overall shield or PE.
The protective conductor (PE) is to be connected via the star-point in the switchgear cabinet to the
earthing screw provided for on the Digsy housing. This measure, too, serves to increase the
interference immunity (see Figure 1 and Figure 2 on Pages 15 and 16).
When using I/O-cables with shields and plastic hoods the shield connection has to be screwed
together with the earthing screw (PE) of the Digsy housing.
UTILIZATION CATEGORY / TEMP. RANGE
Utilization category acc. to DIN 40040: GPF

G = -40C
P = +85C
F = humidity 75% without moisture condensation
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WIRING PROPOSAL FOR SWITCHGEAR

CABINET
Figure 1: Wiring of a Digsy or Digsyoutdoor in the switchgear cabinet
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Figure 2: Cable connection in switchgear cabinet

(detail drawing of Figure 1 on Page 13)
A=
Prior to connecting painted housing parts the lacquer/varnish coat on the points of connection
has to be removed.
B=
Fold the shields backward and earth them coaxially with the nickel-plated cable clamps.
C=
PE-rail made of Al, Cu or Fe nickel-plated.
D=
Nickel-plated or varnished mounting plate with bare/uninsulated area around the fastening holes
(coating or lacquer must have been removed).
E=
Fastening bolts on the mounting plate of the switchgear cabinet.
F=
PE-connection 16mm2 to the machine. When using the device in a vehicle the connection from
the switchgear cabinet to the chassis has to be established in the same way as the connection
from the mounting plate to the switchgear cabinet.
G=
Nickel-plated washer to ensure a conducting connection.
H=
Nickel-plated cable clamp.
K=
Connection (large-surface contact) to switchg. cabinet door (e.g.: braided Cu-conductor).
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PE-conductors must always be wired according to VDE-regulations!
In addition, the whole mounting plate is to be used as a grounding surface.
That means: all metal parts such as housing, rails etc. are to be led via short low-resistance
HF-connections to the mounting plate (braided Cu-conductors, nickel-plated screws etc.).
ATTENTION:
The connecting points must be free from lacquer/varnish, i.e., prior to

connection the varnish/coating has to be removed from the surface (see
Figure 2, detail drawing on Page 16).
The areas of the control electronics, power electronics and mains-ON/OFF must be geometrically
separated (they must not be located next each other). This area separation applies also to the closed
cabinet door.
ATTENTION:
All the metal parts must have low-resistance HF-connections.

i.e.:
1. Bright and bare connecting points

2. Surfaces protected against corrosion,
e.g.: nickel-plating.
If possible no oxide films on the
blank surface (no eloxal coating)!
3. Connections of large-surface contact
4. Short connections
The high-frequency connections of the metal parts have, in addition to the PE-connection, to be
carried out according to the VDE-regulations.
The PE-connections according to the applicable VDE-regulations (or VDE-standards) have to be laid
separately!
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MODULE INSTALLATION OR EXCHANGE
ATTENTION:
Observe the chapter "Safety Notes for the User"!
Bring the machine/system to its regular and safe starting position.

Switch off the system.
Loosen the plug connector screws (DCP-SU = digsy compact subunit).
Check whether the plug connectors are marked with reference to the module slot (DCP-SU), and
make sure that the individual cables (CCN) are match-marked.
Pull out the plug connector (DCP-SU), or remove the individual cables from the terminals (CCN).
If necessary, screw off the PE-conductor.
After removing the 6 Torx-screws, pull the side plate with the module slowly out of the housing
(DCP-SU), or detach the CCN.
Insert the new module (DCP-SU).
The module must be snugly and flush in the guiding grooves of the housing (DCP-SU).
Screw-fasten the side plate to the housing (6 Torx-screws, DCP-SU), or fasten the CCN.
Screw-fasten the PE connecting cable.
Attach the plug connector and click the retaining clamps into place (DCP-SU), or insert the
individual cables/leads into the spring-loaded terminals.
Compare the plug connector or the cable with the marking.
Screw-fasten the plug connector.
Put the system into operation and check its function.
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PROJECT INTRODUCTION
DM01/DI01 is the designation for digital signal I/O-modules designed as a node with CAN-interface.
The new product with the working title DM01 or DI01 is, as several other products from INTER
CONTROL, equipped with a CAN-interface and suitable for connecting it to the available products
digsycompact and CGC. DM01 and DI01 feature the same characteristics like the digsyoutdoor family
(i.e., industrial temperature range, vibration resistance, etc.) and in some aspects they are even more
suitable for use in commercial vehicles or under rough environmental conditions (e.g., housing with
IP66K, extended supply voltage range for 12V and 24V vehicle electrical systems, etc.).
D M 0 1
8I / 8O
s eq u . n u m b er
m ixed I/O
d ig ital n od e
D I0 1
16I / 0O
s eq u . n u m b er
in p u ts
d ig ital n od e
Figure 3: DM01/DI01 Types

DM01 and DI01 are available in two versions, i.e., as CCN (CAN Connection Node) and as digsy compact
subunit.
DM01
DI01
AM01
CAN Connection Node

CCN
X
X
X
digsy compact subunit

DCP-SU
X
X
X
Table 1: Implemented I/O-modules
The nodes DM01 or DI01, as several other

components of the digsyoutdoor family, are
compatible with the CANopen standard and
can thus be used in a variety of CAN networks,
i.e., not only in digsyoutdoor systems.
Figure 4: Example of a possible CAN

network
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7
7.1
GENERAL DESCRIPTION
Block Diagrams DM01 and DI01
The nodes DM01 or DI01 are available in two versions, viz. as CAN Connection Node (switchgear
cabinet version with spring-loaded terminals for easy wiring) and as digsy compact subunit with singleplug-connector system suitable for mobile use.
CCN
digsyCompact subunit
X
X
X
X
X
Switch for transmission rate and node-ID

Diagnostic LED
Status LED inputs / outputs
Table 2: Functional features CCN and digsyCompact subunit
Sensor voltage
supply
Voltage
supply,
W atch-dog
and Reset
CAN-transceiver
(EN11898)
CANcontroller
Termin.
strips
8 digital
outputs
RES
WD
Backreading
outputs
Display and
Operator
panel
(LEDs +
switch panel)
Microcontroller
stim ulation
4 Hi/Lo
8 digital
inputs
4 Hi/Lo
Figure 5: Block diagram DM01 (8I/8O)
Sensor supply
voltage
Voltage
supply,
W atch-Dog
and Reset
CAN-transceiver
(EN11898)
CANcontroller
Termin.
strips
RES
8 digital
inputs
WD
Display and
operator panel
(LEDs +
switch panel)
Microcontroller
stim ulation
8 digital
inputs
Figure 6: Block diagram DI01 (16I)
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7.2 Mechanical System

7.2.1 Quality features
Circuit board:
Four-layer multi-layer board with two layers for voltage supply VCC and ground for SMD-equipping
(only components not available in SMD-technology are conventionally fitted)
The variants DM01 and DI01 are implemented on one layout

The plug connectors on the circuit board are mechanically fastened
Heavy components on the board are additionally fastened (mechanically)
All components are mounted in a vibration-resistant way
The housing for DM01 or DI01 as digsycompact subunit has the following essential quality features:
The electronics is safely and mechanically protected against rough service-conditions for use in
mobile machinery and utility / commercial vehicles
Safe electrical protection (EMC) of the installed electronics against environmental influences of any
kind
All necessary standards for interference susceptibility and noise emission are complied with.
The housing for CCN-components has the following essential quality features:
Easy handling and mounting

Simple wiring
Easy access to controls/switches and diagnostic indicators
Compact design
7.2.2 Characteristics
The housing for the nodes DM01 and DI01 as digsycompact subunit meets the following requirements:
Compact design
Impact resistance
IP66K acc. to DIN 40050 (housing tested as being positive up to IP69K; because of the technical
data of the 55-pole connector and GoreTex pill only IP66K can be guaranteed),
GoreTex filter
Resistant to electromagnetic interference (EMI)
Good resistance to chemicals, even to sea water
Industrial temperature range (-40 up to +85 C).
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Manual
Figure 7: Housing digsyCompact
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4885.64 DM01 / DI01

Manual
The wiring technique for the DM01/DI01 as CCN meets the following requirements:
Easy quick-connect terminals (spring-loaded terminals) which, at the same time,

distribution connector
Robust terminal system
Figure 8: CCN-housing
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serve as a
4885.64 DM01 / DI01

Manual
7.3
Hardware

The hardware of the nodes DM01 and DI01 represents two different component variants of the same
layout. They are divided up into three areas with different functions:
DM01
DI01
Adjustment unit (switches)
Operator control
area
Output unit (LEDs), digsycompact subunit only partially equipped

Voltage supply
Electronics area
Reset-generation, Watch dog

Microcontroller
8 digital inputs with the following characteristics:
Switch-selectable input polarity of the digital inputs (by groups)
Switch-selectable switching threshold of the digital inputs for 12V or
24V vehicle networks
Continuous testing of digital inputs
8 digital outputs with the following
8 digital inputs with the following
characteristics:
characteristics:
backreading of output states
Switch-selectable switching
threshold of the digital inputs for
12V or 24V vehicle networks
CAN-Bus-interface
Connection area
Connection terminals (only CCN)

Connector (only digsycompact subunit)
Table 3: Quality features
These areas are implemented on the circuit board in 3 sectors each which are roughly arranged as
shown in Figure 9: Circuit board DM01/DI01 CCN on Page 25 and Figure 10: Circuit board DM01/DI01
digsycompact subunit on Page 23.
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4885.64 DM01 / DI01

Manual
C onnection area
O per.cont. area
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10 X11 X12
Electronics area
Figure 9: Circuit board DM01/DI01 CCN
O p e ra to r c o n tr . a r e a
D IP - S w itc h & L E D s
C o n n e c t.
a re a
5 5 - p o le
C o n n e c to r
E le c t r o n ic s a r e a
Figure 10: Circuit board DM01/DI01 digsy compact subunit
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4885.64 DM01 / DI01

Manual
7.3.2.1 Operator control area
The operator control area combines the input / adjustment and the output unit:
7.3.2.1.1
Input / Adjustment unit
An array with 10 switches forms the input/adjustment unit. With these switches it is possible to adjust
the identifier for the CAN-node (acc. to Default-Connection-Set from CANopen), the selected
transmission rate, and the threshold voltage of the digital inputs (for 12V-, or 24V voltage supply).
10
ON = 0
OFF = 1
1 bit for adjusting the switching

threshold of the inputs for 12V or 24V
voltage supply (switch 10).
3 bits for adjusting the transmission rate
(switches 7 to 9).
6 bits for adjusting the node-IDs acc. to
CANopen Default-Connection Set
(switches 1 to 6).
Figure 11: Adjusting the node-ID and baud rate
ATTENTION: In this connection mind the following:

1. Switch position OFF 1, Switch position ON 0.
2. Switch assignment of DM01/DI01 not identical with AM01.
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4885.64 DM01 / DI01

Manual
Adjusting the Node-ID:
The switches 1...6 are to be used in order to adjust the module-ID, i.e., the adjustments on the
switches 1...6 correspond with the bits 0...5 of the module-ID; bit 6 of the module-ID is always 0.
Consequently, it is not possible to adjust 127 nodes, as is theoretically possible acc. to the CANopen
specification, but only 63. This figure, however, is considered to be adequate.
In the case of the module-ID = 0, the module is separated from the CAN-bus and does not take
part in any CAN-bus-events!
COB-identifier, Bit No.: 10 9 8 7

Switch number:
Bit state:
Function Code
CANopen
6
0
5
6
1
x
4
3
2
5
4
3
1
1
1
x
x
x
Module-ID
1
2
1
x
0
1
1
x
Table 4: Assignment of switches to COB-ID-bit

Adjusting the switching threshold:
Switch 10 is to be used in order to adjust the switching threshold for the digital inputs. The switch
position defines whether the switching threshold of the inputs is adjusted for systems with 12V or 24V
voltage supply.
ON
OFF
=
=
Input switching threshold for systems with 24V voltage supply

Input switching threshold for systems with 12V voltage supply.
Adjusting the transmission rate:

2
Transmission
rate
0
1
0
1
0
1
0
1
10 kbit/s
20 kbit/s
50 kbit/s
62.5 kbit/s
100 kbit/s
125 kbit/s
200 kbit/s
250 kbit/s
Switches
9
8
7
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
CANopen Bit length

compatible
tBIT
100 ms
50 ms
20 ms
16 ms
10 ms
8 ms
5 ms
4 ms
Table 5: Transmission rates
1
2
Bit state 0 or 1 possible

Switch position ON = 0, OFF = 1
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Samplepoint
0.7
0.7
0.7
0.75
0.7
0.7
0.68
0.7
4885.64 DM01 / DI01

Manual
7.3.2.1.2 Output unit
The output unit comprises 20 coloured LEDs with the following functions:
LED No.
LED
Designation
LED
Colour
VIM_ON
green
VCC
RESET/RUN
red/green
COM_ERR
red
APP_ERR
red
ID1-ID8
green
QD1-QD8
yellow
or ID9-ID16
or green
5-12
13-20
Function
Indicating the fed-in operating voltage VIM for the logic:

LED off:
operating voltage VIM not applied
LED on:
operating voltage VIM applied
Indicating the logic-circuit supply voltage and the operational
status of the system:
LED off:
VCC is not on!
LED on:
VCC is on, in this case two possibilities:
LED red:
system is in RESET-state
LED green: system is in RUN-state
Indicating the error status CAN-controller:
LED off: CAN-communication works error-free
LED flashes (approx. 2Hz): CAN-controller error passive.
LED flashes (approx. 2Hz) with
overlaid signal of 16Hz in
switched-on status of the 2Hzperiod: Node-guarding for the
node is not effected.
LED permanently on: CAN-controller-bus off
Indicating an application error:
LED off:
Application
error-free
(group
alarm)
LED flashes (approx. 2 Hz): Error digital inputs
LED flashes (approx. 2Hz) with
overlaid signal of 16Hz in
switched-on status of the 2Hzperiod: Node is not in operational state, (i.e., preoperational
or prepared)
LED permanently on:
Error digital outputs
Indicating the digital inputs 1-8:
2
LED off:
input inactive )
3
LED on:
input active )
Indicating the digital outputs 1-8 (DM01):
LED off:
output switched-off
LED on:
output switched-on
Indicating the digital inputs 9-16 (DI01)
4
LED off:
input inactive )
4
LED on:
input active )
Table 6: LED functions
DCP-SU (digsy compact subunit) is not equipped with these LEDs

Input is inactive, if status=0 in the case of 1-switching inputs, or status=1 in the case of 0-switching inputs.
3
Input is active, if the status=1 in the case of 0-switching inputs, or status=0 in the case of 1-switching inputs.
4
Inputs are 1-switching only!
2
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4885.64 DM01 / DI01

Manual
ATTENTION:
If the LEDs No. 3 and No. 4 are alternately flashing with approx. 4 Hz, the
Module-ID 0 has been selected on the node and thus the node is separated
from the CAN-bus!
7.3.2.2 Electronics area

7.3.2.2.1
Digital inputs (DM01 and DI01)
There are eight digital, ground-related inputs implemented. The inputs are resistor-coupled and meet
the requirements of the EN61131-2 for digital inputs, type 2, rated voltage 24 VDC.
The inputs are adaptable to various requirements:
The switching thresholds of all inputs are switch-selectable for systems with a voltage supply of 12V
or 24V. The switching threshold can be switched over with a switch of the switch array (10 switches)
(see point 7.3.2.1.1 Input / Adjustment unit on Page 24).
With DM01 and DI01 - separately for the two groups of four (ID1-ID4 and ID5-ID8) - the active level
of the input signal is adjustable for "1"-switching or "0"-switching. The switchover is effected by
means of SDO (service data object), hence, with the software via the CAN-bus.
The inputs ID9-ID16 on the DI01 are "1"-switching only.
The inputs for systems with a voltage supply of 24V meet the requirements of the Euro-Standard
EN 61131-2 regarding input levels. The inputs for systems with a supply voltage of 12V are
proportionally adapted to the input levels for 24V vehicle networks, since there exists no standard for
them yet.
1
It is ensured that, no matter which active input level is selected, the green LEDs always indicate the
logic input state - irrespective of the selected active level.
To be able - for safety reasons - to test the function of the input wiring, and especially the input logic, a
stimulation of the inputs is enabled with simple means.
Only with version CCN
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4885.64 DM01 / DI01

Manual
7.3.2.2.2
Digital outputs (DM01 only)
The digital outputs are electrically coupled.

The maximum load for each digital output (independent of all others) is 1.5 A. This current is available
for the whole extended temperature range. If higher currents are needed, several outputs can be
connected in parallel.
NOTE:
The digital outputs are not current-limited (as e.g., outputs on the BIM). Any
short circuits in these output driver components on the module will be
detected due to their own overheating. In case of an internal excess
temperature (junction temperature 150 C) the modules switch off.
Consequently, the nominal loading of 1.5 A can well be exceeded. However, it
has to be mentioned that a trouble-free function of the electronic device over
the entire temperature range is only guaranteed when the nominal currents
are kept to!
1
A controlled/driven output is designated by a yellow LED which always indicates the true state of the
output.
To ensure a detection of output errors the outputs are backreadable. Backreading is effected with input
circuits which are identical with those of digital inputs.
The following events cause a switch-off of the output driver:
Short circuit (by switching off due to overheating)

Overload (by switching off due to overheating)
Overvoltage (by switching off)
possibly undervoltage (by switching off).
Because of the special features of the electronics and external components, e.g., free-wheeling
diodes, the outputs are protected against short circuits, overload, overvoltage (including load dump),
polarity reversal, load shedding and cut-off of the supply voltage, and electrostatic discharge.
ATTENTION:
One free-wheeling diode per output prevents overvoltages due
to inductive loads.
The occurrence of a fault on one or several outputs causes:
an indication on the device with the LED APP_ERR (application error)

an indication to the network-master via emergency message.
Only with version CCN
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4885.64 DM01 / DI01

Manual
7.3.2.2.3
CAN-bus connection
See point 7.3.3 "Interfaces" on Page 30.
7.3.2.2.4
Temperature range
The electronics is designed for the industrial temperature range ( -40...+85 C ). These temperature
limits apply to the direct ambient operating temperature of the components.
7.3.2.2.5
Other
It is not possible to load application programs to DM01 or DI01!
7.3.2.3 Connection area

7.3.2.3.1
CCN
The connecting piece consists of twelve 6-pole spring-loaded terminals.
Two are used for connecting the supply voltages (one terminal for the incoming and, if necessary,
one for the outgoing line)
Two serve for the connection to the CAN-bus (one terminal for the incoming and, if necessary, one
for the outgoing line)
Eight are used in order to connect the input/output signals. In this context, it should be taken into
account that three connecting points (VIM, ground, and signal line) are available for input signals, so
that a sensor may be directly connected here without any further external wiring.
7.3.2.3.2
DCP Subunit
The connecting piece consists of a connector (fit for vehicle service) with 55 contacts for:
Supply voltage for logic and power section

CAN-bus (twice)
Connection input/output signals
Sensor supply
Housing potential
An external distributor for leads is not necessary; all sensors and actuators can be connected to this
connector (including the sensor supply).
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4885.64 DM01 / DI01

Manual
7.3.3 Interfaces
The only communication interface available on the DM01 or DI01 is a CAN-interface.
Physical bus characteristics acc. to EN 11898 (High Speed Bus).
Protocol acc. to CANopen (DS-301 V3.0).
The module-ID can be adjusted via switches (s. 7.3.2.1.1)
The adjustment of the transmission rate is effected via switches (s. 7.3.2.1.1)
Transmission rates [kbit/s]
250
200
125
100
62.5
50
20
10
Two ports are available; one serves as input, the other one as output. Pin assignment and pin
identifiers follow the CANopen-specifications physical-layer.
By mounting a wire-jumper (with CCN between pin 4 (CAN_H) and pin 6 (CAN_TR), or with the DCPsubunit between pin 13 or pin 31(CAN_H) and pin 32 (CAN_TR)) it is easily possible to implement a
bus termination.
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4885.64 DM01 / DI01

Manual
7.4
Firmware

The DM01/DI01 is a node that supports the CANopen standard. From this standard the following
defined subset of functionalities is realized:
Default identifier acc. to predefined connection set, adjustable via switches

Minimum boot-up
Fixed PDO(process data object)-mapping,
1 Receive-PDO (DLC=2 bytes), 1 Transmit-PDO (DLC=2 bytes)
1 Server-SDO (service data object)
CANopen-slave
Node and life guarding

Emergency object
State change RESET, PRE_OPERATIONAL, PREPARED and OPERATIONAL acc. to CANopenspecification
Device profile for I/O-modules (CiA DS-401)
This type of CAN-node is to be regarded as a pure input / output node. Apart from the monitoring of
input/output signals a preprocessing of input/output signals does not take place.
7.4.2.1 Initialization
The initialization part of the program is designed so that not only a power-up-reset but also an
unplanned local reset during the run time in a complex network (e.g., triggered off by the local watch
dog) guarantees a safe restart of the DM01/DI01 and thus a safe reintegration into the network.
After a restart an emergency message (length 0) will be sent which identifies the start-up (not conform
with DS-301!).
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4885.64 DM01 / DI01

Manual
7.4.2.2 Object dictionary acc. to CANopen specification

In principle, the object dictionaries for DM01 and DI01 are identical, with regard to the content,
however, they are possibly different. According to CANopen-Standard, DS-301, they have the following
entries :
Index
1000h
SubIndex
1001h
1008h
100Ah
100Ch
100Dh
1400h
Object
VAR
VAR
VAR
VAR
VAR
VAR
RECORD
00h
01h
02h
1600h
ARRAY
Type/
Value Range
unsigned32
Name
Device Type
Error Register
Manufacturer device name
Manufacturer software version
Guard time
Life time factor
1st Receive PDO Communication
Parameter
Number of entries
COB-ID used by PDO
Transmission Type
ro
ro
ro
rw
ro
unsigned8
unsigned32
unsigned8
ro
ro
ro
02h
xxxxxxxxh
FFh (async,
acc. to device
profile)
ro
02h,00h,00h,00
h
see Table 9 +
Table 101)
see Table 9 +
Table 102)
01h
02h
Mapping 2nd application object
1800h
RECORD
unsigned32
ro
ro
00h
01h
02h
1st Transmit PDO Communication PDOCommPar

Parameter
Number of entries
unsigned8
COB-ID used by PDO
unsigned32
Transmission Type
unsigned8
ro
ro
ro
03h
Inhibit Time
ro
03h
xxxxxxxxh
FFh (async,
acc. to device
profile)
0190h (40ms)
ro
02h
1A00h
ARRAY
unsigned16
01h
1st Transmit PDO Mapping Parameter PDOMapping

Number of mapped application objects unsigned32
in PDO
Mapping 1st application object
unsigned32
02h
Mapping 2nd application object
00h
unsigned32
ro
ro
Table 7: Object dictionary CANopen standard, DS-301
Value
91h,01h,
03h,00h
xxh (00h)
DM01 or DI01
Vx.y1
xxxxh (0000h)
02h
unsigned8
vis-string
vis-string
unsigned16
unsigned8
PDOCommPar
1st Receive PDO Mapping Parameter PDOMapping

Number of mapped application objects unsigned32
in PDO
Mapping 1st application object
unsigned32
00h
Attribute
ro
x.y corresponding to current version
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see Table 9 +
Table 103)
see Table 9 +
Table 104)
4885.64 DM01 / DI01

Manual
The object dictionary has the following entries acc. to CANopen-profile for I/O-modules, DS-401:
Index
6000h
SubIndex
Object
ARRAY
00h
01h
02h
6002h
ARRAY
00h
01h
6005h
VAR
6200h
ARRAY
00h
01h
Type/
Value Range
DM01
DI01
ro
ro
ro
x
x
x
x
x
x
x
x
02h
xxh
xxh
unsigned8
unsigned8
ro
rw
x
x
x
x
x
x
01h
00h1
Enable Digital Input Interrupts
booloean
rw
01h
Write State 8 Output Lines

Number Blocks 8 Outputs State
Write 8 Outputs 1h-8h
unsigned8
unsigned8
ro
rw
x
x
x
Name
Read State 8 Input Lines
Number of blocks 8 inputs state
Read 8 inputs (ID1-ID8)
Read 8 inputs (QD1-QD8 with DM01)
(ID9-ID16 with DI01)
Polarity 8 Input Lines
Number of blocks 8 inputs polarity
Polarity 8 inputs (ID1-ID8)
unsigned8
unsigned8
unsigned8
Attri
bute
Value
01h
xxh
Table 8: Object dictionary CANopen standard, DS-401
This leads to the following data for the PDO(process data object)-mapping of the node DM01:
Index
Rx
Rx
Tx
TX
1)
1600h
2)
1600h
3)
1A00h
4)
1A00h
Data on:
Sub-index
Entry:
Index
Sub-index
01h
02h
01h
02h
6200h
6002h
6000h
6000h
01h
01h
01h
02h
Object-length
[bits]
08h
08h
08h
08h
Table 9: PDO(process data object)-mapping of the DM01
As a result, it is defined in the object dictionary that there exists a transmit-PDO with a length of 2 bytes
into which the state of the digital outputs (8 bit) and the state of the digital inputs (8 bit) are statically
mapped. The data will be managed according to the standards of the "CANopen device profiles for I/Omodules". The PDO will only be transferred in the operational mode, triggered off by an event, i.e.,
every change of the state of the digital inputs is to be considered an event. The transmission of the
PDO is limited by the inhibit time belonging to the PDO. After the reset it is set to 40 ms and cannot be
changed. By switching off the global event flag this feature of transmitting the PDO per event can be
switched off so that then the transmit-PDOs can only be obtained via remote-frames.
In addition, there exists a receive-PDO in which two 8-bit values are transmitted. They represent both
the states of the digital outputs (1st byte) and the selection of the input polarity of the digital inputs
(2nd byte).
The polarity reversal is only possible to a limited degree, i.e., for the least significant (ID1...ID4) and for the most significant
four input channels (ID5...ID8) each together. As a result, there are only the combinations 00h, 0Fh, F0h, and FFh for this
byte. Basically, in programming there will always the least significant bit of the nibble be taken and thus all four bits of the
nibble be occupied. Consequently, it is for instance possible when writing a value of 01h that then 0Fh will be read back. The
bit value 0 stands for plus-switching and 1 for ground-switching inputs.
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4885.64 DM01 / DI01

Manual
The PDO-mapping of the node DI01 looks as follows:
Data on:
Index
Sub-index
Index
Entry:
Sub-index
01h
02h
01h
02h
6005h
6002h
6000h
6000h
00h
01h
01h
02h
1)
Rx
Rx
Tx
Tx
1600h
2)
1600h
3)
1A00h
4)
1A00h
Object-length
[bits]
08h
08h
08h
08h
Table 10: PDO(process data object)-mapping of the DI01
There is hardly a difference between the PDO-mapping for DM01 and that of DI01. With the DI01node, instead of the digital outputs, the receive-PDO transmits enable digital input interrupts and the
transmit-PDO transmits both input ports!
7.4.2.3 Error handling

The error handling is effected according to the CANopen specification. For this purpose the
emergency-object available there will be used.
This emergency object will be transmitted
after an inquiry by means of remote-object (error code 1000h or 0000h)
when changing between the conditions error active and error passive" of the CAN-controller
(error active after error passive (occurrence of an error): error code 1000h, error passive
after error active (non-occurrence of an error): error code 0000h).
whenever an error condition of the digital inputs/outputs occurs (Error Code 1000h) or not
occurs (Error Code 0000h)
Data area Emergency object

Error condition
Error cleared
Error passive
Error digital output
Error digital input
Byte 1
Byte 2
Emergency
error code
0000h
1000h
1000h
1000h
Byte 3 1
Byte 42
Byte 53
Byte 6
Byte 7
Byte 8
00h
00h
00h
00h
00h
00h
00h
00h
Error
Manufacturer specific
register error field
000u000u
0001000u
000u0001
000u0001
yyyyyyyy
yyyyyyyy
yyyyyyyy
yyyyyyyy
zzzzzzzz
zzzzzzzz
zzzzzzzz
zzzzzzzz
00h
00h
00h
00h
Table 11: Error handling
Communication error bit is bit 4, General error bit is bit 0, here identified with u, if both conditions are possible!
The bits yyyyyyyy represent the digital input channels 1-8; in this context 0000000y corresponds to an error in channel 1,
0y000000 to an error in channel 7; identified with y, if both conditions are possible (in the case of DCP-SU DM01 and DCP-SU
DI01).
3
The bits zzzzzzzz represent the digital output channels; in this context 0000000z corresponds to an error in channel 1,
0z000000 to an error in channel 7; identified with z, if both conditions are possible (only in the case of DCP-SU DM01; with
DCP-SU-DI01=0!).
2
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4885.64 DM01 / DI01

Manual
The manufacturer-specific error field in the emergency object is used as follows:
In byte 4 the LSB is assigned to the digital input 1, ......, the MSB to the digital input 8. Every bit
identifies the error condition of the digital input pertaining to it (1=error, 0=normal state). An error will
then be detected in the digital inputs if the stimulation carried out when reading-in the input information
was not successful. The error of an input is synonymous with a hardware error on the module. The
signal condition of the input concerned is undefined.
In byte 5 the LSB is assigned to the digital output 1, ......, the MSB to the digital output 8. Every bit
identifies the error condition of the digital output pertaining to it (1=error, 0=normal state). An error will
then be detected in the digital outputs if the set condition and the actual condition differ. This leads to
the following assignment:
Preset
condition
Output
0
0
1
Actual
condition
Output
0
1
0
Pertaining
error bit
Explanation
0
1
1
Error-free condition
Error condition, occurs if the output is supplied from outside.
Error condition, occurs if, with the output being switched on, the
driver has switched off, or a short circuit has happened.
Error-free condition
Table 12: Error detection in digital outputs
When an output error occurs, an emergency message with the error code 1000h will be effected. If
there is no output error, an emergency message with the error code 0000h will be effected. Upon
inquiry by means of remote-object the current (i.e., the possibly last sent) error state will be
transmitted.
There are two possible causes if an output error occurs with the output being switched on:
1. a short circuit on the output
2. overloading of the output(driver).
In both cases we recommend to switch off the concerned output(s) by the controlling program
(application program AWP). Then an emergency message with the error code 0000h will be sent in
which the concerned outputs in byte 5 are deleted.
In case of a short circuit the error indication will occur anew if the output(s) is/are switched on again.
Hence, the cause of the short circuit has to be eliminated.
In case of an overloading of the output - depending on the ambient conditions - a recovery time of at
least 5 seconds (for cooling the driver) has to be kept prior to switching on the output(s) again. If the
error(s) occur(s) again the output wiring is to be checked.
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4885.64 DM01 / DI01

Manual
7.4.2.4 CANopen - State change

Power O n
I n it i a liz a t i o n
a u t o m a t ic
S TO P
P r e - O p e r a t io n a l
RESET
S TA R T
E N TE R
PREOPER.
P re p a re d
S TO P
S TA R T
O p e ra tio n a l
Figure 12: CANopen states
The changes between the CANopen states are effected via NMT-commands, as shown in the above
diagram.
The digital outputs are only active if the node is in the states OPERATIONAL and PREPARED. A
switch-over to any other mode will effect that the default value is set for every output. The default value
is zero.
At the end of the node-guarding-time the DM01-node will be caused (from the OPERATIONAL or
PREPARED state) to run through a quasi reset in order to arrive again in the PRE_OPERATIONAL
state. This ensures that the outputs take on their default values again. In addition, an existing networkmaster, when possibly recommencing the node guarding, will find this node in PRE_OPERATIONAL
state and will infer from it that all the outputs are switched off!
7.5
Safety
The functional reliability of the nodes DM01 and DI01 is increased by the following features:
Watch dog
Backreadability of outputs
Stimulating and testing of inputs
Node and life guarding
Emergency messages
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4885.64 DM01 / DI01

Manual
8
8.1
X1
PIN ASSIGNMENT
CCN pin assignment of spring-loaded terminals X1...X12
Connector designation:
Pin-No.
Symbol
1
2
3
4
5
6
X2
Pin-No.
Symbol
1
2
3
4
5
6
X3
CAN_GND
CAN_L
CAN_SHLD
CAN_H
CAN_V+
CAN_TR
Pin-No.
Symbol
1
2
3
4
5
6
X4
CAN_GND
CAN_L
CAN_SHLD
CAN_H
CAN_V+
CAN_TR
VQS
GND
ID1
VQS
GND
QD1 / ID9
Pin-No.
Symbol
1
2
3
4
5
6
VQS
GND
ID2
VQS
GND
QD2 / ID10
Incoming CAN-bus-cable
Pin meaning
Ground
CAN-bus-signal CAN-L (dominant low)
for connecting the CAN-shielding of a CAN-cable
CAN-bus-signal CAN-H (dominant high)
Output supply voltage for external CAN-components
Output internal terminating resistor for bus termination, to be connected to pin 4.
Outgoing CAN-bus-cable
Pin meaning
Ground
CAN-bus-signal CAN-L (dominant low)
for connecting the CAN-shielding of a CAN-cable
CAN-bus-signal CAN-H (dominant high)
Output supply voltage for external CAN-components
Output internal terminating resistor for bus termination, to be connected to pin 4
Connection Digital Input/Output channel 1

Pin meaning
Output supply voltage for direct sensor connection
Ground
Digital Input 1
Ground
Digital Output 1 (DM01) or Digital Input 9 (DI01)

Pin meaning
Ground
Digital Input 2
Ground
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4885.64 DM01 / DI01

Manual
X5
Pin-No.
Symbol
1
2
3
4
5
6
X6
Pin-No.
Symbol
1
2
3
4
5
6
X7
VQS
GND
ID5
VQS
GND
QD5 / ID13
Pin-No.
Symbol
1
2
3
4
5
6
X9
VQS
GND
ID4
VQS
GND
QD4 / ID12
Pin-No.
Symbol
1
2
3
4
5
6
X8
VQS
GND
ID3
VQS
GND
QD3 / ID11
VQS
GND
ID6
VQS
GND
QD6 / ID14
Pin-No.
Symbol
1
2
3
4
5
6
VQS
GND
ID7
VQS
GND
QD7 / ID15

Pin meaning
Ground
Digital Input 3
Ground

Pin meaning
Ground
Digital Input 4
Ground

Pin meaning
Ground
Digital Input 5
Ground

Pin meaning
Ground
Digital Input 6
Ground

Pin meaning
Ground
Digital Input 7
Ground
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual

Pin meaning
X10 Connector designation:

Pin-No.
Symbol
1
2
3
4
5
6
VQS
GND
ID8
VQS
GND
QD8 / ID16
Ground
Digital Input 8
Ground

Pin-No.
Symbol
1
2
3
4
5
6
Connection Supply voltages (incoming)

Pin meaning
Ground
GND
GND
GND
VIM
VIQ
VIQ
Ground
Ground
Supply voltage Module
Supply voltage Load outputs

Pin-No.
Symbol
1
2
3
4
5
6
Connection Supply voltages (outgoing)

Pin meaning
Ground
GND
GND
GND
VIM
VIQ
VIQ
Ground
Ground
Supply voltage Module
As cable for higher currents, i.e., for power supply purposes, we recommend to use the LFLEX 110 type from Messrs. LAPP Kabel. With this cable the following currents are possible via all pins:
Cross-sectional area 0.5 mm :

2
Cross-sectional area 0.75 mm :
9 A per pin,
12 A per pin
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
8.2
DCP-Subunit Pin-Assignment
1.
VIQ1
2.
VIQ2
3.
GND
4.
VQS
5.
VQS
6.
VQS
7.
VQS
8.
GND
9.
VQS
10.
VQS
11.
GND
12.
CAN_L1
13.
CAN_H1
14.
CAN_GND
15.
CAN_V+
16.
GND
17.
GND
18.
GND
19.
GND
20.
VIM
21.
GND
22.
GND
23.
GND
24.
GND
25.
GND
38.
GND
26.
GND
39.
ID1
27.
VQS
40.
ID2
28.
VQS
41.
ID3
29.
PE
42.
ID4
30.
CAN_L2
43.
ID5
31.
CAN_H2
44.
ID6
32.
CAN_TR
45.
ID7
33.
CAN_SHLD
46.
ID8
34.
CAN_GND
47.
GND
35.
GND
48.
QD1 / ID9
36.
IPARAM
49.
QD2 / ID10
37.
GND
50.
QD3 / ID11
51.
QD4 / ID12
52.
QD5 / ID13
53.
QD6 / ID14
54.
QD7 / ID15
55.
QD8 / ID16
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
Pin-No.
Signal identifier
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
VIQ1
VIQ2
GND
VQS
VQS
VQS
VQS
GND
VQS
VQS
GND
CAN_L1
CAN_H1
CAN_GND
CAN_V+
GND
GND
GND
GND
VIM
GND
GND
GND
GND
GND
GND
VQS
VQS
PE
CAN_L2
CAN_H2
CAN_TR
CAN_SHLD
CAN_GND
GND
IPARAM
GND
GND
ID1
ID2
ID3
ID4
ID5
ID6
ID7
ID8
GND
QD1
QD2
QD3
QD4
QD5
QD6
QD7
QD8
Dig.
In
Dig.
Out
Ana.
In
Ana.
Out
Cou.
In
PWM
Out
Explanation
Feed-in supply voltage for power outputs (for outputs QD1-4)
Feed-in supply voltage for power outputs (for outputs QD5-8)
Ground connection
Sensor voltage supply
Ground connection
Ground connection
CAN-interface 1, Low-signal
CAN-interface 1, High-signal
Ground connection for CAN (connected with GND)
CAN voltage supply
Ground connection
Ground connection
Ground connection
Ground connection
Feed-in supply voltage for control logic
Ground connection
Ground connection
Ground connection
Ground connection
Ground connection
Ground connection
Housing potential (ext. connection GND - PE lays GND on housing potential)
CAN terminating resistor (optionally to be connected to CAN_H2)
CAN shield connection
Ground connection for CAN (connected with GND)
Ground connection
Control input f. parameteriz. mode (0=parameterization, open=norm.operation)

Ground connection
Ground connection
1
1
1
1
2
2
2
2
Digital Input 1 (switch-selectable ground / plus switching Group 1)

Ground connection
3
3
3
3
4
4
4
4
Digital Output 1
Digital Output 2
Digital Output 3
Digital Output 4
Digital Output 5
Digital Output 6
Digital Output 7
Digital Output 8
Table 13: Pin assignment DM01 DCP-subunit
Group 1 (ID1..ID4), switch-selectable ground / plus switching

Group 2 (ID5...ID8), switch-selectable ground / plus switching
Group 1 (QD1...QD4), disconnectable by VIQ1
4
Group 2 (QD5...QD8), disconnectable by VIQ2
2
3
Stored:
Page 41 / 47
4885.64 DM01 / DI01

Manual
Pin-No.
Signal identifier
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
VIQ1
VIQ2
GND
VQS
VQS
VQS
VQS
GND
VQS
VQS
GND
CAN_L1
CAN_H1
CAN_GND
CAN_V+
GND
GND
GND
GND
VIM
GND
GND
GND
GND
GND
GND
VQS
VQS
PE
CAN_L2
CAN_H2
CAN_TR
CAN_SHLD
CAN_GND
GND
IPARAM
GND
GND
ID1
ID2
ID3
ID4
ID5
ID6
ID7
ID8
GND
ID9
ID10
ID11
ID12
ID13
ID14
ID15
ID16
Dig.
In
Dig.
Out
Ana.
In
Ana.
Out
Cou.
In
PWM
Out
Explanation
Feed-in supply voltage for power outputs
Feed-in supply voltage for power outputs
Ground connection
Ground connection
Ground connection
Ground connection for CAN (connected to GND)
CAN voltage supply
Ground connection
Ground connection
Ground connection
Ground connection
Feed-in supply voltage for control logics
Ground connection
Ground connection
Ground connection
Ground connection
Ground connection
Ground connection
Housing potential (ext. connection GND - PE lays GND on housing potential)
CAN terminating resistor (to be optionally connected to CAN_H2)
CAN shield connection
Ground connection for CAN (connected to GND)
Ground connection
Control input f. parameteriz. mode (0=parameterization, open=norm.operation)

Ground connection
Ground connection
1
1
1
1
2
2
2
2

Ground connection
Digital Input 9
Digital Input 10
Digital Input 11
Digital Input 12
Digital Input 13
Digital Input 14
Digital Input 15
Digital Input 16
Table 14: Pin assignment DI01 DCP-subunit
1
2

Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
TECHNICAL DATA
9.1
Absolute Maximum Ratings
Symbol
Definition
min.
max.
Unit
VIM
Max. external Module supply voltage
-32
40
VIQ
Max. external Load supply voltage
-32
40
IIM
Max. current Module supply
12
IIQ
Max. current Load supply
24
VCC
Max. internal Electronics supply voltage
VLD
Max. interference voltage @ 350 ms (Load Dump)
4.5
5.5
tbd
40
VID max
Max. input voltage per digital input
IQD max
Max. output current (only DM01) per digital output

with 1 channel
2.5
IQD max
Max. output current (only DM01) per digital output

with 2 channels parallel
3.8
IQD max
Max. output current (only DM01) per digit output with

4 channels parallel
5.9
9.2
-32
Static Properties
Symbol
RI
Definition
min.
Input resistance per digital input
4.45/2.55
TAWZ
Sampling repeat time per digital input
TI12on
typical
2
4.7/2.7
max.
4.95/2.85
Unit
2
kW
100
1000
---
ms
Turn-on delay per digital input

(Supply voltage = 12V)
---
---
ms
TI24on
Turn-on delay per digital input

---
---
ms
TI12off
Turn-off delay per digital input

---
16
---
ms
TI24off
Turn-off delay per digital input

---
---
ms
fG12
Max. signal frequency per digital input

4
25
42
---
Hz
fG24
Max. signal frequency per digital input
25
84
---
Hz
tON
Turn-on time per digital output (only DM01)
80
200
400
ms
tOFF
Turn-off time per digital output (only DM01)
80
200
400
ms
Via two terminals, i.e., 12A each per terminal.

CCN/DCP-SU
3
The max. sampling repeat time cannot be indicated, since the transmission rate, the bus load on the CAN-bus, and the
sampling repeat time are dependent on each other.
4
ATTENTION: The frequency is related to typical turn-on / turn-off delay. Since these times are voltage-dependent, the
frequency is voltage-dependent, too!
2
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
9.3
Dynamic Properties
For VIM = VIQ = 12 or 24V; TU = 25C
Symbol
VIM
Definition
External Module supply voltage
VIQ
External Load supply voltage
IIM
Current Module supply
IIQ
Current Load supply
min.
typical
max.
Unit
8.0
12/24
32.0
9.0
12/24
32.0
---
---
12
---
---
24
VCC
Internal Electronics supply voltage
4.5
5.0
5.5
ICC
Current consumption Electronics
---
50
75
mA
TRES
---
100
ms
RESET-threshold
4.2
4.5
---
TWDA
Watch-dog-timer response time
100
200
---
ms
TWDT
Watch-dog-timer retrigger time
---
---
50
ms
VCC_RES
RESET-duration after Power-up or Power-fail
Number of digital input channels on DM01/DI01
8/16
VI12off
Turn-off voltage per digital input

---
---
2.5
VI24off
Turn-off voltage per digital input

---
---
3.5
VI12on
Turn-on voltage per digital input

7.0
---
---
VI24on
Turn-on voltage per digital input

12.5
---
---
VI12on/off
Real switching threshold

per
digital
input
---
3.9
---
VI24on/off
Real switching threshold

per
digital
input
---
6.6
---
Unless otherwise indicated.

The operating voltages VIQ and VIM have to be supplied from the same voltage source. VIQ must not be switched on if VIM is
switched off, otherwise the load-dump-protection under VIM will not be fully effective! While on the other hand VIM may be
switched on if VIQ is switched off.
3
Via two terminals, i.e., 12A each per terminal.
2
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4885.64 DM01 / DI01

Manual
Dynamic Properties
Symbol
Definition
min.
Number of digital output channels (only DM01)

IQOFF
Output current per digital

(UEA = 24V)
output
in
typical
max.
Unit
Off-state
---
24
---
mA
IQONNENN
Output current per digital output in On-state with

2
1 channel nominal
---
1.5
---
IQon

3
1 channel
---
1.5
2.5
IQon

4
2 channels parallel
---
3.0
3.8
IQon

5
4 channels parallel
---
---
5.9
TU
Ambient temperature
-40
---
+85
TL
Storage temperature
-40
---
+85

With the nominal current all the outputs can be permanently operated at the same time!
3
One output each of the groups QD1...QD4, or QD5...QD8 can be operated with the max. current indicated here, if all other
outputs of the same group are switched-off at the time when this load is applied.
4
Two outputs each of the groups QD1...QD4 or QD5...QD8 can be operated in parallel with the max. current indicated here, if
the two other outputs of the same group are switch-off at the time when the load is applied.
5
With the current indicated here the four outputs of the groups QD1...QD4 or QD5...QD8 can be operated in parallel. It is
possible that with 5.9A the expected current of 4 * 1.5A is not fully reached! We recommend that the real current loading IL is
realized by connecting n outputs in parallel, so that the following applies: n * IQonNENN IL !
2
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
Dynamic Properties
Degree of protection with enclosure acc. to DIN 40050

Degree of protection without enclosure acc. to DIN 40050
CE conformity
EMC guidelines
EMC testing
Environmental test Vibrations
Environmental test Shock
Environmental test Dry heat
Environmental test Humid heat
Environmental test Cold
Environm. test Change of Temp.
CCN spring-loaded terminals
FFKDS/V
DCP-subunit connector FCI DCS-1
1
2
IP20 / IP66K
IP00
in the making (06/99)

EN 50081-2, EN 50082-2
DIN 40839-1/-3/-4 (highest severity is to be aimed at)
IEC 68 Part 2-6
IEC 68 Part 2-27
. IEC 68 Part 2-2
IEC 68 Part 2-3, IEC 68 Part 2-30
IEC 68 Part 2-1
IEC 68 Part 2-14
Nominal data acc. to IEC/DIN VDE: Nominal voltage 125 V, max. current
2
12 A (@ 1 mm conductor cross section), impulse voltage withstand
level 2.5 kV, pollution degree 3, overvoltage category III, insulating mat.
2
2
group I. Connection 0.14 - 1 mm (rigid), 0.14 - 1 mm (flexible), AWG
26-18, stripping length 10 mm, insulating material type PA, flammability
class V2, temperature indices RTI / Ti 125 / 100.
Nominal data: max. current carrying capacity of each pin 20 A @ 85C
(15 A @ 100C), temp.-range 40 .. +120C, class of protection IP 67

CCN/DCP-subunit
Stored: 02.04.03
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4885.64 DM01 / DI01

Manual
10 NOTES
Stored: 02.04.03
Page 47 / 47

04-68350A Manual CCN DM01-DI01 PDF

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Manual

04-68350A MANUAL CCN DM01-DI01.DOC

04 65 318 (CCN) / 320 (DCP-SU)

4885.64 DM01 / DI01

Safety Notes for the User....................................................................................5

General Notes - Warranty - Liability...........................................................................5

Connecting the Protective Conductor .............................................................12

Utilization Category / Temp. Range .................................................................12

Wiring Proposal for Switchgear Cabinet .........................................................13

Module Installation or Exchange......................................................................16

Project Introduction ..........................................................................................17

General Description ..........................................................................................18

Block Diagrams DM01 and DI01 .............................................................................18

Quality features .................................................................................................................19

Quality features .................................................................................................................31

4885.64 DM01 / DI01

Pin Assignment .................................................................................................37

Technical Data ...................................................................................................43

Absolute Maximum Ratings .....................................................................................43

4885.64 DM01 / DI01

4885.64 DM01 / DI01

SAFETY NOTES FOR THE USER

4885.64 DM01 / DI01

means that death, serious physical injury or considerable damage to property

means that death, serious physical injury or considerable damage to property

is a piece of important information about the product, handling of the product

4885.64 DM01 / DI01

Notes on Product Installation

Even if in the project planning of an automation system an utmost degree of

4885.64 DM01 / DI01

For devices/systems with permanently attached, non-detachable connections

4885.64 DM01 / DI01

Active and Passive Faults of an Automation System

Wherever faults occurring in the automation system can cause material

4885.64 DM01 / DI01

How to Proceed in the Event of Maintenance or Repair

Repair work on an automation system may only be carried out by qualified

4885.64 DM01 / DI01

How to Proceed when Carrying Out Welding Jobs

Accident prevention regulation VBG 4 (electrical systems and equipment)

Accident prevention regulation VBG 15 (welding, cutting and related techniques)

In particular 43 (connecting and disconnecting welding current circuits)

Welding jobs on machinery and systems must be carried out by qualified

How to Proceed in the Case of Quick Charging

4885.64 DM01 / DI01

1.10 How to Render Starting Aid

CONNECTING THE PROTECTIVE CONDUCTOR

UTILIZATION CATEGORY / TEMP. RANGE

Utilization category acc. to DIN 40040: GPF

4885.64 DM01 / DI01

WIRING PROPOSAL FOR SWITCHGEAR

Figure 1: Wiring of a Digsy or Digsyoutdoor in the switchgear cabinet

4885.64 DM01 / DI01

Figure 2: Cable connection in switchgear cabinet

PE-rail made of Al, Cu or Fe nickel-plated.

Fastening bolts on the mounting plate of the switchgear cabinet.

Nickel-plated washer to ensure a conducting connection.

Nickel-plated cable clamp.

Connection (large-surface contact) to switchg. cabinet door (e.g.: braided Cu-conductor).

4885.64 DM01 / DI01

The connecting points must be free from lacquer/varnish, i.e., prior to

All the metal parts must have low-resistance HF-connections.

1. Bright and bare connecting points