Beruflich Dokumente
Kultur Dokumente
CONTENTS:
1.0 Introduction [1]
2.0 Protection of Trimo elements [1]
3.0 Regular annual inspection
[2]
All rights to alternation reserved. The last version of documents is available on www.trimo.eu
1.0 Introduction
These instructions are intended for the inspection and maintenance of Trimoterm, Trimoval and flashing elements
made of pre-varnished metal sheet and protected by organic protective coats whereby long-term resistance and
aesthetic appearance of the anti-corrosion protection have been assured.
The surfaces should be inspected and cleaned in intervals that depend on the level of pollution and air aggression
in scope of regular maintenance.
The table at the end of the document presents a list of required performances and measures to be taken during
the annual inspection of a building, instructions for the damage repair, washing of roof and faade panels and
other aspects of maintenance.
In case of any additional questions relating to the inspection and maintenance of hot galvanised prevarnished
sheet steel, cladding, roof and Trimoterm faade panels, you are kindly requested to consult theservice and repair
department in Trimo.
SP
PVDF
PVC*
III
III
III
3-160.2
3-600.1
3-205.1
Up to +80
Up to +110
Up to +60
25
25
Min. 100
Internal climate
External climate
Maritime climate
Normal
Harsh industrial
* Useful in the countries of Northern and Central Europe above 48meridian, including Great Britain and Ireland.
Therefore, certain instructions for panel handling that prevent causing of damage are valid and are to be followed.
Only scissors and saws that do not heat a cutting spot to a high temperature are allowed for panel cutting. High
temperature may cause destruction of the anti-corrosive protection in the immediate vicinity of the cutting spot.
Therefore, the use of various grinding machines is prohibited for this purpose!
Welding in the immediate vicinity of panels is prohibited.
No.43/V-2/9-2011
Small metal particles that appear as a consequence of cutting and drilling corrode very quickly and cause
mechanical and visible damage to an organic coat. Thus, these particles are to be immediately removed from
panel surfaces or latest when the daily work has been completed. Such metal particles are to be cleaned with
soft brushes or by suction.
Hot splinters that fall on a metal sheet surface are very dangerous. They sink deeply in the protective coat and
locally cause permanent damage. Protection of a metal sheet surface against the appearance and influence of
hot splinters is recommended.
Marking or scribing by wire nails or similar sharp objects that may damage a protective coat is prohibited.
When drilling or riveting the flashing suitable protection (e.g. cardboard) is to be inserted between a drilling
machine and a faade panel in order to prevent damaging of a panel.
4.0 Cleaning
When being used Trimo elements are exposed to various surface impurities, polluted air and increasing UV
radiation.
Impurities in the air, emissions of sulphur, chlorine and nitrogen compounds that react with water and decrease
the economic life of the anti-corrosive protection have a strong negative influence on organic coats.
In order to achieve the longest possible economic life of hot galvanised painted metal sheet it is necessary to
regularly remove impurities and dirt from surfaces that usual rain does not clean.
4.1 Washing
Washing of all areas of a building is recommended minimally once a year.
Washing is performed under pressure (Kercher, Wap) under the consideration of the following parameters:
- Temperature of washing water: max 60 C,
- Pressure of water jet: up to 10 bars,
- Solution of a detergent, concentration: up to 10 %
- pH solutions: min. 6 to max. 9 - for (SP) polyester organic coat,
- pH solutions: min. 4 to max. 9 - for (PVC) plastisol organic coat,
- pH solutions: min. 4 to max. 9 - for (PVDF) polyvinylidene fluoride organic coat.
The complete surface of Trimoterm panels (faade, roof) is to be washed with water and a suitable detergent. After
cleaning with a detergent the complete surface is rinsed with immaculately clean water. Rinsing is to be carried
out from top to the bottom in order to completely remove the detergent.
The use of too strong or unsuitable detergents may damage a paint coat.
When surfaces have been rinsed with clean water, wet surfaces are to be wiped with dry cloths.
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No.43/V-2/9-2011
4.3 Warnings
Panel surfaces are not to be cleaned in strong sunny weather or on strongly heated metal sheet.
When cleaning varnished surfaces the use of strong organic solvents and rough detergents or brushes is prohibited.
Do not exaggerate with cleaning or brushing surfaces since high quality of the final varnish (e.g. of metal shades)
can be damaged (RAL 9006, RAL 9007).
Stains of bitumen are to be immediately cleaned with Tessarol or varnishing benzene. Stains of concrete are to be
cleaned with a moist cloth immediately when they appear!
Detergent
Cleaning alcohol (50% solution): LESKIN HZA
Producer: Belinka Kemostik d.o.o.
Molkova pot 10, 1241 Kamnik, SLO
Telephone: +386 (0) 1 8391 924
Facsimile: +386 (0) 1 8391 391
Mineral detergent: TESSAROL
Producer: HELIOS d.o.o.
Kolievo 65,1230 Domale, SLO
Telephone: +386 (0) 1 7213 007
Facsimile: +386 (0) 1 7212 257
No.43/V-2/9-2011
It is recommended that mechanical damage be immediately repaired, when the damage is still new and clean, and
repairs can then be quick and simple. After a long period of time repairs of mechanical damage are much more
complicated and results may not be excellent, since visible differences in the shade of pre-varnished metal sheet
may have already appeared.
Rust is to be removed from corroded surfaces; priming and top-masking coats are to be applied.
A thin school brush is used for the application of a coat on a clean and dry place.
Single-pot paints in the shade of metal sheet are recommended to be used for repairs of mechanical damage.
If mechanical damage has been made only to a top-masking coat, then one coat of paint is sufficient. In case of
damage to the zinc layer or basic material, it is recommended that another paint coat be applied, when the first
coat has already dried.
Use of spray paint is prohibited for repairs.
Straightening out extensive dents by polyester putty is not recommended.
5.1
Detergent
VINYL AKRIL1K
2k polyurethane
REZISTOL EMAJL VA
Producer: Helios, d.d.
Kolievo 2, 1230 Domale
Telephone: +386 (0) 1 7224 000
Facsimile: +386 (0) 1 7224 110
No.43/V-2/9-2011
Detergent
2k polyurethane
REZISTOL EMAJL VA
Producer: Helios d.d.
Kolievo 2, 1230 Domale
Telephone: ++386 (0) 1 7224 000
Facsimile: ++386 (0) 1 7224 110
No.43/V-2/9-2011
Polishing paste
Top-masking coat
3M-ARTIKEL 5991
Producer: 3M, AG Switzerland
2k polyurethane
REZISTOL EMAJL VA
Producer: Helios d.d.
Kolievo 2, 1230 Domale
Telephone: ++386 (0) 1 7224 000
Facsimile: ++386 (0) 1 7224 110
Special attention is to be paid to revolutions of machine polishing (max. 1800 to 2000) and to even pressure of
polishing cloths on a surface. It is important that accomplished surfaces of faades panels and not only local
places on panels are polished. After processing by a polishing paste the surfaces are to be thoroughly washed in
accordance with the instructions for panel washing. Then, surfaces are to be wiped with a dry cotton cloth.
By the use of the proposed fine polishing paste and professional performance of cleaning the appearance of prevarnished metal sheet will be restored.
The use of rough polishing pastes is prohibited since brilliance may change and the existing organic coat may be
removed.
A consequence of a thin organic coat may be also a functional and aesthetic problem of appearance of faade
surfaces.
Thorough washing of complete pre-varnished surfaces is to be urgently performed after polishing.
WARNING: Removal of splinters by a polishing paste is not to be performed in strong sunny weather or on heated
metal sheet.
Detergent
Cleaning alcohol (50% solution):
LESKIN HZA
Producer: Belinka Kemostik d.o.o.
Molkova pot 10, 1241 Kamnik, SLO
Telephone: ++386 (0) 1 8391 924
Facsimile: ++386 (0) 1 8391 391
Aliphatic hydrocarbon, fraction 140-200C (mineral detergent)
TESSAROL
Producer: HELIOS d.o.o.
Kolievo 65,1230 Domale, SLO
Telephone: ++386 (0) 1 7213 007
Facsimile: ++386 (0) 1 7212 257
No.43/V-2/9-2011
6.1 Limitations
Painting of pre-varnished metal sheet by an organic coat based on PET, PVDF or PVC-plastisol is prohibited.
Painting of pre-varnished metal sheet by an organic coat based on SP is not recommended.
Painting of panels by classical physically drying coats is prohibited if an extension of a building is considered or
completion of a working order, where shortage of pre-varnished metal sheet has been observed. Painted surfaces
are to be aesthetically accomplished units.
Coats for wet painting dry in the air at a normal temperature (T<35C). Therefore, these coats change differently
than those on the pre-varnished metal sheet that have dried in a furnace at an increased temperature.
A consequence results in a change of a shade that gradually increases.
Demanding and large-scope interventions on pre-varnished metal sheet or specific procedures of renovation are
to be confirmed by an investor.
6.2 Possibilities
In case of mechanical damage to a panel during the assembly, it is initially necessary to study a possibility of
manufacturing a new panel made of pre-varnished metal sheet in the required shade (the same supplier, the
same batch - coil). Only in case when this is not possible, the manufacture of a panel from PRIMER-metal sheet
and its painting in accordance with the classical professional procedure follow.
No.43/V-2/9-2011
Table 2: Survey of coats for painting during the assembly regarding the kind of shade
Kind of shade
Surface preparation
Metal
1. Washing
2. Degreasing
3. Grinding
Pearl
In case you require exact instructions for painting, you are kindly requested to contact the service and repair
department in Trimo.
TRIMO Servis
Prijateljeva 12, 8210 Trebnje,
Telephone: +386 (0)7 34 60 277, Facsimile: +386 (0)7 34 60 340
or
B.C.I. COATINGS for the UK area
BLETCHLEY - B.C.I. COATINGS
Unit 3,CROSSS YARD, Park Road, Hartwell, Northamptonshire, England - NN7 2HP
Attn.: Mr. KEN HENLEY
Telephone: +44 (0) 1 604 862 400, Facsimile: +44 (0) 1 604 862 405
Appendix 1: Table of activities relating to a regular annual inspection of the Trimoterm SNV system
INSPECTION of
PANELS
and
FLASHING
ELEMENTS
GUTTERS /
GULLIES and ROOF
VALLEYS
FIXING
MATERIAL
IRREGULARITIES
CONSEQUENCES
MEASURES
DEPOSIT
along openings
Deposit retains water and dirt, due to Removal of the deposit and
which coating may appear and cause washing of the area, if necessary.
corrosion, capillary tension and due
to this phenomenon water penetrates
behind the flashing into the building
and metal sheet deteriorates.
DIRT
(on areas that are not washed with
rainwater, e.g. under eaves)
MOULD
(appears rarely, but it may grow in
exceptional conditions)
MECHANICAL DAMAGE
(non-corroded, corroded)
PRESENCE OF SPLINTERS
(corroded)
DEPOSIT
Deposit retains water and dirt, due to Removal of the deposit and washing
which coating may appear and cause of the area, if necessary.
corrosion.
Tightening of screws
Informing the contractor to replace
sealing washers.
No.43/V-2/9-2011
Appendix 2: Table of activities relating to a regular annual inspection of the Trimoterm FTV system
INSPECTION of
PANELS and
FLASHING
ELEMENTS
IRREGULARITIES
CONSEQUENCES
MEASURES
DIRT
(in areas that are not washed with
rainwater, e.g. under eaves)
MOULD
(appears rarely, but it may grow in
exceptional conditions)
MECHANICAL DAMAGE
(non-corroded, corroded)
PRESENCE OF SPLINTERS
(corroded)
LEAKINESS OF SCREWS
Tightening of screws
Informing the contractor to replace
sealing washers
Appendix 3: Table of activities relating to a regular annual inspection of the Trimoval system
INSPECTION of
PANELS and
FLASHING
ELEMENTS
GUTTERS / GULLIES
and ROOF VALLEY
IRREGULARITIES
CONSEQUENCES
DEPOSIT
beside openings
Deposit retains water and dirt, due to Removal of the deposit and washing
which coating may appear and cause of the area, if necessary.
corrosion.
DIRT
(on areas what are not rinsed with
rainwater, e.g. under eaves)
MOULD
(appears rarely, but it may grow in
exceptional consequences)
MECHANICAL DAMAGE
(non-corroded, corroded)
PRESENCE OF SPLINTERS
(corroded)
DEPOSIT
Deposit retains water and dirt, due to Removal of the deposit and washing
which coating may appear and cause of the area, if necessary.
corrosion.
BLOCKAGE OF GUTTERS /
GULLIES
MEASURES
Tightening of screws
Informing the contractor to replace
sealing washers
No.43/V-2/9-2011
Appendix 4: Table of activities relating to a regular annual inspection of the CLEAN ROOM system
INSPECTION of
PANELS
IRREGULARITIES
CONSEQUENCES
MEASURES
MECHANICAL DAMAGE
(non-corroded, corroded)
*It is performed once a year - together with FTV and SNV systems.
Appendix 5: Table of activities relating to a regular annual inspection of the STEEL CONSTRUCTION system
INSPECTION of
LOAD-BEARING STEEL
STRUCTURE
IRREGULARITIES
CONSEQUENCES
MEASURES
MECHANICAL DAMAGE
(non-corroded, corroded)
SURFACE IMPURITIES
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No.43/V-2/9-2011