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Dear customers!

Ninnelt filling stations are manufactured since several


decades and are in constant use. Our activity area amounts
from Scandinavia to the Pacific Ocean.
We have learned your needs and work hard to develop
the latest technical solutions for you. Especially in the last
5 years we have presented with a very effective, newly
formed team a number of technical innovations on the LPG
market.
To the new novelties belong Ninnelt filling equipment with
electronic wireless data transmission, re-designed conveyor
systems, safety equipment. We design and build facilities
that will meet all customer requirements. You can be sure
that everything that is necessary for you to be successful
in your business, can be realized by us. Also, the filling
stations abroad are made in consideration of the relevant
legislation.
We want to emphasize that the development and
production take place exclusively in Germany.

Since over fifty years NINNELT


International (Salzgitter) is an
established manufacturer and
supplier of complete filling
stations for liquefied gases, such
as propane/butane, ammonia,

My colleagues and I are very happy to put our ability for


your benefit to the test.

carbon dioxide, chlorine,

Your Artur Pohl

refrigerating agents and others

Solutions for automatic filling of liquefied gases

Carousel Filling Stations


t Closed-circuit platform allows installation up

to 36 electronic Filling Scales

t Automatic bottle transport system through chain conveyor

with individual setting of the process

t Performance up to 1200 bottles/hour


t Continuously variable adjustment of the rotational speed

allows adaptation to the bottle size to be filled

t Maximum filling capacity at minimum personnel

requirement

t Automatic push on/off mechanism of the bottles


t Optional integration of control scale, leak testing machine,

washing machine, shrink device and other components


directly into the chain conveyor

t The size of the carousel filling station is dependent on the

required filling performance per hour

t Average filling capacity for a bottle 1 kg in 5 seconds

Number of filling
scales

Diameter of
carousel filling
station (mm)

7
9
12
18
24

2410
2810
3310
4010
5360
6310

Performance
bottles/hour
27 l (11 kg)
50 l (21 kg)
190
140
320
240
420
305
580
410
880
660
1180
890

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Solutions for automatic filling of liquefied gases

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Solutions for automatic filling of liquefied gases

Inline Filling Stations


Inline Filling Stations with driven chain conveyors are designed for an average filling performance. Depending on the size of the bottles are
mounted up to 5-6 filling scales in a row.
Such stations are designed so that the filling
equipment can be operated by one person.
Bottles conveyance to the filling device and further transport to the test and control units is automatic.
The chain conveyor rails, drive and turn-over stations are sunk in the ground for the filling of big
bottles. For small bottles the stations are installed
on the ground and the chain conveyor rails are
suspended.
The complete filling and test sequence is optimized by means of a pneumatically controlled
equipment. The installation of all filling devices listed in our program is available in an inline
filling station with an additional mounting of a lift
bridge.

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Solutions for automatic filling of liquefied gases

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Solutions for automatic filling of liquefied gases

Roller Conveyor Stations


The use of roller conveyors is intended for
filling stations with irregularly arriving to be
filled cylinders. The roller conveyor is the easiest means to transport bottles. If the roller
conveyor positioned with a down-grade of
2-3%, the cylinder rolls freely after a slight
push on the ball-bearing steel rollers.
The roller conveyors are suspended to achieve a
user-friendly working height. The installation of
all filling devices listed in our program is in a roller conveyor station available.
For the filling and check devices the roller conveyor is interrupted. The operator has to pull here
the gas cylinder from the roller conveyor to the
filling device or the check unit.

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Compact units
Compact Units are designated as Ninnelt
products which fulfill several tasks and
mounted on one frame. It works as one unit
with different tasks.
In a compact lling station as a closed cabinet
or steel container are installed one or more lling devices and
an evacuation rack with a hand or pneumatic pump.
Overlled or leaking gas cylinders can be emptied
into another cylinder or in a storage gas tank.
Here are the dierent combinations of lling
equipment, lling connections and evacuation
units available, depending on customer requirements.
This structure can be also extended, e. g. with a fuel dispenser,
tanks, a tank with a pump, decanting equipment

Variants:
- Execution according country-specic standards
- Manufacturing of the Stations according to customer specication
- Station with larger performance on request
(up to 6 Filling Scales extendable)
- Ex-proof electric lighting on request

Controller of the station

Accessories:
Filling Devices and Check Scales
With our filling equipment all types of gas
cylinders can be filled. For the different cylinder
valves there is a lot of filling connections available.
We differ in filling devices the mechanical
and the electronic type series.
The shuto of liquid gas supply reaching the
adjusted weight can be done by mechanical lling
equipment type WAB in two ways.
In the mechanical shuto no additional power
source is needed. The lling device is ready for
use immediately after installation and connecting
the liquid gas pipeline. In type WAB with pneumatic
shuto an additional compressed air supply is necessary.
Calibratable electronic lling devices are operated
over a digital indicator. This indicator is a proprietary
development of Ninnelt Company and it is equipped
with a module for wireless data transmission. Our
check scales are equipped with this digital indicator
too.
The lling devices and check scales are equipped with an extensive
range of accessories to the respective requirements.

WAB 90p

WAEK/IT fr Campingaschen

WAER 100ex

WER 100ex

WAEK/IT 100ex

Accessoires:
Leak Testing Devices
The Leak Testing Unit checks the tightness of
the cylinder valve after filling. It is also a visual
water check of the total cylinder through an
immersion bath possible.
The tightness of the cylinder valve can be examined
visually or electronically. During visual inspection
a Plexiglas bell is placed over the cylinder
valve. With opening of the valve, water ows
into the bell. If bubbles are formed the leaky cylinder
valve must be replaced. Through raising the
checking bell the water ows o over the cylinder.
By the manual electronic check the testing bell is
placed manually over the cylinder valve.
The gas in the testing bell after the actuation of a
key is extracted and the gas concentration in the
air ow is detected by a gas sensor. If the gas concentration
is too high you will see a visual signal.
With the automatic electronic leak testing there
is no personnel required. The gas cylinders to be
tested suitable for dierent bottle heights
are transported by the chain conveyor to the device.
Here the cylinder is centered and the testing bell
moves automatically onto the cylinder valve,
the gas consistency is being initiated.
Leaky bottles are being pushed by means of
a pneumatic ejection system onto a roller conveyor.
The controller is pneumatic and built-in a
switchgear cabinet.

Typ AED (automatisch) and MED (manuell)

Compressed air
Compressed air consumption

* The performance depends on the sizes of the bottles to be tested.


Other versions are available on request.

6 bar
AED - 30 l per cylinder
MED 4 l per cylinder

Power supply

230 V, 50 Hz

Operation temperature

-40C + 65C

Performance

600800 Cylinder per hour*

Weight

AED - 350 kg, incl. accessories


MED 70 kg

Accessories: Shrinking Machines

Type AS (automatic) and MS (man ual)

To avoid the fraudulent use of the lled gas


cylinders, we have developed a device which
seal a shrink sleeve on the cylinder valve. .
The cylinder valve is sealed directly after lling
with shrink sleeves. Each shrink sleeve is placed
manually over the cylinder valve.
When the automatic shrinking machines type AS,
the bottle is positioned by means of a centering
device and the correct position of the bottle during the shrinkage process is on hold. Centering is
also suitable for di erent bottle heights.
Here goes the shrinking bell automatically onto
the cylinder valve and the hot escaping air shrinks
the sleeve. After the shrinkage is the automatic
bottle changeover. The control is pneumatic and
built in a switchgear cabinet.
With the manual shrinking devices type MS, the
shrinking bell is placed manually onto the cylinder valve. These devices can be combined with a
check weighing on one workplace.

Compressed air connection

6 bar compressed air


(clean and dry)

Compressed air consumption

Approx. 700 l/min.

Heater temperature

150200C

Air heater

3,55,0 kW

Performance
Weight

600800 bottles per hour*


350 kg, incl. accessories

* The shrinkage performance depends on the ambient temperature and the


performance of the heater. Other designs and performances available on
request.

10

Accesoires:
Cylinder Evacuation Units
With an Evacuation Unit faulty filled or leaking
gas cylinders can be emptied in a simple
manner. The discharged medium is pumped
into a storage tank.
An evacuation unit consists of a sturdy steel
frame, which for one or more cylinders is designed.
In this frame, the gas cylinders are manually
inserted upside down.
Heavy big bottles can be placed on a tilting device
which is placed at ground level, and the rotation
occurs via a hand wheel or lever.
The unit can be equipped for dierent gas cylinder
valves with appropriate discharge connections.
The evacuation of several gas cylinders can
be performed simultaneously. Are the gas cylinders
emptied, the discharge process is terminated
by means of an automatic switch o. Alternatively,
upon reaching a minimum pressure, which
can be read on the manometer, shutdown can be
made by hand.
For exhaustion are used pneumatic driven pumps.
If only a few gas cylinders are to be evacuated, a
hand pump can be installed. Special solutions are
possible.

11

Mobile Autogas-TankEvacuation UnitType EM-KFZ


Pneumatic driven pump, ex-proof,
with ATEX certificate, approval for zone 1
Simple evacuation and relling of auto gas tanks
Mobile execution
Gas tank 100-120l with oater,
shut off by 80 % filled volume

Wide range of connection accessories


No more dismounting of
auto gas tank for repair
Only compressed air required
for operation
Flexible long LPG hoses

Application
There are some reasons to evacuate an auto gas tank.
It is required if any gas tank maintenance or valve exchange
should be carried out. Also in cases when the car with the
LPG tank should be placed after painting into a kiln. Therefore
the auto gas tank should be dismounted or evacuated.
Design Features
Mobile execution with all required accessories for operation.
Compressed air driven pump for delivery of liquid
and gas phases.
Operation und Function
Through turning two ball valves it will be determined whether
the auto gas tank should be evacuated or relled.
The same quantity of gas of the evacuated gas will be
relled into the auto gas tank. No quantity of gas will be lost.

12

The bottles are held through a vacuum at the


gripper arm. This is held in suspension and al lows easy positioning of the cylinders without
operating any controls keys. This simpli es and
speeds up the unloading and loading of pallets
and pallet cages.

Function

NIFP
120

NIFP
200

Over the hand-operated telescopic arm with


pneumatic weight balancer are simultaneously transported several gas cylinders.

NIFP
70

Compact Loading
Arm for Gas Bottles
Lifting capacity
(load + tools)

70 kg

120 kg

200 kg

Eccentric load

maximum maximum maximum


500 Nm 1000 Nm 2000 Nm

Required energy
connection

6 bar / DN 12
approx.
110 kg

Weight

approx.
130 kg

approx.
180 kg

Explosive-proof device to screw on and turning out steel


bottle valves with worm gear motor 2.0 kW SWEDRIVE
39 RPM, clamping device 1200 kp with rubber-coated
jaws for steel cylinders with a diameter of 100-320 mm,
operating pressure 58 bar. Telescopic axis for all bottle
sizes, wrench with 3 hardened inserts according to catalogue. Electric motor: 2,0 kW Exe e II T3, pushbutton
STAHL explosion-proof encapsulated, Eex de IIC T6, end
switch STEEL explosion-proof encapsulated, Eex de IIC
T6. Safety device with a protective cage, according to EC
directives.

Performance

Gas Cylinder Valves-turn


in/ Machines
Turn out

120 bottles
per hour

Turn in

150 bottles
per hour

Compressed air
connection

58 bar

Bottle diameter

100320 mm

Bottle height

3001500 mm

Power supply

380-415 V,
50/60 Hz

13

Accessories: Compressors
Type Corken/Ninnelt, for stationary systems,
all valves are connected to a steel pipework. .
Unit with suction and pressure gauge, oil pressure gauge, mechanical liquid trap, strainer, 4-way
ball valve, V-belt tensioning device, belt, belt pulley for driving motor, belt protection, Ex-phase
AC motor 400/690 V 50 Hz, EEx e 11 T3, IP 54,
design type B 3, on a common ground plate, assembled ready for connection, completely welded,
assembled, primed and painted, with inspection
certi cate 3.1.B to EN 10 204 (DIN 50,0493.1).
Execution: with safety valve 19 bar in the pressure
line. Compressor cylinder and cylinder head out
of spheroidal cast iron ASTMA536.

Execution A
= with single piston rod packing
Execution B
= double piston rod packing (D)

Technical Data and Dimensions

Type
Corken/
NINNELT

Order no.
Execution B

Type
Corken/
NINNELT

63330

91

63316

D 291

63306

291

63303

D 491

63311

491

63400

D 691

21064

691

63384

D 891

Connection

Order no.
Execution A

14

91

291/
D291

491

691

891

Single Compressor (NPTIG)

2ANSI

Complete Aggregate
(Flange DIN)

20

25

32

40

50

2
63,5
14,1
0,21
24,1
790
8
177
2,2
11,4
140

2
63,5
28,0
0,21
24,1
790
8
177
5,0
22,9
270

2
76,2
60,3
0,21
24,1
790
15
177
10
48,8
400

2
101,6
102,3
0,21
24,1
790
30
177
17,5
82,0
650

2
101,6
192,0
0,21
32,1
790
37
177
30
157,6
900

Compressor Types

Number of cylinders
Stroke (mm)
Maximum piston displacement (m/h)
Minimum inlet pressure (bar)
Maximum working pressure (bar)
Rotation speed (rpm)
Maximum power consumption (kW)
Maximum outlet temperature (C)
Motor horsepower (kW)
ow (m/h)
M
Weight (kg)

Accessories: Pumps
Side Channel Pump Aggregate, PN 25, for problem-free pumping of clean liquids at unfavourable
suction side conditions, ange connection corresponds to DIN 2635, for stationary systems, with
test report 2.2 to EN 10 204 (DIN 50.049-2.2).
Horizontal, self-priming, priming side pumps in
segmental type construction NPSH inducer stage,
direction of rotation anti-clockwise, when looking
from the drive end, suction nozzle horizontal dis charge nozzle vertically upward.

Inlet heights < 0.5 m


Capacities up to 35 m/h
Delivery heads to 354 m
Side channel pump aggregate consists of: pump
with ex-three-phase motor 230/400 V, 50 Hz, 5
kW 400/690 V, 50/60 Hz, EEx e II T3, speed 1500
rpm, on a common ground plate, assembled ready
for connection, assembled, primed and painted.
Execution: pump aggregate, pump with singleacting shaft seal, pump casing made of spheroidal
cast iron GGG 40.3, without additional accesso ries.
For inquiries, please specify the delivery medium.
Other designs and capacities available on request.
We supply spare parts and repair your damaged
pumps.

Capacity, m/h

Type

Motor,
kW

Connection, DIN

Order no.

Inlet

Outlet

at

at

Maximum
Pressure,
P, bar

63203
63387
63204
63177
63205
63206
63207
21920
63209
21476
63208
21477
21480
21482
63199
21487
63210
63148

1206/5
1208/5
3106/5
3108/5
3606/5
3606/5
3608/5
3608/5
4106/5
4107/5
4108/5
4108/5
5104/5
5106/5
5108/5
6104/5
6106/5
6108/5

2
2,5
3,6
3,6
3,6
5
5
6,8
10
10
6,8
10
13,5
13,5
17,5
24
24
30

40
40
65
65
65
65
65
65
80
80
80
80
100
100
100
100
100
100

20
20
32
32
32
32
32
32
40
40
40
40
50
50
50
65
65
65

1,1
1,6
3,75
4,2
4,9
4,9
5,8
5,8
9,0
9,6
10,2
10,2
15,7
18,8
20,0
26,4
30,7
33,0

0,4
1,05
2,6
3,75
3,8
3,8
4,9
4,9
7,4
8,4
9,0
9,0
11,8
16,7
18,7
21,6
27,5
30,5

8
10,2
12
15,8
8,5
8,5
11,4
11,4
9,3
11
12,4
12,4
8,7
12,7
17
10
14,7
19,3

15

Production - always one step safer


- always
stepin safer
BeforeProduction
the equipment is
delivered, itone
is erected
our workshop and tested
thoroughly.
we achieve
shorterit startup
on site.
BeforeHerewith
the equipment
is delivered,
is erected
in our workshop and tested
thoroughly. Herewith we achieve shorter startup on site.

Production always one step safer

Production - always one step safer


Before the equipment is delivered, it is erected in our workshop and tested
thoroughly. Herewith we achieve shorter startup on site.

Before the equipment is delivered, it is erected in our


workshop and tested thoroughly. Herewith
we achieve shorter startup on site.
Fillings are being
Fillings are being
simulated
simulated

Endurance test of
Endurance
test of
compressor
units
compressor units

Fillings are being


simulated

Endurance test of
compressor units

Alle einzelnen Komponenten


Alle einzelnen Komponenten
werden
Alle
einzelneneingestellt
Komponenten
werden
eingestellt
werden
eingestellt

Careful assembly
Careful Careful
assembly
assembly

Components are being

Evacuation Units

Delivery and installation - on time


Evacuation
UnitsUnits
Evacuation
Delivery and installation - on time

Components
are are
being
adjusted
Components
being
adjusted
adjusted

Delivery
andand
installation
- on- time
Delivery
installation
on time

In accordance with the rules, requirements,


guidelines and according to the wishes of
the customer

Under all temperature conditions

In collaboration with
other companies

In accordance with the rules, requirements, guidelines and according to the wishes of
the customer

Under all temperature conditions


all temperature
conditions
UnderUnder
all temperature
conditions

ATEX Directive 94 / 9 / EC
ATEX Directives 1999/92 / EC

In collaboration with
In collaboration
In collaboration
withwith
otherother
companies
companies
other companies

In accordance
the rules,
requirements,
guidelines
according
to the
wishes
In accordance
with with
the rules,
requirements,
guidelines
andand
according
to the
wishes
of of
the customer
ATEX directives 94 / 9 / EC
the customer

16

ATEX directives 1999 / 92 / EC


ATEX
Directive
94/ /EC
9 / EC
ATEX
Directive
94 / 9
ATEX
Directives
1999/92
ATEX
Directives
1999/92
/ EC/ EC