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How do you perform a systematic flow assurance analysis for a typical subsea
field development?
Ans:
Following steps are to be followed for flow assurance analysis for a typical
subsea field.
Collect a reservoir fluid sample- This is done by sample drilling in the
reservoir.
Predict phase behavior- prediction of phase characteristics, which includes
predicting proportion of liquid and gas in the reservoir fluid and its behavior
at different temperature and pressure conditions. Variation with time is also
taken into account.
Define reservoir performance-it includes predicting production profile of
reservoir over time and change in temperature and pressure of reservoir.
Perform thermal-hydraulic analysis at various segments of system such as
well-head, flow line, risers etc.
Develop system design- based on previous steps final system design is
prepared which includes specifications for various components such as
riser, well-head and Flowline and also requirement of pump, injecting or
heating systems.
Implementation of monitoring program is necessary to be able to be aware
of any unforeseen events eg. Pump failure, injector failure etc.
Consider contingency plan for remediation, it means, planning for the steps
to be taken under unforeseen conditions.
Determine Effect of changes in fluid properties and composition over time.
2. Explain in detail the thermal modeling tasks or calculations in flow assurance.
Ans:
Two types of thermal modeling tasks are performed in flow assurance
1. Steady-state thermal modeling
It consists calculation of flowing Wellhead Temperatures (FWHT). Aim of
steady state analysis is to deal with various flow assurance related issues
under normal operating conditions. This issues are hydrates, asphaltenes, salt
deposition, erosion etc. These issues are subjected to specific temperature
and pressure ranges in the fluid. By performing thermal modeling, steps can
be taken to keep the fluid out of danger zone and prevent these flow
assurance related issues.
2. Transient thermal modeling
it consists calculation of Cool-down time after shut down and flow line
warm-up time calculations at start up. The temperature conditions during
these events can be quite different than the normal operating conditions.
Therefore, it is necessary to predict fluid behavior under these conditions to
prevent any flow assurance related issues taking place during shut down or
warm up. Some times to maintain desired conditions during shut-down and
warm up, external interferences such as heating of flow line, inhibitor
injection are applied.
Describe the pros and cons of single flow line and dual flow lines for a subsea
tie-back system.
Ans:
Subsea tie-back system having single flow line have difficulty in
implementing pigging facility. For pigging, they need subsea pig-launcher or
subsea pig receiver, which can communicate pig to and from topside end of
flow line. But if there are dual flow lines, it facilitates round pigging across
flow line. This means that pig can be launched and received on the topside
end of flow line. This eliminates requirement of subsea pig launcher/receiver
and simplifies the tie-back system.
5. Explain the difference between FPSOs and Fixed Jacket Platform for host
processing facilities.
Ans:
FPSO is abbreviation for floating production storage and offloading vessel. It
is a floating vessel which maintains its location by dynamic positioning to
cope up with waves and currents and thus providing virtually stable top-side
facility to subsea systems.
On the other hand, fixed jacket platform are mobile platforms, whose legs can
be fixed on seabed. When their work is done at a place, those legs can be
retrieved from seabed and the whole structure can be moved to another
place and anchored in similar way. The fixed jacket platform, once fixed, do
not required continuous dynamic positioning. The anchored legs are sufficient
to hold the platform at a place.
Fixed jacket platform are used for relatively shallow water (1100 m),
while FPSO is used for ultra deep water (2300 m).
6. Explain the Joule-Thompson effect when restarting well production from cold
conditions. Describe the key technical issues with this phenomenon and
suggest possible techniques to mitigate.
Ans:
While restarting well production from cold condition, when fluid passes
through chokes it expands and its pressure decreases due to Joule-Thompson
effect. The fluid goes into hydrate formation zone due to this effect. Possible
technique to mitigate this phenomenon is to circulate warm oil through flow
line to keep the temperature of pipeline above hydrate formation
temperature.
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