SIEMENS Microprocessor based Motor Protection Relay Type 3RB ++ Accurate and Reliable Cie ee MRM nielae on CM ecco ic gS) Ce cla CLO COMM LOTS On ese oIA Cem TLL ee Ghia: we} my % a3RB12 Microprocessor based Motor Protection Relay Introduction 3RB12 motor protection relays are used for protection of electrical equipment such as, three phase induction motors or transformers against overload, unbalanced currents, phase feilure, locked rotor condition, earth faults and thermistor protection. The protection must be reliable, especially when used for motors involving critical applications like continuous process industries, chemical industries, pulp & paper mill, water works ote. 3RB12 microprocessorbased motor protection relay is designed for such critical applications. 3RB12 relays conforms to IEC 947-4-1 and IS 13947-4-1 Protection The 3RB12 microprocessorbased motor protection relay ensures comprehensive protection of electrical equipment, all within the same unit, as listed below 1. Overload protection with continuous monitoring of individual currents in the three phases. It offers accurate protection in the event of > overload phase current unbalance - phase failure locked rotor condition Features - 3RB12 Three current ranges upto 100A 2. Comprehensive protection: Overcurrent, phase unbalance, phase failure, locked rotor protection thermistor trip and earth fault protection as standard 3. 3 LEDs (‘Ready, ‘Earth fault’, Overload’) 4. Current detection immune to harmonics and external interference 5. Self monitoring. i.e. trips in the event of internal fault 6. Separate 1NO+1NC contacts for overload and ground fault, each. 2, Motor protection against excessive temperature rise. This is done by a trip module in the relay which senses the ofp of the thermistor unit connected in ‘the motor winding 1NO+1NC potential ree contacts are actuated in the event of overload or thermistor fault 3. Earth fault protection; - Internal for motors with 3 wire connection; relay contacts actuate in the event of fault current >30% of the set current le ~ External for motors with 3 or 4 wite connection by using an external summation current transformer, type 3UL220... (reliable detection of earth fault currents of 0.34, 0.54, 1A) A separate set of 1NO+1NC potential free contacts are actuated in the event of earth fault. Advantages 1. Reduced inventory control supply, 24VDC, 110/120VAC, 220/240VAC 2. One relay, multiple protection. Comprehensive motor protection. No need for external thermistor protection relay and earth fault relay. 3. Fault diagnosis reduces maintenance & down time 4, Accurate protection in arduous conditions Reliable protection even in the case of internal microprocessor fault 6. Separate controlling & indication of Overload and earth fault possible Userfriendly Relay Apart from comprehensive motor protection, 3RB12 overload relays house numerous features which allow flexibility, ease of installation and trouble shooting. + combined TEST/RESET button with function test + remote and auto reset by means of external wiring (in the event of earth fault, auto reset is ineffective) * selectable trip class (class 5/10/15/20/25/30) + suitable for service temperatures from -25 deg C to +70 deg C. + pass-through-wiring ensures simple installation and prevents nuisance tripping due to loose termination.3RB12 Microprocessor based Motor Protection Relay Technical data ‘teen LED "Ready" Steady Hght on Stoody Baht ashing ight 0d LED “Ground Foul” Stoedy ight 64 LED “Overload” “Tipoing In ease of ovroad, phase falure and current vnkilaneo {> 4096 ofthe ouont sting 1) 2 wel as with responding of tho thermistor motor protection and caso of arth fa “Tip cass Selectable: CLASS 5, 101520250 ‘Overload warning ove 115 x k with balncod loading” sbove OBS x | wih unbalanced oadag Display Ready for eperation No cont supply voltage or functional west was nogatve. (Device fs lockeo) verloed tipping by cutent snr thermistor Overlood warning Earth out ‘armissible servisfstorage temperature (25°C to +700 AOC fo FOOT ‘Mounting attude up to 2000 m above sea lve ‘Degree of protection ace, to ECSZ5) P20 ‘Shock resistance (cine pulee) iS gt we ‘Mounting position os Fitting sagan moaning Oo 35 mm Slandard mounting ral 6 seew mouning wih accessors ‘Safe isolation Between main ard aurliary conducting pats, s well as between man conducing paths! up to 620, when using current cables with an impulse withstand voltage of 6 kV ‘ENC immunity Cérdueted interforence Ferference inocton, burst acs. T000-44:2kV feoreaponds Wo severy 3) Condscted intrterence injection, surge ace. to IEC 100045 Electostate discharge ace. to IEC 1000-42: Feld. genoratod intrferonce injection sec. to 1EC 100043 24V (corresponds to severity 2) AV ootrosponds to severity 3) 10 Vim (corosponds to sovoty 3) TENG emfted interforonce Lmitvalie dase B ace to EN 86 O11 Main circuit ‘Rated insulation voltage U vi BBD for uinaulated conductors: 1000 fer reuatod Conducta (palaTon degree 3) ‘ated operational voltage U ¥) [a (PTC thermistor sensor Fated impulse withstand votlage Uns 16 Fated frequency and type of curent Hz] SO phase and (or wctecton of anglephase moves ‘Auniliary/control circuit ‘funiiary contacts (Potontal fed) TNO NC Tor tpg doe to avetond andor Person TNO + 1 NO or earvaut pong Recovery time Tri [5 ee, aor tipping eu to overouren. Aer tppirg By te thermistor es fng os the motor teperaure has rt falen to K below ihe operating temperate of ihe thermistor ‘Conventional thermal curent als Rated operational curt Siting capaci: AC TES NDA 6 AGO VS AIO, DOT AAVE OBB AIGOV, 028 ATIBV Rated control supply voltage U, [AC OD Fz. TOV o T20V, 220V to 240V, DC: 24 ‘Operating range. [AG IBD Fz 0.8 to Tx U. 2 VA, DO 24¥5 085 to 12x U ONTO 200, 2W Power fellurestoredeneray dime mses |200 “Thermstor protection Summeied cold vesserce: TSK: Rosponso value: 2.7 0. 3.1 KA; Fallback value: 15 KS. 165 KS. Response time after eartvfault detection See Exdomet 200500; internal 600 10 1000 ‘Shor-cruit protection Fuse uilzation esopories gUGG OA, fast TOR minature reutoresker 16 A C Sareclorsice ‘Conductor eresr-secton fghtonng oro Nm] 0 wo 12 sols rom | 13 (05 1040; 2x05 25) {io suonded wahtvthout end swe _ mm | x(05 % 25) 2% 05 10 18) 120) =e A2ory ro wo HH--+H4 ol] z ol I LI Il CT i | . | F) CLASS 30 " al | al £l at | gly [| Bf ST (T tT] = . SS 1 Tacs Chetan) 8 ma =I a5 SS SS 2 Sl Ai? eae a 19) 19. S Se fieceliu 9 entree of Stags & | 2 Retin a ayant | ih 5 TNO rant ie 2 Com [ Misouricgetian 1 GAT ero I Mencia! 2 ihanneieent an os 1 2 5 10% 2 5 10% 1) amitetg Mame ihe “ripping curent (average) “Tipping current (average) ‘3RB12 overload relay (front view) ‘Time-current characteristic for 3-pole loading Time-current characteristic for 2-pole loading‘9RB12 Microprocessor based Motor Protection Relay Technical data Te aaa Tip cameo Coss | 069 capning on wen Phat oie sya Tay poten ves PTB covet rtd slay EE 4) ves djs rs ist es RESET bon vit ip fire ves Persie epertires Serato = Bio a0 Sonics < Ber Tie ae hy Tae har vee Test krcten Ms SioP boon ie Doni of rete caw ECEDODNVDE BOOT a avning posion any Sock nce wih BEET a ao Main eeu ated insen wine U Galion 0 9 v we ato ingle vind volo wv ¢ Tie of euro Henan gs TAG ACIDS Sol ten betvean Bae DNVOE O86 Pt oh v a6 funny end an coming oaths Conductor erse-sections of mance Type of conecion Say emnecian Sona ser fons? ‘uxirycruit uso ones TNO TNE Rete tre fr sale RESET = 4 Conte tng Sn ACN 1s fate pate vag v] ef so | 2x0 | ais | exo Fale pata cer ala} ia | oo | is] or 0c Fats cpr vaoge v[ a [io |a0 Fated open eat als | oz] “os contact iiy The cos a sae er LETS mA Sal ion betas Ta OA VEE OE Pa v a5 Sian cong se Contr cs etn Typ of cemesion Tew ooacian ‘i uodary est Tora sa Ten sa 2 Mirra condi fey stand wi ond tw | coca ne 0528 tresevetone Deonsers ft oes sot snd Veohcte eat ale Deonietrs iste 7/10 | ley al 4 EM a3 Hed | 20 0 st 8 | 4 1 st feton od a ar ha 2 ror baer : ; 3 Mevslevonete RESET slo ewich , | OF eee SOT 8 Hom 4 1NO + 1 NC ausiny contacts 4 6 10x3,| —, 8 Tiip class: ‘Tripping current (average) & Gent sein dal 3RB10 Overload relay ‘Typical Time-current characteristic for ‘Typical Time-current characteristic for trip class CLASS 10 trip class CLASS 20‘3RB10 Microprocessor based Overload Relay Introduction Motors, which are the work horse of electrical industry, need accurate and reliable protection, and that too at an economical cost. 3RB10 microprocessor based overload relays are designed keeping this need in mind, 3RB10 overload relays conform to IEC 947-41, IEC 947-5-1 and DIN VDE 0860. These relays are suitable for use in arduous conditions and are shock hazard protected acc. to DIN VDE 0106, part 100. ‘3RB10 microprocessor based overload relays provide accurate and reliable protection for 3 phase induction motors with rated currents upto 100A. For higher ratings and currents, 3RB10 relays with external CTs (class 10 P10 & burden > 5VA) can be used. ‘These overload relays are ideally suited for motor protection where the motor starting times are high upto 20 seconds (class 20 version). Features - 3RB10 1. Wide range for setting (ratio 1:4) 2. Phase failure protection - tripping time <3 Sec. 3. Minimal power losses (0.05 W). 4. Self-powered 5. Suitable for service temp. upto 70°C - without derating 6. Class 10/class 20 tripping 7. Separate STOP and TEST Facility Protection offered 3RB10 microprocessor based overload relays have been designed for use in sinusoidal 50/60 Hz supply voltages. Protection is assured at all times as the Telays ere self-powered and there is no need for an exterrial power supply source. ‘A microprocessor checks the ourrent values of each phase and actuates the trip contacts in the event of overload or phase failure. The relays are available with CLASS 10 tripping for normal starting motors and in CLASS 20 tripping for heavy starting motors. The overload relay must be set to the rated motor current, The tripping current corresponds to 110% of the set current. 3RB10 overload relays offer faster phase failure protection. In the event of phase loss, the relay trips in less than 3 seconds, Advantages Few ranges - only seven ranges from 0.1 to 100A. Reduced inventory 2. Ensures reliable protection even during single phasing conditions 3. Lower heating inside the panel. Energy saving 4, No need for external control supply 5. One relay for all tough conditions 6. Suitable for motors with longer starting times upto 20 Sec. 7. Does not give trip indication if STOP command is activated. Salient Features 3RB10 overload relays are noted for their wide setting ranges (setting ratio 1:4), for their phase failure protection function (see characteristic curves) and also for their minimal energy requirement (0.05W). ‘The printed circuit board and the electronic components undergo special manufacturing process which ensures reliable protection even at higher temperatures, in aggressive and tropical atmospheres. Following features offer flexibility to the user = 1NO + 1NC potential free contacts. These contacts have a high rating and can be used to switch a contactor directly, At the same time they are ideal for PLC applications (17V, 5 mA) = Site settable Auto/Manual reset facility — STOP function which actuates only the NC contact and helps distinguish stop from a trip condition. = Test function with status indicator Actuates both the auxiliary contacts.Microprocessor based 3RB Relay Selection and ordering data '3RB12 Motor Protection Relay ated control Wie Current soting renge™ Wee Wieight Supply voltage, om A approckg 70 12s) - 63 | SRBT246-tPIa0 06 AC 22010240 70 63 - 25 | sRBI246-10Mz0 06 0 2% — 100 _|_aaB1246-1EM20 06 70 125) — 63 | SRBT246-1PG20 06 ‘AG THOTO 120 70 63 - 25 | 3RBIZ46-10G20 06 70 2% — 100 _|_3RB1246-1EG20 06 70 125) — 63 | 3RBT246-1PB20 06 pe2av a 6a — 25 | 3aB1246-10820 06 7 we _— 00 _|_3aB1246-16520 06 1 Ferien oe eee ptaen Oma, Skvoanc eva SET Maer rate eer ihr egos wh bul CT aap ony. 3ABIO Overload Reley (Please also order the accessories Adapter” mentioned below For installing as a single unit with adapter (for adapter-see accessories) ‘Sie Current setting ange Type Weight A CLASS 10 epprox kg oT - Oa “GRB10 26-18B 04 - 18 '3RB10.26-1NBO 80 16 - 6 ‘3RB1026-1PB0 | upon enquiry 0.228 aoa ‘2R81026-1880 | 3RB1026-2S60 6 ‘3RB1026-1080_| _3RB1026-20B0 B 3 - 60 ‘3RB1036-10B0 | 3RB1036-2UB0 3 2 = 100 3RB1046-1680 | _3RB1046-2E50 ‘Accessories for 3RB10 Overload Relay Version Forsue Tyee Weight epptox. ko ane 30 ‘3RU1926-3AA01 0.05 rors ining of , SZ ‘3RUT936-3AA01 ons: {For soparate mounting of overload relays) ee a on ‘Wechanioal RESET [Resting plunger, holder ancl funnel) 80,2, $3, 3RUI8 00-18 0.02 suitablo 388 actuator to be connected Reset cord with Plunger length400mm | $0, 82,53, ‘SRUTS OB 007 length 600 mm 3RU18 00-10 Dimensions ‘3RB10 25, 3RB10 36 with adapter ‘with adapter oan 1) Mounting on 25 mm aterdard mouning rt, 1Smm deep. a. to £ENGO 022 oF 75 nn stendrd mourn ra ace to EN BO 023, Eines waR ee sever || serzeeia | 10] 36 Buel Marketing Office Standard Products Division LM. Controls & Distribution Products Thane Belapur Road, Thane 400601 Tel. +91 22 7600001 + Fax +91 22 7600076 Siemens Ltd. ‘SGR-01-11 1-008 This replaces. SGR-01-111-007 “Product dovlopment ie a continous proces. {Consequently the ota iciatod in this fdr subjct to change witht pie notca” TE PRINTS 01200105,