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TSM/TSSM OVERVIEW

3.1

GENERAL
7844

See Figure 3-1. The turn signal module (TSM) has two major
functions:

Control turn signals.

Serve as bank angle sensor.

The optional, factory-installed, security system (turn signal


security module or TSSM) provides the same functionality as
the TSM, but also includes:

Security and immobilization functions.

See Section 3.2 TSM/TSSM FEATURES for complete details.

TROUBLESHOOTING
Figure 3-1. TSM/TSSM
Problems fall into at least one of four categories:

Turn signal malfunction.

Bank angle (engine disable).

Security lamp problem (TSSM only).

Security system malfunction (TSSM only).

s0457xtm

To resolve TSM/TSSM problems, five basic steps are


involved. In order of occurrence, they are:
1.

Check for trouble codes by observing the turn signals.


See Section 3.8 CHECKING FOR TROUBLE CODES:
TSM/TSSM.

2.

Retrieve trouble codes using SCANALYZER (Part No.


HD-41325) or TSM/TSSM diagnostics. See Section 3.11
SCANALYZER: EFI ONLY or Section 3.8 CHECKING
FOR TROUBLE CODES: TSM/TSSM.

3.

Diagnose system problems. This involves using special


tools and the diagnostic flow charts in this section.

4.

Correct problems through the replacement and/or repair


of the affected components.

5.

After repairs are performed, the work must be validated.


This involves clearing the trouble codes and confirming
proper vehicle operation as indicated by the behavior of
the turn signals.

Figure 3-2. Key Fob

2003 Touring: TSM & TSSM

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3-2

s0476x9x

Battery

2003 Touring: TSM & TSSM

Main
circuit
breaker

Battery

+
Battery
backed siren
(optional)

TSM/
TSSM
Fuse
block

11

Battery
backed siren
(optional)

TSM/
TSSM

Main
circuit
breaker

Fuse
block

Ignition module

11
1

1
Security
fuse

Start
switch

IGN fuse

ECM

Security
fuse

IGN

IGN fuse

10
Start
switch

Run/stop
switch IGN

Left
turn
switch

ACC fuse

Ignition
switch

ACC fuse

BATT

9
8

Right
turn
switch

Ignition
switch

Left
turn
switch

Right
turn
switch

Left turn lamps

Starter

7
5

Left turn lamps

3
12

Speedometer
GND

12
GND
Speedometer
security lamp

NOTES
Pin 10 not connected on fuel injected
models.
Pin 4 (security lamp) and Pin 11 (siren)
not used on TSM.
Fuel Injected Models

Right turn lamps

Right turn lamps

Speedometer
security lamp

NOTE
Pin 4 (security lamp) and Pin 11 (siren) not
used on TSM.
Carbureted Models
Figure 3-3. Simplified TSM/TSSM Wiring: See Diagrams For Wire Colors

IGN
BATT

Starter
relay

Starter

Vehicle speed sensor


ECM

Run/stop
switch

Starter
relay

IGN

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TSM/TSSM FEATURES

3.2

GENERAL

s0457xtm

The TSM/TSSM provides the following capabilities. Note that


some hardware options and software settings are dependent
upon vehicle market specifications.

TURN SIGNAL FUNCTIONS


TSM/TSSM Features
See Section 3.4 TSM/TSSM TURN SIGNAL FUNCTIONS for
complete details.

Manual turn signal control: Manual activation/deactivation of left and right turn signal flashing sequences.

Automatic turn signal cancellation: Automatic cancellation of left and right turn signal flashing sequences
based on either vehicle speed, vehicle acceleration or
turn completion.

Figure 3-4. Key Fob


f2146x8x

Emergency flashers: Four-way left and right turn signal


flashing capability.

Turn signal lamp diagnostics: Self-diagnostics for


short circuit and open lamp conditions on both left and
right turn signal systems.

40
30
20
10
0

50 60 70

MPH

80
90
100
110
120

30

40

50
C

20

60

10

70

RPM x100

80

BANK ANGLE FUNCTIONS


C
H A E R TIFI E D

R L E Y-D A VI D S O N

HA

R L E Y-D A VI D S O N

TSM/TSSM Features
See Section 3.5 TSM/TSSM BANK ANGLE FUNCTION for
complete details.

Emergency engine shutdown: Monitors vehicle lean


and will provide engine shutdown when lean exceeds
45 from vertical for more than one second.

Figure 3-5. TSSM Lamp

Remote arming/disarming: See Figure 3-4. Owners


may enable and disable security alarm and immobilization functions with a remote, personally carried transmitter. This transmitter is referred to as a key fob within this
document.

Security status lamp: See Figure 3-5. A lamp within the


speedometer face tells the rider if the system is armed or
disarmed.

Personal code disarming: If a key fob is not available,


the TSSM allows the rider to disable the security alarm
and immobilization functions if the rider knows the previously entered personal code.

Security command confirmation: When the system is


armed or disarmed, the system provides visual feedback
to the rider by flashing the turn signals and sounding the
optional siren.

Emergency outputs disable: Monitors vehicle lean and


will disable turn signal lamps and starter motor when
lean exceeds 45 from vertical for more than one second.

SECURITY ALARM AND


IMMOBILIZATION FUNCTIONS
TSSM Only Feature
The following information applies only to vehicles with the
security option (TSSM). See Section 3.6 SECURITY SYSTEM (TSSM) FUNCTIONS for more information.

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Auto-arming: Automatically enables the security alarm


and immobilization functions when the ignition switch is
turned OFF.

o0236xox

NOTE
Default auto-arming behavior depends upon vehicle market.
All HDI vehicles have auto-arming by default. Motorcycles
sold in other markets have auto-arming disabled, but it may
be activated. See Section 3.3 TSM/TSSM VEHICLE DELIVERY.

Transport mode: It is possible to arm the security system without enabling the motion detector for one ignition
cycle. This allows the vehicle to be moved in an immobilized state.

Starter/ignition disable: Should the security alarm and


immobilization functions be triggered by a vehicle security condition, the starter and ignition system will be disabled.

Security system alarm: See Figure 3-6. The system will


alternately flash the left and right turn signals and sound
an optional siren if a vehicle security condition is
detected while the system is armed.

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2003 Touring: TSM & TSSM

Figure 3-6. Siren

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TSM/TSSM VEHICLE DELIVERY


GENERAL

SIDECAR CONFIGURATION

Setting up a vehicle TSM/TSSM depends on two factors:

Does the vehicle have a sidecar attached?

Does the vehicle have a turn signal module (TSM) or the


optional security system (TSSM) installed?

All motorcycles ship with the TSM/TSSM set for use without
a sidecar installed. If a motorcycle is equipped with a TSM, no
further configuration is required. However, if a motorcycle has
a sidecar or an optional security system (TSSM) installed,
perform the following steps as necessary.
1.

Verify TSM/TSSM is correctly configured for sidecar or


solo use. See SIDECAR CONFIGURATION on this
page.

2.

Configure TSSM motorcycles by assigning both key fobs


to the vehicle.

3.

3.3

Configure TSSM motorcycles by entering a personal


code picked by the owner. The personal code allows the
owner to operate the system if the key fob is lost or inoperable. Record this code in the owners manual and
instruct the customer to carry a copy.
IMPORTANT NOTE

Do not forget to enter a personal code for TSSM vehicles.


If a code is not assigned and the key fob is lost or damaged while the vehicle is armed, the TSSM must be
replaced.
Changes to TSM/TSSM settings are made by a series of programming operations involving the ignition switch, left/right
turn signal switches, key fob (security systems only) and/or
the appropriate diagnostic tool.
At certain steps in the programming sequence, the motorcycle may provide confirmation of settings by flashing the turn
signals, turn signal indicators, and/or security lamp.
All programming operations are listed in table format. Follow
the numbered steps to configure the system. If a confirmation
response is listed, wait for the confirmation before continuing
to the next step. Additional information is found in the NOTES
column.

1WARNING
ONLY FLT model motorcycles are suitable for sidecar
use. Use of any other model could result in death or serious injury.

1WARNING
If the vehicle is being operated with a sidecar, the setting
MUST be switched from solo vehicle operation to sidecar
operation or the TSM/TSSM will not function properly.
If a sidecar is installed, install Sidecar BAS Kit (Part No.
88115-03) and reconfigure the TSM/TSSM using Digital
Technician on fuel injected models and the TSSM Diagnostic
Interface Harness (HD-44720) on carbureted models.
If the sidecar is permanently removed, the TSM/TSSM must
be reconfigured back to the solo setting using the appropriate
diagnostic tool. To verify whether the TSM/TSSM is configured for solo or sidecar usage, see Table 3-1.

POWER DISRUPTION/CONFIGURING WITHOUT DIAGNOSTIC TOOL


The TSM/TSSM will not enter configuration mode on the first
attempt after battery voltage has been removed from Pin 1.
This will occur after any of the following situations:

Battery disconnect or power drain.

Security fuse removal.

Connecting Breakout Box to TSM/TSSM connector.

Therefore, after all battery reconnects, the configuration


sequence must be modified as follows.
1.

Set run switch to OFF, cycle ignition switch ON-OFF-ONOFF-ON and press left turn signal switch twice.

2.

Repeat step listed above.

3.

Continue with configuration sequence listed.

USING SCANALYZER
ON EFI MODELS
The SCANALYZER CARTRIDGE (Part No. HD-41325-95C)
has TSM/TSSM configuration capability on fuel injected
models.

2003 Touring: TSM & TSSM

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KEY FOB ASSIGNMENT


The key fob on TSSM motorcycles must be set so it will operate the alarm system on the vehicle. This assignment must
be completed with no pauses between steps greater than 10
seconds. Turn the ignition OFF after all key fobs have been
assigned. The programming mode will also exit after 60 seconds has elapsed without detecting any fob signup messages
or turn signal switch activity.
Two key fobs may be assigned to the TSSM. The first successful attempt to program a fob will disable all previously
assigned fobs. If a second fob is to be programmed, it must
be done in the same programming sequence as the initial fob.
To assign a key fob to a motorcycle, see Table 3-2.

NOTE
The programming mode is exited when the Ignition/Light Key
Switch is turned to OFF or if no turn signal switch/key fob button activity occurs for 60 seconds. No data is saved for partial
configuration attempts.

Modifying Existing Codes: TSSM Only


If a code was previously entered, the lamp will flash the
equivalent digit. Each additional press of the left turn switch
will increment the digit.

To advance from 5 to 6, press and release the left turn


switch 1 time.

To advance from 8 to 2, press and release the left turn


switch 3 times (9-1-2).
NOTE

PERSONAL CODE ENTRY


First Time Code Entry: TSSM Only
IMPORTANT NOTE
Do not forget to enter a personal code for TSSM vehicles.
If a code is not assigned and the key fob is lost or damaged while the vehicle is armed, the TSSM must be
replaced.
The TSSM personal code consists of five digits. Each digit
can be any number from 1-9. The personal code must be
used to disarm the security system in case the key fob
becomes unavailable.
To set a personal code on a motorcycle with no code previously installed, see Table 3-3. The procedure listed uses 3-13-1-3 as the desired personal code.
NOTE
For better security, do not use 3-1-3-1-3 as a personal code.
It is shown as an example only.
Decide what five digit code the owner would like to use. The
code will be programmed using the turn signal switches and
key fob. Keep a record of the code in a secure place such as
your wallet or the owners manual.

When programming the personal code, the security lamp


flashes to provide feedback when entering each digit.

The number of security lamp flashes corresponds to the


number currently selected for a given digit. Therefore, the
lamp may flash 1-9 times depending on the number
entered.

Press the left turn switch one time to increment each


digit of the code.

Quickly press the key fob button twice to advance to the


next digit of the code.

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2003 Touring: TSM & TSSM

Can also be accomplished with Digital Technician in 2003.

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Table 3-1. Verifying Whether TSM/TSSM is Configured for Solo/Sidecar* Use


NO.

ACTION

WAIT FOR CONFIRMATION

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

1-3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

Press right turn switch 1 time and


release

1 flash turn signals & indicators

Press right turn switch 1 time and


release

2 flashes turn signals & indicators

Press left turn switch 1 time and


release

1-2 flashes turn signals & indicators


depending on vehicle configuration

Turn IGN switch OFF

1 flash-Worldwide TSM, no
security
2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

1 flash-Solo
2 flashes-Sidecar

Only Touring models can be configured for sidecar usage. If a sidecar is installed, install Sidecar BAS
* Kit
(Part No. 88115-03) and reconfigure the TSM/TSSM using Digital Technician on fuel injected models
and the TSSM Diagnostic Interface Harness (HD-44720) on carbureted models.

Table 3-2. TSSM Key Fob Assignment


NO.

ACTION

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

This assignment procedure


must be completed with no
pauses between steps
greater than 10 seconds

1-3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

1 flash-Worldwide TSM, no
security
2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

Press right turn switch 1 time and


release

1 flash turn signals & indicators

Press left turn switch 1 time and


release

2 flashes turn signals & indicators

Press and hold key fob button until


confirmation is received

2 flashes turn signals & indicators

This may take 10-25 seconds

If you have two key fobs, press and hold


button on second key fob until
confirmation is received

2 flashes turn signals & indicators

optional step

Turn IGN switch OFF

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Table 3-3. Programming A TSSM Personal Code (Example: 3-1-3-1-3)


With No Code Previously Installed
NO.
1

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

Quickly press key fob button 2 times


and release

Press left turn switch 1 time and


release

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

1-3 flashes turn signals & indicators


depending on vehicle configuration
(See Section under 3.3 TSM/TSSM
VEHICLE DELIVERY regarding battery
disconnects)

1 flash turn signals & indicators


None if no code entered
1 - 9 flashes if code previously entered

Press and release left turn switch to


advance through the digits

security lamp flashes to indicate each


digit selected

In this example, you will press and


release three times

In this example, the lamp will flash 3


times

1 flash-Worldwide TSM, no
security
2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM
Vehicle is in personal code
entry mode
A lack of confirmation
flashes indicates no digit is
entered
Youve selected 3 as a number for the first digit

Quickly press key fob button 2 times


and release

2 flashes turn signals & indicators

Youve confirmed 3 as a
number for the first digit and
have advanced to entering
the second digit

Press left turn switch 1 time and


release

none

A lack of confirmation
flashes indicates no digit is
entered

Press and release left turn switch to


advance through the digits

security lamp flashes to indicate each


digit selected

In this example, you will perform this


step one time

In this example, the lamp will flash 1


time

Youve selected 1 as a number for the second digit

10

Quickly press key fob button 2 times


and release

3 flashes turn signals & indicators

Youve confirmed 1 as a
number for the second digit
and have advanced to entering the third digit

11

Press left turn switch 1 time and


release

none

A lack of confirmation
flashes indicates no digit is
entered

Press and release left turn switch to


advance through the digits

security lamp flashes to indicate each


digit selected

In this example, you will repeat this step


three times

In this example, the lamp will flash 3


times

12

3-8

ACTION

Youve selected 3 as a number for the third digit

13

Quickly press key fob button 2 times


and release

4 flashes turn signals & indicators

Youve confirmed 3 as a
number for the third digit and
have advanced to entering
the fourth digit

14

Press left turn switch 1 time and


release

none

A lack of confirmation
flashes indicates no digit is
entered

2003 Touring: TSM & TSSM

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Table 3-3. Programming A TSSM Personal Code (Example: 3-1-3-1-3)


With No Code Previously Installed
NO.

15

ACTION

WAIT FOR CONFIRMATION

NOTES

Press and release left turn switch to


advance through the digits

security lamp flashes to indicate each


digit selected

In this example, you will perform this


step one time

In this example, the lamp will flash 1


time

Youve selected 1 as a number for the fourth digit

16

Quickly press key fob button 2 times


and release

5 flashes turn signals & indicators

Youve confirmed 1 as a
number for the fourth digit
and have advanced to entering the fifth digit

17

Press left turn switch 1 time and


release

none

A lack of confirmation
flashes indicates no digit is
entered

Press and release left turn switch to


advance through the digits

security lamp flashes to indicate each


digit selected

In this example, you will repeat this step


three times

In this example, the lamp will flash 3


times

18

19

Quickly press key fob button 2 times


and release

20

Turn IGN switch OFF

21

Write down code in owners manual

22

Arm the security system and attempt to


disarm using personal code entry. See
Table 3-9.

1 flash turn signals & indicators

Youve selected 3 as a number for the fifth digit


Youve confirmed 3 as a
number for the fifth digit and
have gone back to the first
digit

2003 Touring: TSM & TSSM

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TSM/TSSM TURN SIGNAL FUNCTIONS

3.4

GENERAL

MANUAL CANCELLATION

The TSM/TSSMs turn signal feature has several modes:

If you want to stop the turn signals from flashing, briefly


depress the turn signal switch a second time.

Automatic cancellation.

Manual cancellation.

Four-way flashing.

Diagnostics mode.

Turn signals cannot be activated or deactivated when the


Ignition/Light Key Switch is in the ACC position. The turn signals can only be activated or deactivated with the switch in
the IGNITION position.

If you are signalling to turn in one direction and you depress


the switch for the opposite turn signal, the first signal is cancelled and the opposite side begins flashing.

FOUR-WAY FLASHING
Use the following method to activate the four-way flashers.
1.

With Ignition/Light Key Switch turned to IGNITION and


security system disarmed (models with security only),
press the left and right turn signal switches at the same
time.

2.

Turn the ignition switch OFF and arm the security system
if present and desired. The four-way flashers will continue for two hours.

3.

To cancel four-way flashing, disarm the security system if


necessary, turn the ignition switch ON and press the left
and right turn signal switches at the same time.

CAUTION
If the vehicle is being operated with a sidecar, the setting
MUST be switched from solo vehicle operation to sidecar
operation or the TSM/TSSM will not function properly.
If a sidecar is installed, install Sidecar BAS Kit (Part No.
88115-03) and reconfigure the TSM/TSSM using Digital
Technician on fuel injected models and the TSSM Diagnostic
Interface Harness (HD-44720) on carbureted models.

AUTOMATIC CANCELLATION
Press the left or right turn switch to activate automatic turn
signal cancellation. There is no need to hold the turn switch in
when approaching the turn. The TSM/TSSM will not cancel
the signal before the turn is actually completed.

When the directional switch is released, the system


starts a 20 count. As long as the vehicle is traveling
above 7 MPH the directional will always cancel after 20
flashes if the system does not recognize any other input.
If the vehicle speed drops to 7 MPH or less, including
stopped, the directionals will continue to flash. Counting
will resume when vehicle speed reaches 8 MPH and will
automatically cancel when the count total equals 20 as
stated above.
The turn signals will cancel within two seconds upon turn
completion if the turn is greater than 45 degrees. A sensor inside the TSM/TSSM cancels the signal after the
vehicle has been returned to an upright position.
NOTE

The bank angle cancellation function has a calibration feature. Ride the motorcycle for 1/4 mile (0.4 KM) at steady
speeds (upright) to calibrate the system.

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2003 Touring: TSM & TSSM

NOTE
Auto-arming (always active on HDI bikes, user selectable on
other vehicles) requires that the four-way flashers be activated within 30 seconds of key OFF or after the vehicle has
been disarmed.
This system allows a stranded vehicle to be left in the fourway flashing mode and secured until help is found.
If the security system is disarmed while the four-way flashers
are active, the lights will flash as follows:
1.

TSSM stops four-way flashing mode. Motorcycle sits for


1 second with turn signals off.

2.

TSSM performs disarming confirmation (1 flash).

3.

Motorcycle sits for 1 second with turn signals off.

4.

Motorcycle restarts four-way flashing mode.

DIAGNOSTICS MODE
The TSM/TSSM measures the current when the turn signals
are used. If there is a burned out light bulb on one side, the
remaining light and the corresponding turn signal indicator
flash at double the normal rate starting with the fifth flash.
Other diagnostic conditions monitored include:

Short circuit in the turn signal wiring.

Open circuit in the turn signal wiring.

HOME

Stuck turn signal switch.

A stuck turn signal switch will disable the automatic turn


signal cancellation feature.

If a stuck switch is detected, you must hold the left and


right turn signal switches in for more than one second to
activate the four-way flashers.

NOTES

See Section 3.8 CHECKING FOR TROUBLE CODES: TSM/


TSSM for more information.

2003 Touring: TSM & TSSM

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TSM/TSSM BANK ANGLE FUNCTION

3.5

GENERAL

OPERATION

The turn signals, starter motor, ignition controller (ECM/EFI),


fuel pump (EFI models) and coil will be disabled in the event
the vehicle tilts more than 45 degrees from vertical for longer
than one second.

The engine will shut off automatically if the vehicle tilts more
than 45 degrees from vertical for longer than one second. The
engine will automatically shut off even if the tilt occurs at a
very slow speed.
To restart the motorcycle after shutdown has occurred:

CAUTION
If the vehicle is being operated with a sidecar, the setting
MUST be switched from solo vehicle operation to sidecar
operation or the TSM/TSSM will not function properly.
If a sidecar is installed, install Sidecar BAS Kit (Part No.
88115-03) and reconfigure the TSM/TSSM using Digital
Technician on fuel injected models and the TSSM Diagnostic
Interface Harness (HD-44720) on carbureted models.

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2003 Touring: TSM & TSSM

1.

Return the motorcycle to an upright position.

2.

Cycle the ignition switch OFF-ON before restarting the


vehicle.

HOME

SECURITY SYSTEM (TSSM) FUNCTIONS


GENERAL
Security System Operation
The TSSM provides security and immobilization functions not
found on the TSM. The TSSM will disable the starter and ignition system. Additional functions include the ability to alternately flash the left and right turn signals and sound a siren (if
purchased as an option) if a theft attempt is detected.

3.6

Differences By Market Specifications


The HDI version of the TSSM differs from the domestic as follows:

The HDI version always auto-arms itself within 30 seconds after the ignition switch is turned to OFF.

ALARM SENSITIVITY

Conditions that activate the security system when system is


armed include:

Sensitivity

Detecting small vehicle movement: Turn signals flash


3 times and optional siren chirps once and then turns off.
If the vehicle is not returned to its original position the
warning will reactivate after 4 seconds. This cycle may
repeat a maximum of 255 times.

Detecting large vehicle movement: System activates


for 30 seconds and turn off. If the vehicle is not returned
to its original position the alarm will reactivate after 10
seconds. This cycle may repeat a maximum of 10 times.

Detecting tampering of the security lamp circuit:


System activates for 30 seconds. This cycle repeats
once for each tampering incident.

Detecting that a battery or ground disconnect has


occurred while armed. Siren, if installed, activates its
self-alarm mode. Turn signals will not flash.

See Section 3.7 ARMING/DISARMING SECURITY SYSTEM


(TSSM) for more information.
NOTE
Always disarm the TSSM before removing or disconnecting
the battery to prevent the siren (if installed) from activating. If
the TSSM is in auto-arming mode, you must disarm the system using two clicks of the key fob and disconnect the battery
or remove the TSSM fuse before the 30 second arming
period expires.

The TSSM has four sensitivity settings: extremely low, low,


medium or high. The selection controls the sensitivity of the
security system with respect to motion detection.
To set alarm sensitivity, see Table 3-4.

Transport Mode
It is possible to arm the security system without enabling the
motion detector for one ignition cycle. This allows the vehicle
to be picked up and moved in an armed state. In this mode,
any attempt to hot-wire the vehicle will trigger the security
system.

To enter the transport mode, see Table 3-5.

To exit from transport mode and return the system to normal operation/functions, disarm the system using either
the key fob or personal code.

NOTE
Transport mode is especially useful when working on HDI
vehicles. If it is not used, then the alarm will activate under
many typical service activities.

Security System Options


The following customization options are only available on the
TSSM unit: alarm sensitivity, auto-arming feature and storage
mode.
Default settings for the TSSM include:

Solo vehicle configuration (sidecar not installed).

Medium motion sensitivity on alarm sensitivity.

Auto-arming standard on HDI vehicles and disabled on


domestic motorcycles.

Storage mode set to 60 days.

2003 Touring: TSM & TSSM

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AUTO-ARMING FUNCTION

STORAGE MODE

Auto-arming causes the system to automatically arm itself


(no key fob needed) within 30 seconds after the ignition
switch is turned OFF. During this period, the security lamp
stays on solid to indicate auto-arming is starting up.

The TSSM has a special mode for long term storage. This
mode prevents the security system from draining the battery
after a period of days (30, 60, 90 or infinite) without any Ignition/Light Key Switch activity.

The vehicle may be moved during these 30 seconds without


triggering the alarm. However, any motion after that period
will trigger the security alarm. Upon expiration of the autoarming period, the turn signals flash twice, the security lamp
begins to flash and the siren (if installed) chirps twice.

If the TSSM is set to infinite, the system will not go into


storage mode.

Vehicles will enter storage mode whether the security


system is armed or disarmed.

The TSSM allows remote arming via the key fob at anytime.
However, if the system is remotely disarmed (with the key
fob) but the Ignition/Light Key Switch is not turned to IGNITION within 30 seconds, the system will rearm itself when
auto-arming is enabled.

If set to infinite or 90 days, the customer must use a


trickle charger to keep the battery from discharging.

The auto-arming setting depends upon vehicle market specifications.

Motorcycles sold in North America have auto-arming


disabled by default. However, the feature may be
enabled if the customer desires.
Vehicles sold elsewhere have auto-arming enabled and
this setting cannot be changed.

When auto-arming is disabled, the key fob must be used to


arm the security system.

In storage mode, all alarm functions are suspended and the


receiver is shut down and will not respond to the key fob. The
vehicle is immobilized because the starter motor and ignition
module/ECM controllers are disabled. When the storage
mode is entered, the security lamp stops flashing to conserve
power.
To wake up the TSSM from storage mode, the ignition switch
must be turned to IGNITION. This will trigger the alarm if the
system was previously armed. You must use the key fob or
personal code to disarm the system and stop the alarm.
To set the storage mode preferences, see Table 3-7.

To set the auto-arming function, if it is available on your vehicle, see Table 3-6.

Table 3-4. TSSM Alarm Sensitivity


NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

Press and hold key fob button until


confirmation is received

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

2 or 3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

1 flash turn signals & indicators


1 flash-extremely low

Press left turn switch 1 time and


release

turn signals & indicators flash to indicate


option selected

2 flashes-low sensitivity
3 flashes-medium sensitivity
4 flashes-high sensitivity
1 flash-extremely low

Press and release left turn switch to


advance through options

turn signals & indicators flash to indicate


option selected

2 flashes-low sensitivity
3 flashes-medium sensitivity
4 flashes-high sensitivity

3-14

Turn IGN switch OFF

2003 Touring: TSM & TSSM

HOME

Table 3-5. TSSM Transport Mode


NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch ON

Press and hold key fob button until


confirmation is received

Turn IGN switch OFF

Press and hold key fob button until


confirmation is received

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

3 flashes turn signals & indicators

The vehicle can be moved


without tripping the alarm

3 flashes turn signals & indicators

Table 3-6. Selecting TSSM Auto-arming Function (Not Available on HDI Vehicles)
NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

2 or 3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

Press and hold key fob button until


confirmation is received

1 flash turn signals & indicators

Press and hold key fob button until


confirmation is received

2 flashes turn signals & indicators

Press left turn switch 1 time and


release

turn signals & indicators flash to indicate


option selected

Press and release left turn switch to


advance through options

turn signals & indicators flash to indicate


option selected

Turn IGN switch OFF

2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

1 flashauto-arming disabled
2 flashesauto-arming enabled

2003 Touring: TSM & TSSM

3-15

HOME

Table 3-7. TSSM Storage Mode Preferences


NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

WAIT FOR CONFIRMATION

NOTES
Verify that security lamp is
not blinking (vehicle is disarmed)

2 or 3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

Press and hold key fob button until


confirmation is received

1 flash turn signals & indicators

Release and then hold key fob button


until confirmation is received

2 flashes turn signals & indicators

Release and then hold key fob button


until confirmation is received

3 flashes turn signals & indicators

2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

1 flash-30 days
7

Press left turn switch 1 time and


release

turn signals & indicators flash to indicate


option selected

2 flashes-60 days
3 flashes-90 days
4 flashes-Infinite
1 flash-30 days

Press left turn switch to advance


through options

turn signals & indicators flash to indicate


option selected

2 flashes-60 days
3 flashes-90 days
4 flashes-Infinite

3-16

Turn IGN switch OFF

2003 Touring: TSM & TSSM

HOME

ARMING/DISARMING SECURITY SYSTEM (TSSM)


GENERAL

3.7

USING KEY FOB

There are two methods to arm the security system:

General

Using the key fob.

Using auto-arming. See Section 3.6 SECURITY SYSTEM (TSSM) FUNCTIONS.

NOTE
The vehicle cannot be armed with the engine running or the
ignition ON.

The TSSMs reception range for the key fob signal depends
on a specific receiver pattern.
NOTE
Environmental and geographic conditions may affect signal
range.

There are two ways to disarm the system:

Using the key fob. This method works in all situations


except before turning ignition switch to IGNITION when
TSSM storage mode is activated.

Arming the System


1.

Hold key fob horizontal at waist level.

Using the personal code.

2.

Point key fob at the front of the vehicle.

3.

Hold down the key fob button until the system responds
with two turn signal flashes.

SECURITY LAMP
See Table 3-8. The security lamp within the speedometer provides feedback to the rider confirming armed or disarmed status.

Table 3-8. Security Lamp Status


LAMP

Disarming the System


1.

Hold key fob horizontal at waist level.

2.

Point key fob at the front of the vehicle.

3.

Quickly press the key fob button twice. The system will
respond with one turn signal flash.

MODE

Does not flash

No security system (TSM), security


system not armed or storage mode
active

Flashes every
second

10 minute timeout after failed


personal code entry attempt or a
battery reconnect has occurred
while armed

Flashes every
2 seconds

Security system armed

Flashes 3 times
a second

Personal code entry mode

Stays on solid with


ignition switch OFF

Auto-arming is starting up. You have


30 seconds before system is armed.

Stays on solid with


ignition switch at
IGNITION

If solid for more than 4 seconds after


switch is turned to IGNITION, a current trouble code is present

NOTE
Disarming function may require practice. The key fob button
must be pressed twice within 1.5 seconds to send the disarm
command. The action is very similar to double-clicking a computer mouse. Light quick taps work best; very hard or very
slow taps are less likely to work.

Troubleshooting
If the key fob button has been pressed numerous times while
away from the vehicle, the fob may fall out of synchronization
with the TSSM. If this happens, the TSSM might fail to recognize the key fobs commands.
To solve this problem, press and hold the key fob button for
10-15 seconds until the security system responds with two
turn signal flashes. After confirmation, you may resume normal fob operation.

2003 Touring: TSM & TSSM

3-17

HOME

USING THE PERSONAL CODE

Disarming the System

General
The personal code consists of five digits entered using the left
and right turn signal switches. Each digit can be any number
from 1-9. The personal code is intended to be used to disarm
the vehicle in case the key fob becomes unavailable or inoperable.

See Table 3-9. If you make an error while disarming the


TSSM using the personal code, the alarm will activate for 30
seconds after the last digit is entered. After a failed attempt,
the security lamp will flash once every second for 10 minutes.
During this time, the vehicle will not accept any attempt
to enter a personal code.

See Section 3.3 TSM/TSSM VEHICLE DELIVERY to set a


personal code.

Table 3-9. Entering A Personal Code To Disarm TSSM (Example: 3-1-3-1-3)


NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch to ACC

Hold both turn switches in until


confirmation

Enter first digit of code (3) by pressing


left turn switch 3 times

Press right turn switch 1 time

Enter second digit of code (1) by pressing left turn switch 1 time

Press right turn switch 1 time

Enter third digit of code (3) by pressing


left turn switch 3 times

Press right turn switch 1 time

10

Enter fourth digit of code (1) by pressing


left turn switch 1 time

11

Press right turn switch 1 time

12

Enter fifth digit of code (3) by pressing


left turn switch 3 times

13

Press right turn switch 1 time

3-18

2003 Touring: TSM & TSSM

WAIT FOR CONFIRMATION

security lamp blinks at fast rate

NOTES

System is ready for personal


code entry

Serves as enter key for first


digit

Serves as enter key for


second digit

Serves as enter key for


third digit

Serves as enter key for


fourth digit

security lamp stops blinking

System is disarmed. You


may use the vehicle or program another key fob

HOME

CHECKING FOR TROUBLE CODES: TSM/TSSM

3.8

GENERAL

TURN SIGNAL DIAGNOSTICS

The TSM/TSSM allows three levels of diagnostics:

To determine which error code (either current and/or historic)


is logged without using a Scanalyzer:

The most sophisticated mode employs a computer


based diagnostic package called the DIGITAL TECHNICIAN (Part No. HD-44750).
The second mode, which only works on fuel injected
motorcycles, employs a portable diagnostic tool called a
Scanalyzer. This device plugs into the motorcycle wiring
harness and facilitates the diagnosis of system problems
through a direct interface with the TSM/TSSM. See Section 3.11 SCANALYZER: EFI ONLY.

1.

Activate TSM/TSSM diagnostic mode using instructions


in Table 3-10.

2.

Observe the turn signals. All codes are flashed in


numeric order.
a.

The flashes will pause for 4 seconds.

b.

NOTE
The TSSM Diagnostic Interface Harness (HD-44720) is now
available for carbureted models.

Watch for four-way flashers to cycle a number of


times equal to the first digit of the first DTC.

c.

The flashes will pause for 1.5 seconds.

d.

The third mode is to observe the behavior of the turn signals. If the turn signals flash six fast four-way flashes
shortly after the Ignition/Light Key Switch is turned to
IGNITION, then an error code is logged. See TURN SIGNAL DIAGNOSTICS which follow.

Watch for four-way flashers to cycle a number of


times equal to the second digit of the first DTC.

e.

If multiple codes are present, the system will restart


with Step A.

3.

CODE TYPES

To determine the meaning of a code, see Section 3.12


INITIAL DIAGNOSTIC CHECK: TSM/TSSM and Table 312.
NOTES

There are two types of trouble codes: current and historic. If a


trouble code is stored, it can be read using either a Scanalyzer or TSM/TSSM diagnostics.
NOTE
You must use the Scanalyzer to differentiate between current
and historic codes. If a Scanalyzer is available, see Section
3.12 INITIAL DIAGNOSTIC CHECK: TSM/TSSM.

Current
Current trouble codes are those which are present during the
current ignition cycle. See the appropriate flow charts for
solutions.

When DTC B1141 (EFI), DTC 41 (CARB) is set as current, this feature will not be available.

If the turn signals flash six four-way flashes shortly after


the Ignition/Light Key Switch is turned to IGNITION, it
indicates an error code has been logged sometime in the
last 3 ignition cycles.

On vehicles with a TSSM, the security lamp will also light


for 8 seconds after the bulb check if historic codes are
present. The security lamp will stay on if current codes
are set. If a historic code is present, the security lamp will
light for 50 ignition cycles or until the code is cleared
manually.

Historic
If a particular problem happens to resolve itself, the active
status problem is dropped and it becomes a historic code
rather than a current code. For example, intermittent output
shorts can become typical historic codes.
Historic codes are stored for 50 ignition cycles after any code
was last set as current to assist in the diagnosis of intermittent faults. On the 50th cycle, the code will clear itself.
It is important to note that historic codes will exist whenever
the system indicates the existence of a current fault.

2003 Touring: TSM & TSSM

3-19

HOME

Table 3-10. Invoking TSM/TSSM Code Diagnostics


NO.

ACTION

Set RUN/OFF switch to OFF

Turn IGN switch ON-OFF-ON-OFF-ON

Press left turn switch 2 times and


release

WAIT FOR CONFIRMATION

1-3 flashes turn signals & indicators


depending on vehicle configuration
(See Section 3.3 TSM/TSSM VEHICLE
DELIVERY regarding battery disconnects.)

Press right turn switch 1 time and


release

1 flash turn signals & indicators

Press right turn switch 1 time and


release

2 flashes turn signals & indicators

Press right turn switch 1 time and


release

3 flashes turn signals & indicators

Press left turn switch 1 time and


release

turn signals & indicators flash to indicate


trouble codes

To clear codes, press and hold left turn


switch for 4-5 seconds until confirmation
is received

2 flashes turn signals & indicators

Turn IGN switch OFF

3-20

2003 Touring: TSM & TSSM

NOTES

1 flash-Worldwide TSM, no
security
2 flashes-North American/
Domestic configuration
TSSM
3 flashes-European/HDI
configuration TSSM

See Table 3-12.

HOME

CHECKING FOR TROUBLE CODES: TSSM ONLY

3.9

SECURITY LAMP
To diagnose system problems, start by observing the behavior of the security lamp.
NOTES

See Figure 3-7. Key ON means that the Ignition/Light


Key Switch is turned to IGNITION and the Engine Stop/
Run Switch is set to RUN (although the engine is not
running).

If the security lamp is not illuminated at Key ON or if it


fails to turn OFF after the initial four second period, then
a problem exists in the lamp circuit. See Section 3.13 NO
SECURITY LAMP AT KEY ON or Section 3.14 SECURITY LAMP ON CONTINUOUSLY for more information.

1.

2.

Figure 3-7. Ignition Switch: All But FLHR/C/I

See Figure 3-8. When the Ignition/Light Key Switch is


turned to IGNITION, the security lamp will illuminate for
approximately four seconds and then turn off.
See Figure 3-9. After the lamp turns off after being illuminated for the first four second period, one of three situations may occur.
a.

3.

o193xox

The lamp remains off. This indicates there are no


current fault conditions or stored historic trouble
codes currently detected by the TSSM.

b.

The lamp stays off for only four seconds and then
comes back on for an eight second period. This indicates a historic code is stored, but no current trouble
code exists.

c.

If the lamp remains on beyond the eight second


period, then a current trouble code exists.

f2146x8x

40
30
20
10
0

50 60 70

MPH

C
H A E R TIFI E D

80
90
100
110
120

R L E Y-D A VI D S O N

30

40

50
C

20
10

60
70

RPM x100

HA

80

R L E Y-D A VI D S O N

Figure 3-8. Security Lamp

See CODE TYPES under Section 3.8 CHECKING FOR


TROUBLE CODES: TSM/TSSM for a complete description of trouble code formats.

2003 Touring: TSM & TSSM

3-21

HOME

ON

4 Sec.

Lamp OFF: No Current or Historic Trouble Codes

OFF
Key On
Lamp ON 8 Seconds:
Only Historic Trouble Codes Exist
ON

8 Sec.

4 Sec.

B
OFF

Lamp OFF

4 Sec.

Key On
Lamp Remains ON: Current Trouble Code *
ON

4 Sec.

C
OFF

4 Sec.

Key On

* Historic Trouble Codes May Also Exist

Figure 3-9. Security Lamp Operation

3-22

2003 Touring: TSM & TSSM

HOME

BREAKOUT BOX: TSM/TSSM

3.10

GENERAL
The BREAKOUT BOX (HD-42682) splices into the main harness. Used in conjunction with a DVOM, it allows circuit diagnosis of wiring harness and connections without having to
probe with sharp objects.

INSTALLATION
1.

Remove seat. Remove spring clip and lift TSM/TSSM


from cavity in frame crossmember. See 2003 FLT Service Manual (Part Number 99483-03).

2.

See Figure 3-10. Depress latches on socket housing to


remove wire harness from TSM/TSSM connector.

3.

See Figure 3-11. Attach Breakout Box as follows:


a.

Mate gray socket housing on Breakout Box with


TSM/TSSM connector [30A].

b.

Mate gray pin housing on Breakout Box with wire


harness connector [30B].

f2001x8x

Connect Gray Side


Only for Tests
f1998x9x

Figure 3-11. Breakout Box (Part No. HD-42682)

REMOVAL
Table 3-11. TSM/TSSM Connector [30B]
1.

Remove Breakout Box as follows:


a.

Remove gray socket housing on Breakout Box from


TSM/TSSM connector [30A].

PIN
1

Battery

b.

Remove gray pin housing on Breakout Box from wire


harness connector [30B].

Ignition

Vehicle speed sensor

2.

Mate socket housing on wire harness with TSM/TSSM


connector.

Security indicator

3.

Position TSM/TSSM into cavity in frame crossmember


and install spring clip. Install seat.

Left turn feed

Right turn feed

Right turn switch input

Left turn switch input

Start relay control

NOTE
Vehicle will not start with TSM/TSSM disconnected or incorrectly mounted.

FUNCTION

10

Ignition enable signal

11

Alarm signal

12

Ground

Pin 12

s0474x9x

Pin 1
Figure 3-10. TSM/TSSM Connector

2003 Touring: TSM & TSSM

3-23

HOME

SCANALYZER: EFI ONLY

3.11

SCANALYZER DIAGNOSTICS

Data Link
Connector [91A]

General
The Scanalyzer can only be used to diagnose TSM/TSSM
problems on fuel injected motorcycles.

Data Link Connector


See Figure 3-12. Using the Scanalyzer requires access to the
data link connector. See the instructions below.

Scanalyzer Cartridge
See Figure 3-13. Through a special programmable application cartridge, the Scanalyzer offers data displays and menu
selections that allow for quick and easy retrieval of data. The
device enables the user to perform a variety of diagnostic
tests while monitoring inputs and outputs.

f1917x9x

Figure 3-12. Right Side Cover Removed

Sample Scanalyzer menu selections are shown in Figure 314.

d0279x8x

INSTALLATION
PART NO.

SPECIALTY TOOL

HD-41325

Scanalyzer

HD-41325-95C

Scanalyzer cartridge

HD-42921A

Cable
Cartridge
(Part No. HD-41325-95C)

The behavior of the turn signal lamps (Section 3.8 CHECKING FOR TROUBLE CODES: TSM/TSSM) may indicate the
presence of trouble codes.
1.

Turn Ignition/Light Key Switch to OFF.

2.

Remove right saddlebag and side cover to access data


link connector.

3.

See Figure 3-12. Remove rubber protective plug from


data link connector. Plug Scanalyzer into connector.

4.

Turn Ignition/Light Key Switch to IGNITION. Set Engine


Stop/Run Switch to RUN, but do not start engine.

5.

See Figure 3-13. Insert the diagnostic application cartridge into the Scanalyzer. During the next few seconds,
the Scanalyzer sequences through a series of screens

3-24

2003 Touring: TSM & TSSM

Figure 3-13. Scanalyzer (Part No. HD-41325)

that reflect a power-on self test, the system copyright,


and then an attempt at communications with the ECM
and turn signal module (TSM) or turn signal security
module (TSSM). Once communications is established
with both modules, the diagnostic menu appears. See
Figure 3-14.
6.

Continue with the instructions listed under USAGE which


follows.

HOME

DIAGNOSTIC MENU
1- System ID
2- Trouble Codes
3- Data Monitor
4- Active Diagnostic
5- Special Tests
6- Tool Setup
7-Calibrations

Main Menu

CALIBRATIONS MENU
1-Idle Adjust
2-Module Replacement
3-TSSM Customization

MODE

TOOL SETUP MENU


1-General Setup
2-Save Setup
3-Restore Setup

MODE

SPECIAL TEST MENU


1-Wiggle Test
2-Data Capture
3-File Manager

Secondary
Menus

MODE

ACTIVE TEST MENU


1-Engine tests
2-Trn Sg/Scrty tests

MODE

DATA MONITOR MENU


1-Engine Data
2-Security and TS

MODE

TROUBLE CODE MENU


1-Display Current
2-Display Historic
3-Clear Codes

MODE

ECM ID
P/N XXXXX
CAL XXXXX

MODE

TSM/TSSM ID
P/N XXXXX
S/W CAL XXXXX

Figure 3-14. Scanalyzer Menus

2003 Touring: TSM & TSSM

3-25

HOME

USAGE

d0543x8x

See Figure 3-14. The diagnostic menu is the primary system


menu (main menu) through which all other secondary menus
and displays are accessed. Since the screen may not be
large enough to display all line items at any given time, use
the up and down arrow keys to scroll through the list.

Checking Codes
1.

2.

See Figure 3-15. From the diagnostic menu, press number 2 to access the trouble codes menu. At this point,
the unit allows the operator to:
a.

Press number 1 to display current trouble codes.

b.

Press number 2 to display historic trouble codes.

c.

Press number 3 to clear trouble codes. See Clearing Codes below.

When examining trouble codes, write down all codes on


a piece of paper. If a current trouble code exists, place it
at the top of the list.
a.

If trouble codes are present, see Table 3-12. Follow


the applicable flow charts for each code.

b.

If trouble codes are NOT present, but starting or


driveability problems are evident, see symptoms
charts under Section 3.12 INITIAL DIAGNOSTIC
CHECK: TSM/TSSM.

c.

After reading current/historic trouble codes, simply


press the mode key to return to the trouble codes
menu.

3.

Press the mode key again to return to the diagnostic


menu. In this manner, regardless of where the operator
is in the program, the mode key need only be pressed
once or twice to return to the main menu.

4.

After correcting system problems, clear trouble codes


using the trouble codes menu of the scanalyzer.

Clearing Codes
The Scanalyzer allows the operator to clear trouble codes
from memory as well as differentiate between current and
historic codes.
NOTE
For more detailed instructions, refer to the literature provided
with the Scanalyzer.

REMOVAL
1.

Turn Ignition/Light Key Switch to OFF. Set Engine Stop/


Run Switch to the STOP position.

2.

Unplug Scanalyzer from data link connector. Install protective plug.

3-26

2003 Touring: TSM & TSSM

Figure 3-15. Scanalyzer Diagnostic Menu

3.

Install right side cover and saddlebag.

4.

Road test vehicle and observe security lamp. Confirm


proper operation without the reoccurrence of trouble
codes. See Section 3.8 CHECKING FOR TROUBLE
CODES: TSM/TSSM.

HOME

INITIAL DIAGNOSTIC CHECK: TSM/TSSM

3.12

GENERAL
6924

To locate faulty circuits or other system problems, follow the


diagnostic flow charts in this section. For a systematic
approach, always begin with INITIAL DIAGNOSTICS which
follows. Read the general information and then work your way
through the flow chart box by box.

1
5

3
2

Diagnostic Notes
If a numbered circle appears adjacent to a flow chart box,
then more information is offered in the diagnostic notes. Many
diagnostic notes contain supplemental information, descriptions of various diagnostic tools or references to other parts
of the manual where information on the location and removal
of components may be obtained.

1.
2.
3.
4.
5.

Figure 3-16. Data Link Connector

Scanalyzer Icon
The Scanalyzer icon appears at those points in the flow chart
where the Scanalyzer may be used. If a number is printed
next to the icon, then refer to the Scanalyzer notes, which are
similar to the diagnostic notes, but are restricted to information on the use of the Scanalyzer. All Scanalyzer notes may
be found at the end of the respective flow chart.

INITIAL DIAGNOSTICS
Diagnostic Tips

Circuit Diagram/Wire Harness


Connector Table
When working through a flow chart, refer to the illustrations,
the associated circuit diagram and the wire harness connector table as necessary. The wire harness connector table for
each circuit diagram identifies the connector number, description, type and general location.

If the Scanalyzer is not working properly, check operation


on another vehicle.

NOTE
The Scanalyzer can only be used to diagnose TSM/TSSM
problems on fuel injected motorcycles.

If proper Scanalyzer function is verified, check serial data


connector [91A] for 12 volts (Terminal 4) and proper
ground (Terminal 2).

If Scanalyzer reads No Response with the Ignition/Light


Key Switch turned to IGNITION (Engine Stop/Run
Switch at RUN with the engine off), check serial data for
an open or short to ground between data connector Terminal 3 and ECM or TSSM.

Check for an open diagnostic test terminal between data


connector Terminal 3 and TSM/TSSM. With Ignition/Light
Key Switch turned to IGNITION, transmit serial data connector should have 0.6-0.8 volts within a typical range of
0-7.0 volts.

In order to perform most diagnostic routines, a Breakout Box


and a DVOM are required. See Section 3.10 BREAKOUT
BOX: TSM/TSSM.
To perform the circuit checks with any degree of efficiency, a
familiarity with the various wire connectors is also necessary.
See the appendix or electrical section of your service manual.

Terminal 1: flash pin (Lt GN/R)


Terminal 2: ground (BK)
Terminal 3: serial data (Lt GN/V)
Terminal 4: power (GY)
Protective cap

Job/Time Code Values


Dealership technicians filing warranty claims should use the
job/time code values printed in bold text underneath the
appropriate repair.

2003 Touring: TSM & TSSM

3-27

HOME

Table 3-12. TSM/TSSM Diagnostic Trouble Codes (DTC) and Fault Conditions
DTC

TURN SIGNAL
LAMP CODE

N/A

N/A

No security lamp at key ON

3.13 NO SECURITY LAMP AT KEY ON

N/A

N/A

Security lamp on continuously

3.14 SECURITY LAMP ON CONTINUOUSLY

N/A

N/A

Fob signal to TSSM weak or fails

3.15 KEY FOB SIGNAL TO TSSM WEAK OR FAILS

B0563

11

Battery voltage high

3.17 DTC B0563 (EFI), DTC 11 (CARB)

B1121

21

Left turn output fault

3.16 TURN SIGNAL ERRORS

B1122

22

Right turn output fault

3.16 TURN SIGNAL ERRORS

N/A

25

Ignition enable output high

3.18 DTC 25 (CARB ONLY)

B1131

31

Alarm output low

3.19 DTC B1131/ B1132 (EFI), DTC 31/32 (CARB)

B1132

32

Alarm output high

3.19 DTC B1131/ B1132 (EFI), DTC 31/32 (CARB)

B1134

34

Starter output high

3.20 DTC B1134 (EFI), DTC 34 (CARB)

B1135

35

Accelerometer fault

3.22 DTC B1135 (EFI), DTC 35 (CARB)

B1141

41

Ignition switch open/low

3.16 TURN SIGNAL ERRORS

B1151

51

Sidecar BAS low

3.21 DTC B1151/ B1152/ B1153 (EFI), DTC 51/52/53 (CARB)

B1152

52

Sidecar BAS high

3.21 DTC B1151/ B1152/ B1153 (EFI), DTC 51/52/53 (CARB)

B1153

53

Sidecar BAS out of range

3.21 DTC B1151/ B1152/ B1153 (EFI), DTC 51/52/53 (CARB)

U1016

14

Loss of all ECM serial data


(state of health)

3.23 DTC U1016 (EFI), DTC 14/24/33/43 (CARB)

U1016

24

Loss of vehicle speed

3.23 DTC U1016 (EFI), DTC 14/24/33/43 (CARB)

U1016

33

Loss of vehicle inhibit motion

3.23 DTC U1016 (EFI), DTC 14/24/33/43 (CARB)

U1016

43

Loss of powertrain security status

3.23 DTC U1016 (EFI), DTC 14/24/33/43 (CARB)

U1300

13

Serial data low

5.14 STARTS, THEN STALLS

U1301

23

Serial data high

5.14 STARTS, THEN STALLS

FAULT CONDITION

SOLUTION

Diagnostic Notes

Multiple Trouble Codes

The reference numbers below correlate with the circled numbers on the diagnostic check flow charts.

The following notes apply to Table 3-12.

1.

Use HARNESS CONNECTOR TEST KIT (Part No. HD41404), black socket probes and patch cord.

2.

Connect BREAKOUT BOX (Part No. HD-43876) to ECM.


See Section 5.7 BREAKOUT BOX: EFI.

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2003 Touring: TSM & TSSM

Serial data codes (DTC U1300 and U1301) may be


accompanied by other codes. Always correct the serial
data codes before resolving the other codes.

DTCs that have a current fault status take priority over


historic status codes.

Codes listed in BOLD apply to fuel injected models only.

HOME

LtGN/V

s0446x9x

[30B]
[30A]

1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12

TSM/
TSSM

Data
connector
LtGN/R

BK

1
2

LtGN/V

GY

[91A] [91B]

LtGN/V

[78B]

LtGN/R

12V

[78A]

Scanalyzer

ECM

Figure 3-17. Diagnostic Check: EFI Models

Table 3-13. Wire Harness Connectors in Figure 3-17.


NO.
[30]
[78]
[91A]

DESCRIPTION

TYPE

LOCATION

TSM/TSSM

12-Place Deutsch

Cavity in Crossmember
at Rear of Battery Box (Under Seat)

ECM

36-Place Packard

Under Right Side Cover

Data Link

4-Place Deutsch

Under Right Side Cover

2003 Touring: TSM & TSSM

3-29

HOME

Diagnostic Check (Part 1 of 2)


Does the vehicle have a
security system (TSSM)
installed?

YES

NO

Does security lamp go off


after 4 seconds?

Does the vehicle have fuel


injection?

YES

NO
Light does not illuminate at all.

NO
Light stays on continuously.

See Section 3.13 NO SECURITY


LAMP AT KEY ON.

See Section 3.14 SECURITY


LAMP ON CONTINUOUSLY.

YES

NO

Does Scanalyzer
communicate with
TSM/TSSM?

Enter diagnostic code


flashout mode. See Table 3-10.
Codes present?

YES

Read codes. Are trouble


codes present?

NO

STOP

YES

NO

YES

NO

See Table 3-12. Start with


U-codes first and follow
applicable flow chart.

Review
symptoms.

See Table 3-12. Follow


applicable flow chart.

Review symptoms under


Section 3.16 TURN SIGNAL ERRORS and Table
3-21.

IMPORTANT NOTE
For the first three ignition cycles after a
fault has occurred, the turn signals flash
six fast four-way flashes shortly after key
ON.

3-30

Go to Diagnostic
Check (Part 2 of 2).

2003 Touring: TSM & TSSM

HOME

Diagnostic Check (Part 2 of 2)

Continued from Diagnostic Check (Part 1 of 2).


Test the four data connector terminals for continuity.

DATA TERMINAL

TERMINAL

Pin

Wire Color

Pin

Connector

Lt. GN/R

[78B]

BK

28

[78B]

Lt. GN/V

[78B]

GY

GY terminal on left
side of ignition fuse

Continuity present in all four circumstances?

YES

NO

Check Scanalyzer on
another vehicle.
Scanalyzer OK?

Inspect terminals
for damage or repair
opens as necessary.
7120

YES

NO

Disconnect ECM at [78].


Does Scanalyzer display
TSM/TSSM data.

Scanalyzer
malfunction.

YES

NO

Replace ECM. Reprogram


and learn password.

Remove TSM/TSSM connector [30]. Check for


continuity to ground at data connector [91A]
Terminal 3. Continuity to ground?

7125

YES

NO

Locate and repair short


to ground.

Check for voltage at pin 3


of data connector [91A].
Voltage present?

7115

Clear codes and confirm proper


operation with no check engine
lamp.

NO

YES
Locate and repair short
to voltage.

Replace TSM/TSSM. Reprogram


and learn password.

7115
7126

2003 Touring: TSM & TSSM

3-31

HOME

NOTES

3-32

2003 Touring: TSM & TSSM

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