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CRUISE CONTROL
7.1
GENERAL
f1368a8x
OPERATION
To engage and disengage the cruise control system, proceed
as follows:
1.
2.
Set/Resume
Switch
f2030x8x
40
30
20
10
0
50 60 70
MPH
80
90
100
110
120
30
40
50
60
RPMx100
80
20
70
10
0
CE
HAR RTIFIED SON
LEY-DAVID
HAR
N
LEY-DAVIDSO
Ignition/Light
Key Switch
Cruise ON/OFF
Switch
SPO
T
SPK
CRU
f1250x2x
The cruise control module reads the speedometer output speed signal to establish the desired vehicle speed.
The module then sends a signal to the stepper motor
which drives the ribbon reel to take up the slack in the
cruise cable. The green Cruise Engaged Lamp illuminates to indicate that the cruising speed is locked in. The
lamp is on the right handlebar lower switch housing on
FLHRC models, and appears as a capital letter C on
the tachometer gauge of FLTR and FLHTCU models.
See Figure 7-3.
7-1
HOME
ENGAGE SEQUENCE
DISENGAGE SEQUENCE
CRUISE SWITCH ON
FRONT/REAR BRAKE
SET/RESUME
SWITCH TO SET
READS SPEEDOMETER
OUTPUT SPEED SIGNAL
CRUISE
MODULE
STEPPER MOTOR
GEAR TRAIN
& RIBBON REEL
CRUISE ENGAGED
LAMP
THROTTLE
ACTUATION
HANDLEBAR
ENGINE STOP
SWITCH OFF
REED SWITCH
& ENGINE RPM
(TACHOMETER)
MONITORED
CLUTCH DISENGAGE
(TACHOMETER)
5.
b.
c.
d.
e.
7-2
f.
TROUBLESHOOTING
The cruise module circuitry provides on-board diagnostics to
help isolate any problems that might occur with the cruise
system.
If the cruise is inoperative or fails to set, begin troubleshooting
with 7.2 CRUISE INOPERATIVE DIAGNOSTICS. If the cruise
seems to disengage or drop out for no apparent reason, then
see 7.3 CRUISE DROPOUT DIAGNOSTICS.
In the diagnostic mode, the green Cruise Engaged Lamp is
employed as a test indicator. The lamp is on the right handlebar lower switch housing on FLHRC models, and appears as
a capital letter C on the tachometer gauge of FLTR and
FLHTCU models. See Figure 7-3.
HOME
7.2
WIRE
COLOR
Red/Green
Blue/Black
White/Blue
Violet/Yellow
Black
Orange/Violet
Red/Blue
Pink
Green/Red
White/Green
INOPERATIVE DIAGNOSTICS
See Table 7-2. All diagnostic steps are listed in table format.
Follow the numbered steps to test the system. Compare the
system behavior to CORRECT FUNCTION or INCORRECT
FUNCTION columns and advance to the next step listed.
Diagnostic Notes
The diagnostic notes below provides supplementary information for Table 7-2.
1.
FUNCTION AND
CONNECTION
b.
c.
d.
e.
f.
2.
g.
h.
i.
7-3
HOME
ACTION
CORRECT FUNCTION
INCORRECT FUNCTION
If the cruise engaged lamp remains illuminated after the switch is released, then either
the switch or related wiring is shorted. See
Diagnostic Note 1 for possible causes.
Release the brake pedal and the cruise module will momentarily pull the throttle open
slightly and then release.
7-4
HOME
ACTION
CORRECT FUNCTION
INCORRECT FUNCTION
The cruise engaged lamp will not illuminate if
any of the following conditions exist:
10
11
12
7-5
HOME
4.
5.
6.
7.
8.
9.
DROPOUT DIAGNOSTICS
The last eight diagnostic codes for cruise disengagement are
stored in memory.
1.
2.
a.
b.
c.
d.
3.
The lamp will begin by flashing one or more times to indicate the first digit of the dropout code. The length of time
the lamp is illuminated and the length of time in which it
is off are each about 1/4 second in duration. Simply
count the number of times the lamp flashes in order to
retrieve the first digit of the dropout code.
1st Digit
ON
OFF
Cruise
Engaged
Lamp
CAUTION
While in the diagnostics mode, holding the Cruise Switch
at RESUME for a period of 10 seconds or more will clear
or erase the dropout code buffer.
10. To exit the diagnostic mode, turn the Ignition/Light Key
Switch to OFF.
2nd Digit
1/4
Sec.
1/4
Sec.
1 Sec.
Pause After
1st Digit
3rd Digit
1/4
Sec.
1/4
Sec.
7.3
1/4
Sec.
1 Sec.
1/4
Sec.
1/4
Sec.
Pause After
2nd Digit
NOTE
Looking at the above transmission, we can see that the dropout code is 122.
See Table 7-3. The reason for cruise disengagement is identified as application of front or rear brakes.
7-6
HOME
CONDITION
NOTE
While performing instructions under applicable flow chart, wiggle connectors and wires to identify intermittents.
111
112
113
121
NOTE
May require inspection of brake levers
or front brake light switch mounting.
211
212
213
221
222
223
231
232
242
Internal Failure
Low Voltage
Internal Failure
311
312
313
321
323
331
332
333
341
342
343
351
352
353
361
362
363
371
423
432
777
7-7
HOME
SYMPTOM
CHECK FOR
Harsh
engagement
Check for a cruise cable that is too tight. See CABLE LASH INITIALIZATION in the 2003 Touring Models Service Manual (Part
Number 99483-03).
Intermittent speedometer.
Loses speed
Gains speed
Speed
variation
Speed surges
NOTE
Check for surging with cruise control turned OFF. If surging is still
present, a lean fuel mixture may be the cause.
7-8
HOME
7.4
DIAGNOSTICS
Test 7.4 (Part 1 of 2)
Remove Left Saddlebag and Sidecover.
Is 10-place Connector [17B] Plugged Into
Cruise Module? See Figure 7-6.
YES
NO
SET SWITCH
Check Continuity Between the O/V Terminal (F) and BE/BK Terminal (B) of Connector [17B]. Resistance Must Be Ohms.
Pressing SET/RESUME Switch to SET
Should Produce a Reading of Less Than
0.5 Ohms. Are These Your Observations?
Remove the Outer Fairing. Locate the 12Place Connector [22] for Right Handlebar
Switch Controls. See Figure 7-8 or Figure
7-8. Measure Between the O/W and BE/
BK Terminals at Connector [22B]. Resistance Must Be Ohms. Pressing SET/
RESUME Switch to SET Should Produce
a Reading of Less Than 0.5 Ohms. Are
These Your Observations?
NO
YES
FLHRC-I
Remove the Headlamp Assembly. Disconnect 6-Place Connector [22] and 4-Place
Connector [159]. Measure Resistance
Between O/W Wire on Connector [22B]
and BE/BK Wire on Connector [159B].
Resistance Must Be Ohms. Pressing
SET/RESUME Switch to SET Should Produce a Reading of Less Than 0.5 Ohms.
Are These Your Observations?
STOP
Go to Test 7.4 (Part 2 of 2)
YES
NO
Right Handlebar
Switch Wiring
Pinched or
Damaged?
NO
YES
YES
NO
Repair
Wiring.
Replace Cruise
SET/RESUME
Switch.
6552
5182
Repair
Interconnect
Harness.
Repair Main
Harness.
5028
6532
YES
NO
Right Handlebar
Switch Wiring Pinched
or Damaged?
5028
YES
NO
Repair
Wiring.
Replace Cruise
SET/RESUME
Switch.
6552
5182
CONTROL
ELECTRO-MOTOR CRUISE
70955-98BASSEMBLY
f1826x8x
Cruise Module
Connector [17]
Figure 7-6. Left Side Cover Removed
2003 Touring: Cruise Control
7-9
HOME
Right Handlebar
Switch Controls [22]
Main to
Interconnect [156]
YES
NO
Place the Positive Probe on the O/V Terminal (F) and the Negative Probe on the BK
Terminal (E). With the Ignition/Light Key
Switch Positioned to IGNITION, the Meter
Should Read Battery Voltage. Does It?
YES
NO
Place the Positive Probe on the R/GN Terminal (A) and the Negative Probe on the BK
Terminal (E). With the Ignition/Light Key
Switch Positioned to IGNITION and the Fairing Cap Cruise ON/OFF Switch Positioned
to ON, the Meter Should Read Battery Voltage. Does It?
YES
NO
YES
NO
Right Handlebar
Switch Controls [22]
Main to
Interconnect [156]
f1988x2x
YES
NO
6635
7-10
HOME
7.5
DIAGNOSTICS
Test 7.5
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module.
See Figure 7-6. Check Continuity Between the O/V Terminal (F) and the W/BE Terminal (C).
Resistance Must Be Ohms. Pressing SET/RESUME Switch to RESUME Should Produce a Reading of Less Than 0.5 Ohms. Are These Your Observations?
NO
YES
Replace
Cruise
Module.
6635
FLHRC-I
Remove the Outer Fairing. Locate the 12-Place Connector [22] for Right Handlebar Switch Controls. See
Figure 7-8 or Figure 7-8. Measure Between O/W and
W/BE Terminals at Connector [22B].
Resistance Must Be Ohms. Pressing SET/
RESUME Switch to RESUME Should Produce a
Reading of Less Than 0.5 Ohms. Are These Your
Observations?
NO
YES
NO
Right Handlebar
Switch Wiring Pinched
or Damaged?
Right Handlebar
Switch Wiring Pinched
or Damaged?
YES
Check Continuity on W/BE Wire
Between Connectors [17B] and
[156A]. See Figure 7-7 and Figure 7-7. Continuity Present?
YES
NO
Repair
Interconnect
Harness.
Repair Main
Harness.
5028
5028
YES
NO
YES
NO
Repair
Wiring.
Replace Cruise
SET/RESUME
Switch.
Repair
Wiring.
Replace Cruise
SET/RESUME
Switch.
6552
6552
5182
5182
6532
7-11
HOME
7.6
DIAGNOSTICS
Test 7.6
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From
Cruise Module. See Figure 7-6. Connect a Jumper From the GN/R Terminal
(J) to Ground. The Cruise Engaged Lamp Should Illuminate When the Ignition/Light Key Switch is Positioned to IGNITION. Does it?
NO
YES
Replace
Cruise
Module.
6635
FLHRC-I
Continuity Present on
GN/R Wire Between
Connectors [159A]
and [17B]?
YES
NO
Repair
Interconnect
Harness.
Replace
Tachometer.
6532
YES
NO
Battery Voltage
Present on O/W Wire
at Connector [22A]?
Locate and
Repair Open
on GN/R Wire.
5028
YES
NO
Handlebar Switch
Wiring Pinched or
Damaged?
Accessory
Fuse OK?
6009
YES
NO
Repair
Wiring.
Replace Cruise
Engaged Lamp.
6552
5182
YES
NO
Replace 15 Amp
Accessory Fuse.
5028
7-12
5145
HOME
7.7
DIAGNOSTICS
Test 7.7
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module. See Figure 7-6.
Place the Positive Probe on the O/V Terminal (F) and the Negative Probe on the BK Terminal (E). With the Ignition/Light Key Switch Positioned to IGNITION, the Meter Should Read Battery Voltage. Does It?
YES
NO
Replace
Cruise
Module.
6635
YES
NO
Correct Open in
Ground Wire.
5038
YES
NO
YES
NO
Replace
15 Amp
Fuse.
Repair Open
Between Cruise
Fuse and R/GY
Wire of Ignition
Switch.
5145
5028
7-13
HOME
1.
2.
3.
4.
5.
6.
7.
FLHTC/U
2
f2040x8x
FLTR
7
5
6
f1988x2x
7-14
HOME
7.8
DIAGNOSTICS
Test 7.8
Diagnostic Notes
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module.
See Figure 7-6.
Place Positive Probe on R/GN Terminal (A) and the Negative Probe on the BK Terminal (E).
With the ignition and Cruise Switches On, the Meter Should Read Battery Voltage. Does It?
1.
2.
NO
YES
Replace
Cruise
Module.
6635
FLHRC-I
Battery Voltage
Present on Terminal 1
(R/GN Wire) of
Connector [158B]?
YES
NO
Measure Voltage at
O/V Terminal of
Switch. Meter Should
Read Battery
Voltage. Does It?
NOTE
It may be necessary to open secondary lock to perform check.
YES
NO
Locate and
Repair Open
on R/GN Wire
Between Connectors [158A]
and [17B].
Battery Voltage
Present on Terminal
1 (O/W Wire) of
Connector [24A]?
NO
Repair Wire
Between Switch
and Connector
[105].
Handlebar Switch
Wiring Pinched or
Damaged?
Accessory
Fuse OK?
5192
YES
NO
Repair
Handlebar
Wiring.
Replace
Cruise
Enable
Switch.
6552
5128
5192
YES
NO
Repair Main
Harness.
Repair or Replace
Interconnect
Harness.
5028
NO
NO
Replace Cruise
Enable
ON/OFF Switch.
YES
5028
YES
YES
YES
NO
Locate and
Repair Open on
O/W Wire
Between Accessory Fuse and
Connector [24A].
Replace
15 Amp
Accessory
Fuse.
5145
5028
YES
NO
Repair Open
Between Cruise
Switch and
Connector [105].
Repair Open in
Interconnect
Harness.
6532
6532
5192
7-15
HOME
7.9
DIAGNOSTICS
Test 7.9
CONSTANT BRAKE LIGHT INPUT
YES
NO
Remove Left Saddlebag and Side Cover. Measure Voltage at R/BE Wire Terminal (86) of the
Brake Light Relay. See Figure 7-10. Meter
Should Read Battery Voltage Only When
Brakes are Applied. Does It?
Install
Retention Clip.
YES
NO
Replace Brake
Light Relay.
Remove One of the Spade Terminals From the Rear Brake Light
Switch. Are Brake Lights Still Lit?
5169
YES
NO
Replace Front
Brake Light Switch.
Replace Rear
Brake Light Switch.
5176
5141
Brake Light
Relay
Brakes/Cruise
Accessory
f2023x9x
7-16
HOME
7.10
DIAGNOSTICS
Test 7.10 (Part 1 of 2)
NO FRONT AND/OR REAR BRAKE LIGHTS
YES
NO
Locate and
Repair Open on
R/BE Wire in
Main Harness.
5028
NO
YES
STOP
Go to Test 7.10 (Part 2 of 2)
YES
NO
Replace
Rear Brake
Light Switch.
5141
5028
7-17
HOME
1.
With Ignition/Light Key Switch Turned to IGNITION and Front Brake Applied, Check for
Power at R/BE Wire of Rear Brake Light
Switch. Battery Voltage Present?
2.
NO
YES
Repair Open in
Main Harness
Between Rear
Brake Light
Switch and Brake
Light Relay.
5028
FLHRC-I
1
NO
YES
Repair Open
Between Connector
[2B] and Rear Brake
Light Switch.
5028
YES
NO
Repair Open in
R/BE Wire of
Interconnect
Harness.
With
Ignition/Light
Key
Switch Turned to IGNITION,
Check for Power at O/W
Wire of Connector [22A].
Battery Voltage Present?
6532
YES
NO
Handlebar Switch
Wiring Pinched or
Damaged?
Repair Open
in O/W Wire.
Battery Voltage
Present on Terminal 1
(O/W Wire) of Connector [22A]?
YES
NO
Accessory
Fuse OK?
YES
NO
Handlebar
Switch Wiring
Pinched or
Damaged?
NO
Repair
Wiring.
Replace
Front Brake
Light Switch.
5176
YES
NO
Locate and
Repair Open on
O/W Wire
Between Accessory Fuse and
Connector [22A].
Replace
15 Amp
Accessory
Fuse.
5028
5028
YES
NO
Repair
Handlebar
Wiring.
Replace
Front Brake
Light Switch.
6552
6532
YES
6552
7-18
5176
5145
HOME
7.11
DIAGNOSTICS
Test 7.11
THROTTLE SWITCH
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From
Cruise Module. See Figure 7-11.
With the Ignition/Light Key Switch Positioned to OFF, Check Continuity
Between the V/Y Terminal (D) and the O/V Terminal (F). The Meter Should
Read Infinity When the Throttle Switch is in the Relaxed Position and Continuity When the Throttle Grip is Rolled Forward. Are These Your Observations?
YES
NO
YES
NO
System
OK.
6635
YES
NO
Battery Voltage
Present on O/V
Throttle Switch
Terminal [75D]?
Replace Idle
Throttle
Cable.
2241
YES
NO
Locate and
Repair Open
on Y/V Wire in
Main Harness.
5028
5028
CONTROL
ELECTRO-MOTOR CRUISE
70955-98BASSEMBLY
f1826x8x
Cruise Module
Connector [17]
Figure 7-11. Left Side Cover Removed
7-19
HOME
3.
Diagnostic Notes
The reference numbers below correlate with the circled numbers on the Speedometer Input flow charts.
1.
7.12
YES
No Voltage.
Replace
Cruise
Module.
6635
2
No Fluctuation.
YES
NO
Locate and
Repair Short
to Ground on
W/GN Wire.
Replace
Cruise
Module.
STOP
Go to Test 7.12
(Part 2 of 2)
6635
6531
7-20
HOME
YES
NO
Locate and
Repair Open in
W/GN Wire.
5028
YES
NO
Locate and
Repair Short to
Ground on W/GN
Wire.
Does
Speedometer
Appear
Functional?
5028
YES
NO
See Speedometer
Test 2A under 2.2
SPEEDOMETER.
YES
NO
See Speedometer
Test 2A under 2.2
SPEEDOMETER.
Replace
Speedometer.
6769 - EFI
6786 - Carb
7-21
HOME
7.13
DIAGNOSTICS
Test 7.13
Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module. See
Figure 7-11.
Place the Positive Probe on the PK Terminal (H) and the Negative Probe on the BK Terminal (E). The
Meter Should Read Battery Voltage. If Voltage is Not Present, Momentarily Press the Starter Button
Until Voltage is Present. The Meter Should Read a Voltage Fluctuation During Cranking. Are These
Your Observations?
NO
YES
Replace
Cruise
Module.
6635
YES
NO
Locate and
Repair Open in
Main Harness.
5028
6532
f1917x9x
Ignition/EFI Harness
Connector [8]
7-22