Strength Calculation

DOC. NO.
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- CONTENTS No. DESCRIPTION
PAGE
3
1. DESIGN DATA ------------------------------------------------------------------------------------4 ~ 5
2. SETTING SUMMARY -----------------------------------------------------------------------6 ~ 7
3. PRESSURE SUMMARY ------------------------------------------------------------------------
8 ~ 10
4. HYDROSTATIC TEST PRESSURE ------------------------------------------------------------------------
11
5. THICKNESS SUMMARY --------------------------------------------------------------------------------
12
6. NOZZLE SCHEDULE ----------------------------------------------------------------------------------
13
7. NOZZLE SUMMARY ----------------------------------------------------------------------------------14
8. WEIGHT SUMMARY ---------------------------------------------------------------------
15 ~ 30
9. PLATFORM & LADDER DATA CALCULATION --------------------------------------------------------------31
10. LIQUID LEVEL OF OPERATING ---------------------------------------------------------------------
32 ~ 41
11. SHELL & HEAD ------------------------------------------------------------------------------------42 ~ 77
12. NOZZLE NECK --------------------------------------------------------------------------------
13. WIND LOAD --------------------------------------------------------------------- 78 ~ 80

81 ~ 83
14. SEISMIC LOAD ---------------------------------------------------------------------
15. SUPPORT SKIRT UNDER EXTERNAL LOAD ------------------------------------------
84 ~ 85
86 ~ 88
16. BASE BLOCK CHECK ---------------------------------------------------------------------
89 ~ 101
17. LIFTING LUG & TAILING LUG CHECK -----------------------------------------------------------------102 ~ 107
18. BASE RING DESIGN CHECK ---------------------------------------------------------------------
19. DAVIT ---------------------------------------------------------------------
108 ~ 110
111 ~ 161
160
20. Analysis of Nozzle ---------------------------------------------------------------------
21. Stress calculation for supporting the vessel at horizontal position during shop test -------
162 ~ 166
DOC. NO. : 1041-D-001A

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STRENGTH CALCULATION SHEET

FOR PRESSURE VESSEL
D E S I G N
D A T A
CODE
ASME SEC. VIII DIV.1 2007 ED. + 2009 ADD.
ITEM NO.
1041-D-001A
ITEM NAME
PROPYLENE FIRST FLASH DRUM
CODE STAMP
YES (ASME U)
SIZE(mmxmm) 2600 I.D x 7100 TL TO TL
TYPE
V-SKIRT
SHELL SIDE
UNIT
PROPYLENE
CAPACITY
42.4
M3
SPECIFIC GRAVITY
0.521
INT.
21 (2.059)
KG/CM 2.G(Mpa)
EXT.
N/A
KG/CM2.G(Mpa)
7.13 (0.699) (NORMAL)
KG/CM 2.G(Mpa)
KG/CM 2.G(Mpa)
SHOP
36.99 (3.627)
KG/CM2.G(Mpa)
FIELD
36.64 (3.593)
KG/CM2.G(Mpa)
87 / 87
11.3
11 3 (NORMAL)
28.18 (2.764)
KG/CM 2.G(Mpa)
AT SHELL
28.45 (2.79)
KG/CM 2.G(Mpa)
AT SHELL
M.A.E.P
KG/CM 2.G(Mpa)
M.D.M.T
-48
P.W.H.T
NO
CORROSION ALLOWANCE
0.0
MM
FULL / FULL
1.0 / 1.0
STRESS RELIEF (HEAD)
NO
INSULATION (COLD)
40
MM
FIRE PROOFING (IN/OUTSIDE)
50
MM
WIND VELOCITY
160 (ASCE 7-05)
KM/H
SEISMIC ZONE
IBC 2009, (I=1.25, R=3, Sds:0.284, Sd1:0.075)
2 :1 ELLIP
5120
MM
TEST
FULL WATER
MM
SHELL
SA240-316L
HEAD
SA240-316L
FLUID
DESIGN
PRESSURE
OPERATING
PNEUM. TEST
HYDRO. TEST
TEMPERATURE
DESIGN (INT./EXT.)
OPERATING
M.A.W.P
HOT & CORRODED
M.A.P
NEW & COLD
RADIOGRAPHY (SHELL/HEAD)
JOINT EFFICIENCY (SHELL/HEAD)
TYPE OF HEAD
DESIGN
LIQUID LEVEL
MATERIAL
DOC. NO. : 1041-D-001A

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Settings Summary
COMPRESS Build 7110
Units: MKS
Datum Line Location: -38.00 mm from bottom seam
Design
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
6.0 mm + C.A
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Larger of MAWP or MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.00
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
218 mm
Juncture calculations for > 30 only:
Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
Yes
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
Test liquid specific gravity: 1.00
Field Hydrotest Pressure:
1.3 times vessel MAWP
Wind load present @ field: 75% of design
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography:
RT1
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
No
Apply interpretation VIII-1-83-66: Yes
No UCS-66.1 MDMT reduction:
No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions:
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
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TABLE OF LOADING CASES AND LOAD COMBINATIONS

LOADS
DESIG CASE
THICKNESS
ALLOWABLE
STRESSES
WEIGHT
LIFTING
UNCORRODED
90% Y.S
ERECTED
UNCORRODED
90% Y.S
FUTURE
HYDRO
STATIC TEST
CORRODED
90% Y.S
OPERATING
CORRODED
PER ASME
SHOP
HYDROTEST
UNCORRODED
90% Y.S
SHUT DOWN
CORRODED
PER ASME
WIND
EARTHQUAKE
PRESSUR
TEMPERATUR
AMBIENT
AMBIENT
AMBIENT
DESIGN
AMBIENT
DESIGN
REMARK
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Pressure Summary
Pressure Summary for Chamber bounded by BTM HEAD and TOP HEAD
Identifier
Design
( kg/cm2)
Design
( C)
MAWP
( kg/cm2)
MAP
( kg/cm2)
MDMT
( C)
MDMT
Exemption
Impact
Tested
TOP HEAD
21
87
29.06
29.06
-196
Note 1
No
Straight Flange on TOP HEAD
21
87
33.69
33.69
-196
Note 2
No
SHELL #1
21
87
34.53
34.56
-196
Note 2
No
SHELL #2
21
87
28.18
28.45
-196
Note 2
No
Straight Flange on BTM HEAD
21
87
33.42
33.69
-196
Note 2
No
BTM HEAD
21
87
28.76
29.06
-196
Note 1
No
TWO PHASE INLET (A1)
21
87
28.18
28.45
-196
Note 2
No
LIQIUD OUTLET (B1)
21
87
28.18
28.45
-48
Note 3
No
VAPOUR OUTLET (B2)
21
87
28.18
28.45
-196
Note 2
No
DRAIN (D)
21
87
28.18
28.45
-48
Note 4
No
LEVEL GAUGE (G1A)
21
87
28.18
28.45
-196
Note 5
No
LEVEL GAUGE (G1B)
21
87
28.18
28.45
-196
Note 5
No
LEVEL GAUGE (G2A)
21
87
28.18
28.45
-196
Note 5
No
LEVEL GAUGE (G2B)
21
87
28.18
28.45
-196
Note 6
No
LEVEL TRANSMITTER (L1A)
21
87
28.18
28.45
-196
Note 5
No
LEVEL TRANSMITTER (L1B)
21
87
28.18
28.45
-196
Note 7
No
21
87
28.18
28.45
-196
Note 5
No
21
87
28.18
28.45
-196
Note 5
No
21
87
28.18
28.45
-196
Note 5
No
21
87
28.18
28.45
-196
Note 7
No
MANWAY (M)
21
87
28.18
28.45
-196
Note 2
No
UTILITY CONNECTION (UC)
21
87
28.18
28.45
-196
Note 8
No
VENT (V)
21
87
28.18
28.45
-196
Note 9
No
RELIEF VAVLE (W)
21
87
28.18
28.45
-196
Note 10
No
Chamber design MDMT is -48 C

Chamber rated MDMT is -48 C @ 28.18 kg/cm2
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 28.18 kg/cm2 @ 87 C
Chamber MAP cold & new is 28.45 kg/cm2 @ 21 C
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
Material Rated MDMT per UHA-51(d)(1)(a) = -196 C
2.
Rated MDMT per UHA-51(d)(1)(a) = -196 C
3.
Flange rating governs:
UCS-66(b)(1)(b)
4.
Flange rating governs:

Flange rated MDMT = -196 C
Bolts rated MDMT per Fig UCS-66 note (c) = -48 C
Per UHA-51(d)(1)(a)
5.
Impact test exempt per UHA-51(g)(coincident ratio = 0.0372)
6.
7.
8.
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9.
10.
Design notes are available on the Settings Summary page.
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by BTM HEAD and TOP HEAD based on user defined pressure
Shop test gauge pressure is 36.99 kgf/cm2 at 21 C
The shop test is performed with the vessel in the horizontal position.
Local test
pressure
kgf/cm2
Test liquid
static head
kgf/cm2
Stress
during test
kgf/cm2
Allowable
test stress
kgf/cm2
TOP HEAD
37.26
0.28
1,349.742
1,578.519
No
37.26
0.28
1,293.298
1,578.519
No
Identifier
Stress
excessive?
SHELL #1
37.26
0.28
1,260.61
1,578.519
No
SHELL #2
37.26
0.28
1,532.329
1,578.519
No
37.26
0.28
1,293.298
1,578.519
No
BTM HEAD
37.26
0.28
1,349.742
1,578.519
No
DRAIN (D)
37.12
0.13
413.784
2,340.247
No
LEVEL GAUGE (G1A)
37.01
0.02
1,350.134
2,340.247
No
LEVEL GAUGE (G1B)
37.01
0.02
1,350.134
2,340.247
No
LEVEL GAUGE (G2A)
37.09
0.1
1,353.136
2,340.247
No
LEVEL GAUGE (G2B)
37.09
0.1
1,353.136
2,340.247
No
37.02
0.04
1,350.724
2,340.247
No
37.02
0.04
1,350.724
2,340.247
No
37.17
0.18
1,355.984
2,340.247
No
37.17
0.18
1,355.984
2,340.247
No
37.13
0.15
1,354.811
2,340.247
No
37.13
0.15
1,354.811
2,340.247
No
LIQIUD OUTLET (B1)
37.14
0.16
1,501.594
2,340.247
No
MANWAY (M)
37.31
0.32
1,515.6
2,340.247
No
RELIEF VAVLE (W)
37.04
0.06
1,436.947
2,340.247
No
37.3
0.32
1,243.403
2,340.247
No
37.04
0.05
1,351.333
2,340.247
No
VAPOUR OUTLET (B2)
37.15
0.17
1,430.047
2,340.247
No
VENT (V)
37.14
0.15
1,439.649
2,340.247
No
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Notes:
(1) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(2) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
Field test pressure determination for Chamber bounded by BTM HEAD and TOP HEAD based on MAWP per UG-99(b)
Field hydrostatic test gauge pressure is 36.64 kgf/cm2 at 21 C (the chamber MAWP = 28.18 kgf/cm2)
The field test is performed with the vessel in the vertical position.
Identifier
TOP HEAD (1)
Local test
pressure
kgf/cm2
Test liquid
static head
kgf/cm2
UG-99
stress
ratio
UG-99
pressure
factor
Stress
during test
kgf/cm2
Allowable
test stress
kgf/cm2
36.76
0.12
1.30
1,331.487
1,578.519
Stress
excessive?
No
36.76
0.12
1.30
1,275.806
1,578.519
No
SHELL #1
37
0.36
1.30
1,251.673
1,578.519
No
SHELL #2
37.46
0.82
1.30
1,540.465
1,578.519
No
37.46
0.83
1.30
1,300.297
1,578.519
No
BTM HEAD
37.53
0.89
1.30
1,359.399
1,578.519
No
DRAIN (D)
37.62
0.98
1.30
419.374
2,340.247
No
LEVEL GAUGE (G1A)
36.77
0.13
1.30
1,341.465
2,340.247
No
LEVEL GAUGE (G1B)
36.79
0.15
1.30
1,342.066
2,340.247
No
LEVEL GAUGE (G2A)
36.77
0.13
1.30
1,341.465
2,340.247
No
LEVEL GAUGE (G2B)
36.99
0.35
1.30
1,349.431
2,340.247
No
36.77
0.13
1.30
1,341.465
2,340.247
No
36.98
0.34
1.30
1,349.048
2,340.247
No
36.77
0.13
1.30
1,341.465
2,340.247
No
36.79
0.15
1.30
1,342.066
2,340.247
No
36.94
0.3
1.30
1,347.59
2,340.247
No
36.98
0.34
1.30
1,349.048
2,340.247
No
LIQIUD OUTLET (B1)
37.65
1.01
1.30
1,522.021
2,340.247
No
MANWAY (M)
37.29
0.66
1.30
1,515.031
2,340.247
No
RELIEF VAVLE (W)
36.78
0.15
1.30
1,426.803
2,340.247
No
36.81
0.17
1.30
1,226.984
2,340.247
No
36.97
0.34
1.30
1,348.957
2,340.247
No
VAPOUR OUTLET (B2)
36.69
0.05
1.30
1,412.146
2,340.247
No
VENT (V)
36.7
0.06
1.30
1,422.563
2,340.247
No
Notes:
(1) TOP HEAD limits the UG-99 stress ratio.
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Corroded Hydrostatic Test
The shop test condition has not been investigated for the Chamber bounded by BTM HEAD and TOP HEAD.
Field test pressure determination for Chamber bounded by BTM HEAD and TOP HEAD based on MAWP per UG-99(b)
Field hydrostatic test gauge pressure is 29.35 kgf/cm2 at 21 C (the chamber MAWP = 22.58 kgf/cm2)
The field test is performed with the vessel in the vertical position.
Identifier
TOP HEAD (1)
Local test
pressure
kgf/cm2
Test liquid
static head
kgf/cm2
UG-99
stress
ratio
UG-99
pressure
factor
Stress
during test
kgf/cm2
Allowable
test stress
kgf/cm2
29.48
0.12
1.30
1,067.67
1,578.519
Stress
excessive?
No
29.48
0.12
1.30
1,023.021
1,578.519
No
SHELL #1
29.71
0.36
1.30
1,005.277
1,578.519
No
SHELL #2
30.18
0.82
1.30
1,240.959
1,578.519
No
30.18
0.83
1.30
1,047.512
1,578.519
No
BTM HEAD
30.25
0.89
1.30
1,095.581
1,578.519
No
DRAIN (D)
30.34
0.98
1.30
338.184
2,340.247
No
LEVEL GAUGE (G1A)
29.49
0.13
1.30
1,075.748
2,340.247
No
LEVEL GAUGE (G1B)
29.5
0.15
1.30
1,076.35
2,340.247
No
LEVEL GAUGE (G2A)
29.49
0.13
1.30
1,075.748
2,340.247
No
LEVEL GAUGE (G2B)
29.7
0.35
1.30
1,083.715
2,340.247
No
29.49
0.13
1.30
1,075.748
2,340.247
No
29.69
0.34
1.30
1,083.332
2,340.247
No
29.49
0.13
1.30
1,075.748
2,340.247
No
29.5
0.15
1.30
1,076.35
2,340.247
No
29.65
0.3
1.30
1,081.874
2,340.247
No
29.69
0.34
1.30
1,083.332
2,340.247
No
LIQIUD OUTLET (B1)
30.37
1.01
1.30
1,227.595
2,340.247
No
MANWAY (M)
30.01
0.66
1.30
1,219.153
2,340.247
No
RELIEF VAVLE (W)
29.5
0.15
1.30
1,144.278
2,340.247
No
29.53
0.17
1.30
984.211
2,340.247
No
29.69
0.34
1.30
1,083.241
2,340.247
No
VAPOUR OUTLET (B2)
29.4
0.05
1.30
1,131.798
2,340.247
No
VENT (V)
29.41
0.06
1.30
1,140.225
2,340.247
No
Notes:
(1) TOP HEAD limits the UG-99 stress ratio.
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Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
TOP HEAD
SA-240 316L
2,600 ID
682.3
32.3*
23.32
1.00
Internal
SA-240 316L
2,600 ID
38
38
23.53
1.00
Internal
SHELL #1
SA-240 316L
2,600 ID
2,400
39
23.56
1.00
Internal
SHELL #2
SA-240 316L
2,600 ID
4,624
32
23.83
1.00
Internal
SA-240 316L
2,600 ID
38
38
23.84
1.00
Internal
BTM HEAD
SA-240 316L
2,600 ID
682.3
32.3*
23.66
1.00
Internal
SKIRT
SA-240 316L
2,628 ID
2,168.7
11
2.2
0.55
Seismic
Nominal t:
Vessel wall nominal thickness
Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
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Nozzle Schedule
Materials
Nozzle
mark
Service
Size
Impact
Norm
Fine Grain
Pad
Impact
Norm
Fine Grain
A1
TWO PHASE INLET
380.40 IDx89.80
SA-182 F316L <= 125
Nozzle
No
No
No
N/A
N/A
N/A
N/A
WN A182 F316L Class 300
Flange
B1
LIQIUD OUTLET
247.70 IDx51.15
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
WN A105 Class 300
B2
VAPOUR OUTLET
380.40 IDx89.80
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
DRAIN
102.30 IDx58.85
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
G1A
LEVEL GAUGE
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
LWN A182 F316L Class 300
G1B
LEVEL GAUGE
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
G2A
LEVEL GAUGE
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
G2B
LEVEL GAUGE
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L1A
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L1B
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L2A
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L2B
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L3A
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
L3B
LEVEL TRANSMITTER
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
MANWAY
583.60 IDx133.20
SA-182 F316L > 125
No
No
No
N/A
N/A
N/A
N/A
UC
UTILITY CONNECTION
50.80 IDx16.65
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
VENT
97.10 IDx31.45
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
RELIEF VAVLE
146.30 IDx36.85
SA-182 F316L <= 125
No
No
No
N/A
N/A
N/A
N/A
DOC. NO. : 1041-D-001A

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Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
tn:
OD
(mm)
t
n
(mm)
Req t
n
(mm)
A1?
A2?
Nom t
(mm)
Design t
(mm)
User t
(mm)
Width
(mm)
Corr
(mm)
A /A
a r
(%)
t
pad
(mm)
A1
560
89.8
8.33
Yes
Yes
39
32
N/A
N/A
158.9
B1
350
51.15
8.33
Yes
Yes
32.3*
28.55
N/A
N/A
128.4
B2
560
89.8
8.33
Yes
Yes
32.3*
28.45
220
58.85
3.06
Yes
Yes
12.7
3.06
11.11
N/A
N/A
141.3
N/A
N/A
1206.5
G1A
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
G1B
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
G2A
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
G2B
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L1A
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L1B
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L2A
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L2B
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L3A
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
L3B
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
850
133.2
8.33
Yes
Yes
32
32
N/A
N/A
108.4
UC
84.1
16.65
4.8
Yes
Yes
39
N/A
N/A
N/A
Exempt
160
31.45
5.27
Yes
Yes
32.3*
28.45
N/A
N/A
183.9
220
36.85
7.16
Yes
Yes
39
32
N/A
N/A
132.6
Nozzle thickness
Req tn:
Nozzle thickness required per UG-45/UG-16
Nom t:
Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t:
Local vessel wall thickness (near opening)
Aa:
Area available per UG-37, governing condition
Ar:
Area required per UG-37, governing condition
Corr:
Corrosion allowance on nozzle wall
Head minimum thickness after forming
DOC. NO. : 1041-D-001A

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Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
New*
Insulation &
Supports
Corroded*
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
TOP HEAD
2,109.3
2,109.3
65.1
2,545.3
SHELL #1
6,120.9
6,120.9
163.9
1,266.6
12,762.3
SHELL #2
9,675.3
9,675.3
12,814.7
24,596.4
BTM HEAD
2,153.4
2,153.4
1,329.4
2,552.5
0
SKIRT
1,587.7
1,587.7
BASE BLOCK
575.6
575.6
TOTAL:
22,222.1
22,222.1
229
15,410.7
42,456.5
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Packed
Beds
Ladders &
Platforms
Trays &
Supports
Rings &
Clips
Vertical
Loads
New
Corroded
TOP HEAD
342.8
342.8
Corroded
0
1,686.3
SHELL #1
488.7
488.7
700
1,860.8
320.9
SHELL #2
1,262.3
1,262.3
2,343.1
2,724*
BTM HEAD
225.6
225.6
37.7
350
SKIRT
1,698.6
BASE BLOCK
19.9
TOTAL:
2,319.4
2,319.4
700
7,626.5
340.8
3,074*
* This number includes vertical loads which are not present in all conditions.
Vessel operating weight, Corroded: 51,881 kg
Vessel operating weight, New:
51,881 kg
Vessel empty weight, Corroded:
36,382 kg
Vessel empty weight, New:
36,382 kg
Vessel test weight, New:
78,880 kg
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 27,751 kg
Center of Gravity:
3,150.52 mm
Note: Vessel lift weight includes weight of insulation supports as they are assumed to be shop installed.
Vessel Capacity
Vessel Capacity** (New):
42,297 liters
Vessel Capacity** (Corroded): 42,297 liters

**The vessel capacity does not include volume of nozzle, piping or other attachments.
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Distance from platform base to datum:

Platform attached to:
Platform start angle:
Platform end angle:
Platform shell clearance:
Platform width:
Platform projected length:
Platform wind force coefficient:
Platform/Ladder #1
-500 mm
SKIRT
300.00 degrees
145.00 degrees
Lc = 150 mm
W = 1,200 mm (1.20 m)
L = 2,700 mm (2.70 m)
Cf = 2.00
Floor grating unit weight:

Floor grating area:
Railing height:
Railing length:
Railing unit weight:
150.00 kg/m
8.91 m
h = 1,270 mm (1.27 m)
11970.95 mm (11.97 m)
25.00 kg/m
Distance from ladder start to datum:

Ladder angle:
Ladder unit weight:
Ladder length:
-2,300 mm
150.00 degrees
35.00 kg/m
1,800 mm (1.80 m)
Platform & railing weight:

Ladder weight:
Total weight:
1635.63 kg
63.00 kg
1698.63 kg
Included in vessel lift weight:

No
Present when vessel is empty:
Yes
Present during hydrotest:
Yes
Platform Wind Shear Calculation
Method and assumptions taken from Wind Loads and Anchor Bolt Design for Petrochemical Facilities, ASCE, 1997.
Platform depth:
Hp
= 152.4 mm
Railing effective height:
Hr
= 243.84 mm
Angle subtended by ends of platform:

Angle = 205.00
Length from vessel center line to platform outer edge: R
= 2,675 mm
Le P = 2 * R
= 2 * 2,675
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Front Railing projected length:

Rear Railing projected length:
Platform projected area:
Front Railing projected area:
Rear Railing projected area:
Total projected area:
=
Le FR =
=
Le RR =
=
=
Ae P =
=
=
Ae FR =
=
=
Ae RR =
=
=
Ae
=
=
=
5,350 mm
Le P
5,350 mm
Le FR - 2 *R*sin((360 - angle) / 2) + W*sin((360 - angle) / 2)*2
5,350 - 2*2,675*sin((360 - 205.00) / 2) + 1,200*sin((360 - 205.00) / 2)*2
2,469.93 mm
Hp * Le P
152.4 * 5,350
8,153.4 cm2
Hr * Le FR
243.84 * 5,350
13,045.44 cm2
Hr * Le RR
243.84 * 2,469.93
6,022.67 cm2
Ae P + Ae FR + Ae RR
8,153.4 + 13,045.44 + 6,022.67
27,221.51 cm2
Local wind pressure:
Pw
= (qz*G) = 871.57 Pa
Wind shear:
Vp
= Pw * Cf * Ae * MetricFactor
= 871.57 * 2.00 * 27,221.51 * 0.101972
= 483.86 kgf
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Platform end angle:
Platform width:
Platform/Ladder #2
1,300 mm
SHELL
125.00 degrees
210.00 degrees
Lc = 150 mm
W = 1,200 mm (1.20 m)
L = 1,350 mm (1.35 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
3.71 m
h = 1,270 mm (1.27 m)
6378.83 mm (6.38 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
-500 mm
120.00 degrees
35.00 kg/m
1,800 mm (1.80 m)

Ladder weight:
Total weight:
715.44 kg
63.00 kg
778.44 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 85.00
= 2,682 mm
Le P = 2*R*sin( Angle / 2 )
= 2*2,682*sin( 85.00 / 2 )
= 3,623.87 mm
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Le FR =
=
Le RR =
=
=
Ae P =
=
=
Ae FR =
=
=
Ae RR =
=
=
Ae
=
=
=
Le P
3,623.87 mm
W*sin( Angle / 2 )*2
1,200*sin(85.00 / 2)*2
1,621.42 mm
Hp * Le P
152.4 * 3,623.87
5,522.77 cm2
Hr * Le FR
243.84 * 3,623.87
8,836.43 cm2
Hr * Le RR
243.84 * 1,621.42
3,953.66 cm2
5,522.77 + 8,836.43 + 3,953.66
18,312.87 cm2
Pw
= (qz*G) = 871.57 Pa
Wind shear:
Vp
= 871.57 * 2.00 * 18,312.87 * 0.101972
= 325.51 kgf
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Platform end angle:
Platform width:
Platform/Ladder #3-1
1,900 mm
SHELL
340.00 degrees
27.00 degrees
Lc = 150 mm
W = 1,200 mm (1.20 m)
L = 1,350 mm (1.35 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
2.05 m
h = 1,270 mm (1.27 m)
4600.06 mm (4.60 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
1,900 mm
120.00 degrees
35.00 kg/m
0 mm (0.00 m)

Ladder weight:
Total weight:
422.42 kg
0.00 kg
422.42 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 47.00
= 2,682 mm
= 2*2,682*sin( 47.00 / 2 )
= 2,138.89 mm
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Le FR =
=
Le RR =
Ae P =
=
=
Ae FR =
=
=
Ae RR =
=
=
Ae
=
=
=
Le P
2,138.89 mm
0 mm
Hp * Le P
152.4 * 2,138.89
3,259.67 cm2
Hr * Le FR
243.84 * 2,138.89
5,215.47 cm2
Hr * Le RR
243.84 * 0
0 cm2
3,259.67 + 5,215.47 + 0
8,475.14 cm2
Pw
= (qz*G) = 871.57 Pa
Wind shear:
Vp
= 871.57 * 2.00 * 8,475.14 * 0.101972
= 150.65 kgf
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Platform end angle:
Platform width:
1,900 mm
SHELL
27.00 degrees
77.00 degrees
Lc = 150 mm
W = 1,600 mm (1.60 m)
L = 1,750 mm (1.75 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
3.19 m
h = 1,270 mm (1.27 m)
5889.55 mm (5.89 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
-500 mm
52.00 degrees
35.00 kg/m
2,400 mm (2.40 m)

Ladder weight:
Total weight:
625.18 kg
84.00 kg
709.18 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 50.00
= 3,082 mm
Platform perpendicular projected length:
Le P = (W + Rvessel + Lc) - (Rvessel + Lc)*cos(Angle / 2)
= (1,600 + 1,332 + 150) - (1,332 + 150)*cos(50.00 / 2)
= 1,738.85 mm
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Total Perpendicular projected area:
Ae
= Le P * (Hp + 2 * Hr)
= 1,738.85 * (152.4 + 2 * 243.84)
= 11,130.04 cm2
Pw
= (qz*G) = 871.57 Pa
Wind shear:
Vp
= 871.57 * 2.00 * 11,130.04 * 0.101972
= 197.84 kgf
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Platform end angle:
Platform width:
1,900 mm
SHELL
77.00 degrees
115.00 degrees
Lc = 150 mm
W = 1,200 mm (1.20 m)
L = 1,350 mm (1.35 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
1.66 m
h = 1,270 mm (1.27 m)
4178.77 mm (4.18 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
1,900 mm
120.00 degrees
35.00 kg/m
0 mm (0.00 m)

Ladder weight:
Total weight:
353.02 kg
0.00 kg
353.02 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 38.00
= 2,682 mm
Platform perpendicular projected length:
Le P = (W + Rvessel + Lc) - (Rvessel + Lc)*cos(Angle / 2)
= (1,200 + 1,332 + 150) - (1,332 + 150)*cos(38.00 / 2)
= 1,280.74 mm
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Total Perpendicular projected area:
Ae
= Le P * (Hp + 2 * Hr)
= 1,280.74 * (152.4 + 2 * 243.84)
= 8,197.77 cm2
Pw
= (qz*G) = 871.57 Pa
Wind shear:
Vp
= 871.57 * 2.00 * 8,197.77 * 0.101972
= 145.72 kgf
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Platform end angle:
Platform width:
4,750 mm
SHELL
162.00 degrees
225.00 degrees
Lc = 150 mm
W = 1,500 mm (1.50 m)
L = 1,650 mm (1.65 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
3.68 m
h = 1,270 mm (1.27 m)
6278.88 mm (6.28 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
4,750 mm
0.00 degrees
35.00 kg/m
0 mm (0.00 m)

Ladder weight:
Total weight:
709.17 kg
0.00 kg
709.17 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 63.00
= 2,982 mm
= 2*2,982*sin( 63.00 / 2 )
= 3,116.18 mm
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Le FR =
=
Le RR =
=
=
Ae P =
=
=
Ae FR =
=
=
Ae RR =
=
=
Ae
=
=
=
Le P
3,116.18 mm
1,500*sin(63.00 / 2)*2
1,567.5 mm
Hp * Le P
152.4 * 3,116.18
4,749.06 cm2
Hr * Le FR
243.84 * 3,116.18
7,598.5 cm2
Hr * Le RR
243.84 * 1,567.5
3,822.18 cm2
4,749.06 + 7,598.5 + 3,822.18
16,169.74 cm2
Pw
= (qz*G) = 963.18 Pa
Wind shear:
Vp
= 963.18 * 2.00 * 16,169.74 * 0.101972
= 317.63 kgf
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Platform end angle:
Platform width:
4,750 mm
SHELL
225.00 degrees
355.00 degrees
Lc = 150 mm
W = 1,200 mm (1.20 m)
L = 2,700 mm (2.70 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
5.67 m
h = 1,270 mm (1.27 m)
8485.26 mm (8.49 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
1,300 mm
0.00 degrees
35.00 kg/m
3,450 mm (3.45 m)

Ladder weight:
Total weight:
1062.44 kg
120.75 kg
1183.19 kg

No
Yes
Yes
Platform depth:
Hp
= 152.4 mm
Hr
= 243.84 mm

Angle = 130.00
= 2,682 mm
= 2*2,682*sin( 130.00 / 2 )
= 4,861.44 mm
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Le FR =
=
Le RR =
=
=
Ae P =
=
=
Ae FR =
=
=
Ae RR =
=
=
Ae
=
=
=
Le P
4,861.44 mm
1,200*sin(130.00 / 2)*2
2,175.14 mm
Hp * Le P
152.4 * 4,861.44
7,408.83 cm2
Hr * Le FR
243.84 * 4,861.44
11,854.12 cm2
Hr * Le RR
243.84 * 2,175.14
5,303.86 cm2
7,408.83 + 11,854.12 + 5,303.86
24,566.81 cm2
Pw
= (qz*G) = 963.18 Pa
Wind shear:
Vp
= 963.18 * 2.00 * 24,566.81 * 0.101972
= 482.58 kgf
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Platform orientation:
Platform offset:
Platform width:
Platform length:
Platform/Ladder #5
8,100 mm
TOP HEAD
0.00 degrees
1,500 mm
W = 3,000 mm (3.00 m)
L = 3,000 mm (3.00 m)
Cf = 2.00

Floor grating area:
Railing height:
Railing length:
150.00 kg/m
9.00 m
h = 1,270 mm (1.27 m)
12000.00 mm (12.00 m)
25.00 kg/m

Ladder angle:
Ladder unit weight:
Ladder length:
4,750 mm
0.00 degrees
35.00 kg/m
3,350 mm (3.35 m)

Ladder weight:
Total weight:
1650.00 kg
117.25 kg
1767.25 kg

No
Yes
Yes
Platform depth:
Hp = 213.36 mm
Hr
= 243.84 mm
Platform diagonal length:
Ld
Ae P
=
=
=
=
=
=
sqr(L2 + W2)
sqr(3,0002 + 3,0002)
4,242.64 mm
Hp * Ld
213.36 * 4,242.64
9,052.1 cm2
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Front Railing projected area: Ae FR =

=
=
Rear Railing projected area: Ae RR =
=
=
Ae =
=
=
Hr * Ld
243.84 * 4,242.64
10,345.26 cm2
Hr * Ld
243.84 * 4,242.64
10,345.26 cm2
9,052.1 + 10,345.26 + 10,345.26
29,742.61 cm2
Pw
= (qz*G) = 1,042.42 Pa
Wind shear:
Vp
= 1,042.42 * 2.00 * 29,742.61 * 0.101972
= 632.31 kgf
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HHLL
Location from datum
5120 mm
Operating Liquid Specific Gravity 0.521

Test liquid specific gravity
1
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TOP HEAD
ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric
Ellipsoidal Head
Component:
Material Specification:
SA-240 316L (II-D Metric p.70, ln. 14)
Internal design pressure: P = 21 kgf/cm2 @ 87 C
Static liquid head:
Ps= 0 kgf/cm2 (SG=0.521, Hs=0 mm Operating head)
Pth= 0.2772 kgf/cm2 (SG=1, Hs=2773.82 mm Horizontal test head)
Ptv= 0.1189 kgf/cm2 (SG=1, Hs=1190 mm Vertical test head)
Corrosion allowance:
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -48C
No impact test performed
Rated MDMT = -196C
Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP
Radiography:
Category A joints Head to shell seam -
Full UW-11(a) Type 1

new = 2,109.3 kg
corr = 2,109.3 kg
Estimated weight*:
new = 2,502.4 liters
corr = 2,502.4 liters
Capacity*:
* includes straight flange
= 2600 mm
Inner diameter
Minimum head thickness
= 32.3 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
Straight flange length Lsf
= 38 mm
Nominal straight flange thickness tsf = 38 mm
weight: 65.0556 kg
Insulation thk*:
40 mm
density: 200 kg/m3
0 mm
individual weight: 0 kg
total weight: 0 kg
Insulation support ring spacing:
* includes straight flange if applicable
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16
= 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t)
= 23.32 mm
Maximum allowable working pressure (MAWP) = 29.06 kgf/cm2
Maximum allowable pressure (MAP)
= 29.06 kgf/cm2
Design thickness for internal pressure, (Corroded at 87 C) UG-32(d)(1)
t
=
P*D / (2*S*E - 0.2*P) + Corrosion
=
21*2,600 / (2*1,172.673*1 - 0.2*21) + 0
=
23.32 mm
The head internal pressure design thickness is 23.32 mm.
Maximum allowable working pressure, (Corroded at 87 C) UG-32(d)(1)
P
=
2*S*E*t / (D + 0.2*t) - Ps
=
2*1,172.673*1*32.3 / (2,600 +0.2*32.3) - 0
=
29.06 kgf/cm2
The maximum allowable working pressure (MAWP) is 29.06 kgf/cm2.
Maximum allowable pressure, (New at 21 C) UG-32(d)(1)
P
=
2*S*E*t / (D + 0.2*t) - Ps
=
2*1,172.673*1*32.3 / (2,600 +0.2*32.3) - 0
=
29.06 kgf/cm2
The maximum allowable pressure (MAP) is 29.06 kgf/cm2.
% Forming strain - UHA-44(a)(2)(b)
EFE =
(75*t / Rf)*(1 - Rf / Ro)
=
(75*38 / 461)*(1 - 461 / )
=
6.1822%
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Component:
Straight Flange
Material specification:
SA-240 316L (II-D Metric p. 70, ln. 14)
Internal design pressure: P = 21 kg/cm2 @ 87 C
Static liquid head:
Ps = 0 kg/cm2
(SG = 0.521, Hs = 0 mm,Operating head)
Pth = 0.28 kg/cm2 (SG = 1, Hs = 2773.82 mm, Horizontal test head)
Ptv = 0.12 kg/cm2 (SG = 1, Hs = 1228 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -48 C
Rated MDMT = -196 C
Material is not produced to Fine Grain Practice
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Circumferential joint Full UW-11(a) Type 1
Estimated weight New = 96.1 kg
corr = 96.1 kg
Capacity
New = 201.75 liters corr = 201.75 liters
ID
= 2,600 mm
Length Lc = 38 mm
t
= 38 mm
Insulation thk:
40 mm
density:
200 kg/m3
Design thickness, (at 87 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion
= 21*1,300 / (1,172.67*1.00 - 0.60*21) + 0
= 23.53 mm
Maximum allowable working pressure, (at 87 C) UG-27(c)(1)
P
= S*E*t / (R + 0.60*t) - Ps
= 1,172.67*1.00*38 / (1,300 + 0.60*38) - 0
= 33.69 kg/cm2
Maximum allowable pressure, (at 21 C) UG-27(c)(1)
P
= S*E*t / (R + 0.60*t)
= 1,172.67*1.00*38 / (1,300 + 0.60*38)
= 33.69 kg/cm2
% Forming strain - UHA-44(a)(2)(a)
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*38 / 1,319)*(1 - 1,319 / )
=
1.4405%
Design thickness = 23.53 mm
The governing condition is due to internal pressure.
The cylinder thickness of 38 mm is adequate.
Thickness Required Due to Pressure + External Loads
Allowable Stress
Before
UG-23 Stress
Pressure P
Condition
Increase ( kg/cm2)
( kg/cm2)
St
Sc
Temperature
( C)
Corrosion
C (mm)
Operating, Hot &

Corroded
21
1,172.7
746.2
87
Operating, Hot &

New
21
1,172.7
746.2
87
Hot Shut Down,

Corroded
1,172.7
746.2
87
Hot Shut Down,

New
1,172.7
746.2
87
Empty, Corroded
1,172.7
823.5
21
Empty, New
1,172.7
823.5
21
Hot Shut Down,
1,172.7
746.2
87
Weight:
Load
Wind
Req'd Thk
Due to
Tension
(mm)
0 kg
Req'd Thk Due to

Compression
(mm)
11.58
11.54
Seismic 11.59
11.54
Wind
11.58
11.54
Seismic 11.59
11.54
Wind
0.02
0.09
Seismic 0.02
0.09
Wind
0.02
0.09
Seismic 0.02
0.09
Wind
0.02
0.08
Seismic 0.02
0.08
Wind
0.02
0.08
Seismic 0.02
0.08
Weight
0.07
0.07
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Corroded, Weight &

Eccentric Moments
Only
DOC. NO. : 1041-D-001A

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SHELL #1
Component:
Cylinder

Static liquid head:
Ps
Pth
Ptv
0.02 kg/cm2 (SG = 0.521, Hs = 458 mm,Operating head)

(SG = 1, Hs = 2773.82 mm, Horizontal test
0.28 kg/cm2
head)
0.36 kg/cm2 (SG = 1, Hs = 3628 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Design MDMT = -48 C

Rated MDMT = -196 C
Radiography:

Longitudinal joint Top circumferential joint Bottom circumferential joint -
Estimated weight New = 6,120.9 kg

Capacity
ID
Length
=
Lc
t
=
Insulation thk:
corr = 6,120.9 kg
2,600
mm
2,400
mm
39 mm
40 mm
density:

=
=
=
P*R / (S*E - 0.60*P) + Corrosion

21.02*1,300 / (1,172.67*1.00 - 0.60*21.02) + 0
23.56 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,172.67*1.00*39 / (1,300 + 0.60*39) - 0.02
34.53 kg/cm2

P
=
=
=
S*E*t / (R + 0.60*t)
1,172.67*1.00*39 / (1,300 + 0.60*39)
34.56 kg/cm2

EFE

New = 12,742.3 liters corr = 12,742.3 liters

=
Outer C = 0 mm
(50*t / Rf)*(1 - Rf / Ro)
(50*39 / 1,319.5)*(1 - 1,319.5 / )
1.4778%

200 kg/m3
Weight:
163.9 kg
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Pressure P (
kg/cm2)
Condition
Operating, Hot & Corroded
Operating, Hot & New
Hot Shut Down, Corroded
Hot Shut Down, New
Empty, Corroded
Empty, New
Hot Shut Down, Corroded, Weight & Eccentric

Moments Only
21
21
Allowable
Stress Before
UG-23 Stress
Increase (
kg/cm2)
St
Sc
1,172.7
749.8
1,172.7
1,172.7
1,172.7
1,172.7
1,172.7
1,172.7
749.8
749.8
749.8
827.4
827.4
749.8
Temperature (
C)
87
87
87
87
21
21
87
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due to

Compression (mm)
Wind
11.6
11.36
Seismic
11.63
11.34
Wind
11.6
11.36
Seismic
11.63
11.34
Wind
0.01
0.37
Seismic
0.03
0.41
Wind
0.01
0.37
Seismic
0.03
0.41
Wind
0.01
0.33
Seismic
0.03
0.37
Wind
0.01
0.33
Seismic
0.03
0.37
Weight
0.17
0.28
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SHELL #2
Component:
Cylinder

Static liquid head:
Ps
Pth
Ptv
0.26 kg/cm2 (SG = 0.521, Hs = 5082 mm,Operating head)

(SG = 1, Hs = 2773.82 mm, Horizontal test
0.28 kg/cm2
head)
0.82 kg/cm2 (SG = 1, Hs = 8252 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Design MDMT = -48 C

Rated MDMT = -196 C
Radiography:

Longitudinal joint Top circumferential joint Bottom circumferential joint -
Estimated weight New = 9,675.3 kg

Capacity
ID
Length
Lc
t
corr = 9,675.3 kg
New = 24,550.17 liters corr = 24,550.17 liters

=
=
=
2,600
mm
4,624
mm
32 mm

t
=
=
=
P*R / (S*E - 0.60*P) + Corrosion

21.26*1,300 / (1,172.67*1.00 - 0.60*21.26) + 0
23.83 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,172.67*1.00*32 / (1,300 + 0.60*32) - 0.26
28.18 kg/cm2

P
=
=
=
S*E*t / (R + 0.60*t)
1,172.67*1.00*32 / (1,300 + 0.60*32)
28.45 kg/cm2

EFE
Outer C = 0 mm
(50*t / Rf)*(1 - Rf / Ro)
(50*32 / 1,316)*(1 - 1,316 / )
1.2158%


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Pressure P (
kg/cm2)
Condition
Operating, Hot & Corroded
Operating, Hot & New
Hot Shut Down, Corroded
Hot Shut Down, New
Empty, Corroded
Empty, New
Hot Shut Down, Corroded, Weight & Eccentric

Moments Only
21
21
Allowable
Stress Before
UG-23 Stress
Increase (
kg/cm2)
St
Sc
1,172.7
722.6
1,172.7
1,172.7
1,172.7
1,172.7
1,172.7
1,172.7
722.6
722.6
722.6
798.1
798.1
722.6
Temperature (
C)
87
87
87
87
21
21
87
Corrosion C
(mm)
Load
Req'd Thk Due to

Tension (mm)
Req'd Thk Due to

Compression (mm)
Wind
11.74
10.96
Seismic
11.81
10.89
Wind
11.74
10.96
Seismic
11.81
10.89
Wind
0.14
1.03
Seismic
0.21
1.14
Wind
0.14
1.03
Seismic
0.21
1.14
Wind
0.14
0.93
Seismic
0.15
0.94
Wind
0.14
0.93
Seismic
0.15
0.94
Weight
0.42
0.58
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Straight Flange on BTM. HEAD

Component:
Straight Flange
Static liquid head:
Ps = 0.27 kg/cm2 (SG = 0.521, Hs = 5120 mm,Operating head)
Pth = 0.28 kg/cm2 (SG = 1, Hs = 2773.82 mm, Horizontal test head)
Ptv = 0.83 kg/cm2 (SG = 1, Hs = 8290 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -48 C
Rated MDMT = -196 C
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Circumferential joint Full UW-11(a) Type 1
Estimated weight New = 96.1 kg
corr = 96.1 kg
Capacity
New = 201.75 liters corr = 201.75 liters
ID
= 2,600 mm
Length Lc = 38 mm
t
= 38 mm
Insulation thk:
40 mm
density:
200 kg/m3
t
= P*R / (S*E - 0.60*P) + Corrosion
= 21.27*1,300 / (1,172.67*1.00 - 0.60*21.27) + 0
= 23.84 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,172.67*1.00*38 / (1,300 + 0.60*38) - 0.27
= 33.42 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,172.67*1.00*38 / (1,300 + 0.60*38)
= 33.69 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*38 / 1,319)*(1 - 1,319 / )
=
1.4405%
Allowable Stress
Before UG-23 Stress
Pressure
P
Condition
Increase ( kg/cm2)
( kg/cm2)
St
Sc
Temperature
( C)
Corrosion
C (mm)
Operating, Hot &

Corroded
21
1,172.7
746.2
87
Operating, Hot &

New
21
1,172.7
746.2
87
Hot Shut Down,

Corroded
1,172.7
746.2
87
Hot Shut Down,

New
1,172.7
746.2
87
Empty, Corroded
1,172.7
823.5
21
Empty, New
1,172.7
823.5
21
Hot Shut Down,

Corroded, Weight &
1,172.7
746.2
87
Weight:
Load
Req'd Thk
Due to
Tension
(mm)
0 kg
Req'd Thk Due to

Compression
(mm)
11.75
10.96
Seismic 11.82
10.89
Wind
11.75
10.96
Seismic 11.82
10.89
Wind
Wind
0.15
Seismic 0.23
1.11
Wind
0.15
Seismic 0.23
1.11
Wind
0.9
0.15
Seismic 0.17
0.92
Wind
0.9
0.15
Seismic 0.17
0.92
Weight
0.55
0.39
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Eccentric Moments
Only
DOC. NO. : 1041-D-001A

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BTM. HEAD
ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric
Ellipsoidal Head
Component:
SA-240 316L (II-D Metric p.70, ln. 14)
Material Specification:
Internal design pressure: P = 21 kgf/cm2 @ 87 C
Static liquid head:
Ps= 0.3004 kgf/cm2 (SG=0.521, Hs=5770 mm Operating head)
Pth= 0.2772 kgf/cm2 (SG=1, Hs=2773.82 mm Horizontal test head)
Ptv= 0.8933 kgf/cm2 (SG=1, Hs=8940 mm Vertical test head)
Corrosion allowance:
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -48C
Rated MDMT = -196C
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography:
Category A joints Head to shell seam -

new = 2,153.4 kg
corr = 2,153.4 kg
Estimated weight*:
new = 2,502.4 liters
corr = 2,502.4 liters
Capacity*:
* includes straight flange
= 2600 mm
Inner diameter
Minimum head thickness
= 32.3 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
Straight flange length Lsf
= 38 mm
Nominal straight flange thickness tsf = 38 mm
weight: 65.0556 kg
Insulation thk*:
40 mm
density: 200 kg/m3
0 mm
individual weight: 0 kg
total weight: 0 kg
Insulation support ring spacing:
* includes straight flange if applicable
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16
= 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t)
= 23.66 mm
Maximum allowable working pressure (MAWP) = 28.76 kgf/cm2
Maximum allowable pressure (MAP)
= 29.06 kgf/cm2
Design thickness for internal pressure, (Corroded at 87 C) UG-32(d)(1)
t
=
P*D / (2*S*E - 0.2*P) + Corrosion
=
21.3*2,600 / (2*1,172.673*1 - 0.2*21.3) + 0
=
23.66 mm
The head internal pressure design thickness is 23.66 mm.
Maximum allowable working pressure, (Corroded at 87 C) UG-32(d)(1)
P
=
2*S*E*t / (D + 0.2*t) - Ps
=
2*1,172.673*1*32.3 / (2,600 +0.2*32.3) - 0.3
=
28.76 kgf/cm2
The maximum allowable working pressure (MAWP) is 28.76 kgf/cm2.
Maximum allowable pressure, (New at 21 C) UG-32(d)(1)
P
=
2*S*E*t / (D + 0.2*t) - Ps
=
2*1,172.673*1*32.3 / (2,600 +0.2*32.3) - 0
=
29.06 kgf/cm2
The maximum allowable pressure (MAP) is 29.06 kgf/cm2.
% Forming strain - UHA-44(a)(2)(b)
EFE =
(75*t / Rf)*(1 - Rf / Ro)
=
(75*38 / 461)*(1 - 461 / )
=
6.1822%
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tw(lower) = 39 mm
Leg41 =
Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 3 mm
1
Located on:
SHELL #1
Liquid static head included:
0 kgf/cm2
Nozzle material specification:
SA-182 F316L <= 125 (II-D Metric p. 70, ln. 10)
Nozzle longitudinal joint efficiency:
Flange description:
16 inch Class 300 WN A182 F316L
Bolt Material:
SA-193 B8M 2 Bolt 25 < t <= 32 (II-D Metric p. 356, ln. 12)
Flange rated MDMT:
-196C
(Per UHA-51(d)(1)(a))
Liquid static head on flange:
0 kgf/cm2
ASME B16.5 flange rating MAWP:
36.86 kgf/cm2 @ 87C
ASME B16.5 flange rating MAP:
42.22 kgf/cm2 @ 21C
ASME B16.5 flange hydro test:
64.24 kgf/cm2 @ 21C
Gasket Description:
Flexitallic Spiral Wound CGI 316L S.S.
PWHT performed:
No
Circumferential joint radiography:
Nozzle orientation:
180
Local vessel minimum thickness:
39 mm
Nozzle center line offset to datum line:
6,738.15 mm
End of nozzle to shell center:
1,700 mm
Nozzle inside diameter, new:
380.4 mm
Nozzle wall thickness, tn:
89.8 mm
Nozzle minimum wall thickness:
13 mm
Nozzle corrosion allowance:
0 mm
Projection available outside vessel, Lpr:
214.95 mm
Projection available outside vessel to flange face, Lf:

Reinforcement Calculations for Internal Pressure
361 mm
UG-37 Area Calculation Summary (cm2)

2
For P = 28.18 kg /cm @ 87 C

f
The opening is adequately reinforced
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
9 mm
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A
required
A
available
A1
A2
A3
A5
A
welds
120.5789
194.6538
27.7774
166.0661
--
--
0.8103
treq
8.33
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per
UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is adequate
tmin
13
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LIQIUD OUTLET (B1)
tw(lower) = 32.3 mm
Leg41 =
1
Located on:
BTM HEAD
0.3618 kgf/cm2
Flange description:
10 inch Class 300 WN A105
Bolt Material:
SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT:
-48C
(UCS-66(b)(1)(b))
0.3635 kgf/cm2
48.45 kgf/cm2 @ 87C
52.11 kgf/cm2 @ 21C
78.52 kgf/cm2 @ 21C
Gasket Description:
Flexitallic Spiral Wound CGI 321 S.S.
PWHT performed:
No
Nozzle orientation:
180
Calculated as hillside:
No
32.3 mm
End of nozzle to datum line:
-1,863 mm
247.7 mm
51.15 mm
12.7 mm
0 mm
1,069.26 mm
1,186.61 mm
Distance to head center, R:

0 mm

2
For P = 28.54 kg /cm @ 87 C

f
UG-45
Nozzle Wall
Thickness
Summary
(mm)
19.64 mm
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The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
70.7117
90.8218
9.2955
77.6682
--
--
3.8581
treq
tmin
8.33
12.7

UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
13.75
Status
Reinforcement Calculations for MAP
UG-45
Nozzle Wall
Thickness
Summary
(mm)

2
For P = 28.45 kg /cm @ 21 C

f
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
70.4701
91.0798
9.5368
77.685
--
--
3.8581
treq
tmin
8.33
12.7

UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
13.75
Status
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VAPOUR OUTLET (B2)
tw(lower) = 32.3 mm
Leg41 =
1
Located on:
TOP HEAD
0 kgf/cm2
Flange description:
Bolt Material:
Flange rated MDMT:
-196C
(Per UHA-51(d)(1)(a))
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
Gasket Description:
PWHT performed:
No
Nozzle orientation:
No
32.3 mm
8,290 mm
380.4 mm
89.8 mm
13 mm
0 mm
376.89 mm
522.94 mm

0 mm

2
For P = 28.18 kg /cm @ 87 C

f
UG-45
Nozzle Wall
Thickness
Summary
(mm)
9 mm
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The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
107.2142
154.0016
15.6548
137.5365
--
--
0.8103
treq
8.33

UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
tmin
13
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DRAIN (D)
tw(lower) = 11.11 mm
Leg41 =
Note: Per UW-16(b) minimum inside corner radius r = min [1 / 4*t , 3 mm] = 2.78 mm
1
Located on:
LIQIUD OUTLET (B1)
0.348 kgf/cm2
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 64 (II-D Metric p. 348, ln. 33)
Flange rated MDMT:
-48C
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -196 C
Bolts rated MDMT per Fig UCS-66 note (c) = -48 C)
0.3453 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
Gasket Description:
Flexitallic Spiral Wound CGI 321 S.S.
PWHT performed:
No
Nozzle orientation:
User input vessel thickness:
11.11 mm
Nozzle center line offset to face of parent nozzle:
350 mm
350 mm
102.3 mm
58.85 mm
6 mm
0 mm
127.6 mm

213.45 mm

2
For P = 28.53 kg /cm @ 87 C

f
UG-45
Nozzle Wall
Thickness
Summary
9 mm
DOC. NO. : 1041-D-001A

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(mm)
The nozzle
passes UG-45
A
required
3.128
A
available
A1
A2
A3
A5
A
welds
37.7399
10.0271
27.7128
--
--
--
treq
3.06
tmin

UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
UG-45
Nozzle Wall
Thickness
Summary
(mm)

2
For P = 28.45 kg /cm @ 21 C

f
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
3.1186
37.7522
10.038
27.7141
--
--
--
treq
3.05
tmin

UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
DOC. NO. : 1041-D-001A

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VENT (V)
tw(lower) = 32.3 mm
Leg41 = 9 mm
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Located on:
TOP HEAD
0 kgf/cm2
1
Flange description:
SA-193
B8M 2 Bolt 19 < t <= 25 (II-D Metric p. 356, ln.
Bolt Material:
15)
Flange rated MDMT:
-196C
(Per UHA-51(d)(1)(a))
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
Gasket Description:
PWHT performed:
No
Nozzle orientation:
90
Yes
32.3 mm
8,290 mm
97.1 mm
31.45 mm
8.6 mm
0 mm
Opening chord length:
101.86 mm
500.23 mm
Projection available outside vessel to flange face, Lf: 586.08 mm
700 mm
UG-45 Nozzle Wall
For P = 28.18 kgf/cm2 @ 87 C
Thickness Summary (mm)
The nozzle passes UG-45
A
A
required available
28.71
53.6515
A1
A2
A3 A5
5.2471 47.5941 --
--
A
welds
0.8103 5.27
treq
tmin
8.6
DOC. NO. : 1041-D-001A

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The nozzle is exempt from weld strength calculations per UW-15(b)(1)

Weld description
Required weld
Actual weld
throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg41) 6
6.3
Status
DOC. NO. : 1041-D-001A

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tw(lower) = 32 mm
Leg41 = 9 mm
Note: round inside edges per UG-76(c)

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
Nozzle nominal wall thickness:
SHELL
0.2522 kgf/cm2
1
2 inch Class 300 LWN A182 F316L
SA-193 B8M 2 Bolt <= 19 (II-D Metric p. 356, ln.
17)
-196C
0.2509 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
315
32 mm
300 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.43 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8
tmin
16.65

Weld description
Required weld
Actual weld
Status
DOC. NO. : 1041-D-001A

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6.3
This opening does not require reinforcement per UG-36(c)(3)(a)
DOC. NO. : 1041-D-001A

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RELIEF VAVLE (W)

tw(lower) = 39 mm
Leg41 = 9 mm
1
Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0 kgf/cm2
1
-196C
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
315
39 mm
6,500 mm
1,560 mm
146.3 mm
36.85 mm
11 mm
0 mm
122.45 mm
221 mm
DOC. NO. : 1041-D-001A

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UG-45
Nozzle Wall
Thickness
Summary
(mm)

2
For P = 28.76 kg /cm @ 87 C

f
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
47.3473 61.5108 10.0684 50.6322 --
A
welds
A5
--
treq
0.8103 7.16

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is
adequate
tmin
11
DOC. NO. : 1041-D-001A

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MANWAY (M)
tw(lower) = 32 mm
Leg41 = 9 mm
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Located on:
SHELL
0.1776 kgf/cm2
SA-182 F316L > 125 (II-D Metric p. 70, ln. 5)
1
Flange description:
SA-193
B8M2 Bolt <= 50 (II-D Metric p. 356, ln.
Bolt Material:
14)
Flange rated MDMT:
-196C
(Per UHA-51(d)(1)(a))
0.1624 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
Gasket Description:
PWHT performed:
No
Nozzle orientation:
180
32 mm
2,000 mm
1,750 mm
583.6 mm
133.2 mm
13 mm
0 mm
249.85 mm
Projection available outside vessel to flange face, Lf: 418 mm
UG-45 Nozzle Wall
For P = 28.36 kgf/cm2 @ 87 C
A
A
required available
A1
A2
A3 A5
186.1735 203.0525 0.5787 201.6635 --
--
A
welds
treq
0.8103 8.33

tmin
13
DOC. NO. : 1041-D-001A

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Required weld
Actual weld
Weld description

6.3
For P = 28.45 kgf/cm2 @ 21 C
A
A
required available
A1
A2
186.7516 202.4377 0.0006 201.6267 --
--

UG-45 Nozzle Wall
A
welds
A3 A5
Status
treq
0.8103 8.33
tmin
13

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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LEVEL GAUGE (G1A)

tw(lower) = 39 mm
Leg41 = 9 mm
Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
UG-37 Area Calculation Summary

(cm2)
For P = 28.76 kg f/cm2 @ 87 C
UG-45
Nozzle Wall
Thickness
SHELL
0 kgf/cm2
1
SA-193 B8M 2 Bolt <= 19 (II-D Metric p. 356, ln. 17)
-196C
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
19
39 mm
5,295 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
188.65 mm
211 mm
DOC. NO. : 1041-D-001A

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Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
4.8
tmin
16.65

per UW-15(b)(2)
Required weld
throat size (mm)
Weld description
Actual weld
throat size (mm)
Status
weld size is
adequate
6.3


(cm2)
For P = 29.06 kg f/cm2 @ 21 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
4.8
tmin
16.65

per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is
adequate
DOC. NO. : 1041-D-001A

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LEVEL GAUGE (G1B)

tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.1333 kgf/cm2
1
17)
-196C
0.132 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
19
32 mm
2,585 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.31 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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LEVEL GAUGE (G2A)

tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.1179 kgf/cm2
1
17)
-196C
0.1166 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
70
32 mm
2,880 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.3 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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LEVEL GAUGE (G2B)

tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.259 kgf/cm2
1
17)
-196C
0.2577 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
70
32 mm
170 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.44 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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tw(lower) = 39 mm
Leg41 = 9 mm
Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:

(cm2)
For P = 28.76 kg f/cm2 @ 87 C
UG-45
Nozzle Wall
Thickness
SHELL
0 kgf/cm2
1
-196C
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
34
39 mm
5,195 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
188.65 mm
211 mm
DOC. NO. : 1041-D-001A

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Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
4.8
tmin
16.65

per UW-15(b)(2)
Required weld
throat size (mm)
Weld description
Actual weld
throat size (mm)
Status
weld size is
adequate
6.3


(cm2)
For P = 29.06 kg f/cm2 @ 21 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
4.8
tmin
16.65

per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is
adequate
DOC. NO. : 1041-D-001A

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tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.2535 kgf/cm2
1
17)
-196C
0.2522 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
34
32 mm
275 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.43 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

REV. NO. :
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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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tw(lower) = 39 mm
Leg41 = 9 mm
Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:

(cm2)
For P = 28.76 kg f/cm2 @ 87 C
UG-45
Nozzle Wall
Thickness
SHELL
0 kgf/cm2
1
-196C
0 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
102
39 mm
5,195 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
188.65 mm
211 mm
DOC. NO. : 1041-D-001A

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Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
4.8
tmin
16.65

per UW-15(b)(2)
Required weld
throat size (mm)
Weld description
Actual weld
throat size (mm)
Status
weld size is
adequate
6.3


(cm2)
For P = 29.06 kg f/cm2 @ 21 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
4.8
tmin
16.65

per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
6.3
Status
weld size is
adequate
DOC. NO. : 1041-D-001A

REV. NO. :
0
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tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.0443 kgf/cm2
1
17)
-196C
0.0429 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
102
32 mm
4,295 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.23 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

REV. NO. :
0
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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.2327 kgf/cm2
1
17)
-196C
0.2314 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
90
32 mm
675 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.41 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

REV. NO. :
0
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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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0
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tw(lower) = 32 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
(Per UHA-51(d)(1)(a))
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0.2535 kgf/cm2
1
17)
-196C
0.2522 kgf/cm2
36.86 kgf/cm2 @ 87C
42.22 kgf/cm2 @ 21C
64.24 kgf/cm2 @ 21C
No
90
32 mm
275 mm
1,550 mm
50.8 mm
16.65 mm
0 mm
195.65 mm
218 mm
UG-45 Nozzle Wall

For P = 28.43 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
16.65
DOC. NO. : 1041-D-001A

REV. NO. :
0
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Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 28.45 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
DOC. NO. : 1041-D-001A

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Wind Code
ASCE 7-05
0.9843 ft (0.3000 m)
Different
values for different components.
Increase effective outer diameter by: Default value:
1.62 ft (0.4939 m)
Wind Force Coefficient Cf:
0.8000
Basic Wind Speed:, V:
99.4194 mph (160.0000 km/h)
Importance Factor:, I:
1.0000
Exposure category:
C
Wind Directionality Factor, Kd:
0.9500
Top Deflection Limit:
5 mm per m.
Topographic Factor, Kzt:
1.0000
Enforce min. loading of 0.48 kPa: Yes
Building Code:
Elevation of base above grade:
Vessel Characteristics
Vessel height, h:
Vessel Minimum Diameter, b
Operating, Corroded:
Empty, Corroded:
hydrotest, New, field:
Fundamental Frequency, n1
Empty, Corroded:
Damping coefficient,
Empty, Corroded:
Table Lookup Values
33.0784 ft (10.0823 m)
9.0026 ft (2.7440 m)
9.0026 ft (2.7440 m)
9.0026 ft (2.7440 m)
11.0852 Hz
12.4050 Hz
8.3415 Hz
0.0257
0.0210
0.0210
2.4.1 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
D + P + Ps + W
7.
0.6D + P + Ps + W
Where
D
= Dead load
P
= Internal or external pressure load
Ps
= Static head load
W
= Wind load
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
hydrotest, New, field
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Elevation of
Effective
bottom
Component
OD
above
(m)
base (mm)
Elastic
modulus
E (kg/cm)
Inertia
I (m4)
Platform
wind shear
at
Bottom (kgf)
Total wind
shear at
Bottom
(kgf)
bending
moment at
Bottom (kgfm)
Deflection
at top
(mm)
TOP HEAD
9,362
3.25
1,937,870.0
632.3
802.2
741.4
0.42
SHELL
2,338
3.24
1,937,870.0
0.2292
2,252.2
4,180.7
21,013.7
0.38
BTM. HEAD
(top)
2,168.7
3.25
1,937,870.0
2,252.2
4,219.5
21,974.9
0.05
SKIRT
3.35
1,937,870.0
0.07939 2,736.1
5,188.3
31,677.1
0.04
Inertia
Total wind
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded
Component
Elevation of
Effective
Elastic
Platform
bending
Deflection
DOC. NO. : 1041-D-001A

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bottom
above
base (mm)
OD
(m)
modulus
E (kg/cm)
I (m4)
wind shear
at
Bottom (kgf)
shear at
Bottom
(kgf)
moment at
Bottom (kgfm)
at top
(mm)
TOP HEAD
9,362
3.25
1,990,895.4
632.3
802.2
741.4
0.4
SHELL
2,338
3.24
1,990,895.4
0.2292
2,252.2
4,180.7
21,013.7
0.37
BTM. HEAD
(top)
2,168.7
3.25
1,990,895.4
2,252.2
4,219.5
21,974.9
0.05
SKIRT
3.35
1,990,895.4
0.07939 2,736.1
5,188.3
31,677.1
0.04

Wind Deflection Report: hydrotest, New, field
Elevation of
Effective
Elastic
bottom
Component
OD
modulus
above
(m)
E (kg/cm)
base (mm)
Inertia
I (m4)
Platform
wind shear
at
Bottom (kgf)
Total wind
shear at
Bottom
(kgf)
bending
moment at
Bottom (kgfm)
Deflection
at top
(mm)
TOP HEAD
9,362
3.25
1,990,895.4
474.2
601.7
563.8
0.31
SHELL
2,338
3.24
1,990,895.4
0.2292
1,689.2
3,135.5
16,570.5
0.29
BTM. HEAD
(top)
2,168.7
3.25
1,990,895.4
1,689.2
3,164.6
17,291.4
0.04
SKIRT
3.35
1,990,895.4
0.07939 2,052.1
3,891.2
24,356.7
0.03

Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2.01 * (Z/Zg)2/a
= 2.01 * (Z/274)0.2105
qz = 0.613 * Kz * Kzt * Kd * V2 * I Pa
= 0.613 * Kz * 1.0000 * 0.9500 * 44.44442 * 1.0000
= 1150.3208 * Kz
WP = qz * G * Cf (Minimum 0.0049 kg/cm^2)
= qz * G * 0.8000 (Minimum 0.0049 kg/cm^2)
Design Wind Pressures
qz
WP: Operating WP: Empty WP: hydrotest WP: Vacuum
Height Z
Kz
(m)
( kg/cm)
( kg/cm)
( kg/cm)
( kg/cm)
( kg/cm)
4.6
0.8489 0.0100
0.0071
0.0071
0.0053
N.A.
6.1
0.9019 0.0106
0.0076
0.0076
0.0057
N.A.
7.6
0.9453 0.0111
0.0079
0.0079
0.0059
N.A.
9.1
0.9823 0.0115
0.0082
0.0082
0.0062
N.A.
12.2
1.0436 0.0122
0.0087
0.0087
0.0066
N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
hydrotest, New, field
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 11.0852 Hz 1 Hz.
z = 0.60 * h
= 0.60 * 33.0784
= 19.8470
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.8470)1/6
= 0.2177
Lz = l * (z / 33)ep
= 500.0000 * (19.8470 / 33)0.2000
= 451.6545
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.0026 + 33.0784) / 451.6545)0.63))
= 0.9361
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G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)

= 0.925 * (1 + 1.7 * 3.40* 0.2177 * 0.9361) / (1 + 1.7 * 3.40 * 0.2177)
= 0.8921
Gust Factor Calculations: Empty, Corroded
z = 0.60 * h
= 0.60 * 33.0784
= 19.8470
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.8470)1/6
= 0.2177
Lz = l * (z / 33)ep
= 500.0000 * (19.8470 / 33)0.2000
= 451.6545
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.0026 + 33.0784) / 451.6545)0.63))
= 0.9361
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2177 * 0.9361) / (1 + 1.7 * 3.40 * 0.2177)
= 0.8921
Gust Factor Calculations: hydrotest, New, field
z = 0.60 * h
= 0.60 * 33.0784
= 19.8470
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.8470)1/6
= 0.2177
Lz = l * (z / 33)ep
= 500.0000 * (19.8470 / 33)0.2000
= 451.6545
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.0026 + 33.0784) / 451.6545)0.63))
= 0.9361
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2177 * 0.9361) / (1 + 1.7 * 3.40 * 0.2177)
= 0.8921
Table Lookup Values
= 9.5000, Zg = 274 m
[Table 6-2, page 78]
c = 0.2000, l = 500.0000, ep = 0.2000 [Table 6-2, page 78]
a = 0.1538, b = 0.6500
[Table 6-2, page 78]
gQ = 3.40
[6.5.8.1 page 26]
gv = 3.40
[6.5.8.1 page 26]
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Method of seismic analysis:
Importance Factor:
Spectral Response Acceleration at short period
(% g)
Spectral Response Acceleration at period of 1
sec (% g)
Response Modification Coeficient from Table
15.4-2
Acceleration based site co-efficient:
Velocity based site co-efficient:
Long-period transition period:
Redundancy factor:
User Defined Vertical Accelerations
Considered:
Force Multiplier:
Minimum Weight Multiplier:
Seismic Code
IBC 2009 ground supported
(Seismic analysis in accordance with ASCE 7-05. All paragraph, page, and table references
are from ASCE 7-05.)
I = 1.2500
Ss = 35.50%
S1 = 6.60%
R = 3.0000
Fa = 1.2000
Fv = 1.7000
TL = 12.0000
= 1.0000
Yes
= 0.3333
= 0.2000
12.4.2.3 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
D + P + Ps + 0.7E
= (1.0 + VAccel)D + P + Ps + 0.7 QE
8.
0.6D + P + Ps + 0.7E = (0.6 - VAccel)D + P + Ps + 0.7 QE
Where
D
= Dead load
P
= Internal or external pressure load
Ps
= Static head load
E
= Seismic load
= QE
VAccel = User defined vertical acceleration
Vessel Characteristics
Vessel height: 33.0784 ft (10.08 m)
Vessel Weight:
Operating, Corroded: 122,624 lb (55,621 kg)
Empty, Corroded: 88,451 lb (40,121 kg)
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.090 sec (f = 11.1 Hz)
Empty, Corroded: 0.081 sec (f = 12.4 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at
Component
above base (mm)
(kg/cm)
(m4)
Bottom (kgf)
Bottom (kgf-m)
TOP HEAD
9,362
1,937,870.0
733.5
412.4
SHELL
2,338
1,937,870.0
0.2292
4,277.6
21,950.4
BTM. HEAD (top) 2,168.7
1,937,870.0
4,315.5
22,677.9
SKIRT
1,937,870.0
0.07939
4,607.3
31,633.2

Seismic Shear Report: Empty, Corroded
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Component
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at

above base (mm)
(kg/cm)
(m4)
Bottom (kgf)
Bottom (kgf-m)
TOP HEAD
9,362
1,990,895.3
718
404.3
SHELL
2,338
1,990,895.3
0.2292
3,051.4
18,169.8
BTM. HEAD (top) 2,168.7
1,990,895.3
3,071.4
18,688.1
SKIRT
1,990,895.3
0.07939
3,323.3
24,869.9

11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1.2000 * 35.50 / 100 = 0.4260
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.7000 * 6.60 / 100 = 0.1122
11.4.4: Design spectral response acceleration parameters
Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 0.4260 = 0.2840
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.1122 = 0.0748
User Defined Vertical Acceleration Term, VAccel
Factor is applied to dead load.
Compressive Side: = 1.0 + VAccel
Tensile Side:
= 0.6 - VAccel
VAccel Term is:
greater of (Force Mult * Base Shear / Weight) or (Min. Weight Mult.)
Force multiplier = 0.3333
Condition
Minimum Weight Multiplier = 0.2000
Mult * Shear V
Base Shear ( kgf) Weight ( kg) Force Weight
Accel
Operating, Corroded
4,607.3
55,621.2
0.0276
0.2
Operating, New
4,607.3
55,621.2
0.0276
0.2
Empty, Corroded
3,323.3
40,120.6
0.0276
0.2
Empty, New
3,323.3
40,120.6
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded
Paragraph 15.4.4: Period Determination
0.0276
0.2
Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.0902 sec.
12.8.1: Calculation of Seismic Response Coefficient
Cs is the value computed below, bounded by CsMin and CsMax:
CsMin is 0.03; in addition, if S1 >= 0.6g, CsMin shall not be less than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.0902) <= (TL = 12.0000)
Cs = SDS / (R / I) = 0.2840 / (3.0000 / 1.2500) = 0.1183
CsMin = 0.03
CsMax = SD1 / (T * (R / I)) = 0.0748 / (0.0902 * (3.0000 / 1.2500)) = 0.3455
Cs = 0.1183
12.8.1: Calculation of Base Shear
V = Cs * W
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= 0.1183 * 122623.6406
= 14,510.46 lb (6,581.84 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 14,510.46
= 10,157.33 lb (4,607.29 kg)
Base Shear Calculations: Empty, Corroded
Paragraph 15.4.4: Period Determination
Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.0806 sec.
12.8.1: Calculation of Seismic Response Coefficient
Cs is the value computed below, bounded by CsMin and CsMax:
CsMin is 0.03; in addition, if S1 >= 0.6g, CsMin shall not be less than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.0806) <= (TL = 12.0000)
Cs = SDS / (R / I) = 0.2840 / (3.0000 / 1.2500) = 0.1183
CsMin = 0.03
CsMax = SD1 / (T * (R / I)) = 0.0748 / (0.0806 * (3.0000 / 1.2500)) = 0.3866
Cs = 0.1183
12.8.1: Calculation of Base Shear
V = Cs * W
= 0.1183 * 88450.7109
= 10,466.67 lb (4,747.60 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 10,466.67
= 7,326.67 lb (3,323.32 kg)
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SKIRT
Material:
C
Design temperature, operating: 87
2,628 mm
Inner diameter at top, new:
Inner diameter at bottom, new: 2,628 mm
2,168.7 mm
Overall length:
Corrosion allowance inside: 0
mm
Corrosion allowance outside: 0
mm
0.55
Weld joint efficiency top:
Weld joint efficiency bottom: 0.7
Nominal thickness, new:
11
mm
Skirt is attached to:
BTM. HEAD
Skirt attachment offset:
169.3 mm down from the top seam
Skirt design thickness, largest of the following + corrosion = 2.33 mm
The governing condition is due to earthquake, compressive stress at the base, operating & corroded.
The skirt thickness of 11 mm is adequate.
Vessel
Governing Temperature Allowable Calculated Required
Loading
Condition
Skirt
Stress
Stress/E thickness
(C)
(Stress)
Location
(kgf/cm2) (kgf/cm2)
(mm)
Wind
operating, corroded (+) bottom
87
1,172.67
23.47
0.22
Wind
operating, corroded (-)
bottom
87
589.55
113.01
2.11
Wind
empty, corroded (+)
bottom
21
1,172.67
38.04
0.36
Wind
empty, corroded (-)
bottom
21
654.17
96.02
1.61
Wind
test, new (+)
top
21
654.17
-21.56
0.36
Wind
test, new (-)
bottom
21
654.17
130.51
2.19
Seismic
operating, corroded (+) bottom
87
1,172.67
40.61
0.38
Seismic
operating, corroded (-)
bottom
87
589.55
125.01
2.33
Seismic
empty, corroded (+)
bottom
21
1,172.67
34.27
0.32
Seismic
empty, corroded (-)
bottom
21
654.17
93.38
1.57
Loading due to wind, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t
= -0.6*W / (*D*St*E) + 4*M / (*D2*St*E)
= -0.6*55,051.53 / (*2,639*1,172.673/100*0.7) + 4*1e3*31,677.1 / (*2,6392*1,172.673/100*0.7)
= 0.22 mm
Required thickness, tensile stress at the top:
t
= -0.6*Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)
= -0.6*47,268.51 / (*2,639*1,172.673/100*0.55) + 4*1e3*21,129.4 / (*2,6392*1,172.673/100*0.55)
= 0.07 mm
Leeward side (compressive)
Required thickness, compressive stress at base:
t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)
= 55,051.53 / (*2,639*589.547/100*1) + 4*1e3*31,677.1 / (*2,6392*589.547/100*1)
= 2.11 mm
Required thickness, compressive stress at the top:
t
= Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)
= 47,268.51 / (*2,639*589.547/100*1) + 4*1e3*21,129.4 / (*2,6392*589.547/100*1)
= 1.62 mm
Loading due to wind, test & new
Windward side (tensile)
t
= -0.6*W / (*D*St*E) + 4*M / (*D2*St*E)
= -0.6*82,104.41 / (*2,639*654.169/100*1) + 4*1e3*24,356.7 / (*2,6392*654.169/100*1)
= 0.23 mm
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= -0.6*Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)

= -0.6*74,321.39 / (*2,639*654.169/100*1) + 4*1e3*16,445.9 / (*2,6392*654.169/100*1)
= 0.36 mm
Leeward side (compressive)
t
= W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)
= 82,104.41 / (*2,639*654.169/100*1) + 4*1e3*24,356.7 / (*2,6392*654.169/100*1)
= 2.19 mm
t
= Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)
= 74,321.39 / (*2,639*654.169/100*1) + 4*1e3*16,445.9 / (*2,6392*654.169/100*1)
= 1.83 mm
t
Loading due to earthquake, operating & corroded

Tensile side
t
= -(0.6 - VAccel)*W / (*D*St*E) + 4*M / (*D2*St*E)
= -(0.6 - 0.2)*55,051.53 / (*2,639*1,172.673/100*0.7) + 4*1e3*31,633.2 / (*2,6392*1,172.673/100*0.7)
= 0.38 mm
t
= -(0.6 - VAccel)*Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)
= -(0.6 - 0.2)*47,268.51 / (*2,639*1,172.673/100*0.55) + 4*1e3*21,792 / (*2,6392*1,172.673/100*0.55)
= 0.26 mm
Compressive side
t
= (1 + VAccel)*W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)
= (1 + 0.2)*55,051.53 / (*2,639*589.547/100*1) + 4*1e3*31,633.2 / (*2,6392*589.547/100*1)
= 2.33 mm
t
= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)
= (1 + 0.2)*47,268.51 / (*2,639*589.547/100*1) + 4*1e3*21,792 / (*2,6392*589.547/100*1)
= 1.84 mm
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BASE BLOCK
double base plate
Base configuration:
76 kgf/cm2
Foundation compressive strength:
Concrete ultimate 28-day strength:
300 kgf/cm2
Anchor bolt material:
A36
1,499.999 kgf/cm2
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
2,770 mm
Anchor bolt corrosion allowance (applied to root radius): 1.5 mm
Anchor bolt clearance:
12 mm
SA283-C
Base plate material:
1,101.293 kgf/cm2
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
2,470 mm
2,870 mm
Base plate outer diameter, Do:
25 mm
Base plate thickness, tb:
70 mm
Gusset separation, w:
160 mm
Gusset height, h:
12 mm
Gusset thickness, tg:
100 mm
Compression ring width:
25 mm
Compression ring thickness, tc:
0 % (0 kgf/cm2)
Initial bolt preload:
Number of bolts, N:
20
36 mm
Bolt size and type:
6.4555 cm2
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:
48 mm
Load
Wind
Vessel
condition
Base M
(kgf-m)
W
(kg)
Foundation t comp
Required
tr
tr
r
bearing
bolt area Base
ring
gusset
stress
2
(cm )
(mm) (kg /cm2)
(mm) (mm)
f
operating, corroded 31,677.1 55,621.7
0.4123 13.49
6.4124
8.29
3.08
Wind
operating, new
31,677.1 55,621.7
0.4123 13.49
6.4124
8.29
3.08
Wind
empty, corroded
31,677.1 40,120.6
0.7224 14.72
7.6328
7.27
3.05
Wind
empty, new
31,677.1 40,120.6
0.7224 14.72
7.6328
7.27
3.05
Wind
test, new
24,356.7 82,674.6
0 14.45
7.3617
Seismic operating, corroded 31,633.2 55,621.7
0.781 18.54
12.1192
8.62
3.1
Seismic
operating, new
31,633.2 55,621.7
0.781 18.54
12.1192
8.62
3.1
Seismic
empty, corroded
24,869.9 40,120.6
0.6622 16.19
9.2436
8.09
3.08
Seismic
empty, new
24,869.9 40,120.6
0.6622 16.19
9.2436
8.09
3.08
Anchor bolt load (governing)

P = -(0.6 - VAccel)*W / N + 4 * M / (N*BC)
= -(0.6 - 0.2)*55,621.7 / 20 + 4 * 31,633.2 / (20*2.77)
= 1,171.55 kgf
Required area per bolt = P / Sb = 0.781 cm2
The area provided (6.4555 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, governing)
200
mm
Base plate width, tc:
mm
Average base plate diameter, d: 2,670
Base plate elastic modulus, Es: 2,038,411 kgf/cm2
Base plate yield stress, Sy:
2,110.811 kgf/cm2
Ec = 57,000.00*0.265154*Sqr(300) = 261,778.7 kgf/cm2
n = Es/Ec = 2,038,411 / 261,778.7 = 7.7868
ts = (N*Ab) / (*d)
= (20*787.7403) / (*2,670)
= 1.88 mm
From table 12.4 for k = 0.526118:
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K1 = 1.94, K2 = 2.0592
L1 = -2.7447, L2 = 39.173, L3 = 43.3793
Total tensile force on bolting
T = (M - (0.6 - VAccel)*W *(L1 + L3)) / (L2 + L3)
= (31,633.2 - (0.6 - 0.2)*55,621.7 *(-0.0697 + 1.1018)) / (0.995 + 1.1018)
= 4,134.77 kgf
Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf/cm2
fs = T / (ts * (d / 2) * K1)
= 100*4,134.77 / (1.88 * (2,670 / 2) * 1.94)
= 85 kgf/cm2
Total compressive load on foundation
Cc = T + (1 + VAccel)*W + Bolt Preload
= 4,134.77 + (1 + 0.2)*55,621.7 + 0
= 70,880.81 kgf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 100*70,880.81 / (((200 - 1.88) + 7.7868*1.88)*(2,670 / 2)*2.0592)
= 12.119 kgf/cm2
As fc <= 76 kgf/cm2 the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 85 / (7.7868*12.119))
= 0.526118
Base plate required thickness (governing)
From Brownell & Young, Table 10.3:, l / b = 0.3225
Mx = 0.01*0.0076*12.119*341.112 = 106.5 kgf
My = 0.01*-0.4304*12.119*1102 = -631.1 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*631.08 / 1,101.293)0.5
= 18.54 mm
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*669.58 / (2,110.811*(2*100 / 70+70 / (2*59.99)-48*(2 / 70+1 / (2*59.99)))))0.5
= 8.62 mm
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0.289*tg
= 0.289*12
= 3.47 mm
Cross sectional area of one gusset
Ag = tg*(b - 0.25*25.41)
= 0.01*12*(110 - 0.25*25.41)
= 12.438 cm2
Gusset allowable stress
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.03410035*(160 / 3.47)2
= 1,122.637 kgf/cm2
Gusset axial stress due to bolt load
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Sg = F / (2 * Ag)
= 669.58 / (2 * 12.438)
= 26.917 kgf/cm2
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*669.58*60 / (416.26*210*1,759.009))2 / 3*(2,650 / 2)1 / 3
= 1.7 mm
The skirt thickness is satisfactory.
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LIFTING LUG
Geometry Inputs
Attached To
SHELL
Material
SA516-65N
Distance of Lift Point From Datum 7,702 mm

Angular Position
150.00 and 330.00
Length of Lug, L
640 mm
Width of Lug, B
240 mm
Thickness of Lug, t
70 mm
Hole Diameter, d
85 mm
Pin Diameter, Dp
82 mm
Lug Diameter at Pin, D
240 mm
Weld Size, tw
25 mm
Weld Length, b1
77.5 mm
Weld Length, d2
230 mm
Collar Thickness, tc
20 mm
Collar Diameter, Dc
150 mm
Collar Weld Size, twc
14 mm
Width of Pad, Bp
340 mm
Length of Pad, Lp
330 mm
Pad Thickness, tp
32 mm
Pad Weld Size, twp
23 mm
Weld Length, L3
280 mm
Length to Brace Plate, L1
120 mm
Load Angle from Vertical,
0.0000
Has Brace Plate

Intermediate Values
Load Factor
Yes
2.0000
Vessel Weight (new, incl. Load Factor), W
53200 kg
Lug Weight (new), Wlug
321 kg (Qty=2)
Distance from Center of Gravity to Top Lug, l1
4,678.71 mm
Distance from Center of Gravity to Tail Lug, l2
5,178.29 mm
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Distance from Vessel Center Line to Tail Lug, l3
1,525 mm
Allowable Stress, Tensile, t
1474.511 kg/cm
Allowable Stress, Shear, s
983.007 kg/cm
Allowable Stress, Bearing, p
2211.766 kg/cm
Allowable Stress, Bending, b
1621.962 kg/cm
Allowable Stress, Weld Shear, allowable
983.007 kg/cm
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd
41.51 mm
Required Lug Thickness, treqd
7.52 mm
Required Lug Collar Thickness, tc reqd
0 mm
Lug Stress Ratio, ratio
0.84
Weld Shear Stress Ratio, ratio
0.73
Lug Design
Acceptable
Local Stresses
Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 44.88

COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0 90):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
0
13,974.1
25,251.9
15
14,476.7
24,246.8
30
15,009.5
23,181.2
45
15,665.8
21,868.6
60
16,642.4
19,915.4
75
18,595.9
16,008.4
90
26,600.1
0
121
14,376.1
24,448
102
14,309.3
24,581.5
123
14,376.1
24,448
1
Lift angle at maximum lug stress.
2
Lift angle at maximum weld stress.
3
Lift angle at maximum pad weld stress.
Shell angle at lift lug
0.00
Lug Pin Diameter - Shear stress
dreqd
=
(2*Fv / (*s))0.5
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=
dreqd / Dp =
=
=
=
(2*26,600.1 / (*983))0.5
41.51 mm
41.51 / 82
0.51
Fv / A
Fv / (2*(0.25**Dp2))
26,600.1 / (2*(0.25**822)) =
251.8 / 983
/ s =
Lug Thickness - Tensile stress
=
Fv / (D*t)
treqd
=
26,600.1 / (240*1,474.5) =
treqd / t =
=
=
=
Acceptable
251.8 kg/cm2
0.26
Acceptable
7.52 mm
7.52 / 70
0.11
Acceptable
Fv / A
Fv / (D*t)
26,600.1 / (240*70)
158.3 kg/cm2
158.3 / 1,474.5
=
0.11
/ t =
Lug Thickness - Bearing stress
=
Fv / (Dp*p)
Treqd
14.67 mm
=
26,600.1 / (82*2,211.8) =
T
=
=
Acceptable
t + 2*tc
70 + 2*20
110 mm
14.67 / 110
0.13
Acceptable
Collar required thickness

=
max(0, 0.5*(Treqd - t))
tc reqd
=
max( 0, 0.5*(14.67 - 70) )
=
0 mm
0 / 20
=
tc reqd / tc =
0.00
Acceptable
Treqd / T =
=
=
=
Fv / Abearing
Fv / (Dp*(t + 2*tc))
26,600.1 / (82*(70 + 2*20)) =
294.9 kg/cm2
294.9 / 2,211.8
=
0.13
/ p =
Lug Thickness - Shear stress
=
[Fv / s - 4*tc*Lc] / (2*Lshear)
treqd
(26,600.1 / 983 - 4*(20*55.91)) / (2*89.3) =
=
0 mm
treqd / t
0.00
Acceptable
0 mm
0.00
Acceptable
0 / 70
Acceptable
Collar required thickness

=
[Fv / s - 2*t*Lshear] / (4*Lc)
tc reqd
(26,600.1 / 983 - 2*(70*89.3)) / (4*55.91) =
=
0 / 20
=
tc reqd / tc =
/ s
=
=
=
Fv / Ashear
Fv / (2*t*Lshear + 4*tc*Lc)
26,600.1 / (2*70*89.3 + 4*20*55.91) =
156.7 kg/cm2
156.7 / 983
0.16
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
55*Dp / d
Acceptable
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Z
Z1
Lshear
Lc
=
=
=
=
=
=
=
=
=
=
=
=
55*82 / 85
53.0588
0.5*(D - d) + 0.5*Dp*(1 - cos())
0.5*(240 - 85) + 0.5*82*(1 - cos(53.0588))
93.86 mm
0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
0.5*240 - sqr(0.25*240*240 - (0.5*82*sin(53.0588))2)
4.56 mm
Z - Z1
89.3 mm
Collar shear plane length
55.91 mm
Lug Plate Stress

Lug stress, tensile + bending, during rotational lift:
=
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
ratio
=
[(Ftop()*sin() ) / (t*B*t)] + [(6*Ftop() *L*cos() ) / (t*B2 * b)] 1
=
14,376.1*sin(12.0) / (70*240*1,474.5) + 6*(14,376.1)*640*cos(12.0) / (70*2402*1,622)
Acceptable
=
0.84
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 44.88
b
=M / Z
= (F*sin()* L1) / Z
=> F = 0.5*W / cos()
F*cos() = 0.5*W
= arctan( (2*b*Z ) / (W* L1) )
= arctan( (2*1,622*(240*702/6) ) / (53,200.2*120*100) ) = 44.88

Loading on brace plate and head are not considered.
Weld Stress
Weld stress, direct and torsional shear, during rotational lift:

Direct shear:
Maximum weld shear stress occurs at lift angle 10.00; lift force = 14,309.3 kgf
Aweld = A1 + A2 + A3
= 0.707*tw*((d1 + b1) + (2*d2 + b2) + (d3 + b3))
= 0.707*25*((280 + 77.5) + (2*230 + 85) + (280 + 77.5))
= 6,318.81 + 9,632.88 + 6,318.81
= 22,270.5 mm2
t = Fr*cos() / Aweld
= 14,309.3*cos(10.0) / 22,270.5 = 63.3 kg/cm2
s
= Fr*sin() / Aweld
= 14,309.3*sin(10.0) / 22,270.5 = 11.2 kg/cm2
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Torsional shear:
Weld centroid:
Weld areas
= 0.707*tw*Li
Ai
= 0.707*25*280 = 4,949 mm2
A1
= 0.707*25*77.5 = 1,369.81 mm2
A2
= 0.707*25*230 = 4,065.25 mm2
A3
= 0.707*25*85 = 1,502.38 mm2
A4
= 0.707*25*230 = 4,065.25 mm2
A5
= 0.707*25*77.5 = 1,369.81 mm2
A6
= 0.707*25*280 = 4,949 mm2
A7
= 22,270.5 mm2
Aweld torsion = Ai
Weld centroid locations
x1 = 0 mm
y1 = 140 mm
x2 = 38.75 mm
y2 = 0 mm
x3 = 77.5 mm
y3 = 115 mm
x4 = 120 mm
y4 = 230 mm
x5 = 162.5 mm
y5 = 115 mm
x6 = 201.25 mm
y6 = 0 mm
x7 = 240 mm
y7 = 140 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
(4,949*0 + 1,369.81*38.75 + 4,065.25*77.5 + 1,502.38*120 + 4,065.25*162.5 + 1,369.81*201.25 + 4,949*240 ) / = 120 mm
Xbar = 22,270.5
=
119.72
Ybar = (4,949*140 + 1,369.81*0 + 4,065.25*115 + 1,502.38*230 + 4,065.25*115 + 1,369.81*0 + 4,949*140 ) / 22,270.5
mm
Radius to centroid locations
ri = sqr((Xbar - xi)2 + (Ybar - yi)2 )
r1 = sqr( (120 - 0)2 + (119.72 - 140)2 )
= 121.7 mm
r2 = sqr( (120 - 38.75)2 + (119.72 - 0)2 ) = 144.69 mm
r3 = sqr( (120 - 77.5)2 + (119.72 - 115)2 ) = 42.76 mm
r4 = sqr( (120 - 120)2 + (119.72 - 230)2 ) = 110.28 mm
r5 = sqr( (120 - 162.5)2 + (119.72 - 115)2 ) = 42.76 mm
r6 = sqr( (120 - 201.25)2 + (119.72 - 0)2 ) = 144.69 mm
r7 = sqr( (120 - 240)2 + (119.72 - 140)2 ) = 121.7 mm
Polar Moment of Area
Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*25*(2803) / 12 = 32333474 mm4
J2 = 0.707*25*(77.53) / 12 = 685619.6875 mm4
J3 = 0.707*25*(2303) / 12 = 17920982 mm4
J4 = 0.707*25*(853) / 12 = 904555.25 mm4
J5 = 0.707*25*(2303) / 12 = 17920982 mm4
J6 = 0.707*25*(77.53) / 12 = 685619.6875 mm4
J7 = 0.707*25*(2803) / 12 = 32333474 mm4
J = (Ji + Ai*ri2) Parallel axis theorem
[32333474.0000 + 4,949*(121.7)2 + (685619.6875 + 1,369.81*(144.69)2) + (17920982.0000 + 4,065.25*(42.76)2) +
J = (904555.2500 + 1,502.38*(110.28)2) + (17920982.0000 + 4,065.25*(42.76)2) + (685619.6875 + 1,369.81*(144.69)2) + = 339877600 mm4
(32333474.0000 + 4,949*(121.7)2) ]
Radial distance from centroid to weld:
r = sqr( Xbar2 + (L3 - Ybar)2 )
= sqr( 1202 + (280 - 119.72)2 ) = 200.22 mm
r = arctan( (L3 - Ybar) / (Xbar) )
= 53.18
= arctan( 160.28 / 120 )
=M * r / J
2
= [F()*cos()*(L + L3 - Ybar)] * r / J
= (14,309.3*cos(10.0)*800.28)*200.22 / 339877600.0000
= 664.4 kg/cm2
ratio
= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (63.3 + 664.4*sin(53.18))2 + (11.2 + 664.4*cos(53.18) )2 ) / 983
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= 0.73
Acceptable
Collar Weld Stress:
c = Fr / Aweld
= 26,600.1 / (2*0.707*14**150) = 285.1 kg/cm2
ratio = c / allowable 1
Acceptable
= 285.1 / 983 = 0.29
Pad Weld Stress

Direct shear:
Maximum weld shear stress occurs at lift angle 12.00; lift force = 14,376.1 kgf
Aweld = 0.707*twp*(2*Lp + Bp)
= 0.707*23*(2*330 + 340) = 16,261 mm2
t = Fr*cos() / Aweld
= 14,376.1*cos(12.0) / 16,261 = 86.5 kg/cm2
s
= Fr*sin() / Aweld
= 14,376.1*sin(12.0) / 16,261 = 18.4 kg/cm2
Torsional shear:
Weld centroid:
Ybarp = Lp2 / (2*Lp + Bp)
= 3302 / (2*330 + 340) = 108.9 mm
Second polar moment of area:
Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))
= 0.707*23* ( (8*3303 + 6*330*3402 + 3403) / 12 - 3304 / (2*330 + 340)) = 560160960 mm4
rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )
= sqr( (0.5*340)2 + (330 - 108.9)2 ) = 278.9 mm
r = arctan( (Lp - Ybarp) / (Xbarp) )
= 52.44
= arctan( 221.1 / 170 )
= M * rp / Jp
2
= [F()*cos()*(L + Lp - Ybarp)] * rp / Jp
= (14,376.1*cos(12.0)*861.1)*278.9 / 560160960.0000
= 602.9 kg/cm2
= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1
= sqr ( (86.5 + 602.9*sin(52.44))2 + (18.4 + 602.9*cos(52.44) )2 ) / 983
= 0.70
Acceptable
WRC 107 Analysis
Geometry
Height(radial):
70 mm
Pad Thickness: 32 mm
Width (circumferential): 240 mm
Pad Width:
340 mm
Length
280 mm
Pad Length:
330 mm
Fillet Weld Size:
25 mm
Pad Weld Size: 23 mm
Location Angle:
150.00 and 330.00
ratio
Applied Loads
Maximum stress ratio occurs at lift angle = 90.00 with lift force = 26,600.1 kgf
kgf
Radial load:
Pr = 0
Circumferential moment: Mc = -0.000091 kgf-m
kgf
Circumferential shear: Vc = 0
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Longitudinal moment:
Longitudinal shear:
Torsion moment:
Internal pressure:
Mean shell radius:
Shell yield stress:
ML = 1,782.21
VL = 26,600.1
Mt = 0
P= 0
Rm = 1,316
Sy = 1,753.91
kgf-m
kgf
kgf-m
kgf/cm2
mm
kgf/cm2
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 1,316 / 64 = 20.5625
C1 = 145, C2 = 165 mm
Local circumferential pressure stress = P*Ri / t =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*t) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 125.99 kgf/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-3,518.02 kgf/cm2
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -22.78 kgf/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-1,759.01 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
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Stresses at the lug edge per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
3.2238
0.1267
4C*
3.6731
0.1213
1C
0.1441
0.1153
2C-1
0.1071
0.1153
3A*
0.5384
0.115
1A
0.0984
0.1302
3B*
1.921
0.1201
-22.779
-22.779 22.779
22.779
1B-1
0.0503
0.1199
-83.173
83.173
83.173
-83.173
Pressure stress*
Total circumferential stress
-105.952 60.394
105.952 -60.394
Primary membrane circumferential stress* -22.779
-22.779 22.779
22.779
3C*
3.2883
0.1213
4C*
3.64
0.1267
1C-1
0.141
0.1223
2C
0.1017
0.1223
4A*
0.7448
0.115
2A
0.0548
0.1393
4B*
0.5386
0.1201
-7.453
-7.453
7.453
7.453
2B-1
0.0771
0.1302
-117.483 117.483 117.483 -117.483 0
Pressure stress*
Total longitudinal stress
-124.935 110.03
124.935 -110.03
Primary membrane longitudinal stress*
-7.453
-7.453
7.453
7.453
Shear from Mt
Circ shear from Vc
Long shear from VL
-62.995 -62.995 62.995 62.995
Total Shear stress
-62.995 -62.995 62.995 62.995
Combined stress (PL+Pb+Q)
-124.935 110.03
124.935 -110.03
125.99
125.99
125.99 125.99
Note: * denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 1,316 / 32 = 41.125
C1 = 193, C2 = 188 mm
Local circumferential pressure stress = P*Ri / t =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*t) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -297.47 kgf/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-3,518.02 kgf/cm2
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -91.47 kgf/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-1,759.01 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
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Stresses at the pad edge per WRC Bulletin 107

Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
5.054
0.1446
4C*
6.4955
0.1456
1C
0.093
0.1457
2C-1
0.0582
0.1457
3A*
1.5702
0.1454
1A
0.083
0.1641
3B*
4.5965
0.1441
-91.469
-91.469
91.469
91.469
1B-1
0.036
0.145
-197
197
197
-197
Pressure stress*
Total circumferential stress
-288.469 105.531 288.469 -105.531 0
Primary membrane circumferential stress* -91.469
-91.469
91.469
91.469
3C*
5.0262
0.1456
4C*
6.5098
0.1446
1C-1
0.0958
0.145
2C
0.0592
0.145
4A*
2.6384
0.1454
2A
0.0432
0.1661
4B*
1.5482
0.1441
-33.115
-33.115
33.115
33.115
2B-1
0.0514
0.1543
-264.354 264.354 264.354 -264.354 0
Pressure stress*
Total longitudinal stress
-297.468 231.239 297.468 -231.239 0
Primary membrane longitudinal stress*
-33.115
-33.115
33.115
33.115
Shear from Mt
Circ shear from Vc
Long shear from VL
-110.522 -110.522 110.522 110.522
Total Shear stress
-110.522 -110.522 110.522 110.522
Combined stress (PL+Pb+Q)
-297.468 231.239 297.468 -231.239 221.045
Note: * denotes primary stress.
221.045
221.045 221.045
DOC. NO. : 1041-D-001A

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TAILING LUG
Geometry Inputs
Attached To
BASE BLOCK
Material
SA283-C
Orientation
Longitudinal
Distance of Lift Point From Datum
-2,155 mm
Angular Position
60.00
Length of Lug, L
240 mm
Height of Lug, H
320 mm
Thickness of Lug, t
35 mm
Hole Diameter, d
85 mm
Pin Diameter, Dp
82 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2 200 mm

Weld Size, tw
14 mm
Load Angle Normal to Vessel,
0.0000
Load Angle from Vertical,

Intermediate Values
Load Factor
-90.0000
2.0000
Vessel Weight (new, incl. Load Factor), W
53200 kg
Lug Weight (new), Wlug
20 kg
Distance from Center of Gravity to Top Lug, l1
4,678.71 mm
Distance from Center of Gravity to Tail Lug, l2
5,178.29 mm
Distance from Vessel Center Line to Tail Lug, l3
1,525 mm
Allowable Stress, Tensile, t
1266.488 kg/cm
Allowable Stress, Shear, s
844.326 kg/cm
Allowable Stress, Bearing, p
1899.733 kg/cm
Allowable Stress, Bending, b
1393.137 kg/cm
Allowable Stress, Weld Shear, allowable
844.326 kg/cm
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 43.63 mm
Required Lug Thickness, treqd
16.21 mm
DOC. NO. : 1041-D-001A

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Lug Stress Ratio, ratio
0.48
Weld Shear Stress Ratio, ratio
0.77
Lug Design
Lift Forces
Acceptable
Lift force on lugs during rotational lift (0 90):

2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
0
13,974.1
25,251.9
15
14,476.7
24,246.8
30
15,009.5
23,181.2
45
15,665.8
21,868.6
60
16,642.4
19,915.4
75
18,595.9
16,008.4
90
26,600.1
0
1
49
15,881.6
21,436.9
572
16,403.6
20,393
1
Lift angle at maximum lug stress.
2
Lift angle at maximum weld stress.
Lug Pin Diameter - Shear stress
dreqd
=
(2*Fr / (*s))0.5
=
(2*25,251.9 / (*844.3))0.5 =
43.63 mm
dreqd / Dp =
0.53
=
=
=
43.63 / 82
Fr / A
Fr / (2*(0.25**Dp2))
25,251.9 / (2*(0.25**822)) =
239.1 kg/cm2
239.1 / 844.3
=
/ s =
Lug Thickness - Tensile stress
=
Fr / ((L - d)*t)
treqd
=
25,251.9 / ((240 - 85)*1,266.5) =
0.28
treqd / t =
=
=
=
Acceptable
12.86 mm
12.86 / 35
0.37
Fr / A
Fr / ((L - d)*t)
25,251.9 / ((240 - 85)*35)
465.5 kg/cm2
0.37
465.5 / 1,266.5
/ t =
Lug Thickness - Bearing stress
=
Fv / (Dp*p)
treqd
=
25,251.9 / (82*1,899.7) =
treqd / t
Acceptable
16.21 / 35
Acceptable
Acceptable
16.21 mm
0.46
Acceptable
DOC. NO. : 1041-D-001A

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=
=
=
Fv / Abearing
Fv / (Dp*(t))
25,251.9 / (82*(35)) =
879.9 kg/cm2
879.9 / 1,899.7
=
0.46
/ p =
Lug Thickness - Shear stress
=
[Fv / s] / (2*Lshear)
treqd
(25,251.9 / 844.3) / (2*93.86) =
=
15.93 mm
treqd / t
15.93 / 35
0.46
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
25,251.9 / (2*35*93.86) =
384.3 kg/cm2
384.3 / 844.3
0.46
/ s
Acceptable
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
55*Dp / d
=
=
=
=
=
55*82 / 85
53.0588
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(320 - 200 - 0.5*85) + 0.5*82*(1 - cos(53.0588))
93.86 mm
Lshear
Lug Plate Stress

Lug stress tensile + bending during lift:
=
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
ratio
=
[(Ftail()*cos() ) / (t*L*t)] + [(6*abs(Ftail()*sin()*Hght - Ftail()*cos()*a1) ) / (t*L2*b)] 1
=
21,436.9*cos(49.0) / (35*240*1,266.5) + 6*abs(21,436.9*sin(49.0)*100 - 21,436.9*cos(49.0)*0) / (35*2402*1,393.1)
=
0.48
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Maximum shear stress occurs at lift angle 57.00; lift force = 20,393 kgf
Aweld
= 2*(0.707)*tw*(d1 + b1 + d2 + b2 + d3 + b3 + t)
= 2*(0.707)*14*(110 + 160 + 100 + 25 + 100 + 55 + 35) = 11,580.66 mm2
t = Ftail*cos() / Aweld
= 20,393*cos(57.0) / 11,580.66 = 95.9 kg/cm2
s
= Ftail*sin() / Aweld
= 20,393*sin(57.0) / 11,580.66 = 147.7 kg/cm2
DOC. NO. : 1041-D-001A

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Torsional shear:
Weld areas
= 0.707*tw*Li
Ai
= 0.707*14*110 = 1,088.78 mm2
A1
= 0.707*14*160 = 1,583.68 mm2
A2
= 0.707*14*100 = 989.8 mm2
A3
= 0.707*14*25 = 247.45 mm2
A4
= 0.707*14*100 = 989.8 mm2
A5
= 0.707*14*55 = 544.39 mm2
A6
= 5,443.9 mm2
Aweld torsion = Ai
Weld centroid locations
x1 = 0 mm
y1 = 55 mm
x2 = 80 mm
y2 = 0 mm
x3 = 160 mm
y3 = 50 mm
x4 = 172.5 mm
y4 = 100 mm
x5 = 185 mm
y5 = 50 mm
x6 = 212.5 mm
y6 = 0 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (1,088.78*0 + 1,583.68*80 + 989.8*160 + 247.45*172.5 + 989.8*185 + 544.39*212.5 ) / 5,443.9 = 115.09 mm
= 33.73 mm
Ybar = (1,088.78*55 + 1,583.68*0 + 989.8*50 + 247.45*100 + 989.8*50 + 544.39*0 ) / 5,443.9
Radius to centroid locations
2
2
ri = sqr((Xbar - xi) + (Ybar - yi) )
r1 = sqr( (115.09 - 0)2 + (33.73 - 55)2 )
= 117.04 mm
r2 = sqr( (115.09 - 80)2 + (33.73 - 0)2 )
= 48.67 mm
r3 = sqr( (115.09 - 160)2 + (33.73 - 50)2 ) = 47.77 mm
r4 = sqr( (115.09 - 172.5)2 + (33.73 - 100)2 ) = 87.68 mm
r5 = sqr( (115.09 - 185)2 + (33.73 - 50)2 ) = 71.78 mm
r6 = sqr( (115.09 - 212.5)2 + (33.73 - 0)2 ) = 103.08 mm
r = sqr( X2 + Y2 )
= sqr( 115.092 + 76.272 ) = 138.07 mm
r = arctan( Y / X )
= arctan( 76.27 / 115.09 ) = 33.53
Polar Moment of Area
Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*14*(1103) / 12 = 1097852.25 mm4
J2 = 0.707*14*(1603) / 12 = 3378517 mm4
J3 = 0.707*14*(1003) / 12 = 824833.375 mm4
J4 = 0.707*14*(253) / 12 = 12888.0215 mm4
J5 = 0.707*14*(1003) / 12 = 824833.375 mm4
J6 = 0.707*14*(553) / 12 = 137231.7188 mm4
J = 2* (Ji + Ai*ri2) Parallel axis theorem (weld on both sides of lug)
+ 1,088.78*(117.04)2 + (3378517.0000 + 1,583.68*(48.67)2) + (824833.3750 + 989.8*(47.77)2) + = 79974592 mm4
J = 2*[1097852.2500
(12888.0215 + 247.45*(87.68)2) + (824833.3750 + 989.8*(71.78)2) + (137231.7188 + 544.39*(103.08)2) ]
Secondary shear
=M * r / J
2
= [F()*cos()*(X - Xbar) - F()*sin()*(Y - Ybar)] * r / J
= (20,393*cos(57.0)*(120 - 115.09) - 20,393*sin(57.0)*(200 - 33.73) )*138.07 / 79974592.0000
= -481.5 kg/cm2
ratio
= sqr( (t - 2*cos(r))2 + (s - 2*sin(r))2 ) / allowable 1

= sqr ( (95.9 - 481.5*cos(33.53))2 + (147.7 - 481.5*sin(33.53) )2 ) / 844.3
Acceptable
= 0.77
DOC. NO. : 1041-D-001A

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BASE RING DESIGN CHECK

Per Procedure 7-5 of PRESSURE VESSEL DESIGN MANUAL 3rd Ed. By Dennis Moss.
1. BASE RING SECTIONAL PROPERTIES
BASE RING GEOMETRY
t1
11 mm
t2
25 mm
t3
t4
d
160.0 mm
L2a
110.0 mm
L2b
90.0 mm
25 mm
L3
100.0 mm
0 mm
L4
0.0 mm
48 mm
Di
2628.0 mm
MATERIAL OF BASE RING =
Di skirtinsideradius
SA283-C
21.108 kg/mm2
YIELD STRENGTH OF BASE RING, FyB =
R radiusofneutralaxis
EFFECTIVE SKIRT LENGTH, L1:

Rm = (Di + t1)*0.5 =
1319.5 mm
L1 = l + t3 + MIN(0.78*SQRT(Rm*t1), 16*t1) =
278.97 mm
ITEM
Y2
AY2
AY
Io
3068.69
115.5
13340.3
354433.1
40937028.7
30942.6
5000.00
100.0
10000.0
500000.0
50000000.0
16666666.7
2500.00
60.0
3600.0
150000.0
9000000.0
2083333.3
0.00
0.0
0.0
0.0
0.0
0.0
BOLT HOLE OF 2 (-)
-1200.00
50.0
2500.0
-60000.0
-3000000.0
-230400.0
BOLT HOLE OF 3 (-)
-1200.00
40.0
1600.0
-48000.0
-1920000.0
-230400.0
8168.69
896433.1
95017028.7
18320142.6
CENTROID
h2 = (AY) / A =
h1 = (L2a + L2b) - h2 =
109.74 mm
90.26 mm
RADIUS OF NEUTRAL AXIS

R=
1325.26 mm
MOMENT OF INERTIA, I:
I = AY2 + Io - h2 AY =
14962418.95 mm4
SECTION MODULUS, Z:
Z = I / max. (h1, h2) =
136344.0 mm3
DOC. NO. : 1041-D-001A

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2. INTERNAL FORCES AND MOMENTS IN THE SKIRT BASE DURING LIFTING
M = Kr T R
where, T = max. tailing load
Tt = KT T
KT = internal moment coefficients in circular ring due to tangential load taken from Table 7-6
Kr = internal moment coefficients in circular ring due to radial load taken from Table 7-6
3. BASE RING WITH NO STRUT (1 POINT)

TAILING LOAD
T = MAX. TAILING LOAD = TL =
25251.9 kgf
(AT 0 DEG.)
BENDING MOMENT (Mb) AND TANGENTIAL FORCE (Tt)

Angle 'alpha'
Kr
KT
0.2387
-0.2387
7988173.8
-6027.6
45
-0.0497
-0.4340
-1663226.8
-10959.3
Mb [kg-mm]
Tt [kgf]
MAX. STRESS IN BASE RING SECTION

ALLOWABLE BASE RING STRESS
Fa = 0.6*FyB =
12.665 kg/mm2
Fb = 0.66*FyB =
13.931 kg/mm2
BASE RING STRESS

TOTAL COMBINED STRESS AT 'alpha' = 0 DEG.
fa = Tt/A =
-0.738 kg/mm2
fb = Mb/Z =
58.588 kg/mm2
fa/Fa + fb/Fb =
4.264
>
NOT O. K.
<
O. K.

fa = Tt/A =
-1.342 kg/mm2
fb = Mb/Z =
-12.199 kg/mm2
fa/Fa + fb/Fb =
0.982
THEREFORE, BASE RING STIFFENER (STRUT) IS REQ'D!
DOC. NO. : 1041-D-001A

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4. BASE RING WITH STRUTS (3 POINT)
TAILING LOAD
T = MAX. TAILING LOAD = TL =
25251.9 kgf
(AT 0 DEG.)
BENDING MOMENT (Mb = Kr T R) AND TANGENTIAL FORCE (Tt = KT T)

Angle 'alpha'
Kr
KT
-0.0229
0.1651
-766356.0
4169.1
120
0.0114
-0.2781
381504.7
-7022.6
Mb [kg-mm]
Tt [kgf]
MAX. STRESS IN BASE RING SECTION

ALLOWABLE BASE RING STRESS
Fa = 0.6*FyB =
12.665 kg/mm2
Fb = 0.66*FyB =
13.931 kg/mm2
BASE RING STRESS

fa = Tt/A =
0.510 kg/mm2
fb = Mb/Z =
-5.621 kg/mm2
fa/Fa + fb/Fb =
0.444
<
O. K.
<
O. K.

fa = Tt/A =
-0.860 kg/mm2
fb = Mb/Z =
2.798 kg/mm2
fa/Fa + fb/Fb =
0.269
DOC. NO. : 1041-D-001A

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5. DESIGN OF BASE RING STIFFENER (STRUT)
CONFIGURATION OF STRUT IN THE SKIRT/BASE RING
FORCES IN STRUTS
F1 = (+)0.453T =
11439.1 kgf
F2 = (-)0.329T =
-8307.9 kgf
LENGTH OF SKIRT/BASE STIFFENER/STRUT

Ls =
2275.9 mm
STRUT SECTIONAL PROPERTIES

STRUT BEAM GEOMETRY
H
200.0 mm
200.0 mm
t1
8.0 mm
t2
12.0 mm
MATERIAL OF STRUT =
SA36
25.289 kg/mm2
YIELD STRENGTH OF STRUT, Fys =
20626.9 kg/mm2
ELASTIC MODULUS, E =
6208 mm2
CROSS SECTIONAL AREA, As =
47200000 mm4
MOMENT OF INERTIA, I =
RADIUS OF GYRATION, r =
87.2 mm
MAX. STRESS IN STRUT SECTION

ALLOWABLE STRUT TENSION STRESS
15.173 kg/mm2
Fa = 0.6*Fys =
ALLOWABLE STRUT COMRESSIVE STRESS, Fcr
(= CRITICAL BUCKLING STRESS PER PARA. E2, PART 5 OF AISC 9TH ED.)
Fcr = [(1 - (KLs/r)2/2Cc2)] Fys / [(5/3) + ((3KLs/r)/8Cc) - ((KLs/r)3/8Cc3)] =
14.75 kg/mm2
where, COLUMN SLENDERNESS RATIO, Cc = SQRT(22 E / Fys) =
126.9
END CONNECTION COEFFICIENT, K =
0.5
STIFFENER BEAM (STRUT) STRESS FOR STRUT-1 DUE TO F1

fa = F1/As =
1.843 kg/mm2
<
Fa
O. K.
<
Fcr
O. K.
<
Fa
O. K.
<
Fcr
O. K.
STIFFENER BEAM (STRUT) STRESS FOR STRUT-2 DUE TO F2

fa = F2/As =
1.338 kg/mm2
DOC. NO. : 1041-D-001A

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Rigging Analysis
Vessel Lift Weight
26,620.5 kg
Center of Gravity to Datum 3,026.62 mm

Lift Points
to Datum
Top
Bottom
6,890.9 mm
-2,155 mm
From C.G. 3,864.28 mm 5,181.62 mm

Shears
Maximum Shear: -12,675.4 kgf
MAX. SHEAR STRESS = 12,675.4/[3.14*(266.4^2-260^2)/4]
= 4.79 kg/cm^2 < 0.4*YIELD STRESS (AT 21 DEG.C) = 701.567 kg/cm^2
O.K !
Bending Moments M
Maximum |M|: 27,696.8 kgf-m
Bending Stresses
Maximum Stress: |33.5 kg/cm2| < 0.66*YIELD STRESS (AT 21 DEG.C) = 1,157.586 kg/cm^2
O.K !
DOC. NO. : 1041-D-001A

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Label
Component
Kind
Component Name
Elevation from bottom

(mm)
SHELL
Cylinder
TOP HEAD
Ellipsoidal Head 7,024
Max on SHELL
Shear Max
Max on SHELL
Moment Max
Max on SKIRT
F
G
Shear at Elev
(kgf)
Moment at Elev
(kgf-m)
Stress at Elev
( kg/cm)
5,959.9
20,078.4
11.6
2,139
-4,638.8
2.7
6,848.4
-12,675.4
-4,983.9
2.9
2,294.51
-12
27,696.8
16.1
Stress Max
-174.07
9,238
20,048
33.5
Left/Top Lift Point
--
6,860.11
2,544.3
-5,022.6
2.9
Right/Bottom Lift
Point
--
-2,176.23
10,703.7
84.8
0.1
Center of Gravity
--
2,996.91
-4,117.7
27,072.8
15.7
Skirt / vessel weld

seam
--
-168.07
6,468.2
19,034
10.8
Note: The right/bottom end of the vessel corresponds to the right end of the graphs above.
Elevations on the graphs are absolute; elevations are taken as if the datum were at the seam of the bottom/right vessel closure.
COMPRESS does not investigate allowable bending stress for the vessel at lifting condition, as per ASME or AISC rules, or other criteria.
The designer should determine appropriate allowable stress values in coordination with the vessel rigging contractor and the vessel owner,
following sound engineering principles and safe practices, with allowance for safety and impact factors.
DOC. NO. : 1041-D-001A

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===========================
DESIGN OF MANHOLE DAVIT
===========================
(REFER. : PRESSURE VESSEL DESIGN MANUAL)
MANHOLE NO. : M (24")
--------------------------------------------- < DESIGN DATA > --------------------------------------------DAVITS MATERIAL
:
SA36
DAVITS SIZE
:
R.B 65
CROSS SECTIONAL AREA
A
=
3318.3
MM
SECTION MODULUS
Z
=
26961.2
MM
MOMENT OF INERTIA
I
=
876240.5
MM
ALLOWABLE AXIAL STRESS
Fa
=
11.625
KG/MM
MIN. SPECCIFIED YIELD STRESS
Fy
=
25.289
KG/MM
ALLOWABLE BENDING STRESS (0.6*Fy)
Fb
=
15.173
KG/MM
WEIGHT OF BOOM AND BRACE
W1
=
20
KG
MANHOLE BLIND FLANGE WEIGHT
WL
=
340
KG
TOTAL WEIGHT OF DAVIT
WD
=
40
KG
VERTICAL IMPACT FACTOR
Cv
=
1.5
HORIZONTAL IMPACT FACTOR
Ch
=
0.2
-----------------------------------------------------------------------------------------------------1. LOADS ON DAVIT
fv
Cv
WL
510
KG
fh
Ch
WL
68
KG
550
KG
2. AXIAL
P
LOAD ON DAVIT MAST

=
fv
WD
3. BENDING MOMENT IN DAVIT MAST

M1
fv x L1 + 0.5 x W1 x L1 + fh x L2
365016
KG-MM
M2
M1 x (L2 - R) / L2
111091.8
KG
Where,
L1 =
L2 =
R
=
641.8
460
320
MM
MM
MM
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4. AXIAL
fa
STRESS - MAST
=
0.166
KG/MM
13.539
KG/MM
5. BENDING STRESS - MAST

At
M1, fb
At
M2, fb' =
M1
(M2 x a / I)
=
Where,
0.5
( 2 / 3 x K x (3 x ) )
14.478
tp
6 / ( 5 + 6 )
1.200
0.1
OUTSIDE RADIUS OF PIPE
32.5
MM
WALL THICKNESS OF PIPE DAVIT
MM
tp :
KG/MM
/ ( 10
12 )
6. COMBINED STRESS - MAST

At M1
fa / Fa + fb / Fb
0.907
<
1.0
(O.K)
At
fa
0.968
<
1.0
(O.K)
3054.2
MM
M2,
Fa
fb' /
Fb
7. WELDMENT CHECK
1) CRITICAL WELD CROSS-SECTION PROPERTIES
AREA
Aw
= 1.414
SECTION MODULUS ;
0.707
Zw
x d
x
2) STRESS FROM FORCE,
fv
BANDING STRESS
S1
fv
COMPRESSIVE STRESS
S2
fv
Aw
d /
Zw
30542.4
MM
2.154
KG/MM
0.167
KG/MM
3) MAXIMUM COMBINED STRESS

S3
Where,
( S1+ S2)^0.5
e
S
=
=
2.16 KG/MM
<
0.6 S
6.314 KG/MM
129 MM,
d = 120 MM, w = 9 MM
0.6*Sy = 0.6 x 17.539 = 10.523
KG/MM ( SA240-316L )
(O.K)
DOC. NO. : 1041-D-001A

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=================================================
DESIGN OF HOOK & HEX BOLT & EYE BOLT FOR DAVIT
=================================================
--------------------------------------------< DESIGN DATA >--------------------------------------------MANHOLE BLIND FLANGE WEIGHT
WL
=
340.0 KG
THICKNESS OF HANGE
t
=
15.0 MM
WELD THROAT AT HOOK TO FLANGE
J
=
6.0 MM
LENGTH OF HOOK AT BOTTOM
L
=
50.0 MM
HOOK HOLE RADIUS
r
=
18.0 MM
HOOK OUTSIDE RADIUS
R
=
25.0 MM
ALLOWABLE STRESS OF HOOK
Sa
=
11.013 KG/MM
ALLOWABLE STRESS OF EYE & HEX BOLT
Sb
=
17.539 KG/MM
HEX BOLT AREA (M16)
Ah
=
150.3 MM
EYE BOLT AREA (M20)
Ae
=
234.9 MM
DYNAMIC FACTOR
F
=
1.5
-------------------------------------------------------------------------------------------------------1. HANGE DESIGN
1) SHEAR STRESS CHECK
A
= t x (R - r) =
S1 = F x WL / A
105.000
4.857
MM
KG/MM <
0.8 Sa
8.81
KG/MM
- O.K -
Sa
11.013
KG/MM
- O.K -
6.057
KG/MM
- O.K -
2) TENSION STRESS
A
= t x (R - r) =
S2 = F x WL / 2A =
105.000
2.429
MM
KG/MM <
3) STRESS AT HOOK TO FLANGE JUNCTION

S3 = F x WL / [2 (2 J x L)]
=
0.425
KG/MM <
0.55 Sa
F x WL / Ah =
3.393
KG/MM <
Sb
17.539
KG/MM
- O.K -
2.171
KG/MM <
0.8 Sb
14.031
KG/MM
- O.K -
2. HEX BOLT DESIGN

1) AXIAL STRESS
S4 =
3. EYE BOLT DESIGN

1) SHEAR STRESS
S5 =
F x WL / Ae =
DOC. NO. : 1041-D-001A

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Analysis of Nozzle
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
Annex
G
G
G
G
G
G
G
G
G
G
G
G
G
G
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
A1 - Outward ..................................................................................................
A1 - Inward ....................................................................................................
B1 - Outward ..................................................................................................
B1 - Inward ....................................................................................................
B2 - Outward ..................................................................................................
B2 - Inward ....................................................................................................
V - Outward ....................................................................................................
V - Inward.......................................................................................................
D - Outward ....................................................................................................
D - Inward.......................................................................................................
UC - Outward ..................................................................................................
UC - Inward ....................................................................................................
W - Outward ....................................................................................................
W - Inward.......................................................................................................
DOC. NO. : 1041-D-001A

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Annex G Analysis A1 - Outward
Item:
1041-D-001A
Input Echo, PD:5500 Annex G Item 1, Description: A1 - Outward

Diameter Basis for Vessel
Design Internal Pressure
Corrosion Allowance for Vessel
Vessel Diameter
Vessel Thickness
Vessel Shell Design Allowable Stress
Vessel Shell Yield Strength
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
2600.000
39.000
1174.127
1520.011
Attachment Type
TYPE
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
Nozzle Inside Projection
h
Nozzle Design Allowable Stress
fnoz
Does the Attachment cut a hole in the shell
Round
OD
0.0000
560.000
89.800
0.000
1018.423
Yes
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
Stiffened Length of Vessel Section

Offset from Left Tangent Line
L
Dx
7100.00
1540.00
mm
mm
Radial Load
(positive outward)
Circumferential Shear
Longitudinal Shear
Torsional Moment
Circumferential Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
2284.16
0.00
0.00
0.0
1827.3
2375.9
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
Allowable Stress Intensity Factor (Mem + Bend)

Print Membrane Stress at the Attachment junction
2.25
No
Stress Calculations at the Edge of the Nozzle Neck :

Intermediate Values
L o n g i t u d i n a l
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
1.0607
Load over the Area
W
8.9
-8.9
6.9
-2284.2
Equivalent Length
Le 4512.1655 5115.6104
4823.8872
4823.8872
Parameter
Cx
66.6117
66.6117
199.8350
199.8350
Parameter
C
199.8350
199.8350
66.6117
199.8350
Parameter
64r(Cx/r)
5.5183
5.5183
49.6649
49.6649
Parameter
2Cx/Le
0.0295
0.0260
0.0829
0.0829
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.1124
0.1038
-0.1726
-0.1424
0.1142
0.1042
-0.1719
-0.1451
0.2817
0.1899
-0.1937
-0.1692
0.2835
0.1901
-0.1936
-0.1716
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.3991
0.5467
0.8912
0.8419
0.4026
0.5480
0.8880
0.8454
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.0846
0.0223
-0.0115
-0.0919
0.0862
0.0232
-0.0101
-0.0941
M2/W
0.0337
0.0347
Value
0.1448
0.0767
-0.1312
-0.1491
DOC. NO. : 1041-D-001A

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Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item:
Mx2/W
N2/W
Nx2/W
0.0122
-0.0102
-0.0774
0.0127
-0.0090
-0.0795
M/W
Mx/W
Nt/W
Nxt/W
0.0787
0.0916
-0.1624
-0.0650
0.0794
0.0915
-0.1629
-0.0655
Pressure Stress SIF
1041-D-001A
0.1448
0.0767
-0.1312
-0.1491
0.0886
0.0510
-0.1218
-0.1405
2.0455
PD-5500 Annex G Nozzle to Cylinder Stress Evaluation

Quadrant
Surface
In
Q1
Out
In
Q2
Out
In
Q3
Out
In
Q4
Out
Circumferential Stresses:
Membrane Component (N/t) due to:
1 Radial Load
18.3
18.3
18.3
18.3
18.3
18.3
18.3
18.3
2 Circ. Moment
-59.2 -59.2 -59.2 -59.2
59.2
59.2
59.2
59.2
3 Long. Moment
-95.2 -95.2
95.5
95.5
95.5
95.5 -95.2 -95.2
4 Sub-Total loc. -136.1 -136.1
54.6
54.6 173.0 173.0 -17.7 -17.7
5 Pressure (fp) 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3
6 Sub-Total(fm) 1317.2 1317.2 1507.9 1507.9 1626.2 1626.2 1435.6 1435.6
Bending Component (6M/t) due to:
7 Radial Load
-79.8
79.8 -79.8
79.8 -79.8
79.8 -79.8
79.8
8 Circ. Moment
391.8 -391.8 391.8 -391.8 -391.8 391.8 -391.8 391.8
9 Long. Moment
276.7 -276.7 -279.4 279.4 -279.4 279.4 276.7 -276.7
10 Sub-Total(fb) 588.8 -588.8
32.6 -32.6 -751.1 751.1 -194.9 194.9
-----------------------------------------------------------------------------11 Tot. Circ. Str 1906.0 728.4 1540.5 1475.3 875.2 2377.3 1240.7 1630.5
Longitudinal Stresses:
Membrane Component (Nx/t) due to:
12 Radial Load
21.1
21.1
21.1
21.1
21.1
21.1
21.1
21.1
13 Circ. Moment
-67.2 -67.2 -67.2 -67.2
67.2
67.2
67.2
67.2
14 Long. Moment
-38.1 -38.1
38.4
38.4
38.4
38.4 -38.1 -38.1
15 Sub-Total loc. -84.3 -84.3
-7.7
-7.7 126.8 126.8
50.2
50.2
16 Pressure (fp) 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3
17 Sub-Total(fxm) 1369.0 1369.0 1445.6 1445.6 1580.1 1580.1 1503.5 1503.5
Bending Component (6Mx/t) due to:
18 Radial Load
-45.9
45.9 -45.9
45.9 -45.9
45.9 -45.9
45.9
19 Circ. Moment
207.5 -207.5 207.5 -207.5 -207.5 207.5 -207.5 207.5
20 Long. Moment
322.4 -322.4 -321.9 321.9 -321.9 321.9 322.4 -322.4
21 Sub-Total(fxb) 483.9 -483.9 -160.3 160.3 -575.2 575.2
69.0 -69.0
-----------------------------------------------------------------------------22 Tot. Long. fx 1853.0 885.1 1285.3 1605.9 1004.8 2155.3 1572.5 1434.5
Shear Stresses due to:
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29
Total Stress Intensity (membrane + bending)

f1 Principle
1906.0 885.1 1540.5 1605.9 1004.8 2377.3 1572.5 1630.5
f2 Principle
1853.0 728.4 1285.3 1475.3 875.2 2155.3 1240.7 1434.5
f2-f1
-53.0 -156.7 -255.2 -130.6 -129.7 -222.0 -331.8 -195.9
Check of Buckling Stress (only if Row 4, 15 in Compression)

30 Row 4+Row10
452.7 -724.9
0.0
0.0
31 Row15+Row21
399.7 -568.2 -168.0 152.6
0.0
0.0
Check the Maximum Stresses versus defined Allowables kgf/cm:

---------------------------------------------------------
0.0 -212.6
0.0
0.0
177.2
0.0
DOC. NO. : 1041-D-001A

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Item:
Max. Str. Int. (Mem + Bend) :

Max. Compressive Stress
:
1041-D-001A
2377.32 Allowable:
-724.85 Allowable:
2641.79
-1368.01
Maximum Loads: PD:5500 Annex G.2.8 ( Alternative Rules - Information Only ):

Flush Nozzle located in a cylinder:
Note: Pmax is determined per PD:5500 Section 3.5.4:
Shell Effective Mean Diameter [D]:
= Di + es + Min(fp/fs, 1 )*tp + cas - caext
= 2600.00 + 39.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2639.000 mm
Nozzle Mean Diameter [d]:
= do - eb + can - caext
= 560.000 - 89.800 + 0.000 - 0.000 = 470.200 mm
Adjusted value of [Ratio erb/ers]:
= min(fn/fs, 1 ) * erb / ers
= min(1018.423 /1174.127 , 1 ) * 89.800 / 39.000 = 1.9972
Compute the Maximum Pressure [Pmax]
The value of Pmax is 34.703 kgf/cm and is derived as follows:
Required Shell Thickness [eps]
= Pmax * D / ( 2 * fs )
= 34.703 * 2639.000 / ( 2 * 1174.127 ) = 39.000 mm
Compute Ratio [C.ers/eps]
= C * ers / eps
= 1.0 * 39.000 /39.000 = 1.0000
Compute the Value of [Rho] :
= d/D * sqrt( D / ( 2 * as ))
= 470.200 /2639.000 * sqrt(2639.000 / ( 2 * 39.000 )) = 1.0364
From Graph: Figure 3.5-11 we obtain a value of erb/ers of: 1.9972
Linear Interpolation Points from: Figure 3.5-11
Rho1
1.2000
Cers/eps1
1.1000
1.330
Cers/eps
1.0000 <- Interpolated
Cers/eps2
1.0000
1.680
Rho
1.0364
1.9972
As Calculated Nozzle Thickness equals Actual Thickness: Pmax is correct.

Maximum Allowable Radial Force Fzmax, and Moments Mxmax, Mymax:
Determine the value of [LambdaC]:
= d /( D * eac )
= 470.200 /(2639.000 * 39.000 ) = 1.466
From Figures 3.1, 3.2 and 3.3:
C2 = 2.004 C3 = 4.899
C4 =
8.266
Maximum Allowable Force [Fzmax]:

= fs * eac * Max(C2, 1.81)
= 1174.127 * 39.000 * Max(2.004 , 1.81)
= 35785.676 kgf
Maximum Allowable Moment [MXmax]:
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 39.000 * 470.200 /4 * Max(4.899 , 4.90 )
= 10286.388 kgf-m.
Maximum Allowable Moment [MYmax]:
= fs * eac * d/4 * Max( C4, 4.90 )
Rho2
1.0000
1.110
1.420
DOC. NO. : 1041-D-001A

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Item:
1041-D-001A
= 1174.127 * 39.000 * 470.200 /4 * Max(8.266 , 4.90)

= 17352.816 kgf-m.
Unity Check per PD:5500 per 3.4 for Simultaneous Loads:
P/Pmax = 0.605 Fz/Fzmax = 0.064 Mx/Mxmax = 0.178
P/Pmax + Fz/Fzmax + Mx/Mxmax + My/Mymax
= 0.984
My/Mymax = 0.137
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
21.000
2284.160
1827.330
2375.940
Allowable:
34.703
35785.676
10286.388
17352.816
---------------------------------------------------------------------Ratio:
0.605
0.064
0.178
0.137
Ratio of combined values: 0.984 (must be <= 1.0)
The Given Force and Moments Comply with the Code
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2011
DOC. NO. : 1041-D-001A

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Annex G Analysis A1 - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 2, Description: A1 - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
2600.000
39.000
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
560.000
89.800
0.000
1018.423
Yes

L
Dx
7100.00
1540.00
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-2284.16
0.00
0.00
0.0
1827.3
2375.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm
mm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
1.0607
Load over the Area
W
8.9
-8.9
6.9
2284.2
Equivalent Length
Le 4512.1655 5115.6104
4823.8872
4823.8872
Parameter
Cx
66.6117
66.6117
199.8350
199.8350
Parameter
C
199.8350
199.8350
66.6117
199.8350
Parameter
64r(Cx/r)
5.5183
5.5183
49.6649
49.6649
Parameter
2Cx/Le
0.0295
0.0260
0.0829
0.0829
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.1124
0.1038
-0.1726
-0.1424
0.1142
0.1042
-0.1719
-0.1451
0.2817
0.1899
-0.1937
-0.1692
0.2835
0.1901
-0.1936
-0.1716
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.3991
0.5467
0.8912
0.8419
0.4026
0.5480
0.8880
0.8454
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.0846
0.0223
-0.0115
-0.0919
0.0862
0.0232
-0.0101
-0.0941
M2/W
0.0337
0.0347
Value
0.1448
0.0767
-0.1312
-0.1491
DOC. NO. : 1041-D-001A

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Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item: 1041-D-001A
Mx2/W
N2/W
Nx2/W
0.0122
-0.0102
-0.0774
0.0127
-0.0090
-0.0795
M/W
Mx/W
Nt/W
Nxt/W
0.0787
0.0916
-0.1624
-0.0650
0.0794
0.0915
-0.1629
-0.0655
Pressure Stress SIF
0.1448
0.0767
-0.1312
-0.1491
0.0886
0.0510
-0.1218
-0.1405
2.0455

Quadrant
Surface
In
Q1
Out
1 Radial Load
-18.3 -18.3
2 Circ. Moment
-59.2 -59.2
3 Long. Moment
-95.2 -95.2
4 Sub-Total loc. -172.7 -172.7
5 Pressure (fp)
0.0
0.0
6 Sub-Total(fm) -172.7 -172.7
In
-18.3
-59.2
95.5
18.0
0.0
18.0
Q2
Out
-18.3
-59.2
95.5
18.0
0.0
18.0
In
Q3
-18.3
59.2
95.5
136.4
0.0
136.4
Out
-18.3
59.2
95.5
136.4
0.0
136.4
In
Q4
-18.3
59.2
-95.2
-54.3
0.0
-54.3
Out
-18.3
59.2
-95.2
-54.3
0.0
-54.3

7 Radial Load
79.8 -79.8
79.8 -79.8
79.8 -79.8
79.8 -79.8
8 Circ. Moment
391.8 -391.8 391.8 -391.8 -391.8 391.8 -391.8 391.8
9 Long. Moment
276.7 -276.7 -279.4 279.4 -279.4 279.4 276.7 -276.7
10 Sub-Total(fb) 748.4 -748.4 192.2 -192.2 -591.5 591.5 -35.3
35.3
-----------------------------------------------------------------------------11 Tot. Circ. Str 575.7 -921.0 210.2 -174.2 -455.1 727.8 -89.6 -19.0
12 Radial Load
-21.1 -21.1
13 Circ. Moment
-67.2 -67.2
14 Long. Moment
-38.1 -38.1
15 Sub-Total loc. -126.5 -126.5
16 Pressure (fp)
0.0
0.0
17 Sub-Total(fxm) -126.5 -126.5
-21.1
-67.2
38.4
-49.9
0.0
-49.9
-21.1
-67.2
38.4
-49.9
0.0
-49.9
-21.1
67.2
38.4
84.6
0.0
84.6
-21.1
67.2
38.4
84.6
0.0
84.6
-21.1
67.2
-38.1
8.0
0.0
8.0
-21.1
67.2
-38.1
8.0
0.0
8.0

18 Radial Load
45.9 -45.9
45.9 -45.9
45.9 -45.9
45.9 -45.9
19 Circ. Moment
207.5 -207.5 207.5 -207.5 -207.5 207.5 -207.5 207.5
20 Long. Moment
322.4 -322.4 -321.9 321.9 -321.9 321.9 322.4 -322.4
21 Sub-Total(fxb) 575.8 -575.8 -68.5
68.5 -483.4 483.4 160.8 -160.8
-----------------------------------------------------------------------------22 Tot. Long. fx
449.3 -702.2 -118.4
18.6 -398.8 568.0 168.9 -152.8
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
575.7 -702.2 210.2
18.6 -398.8 727.8 168.9 -19.0
f2 Principle
449.3 -921.0 -118.4 -174.2 -455.1 568.0 -89.6 -152.8
f2-f1
-126.4 -218.8 -328.6 -192.7 -56.3 -159.9 -258.5 -133.8

30 Row 4+Row10
575.7 -921.0
0.0
0.0
31 Row15+Row21
449.3 -702.2 -118.4
18.6
0.0
0.0

---------------------------------------------------------
0.0
0.0
-89.6
0.0
-19.0
0.0
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

:
921.03 Allowable:
-921.03 Allowable:
2641.79
-1368.01

= 2600.00 + 39.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2639.000 mm
= 560.000 - 89.800 + 0.000 - 0.000 = 470.200 mm
= min(1018.423 /1174.127 , 1 ) * 89.800 / 39.000 = 1.9972
= Pmax * D / ( 2 * fs )
= 34.703 * 2639.000 / ( 2 * 1174.127 ) = 39.000 mm
= C * ers / eps
= 1.0 * 39.000 /39.000 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 470.200 /2639.000 * sqrt(2639.000 / ( 2 * 39.000 )) = 1.0364
Rho1
1.2000
Cers/eps1
1.1000
1.330
Cers/eps
Cers/eps2
1.0000
1.680
Rho
1.0364
1.9972

= d /( D * eac )
= 470.200 /(2639.000 * 39.000 ) = 1.466
C2 = 2.004 C3 = 4.899
C4 =
8.266

= fs * eac * Max(C2, 1.81)
= 1174.127 * 39.000 * Max(2.004 , 1.81)
= 35785.676 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 39.000 * 470.200 /4 * Max(4.899 , 4.90 )
= 10286.388 kgf-m.
= fs * eac * d/4 * Max( C4, 4.90 )
Rho2
1.0000
1.110
1.420
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 1174.127 * 39.000 * 470.200 /4 * Max(8.266 , 4.90)

= 17352.816 kgf-m.
= 0.378
My/Mymax = 0.137
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
0.000
-2284.160
1827.330
2375.940
Allowable:
34.703
35785.676
10286.388
17352.816
---------------------------------------------------------------------Ratio:
0.000
0.064
0.178
0.137
DOC. NO. : 1041-D-001A

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Annex G Analysis B1 - Outward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 3, Description: B1 - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
350.000
51.150
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
1427.60
0.00
0.00
0.0
713.8
927.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
PD-5500 Annex G Nozzle to Sphere Junction Stress Analysis

Resultant Shear Force
Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
Ratio of Shell Mean Radius to Shell Thk.
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
Maximum Stress at Sphere/Attachment Junction
0.
1171.
2356.150
149.425
1.5836
72.9458
0.5417
0.9858
kgf
kgf-m.
mm
mm
1.6947
1.8119
1.0167
0.8307
1298.01
72.85
0.00
448.69
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
1819.54
kgf/cm
Check the Maximum Stresses versus defined Allowables :

Max. Str. Int. (Mem + Bend): 1819.54 Allowable: 2641.79
kgf/cm

Flush Nozzle located in a sphere:
= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4712.300 mm
= 350.000 - 51.150 + 0.000 - 0.000 = 298.850 mm
= min(1018.423 /1174.127 , 1 ) * 51.150 / 32.300 = 1.3736
Required Shell Thickness [esp]
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 298.850 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.5417
Rho1
0.6000
Cers/eps1
1.1000
0.690
Cers/eps
Cers/eps2
1.0000
0.930
Rho
0.5417
1.3736
Rho2
0.5000
0.520
0.670

Maxium Allowable Radial Force Fzmax and Moment [MBmax]:
Determine the value of [k]:
= min( 2 * fn * eab / ( fs * eac ) * ( eab / d ) , 1 )
= min(2*1018.423 *51.15 /(1174.13 *32.30 ) * (51.15 /298.85 ) , 1)
= 1.000
Determine the value of [LamdaS]:
= d / ( R * eac ) = 298.850 / ( 2356.150 * 32.300 )
= 1.083
Determine the Maximum Allowable Radial Force: [FZmax]:
= fs *eac( 1.82 + 2.4 ( ( 1 + k ) * LamdaS + 0.91 * k * LamdaS )
= 1174.1 *32.300(1.82+2.4((1+1.000 )*1.083 +0.91*1.000 *1.083)
= 80415.562 kgf
From Figure 2.1, FZmax must not exceed: 87705.656 kgf
Determine the Maximum Allowable Moment: [MBmax]:
= fs * eac * d/4 * ( 4.9 + 2 ( ( 1 + k ) * LamdaS + 0.91 * k * LamdaS )
= 1174.127 * 32.300 * 298.850 /4 *
(4.9 + 2*(1 + 1.000 ) * 1.083 + 0.91 * 1.000 * 1.083 ))
= 8266.013 kgf-m.
From Figure 2.2, Mbmax must not exceed: 32964.855 kgf-m.
Unity Checks per PD:5500 2.4 for Simultaneous Loads:
P/Pmax = 0.653 Fz/Fzmax = 0.018 Mb/Mbmax = 0.142
P/Pmax + Fz/Fzmax + Mb/Mbmax
= 0.813
Summary of results:
P
Fz
Mb
kgf/cm
kgf
kgf-m.
---------------------------------------------------------------------------
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
Actual:
21.000
1427.600
1170.719
Allowable:
32.148
80415.562
8266.013
--------------------------------------------------------------------------Ratio:
0.653
0.018
0.142
DOC. NO. : 1041-D-001A

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Annex G Analysis B1 - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 4, Description: B1 - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
350.000
51.150
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-1427.60
0.00
0.00
0.0
713.8
927.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0.
1171.
2356.150
149.425
1.5836
72.9458
0.5417
0.9858
kgf
kgf-m.
mm
mm
1.6947
1.8119
1.0167
0.8307
0.00
-72.85
0.00
448.69
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
521.54
kgf/cm

Max. Str. Int. (Mem + Bend): 521.54 Allowable: 2641.79 kgf/cm
: -72.85 Allowable: -1368.01
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000

= 4712.300 mm
= 350.000 - 51.150 + 0.000 - 0.000 = 298.850 mm
= min(1018.423 /1174.127 , 1 ) * 51.150 / 32.300 = 1.3736
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 298.850 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.5417
Rho1
0.6000
Cers/eps1
1.1000
0.690
Cers/eps
Cers/eps2
1.0000
0.930
Rho
0.5417
1.3736
Rho2
0.5000
0.520
0.670

= min(2*1018.423 *51.15 /(1174.13 *32.30 ) * (51.15 /298.85 ) , 1)
= 1.000
= d / ( R * eac ) = 298.850 / ( 2356.150 * 32.300 )
= 1.083
= 1174.1 *32.300(1.82+2.4((1+1.000 )*1.083 +0.91*1.000 *1.083)
= 80415.562 kgf
= 1174.127 * 32.300 * 298.850 /4 *
(4.9 + 2*(1 + 1.000 ) * 1.083 + 0.91 * 1.000 * 1.083 ))
= 8266.013 kgf-m.
= 0.159
Summary of results:
P
kgf/cm
Fz
kgf
Mb
kgf-m.
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
--------------------------------------------------------------------------Actual:
0.000
-1427.600
1170.719
Allowable:
32.148
80415.562
8266.013
--------------------------------------------------------------------------Ratio:
0.000
0.018
0.142
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 5, Description: B2 - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
560.000
89.800
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
2284.16
0.00
0.00
0.0
1827.3
2375.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0.
2997.
2356.150
235.100
2.7802
72.9458
0.8522
1.5510
kgf
kgf-m.
mm
mm
1.3404
1.8335
1.3655
0.4384
1026.67
74.97
0.00
623.27
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
1724.90
kgf/cm

kgf/cm

= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4712.300 mm
= 560.000 - 89.800 + 0.000 - 0.000 = 470.200 mm
= min(1018.423 /1174.127 , 1 ) * 89.800 / 32.300 = 2.4115
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 470.200 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.8522
Rho1
0.9000
Cers/eps1
1.1000
1.380
Cers/eps
Cers/eps2
1.0000
1.690
Rho
0.8522
2.4115
Rho2
0.8000
1.160
1.440

= min(2*1018.423 *89.80 /(1174.13 *32.30 ) * (89.80 /470.20 ) , 1)
= 1.000
= d / ( R * eac ) = 470.200 / ( 2356.150 * 32.300 )
= 1.704
= 1174.1 *32.300(1.82+2.4((1+1.000 )*1.704 +0.91*1.000 *1.704)
= 125541.406 kgf
= 1174.127 * 32.300 * 470.200 /4 *
(4.9 + 2*(1 + 1.000 ) * 1.704 + 0.91 * 1.000 * 1.704 ))
= 17804.062 kgf-m.
= 0.840
Summary of results:
P
Fz
Mb
kgf/cm
kgf
kgf-m.
---------------------------------------------------------------------------
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
Actual:
21.000
2284.160
2997.370
Allowable:
32.148
125541.406
17804.062
--------------------------------------------------------------------------Ratio:
0.653
0.018
0.168
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 6, Description: B2 - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
560.000
89.800
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-2284.16
0.00
0.00
0.0
1827.3
2375.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0.
2997.
2356.150
235.100
2.7802
72.9458
0.8522
1.5510
kgf
kgf-m.
mm
mm
1.3404
1.8335
1.3655
0.4384
0.00
-74.97
0.00
623.27
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
698.23
kgf/cm

: -74.97 Allowable: -1368.01
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000

= 4712.300 mm
= 560.000 - 89.800 + 0.000 - 0.000 = 470.200 mm
= min(1018.423 /1174.127 , 1 ) * 89.800 / 32.300 = 2.4115
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 470.200 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.8522
Rho1
0.9000
Cers/eps1
1.1000
1.380
Cers/eps
Cers/eps2
1.0000
1.690
Rho
0.8522
2.4115
Rho2
0.8000
1.160
1.440

= min(2*1018.423 *89.80 /(1174.13 *32.30 ) * (89.80 /470.20 ) , 1)
= 1.000
= d / ( R * eac ) = 470.200 / ( 2356.150 * 32.300 )
= 1.704
= 1174.1 *32.300(1.82+2.4((1+1.000 )*1.704 +0.91*1.000 *1.704)
= 125541.406 kgf
= 1174.127 * 32.300 * 470.200 /4 *
(4.9 + 2*(1 + 1.000 ) * 1.704 + 0.91 * 1.000 * 1.704 ))
= 17804.062 kgf-m.
= 0.187
Summary of results:
P
kgf/cm
Fz
kgf
Mb
kgf-m.
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
--------------------------------------------------------------------------Actual:
0.000
-2284.160
2997.370
Allowable:
32.148
125541.406
17804.062
--------------------------------------------------------------------------Ratio:
0.000
0.018
0.168
DOC. NO. : 1041-D-001A

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Annex G Analysis V - Outward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 7, Description: V - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
160.000
31.450
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
571.04
0.00
0.00
0.0
114.2
148.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0.
188.
2356.150
64.275
0.9737
72.9458
0.2330
0.4240
kgf
kgf-m.
mm
mm
1.8446
1.5616
0.5655
7.9503
1412.82
58.39
0.00
216.19
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
1687.39
kgf/cm

kgf/cm

= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4712.300 mm
= 160.000 - 31.450 + 0.000 - 0.000 = 128.550 mm
= min(1018.423 /1174.127 , 1 ) * 31.450 / 32.300 = 0.8446
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 128.550 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.2330
Rho1
0.3000
Cers/eps1
1.1000
0.310
Cers/eps
Cers/eps2
1.0000
0.390
Rho
0.2330
0.8446
Rho2
0.2000
0.170
0.250

= min(2*1018.423 *31.45 /(1174.13 *32.30 ) * (31.45 /128.55 ) , 1)
= 0.835
= d / ( R * eac ) = 128.550 / ( 2356.150 * 32.300 )
= 0.466
= 1174.1 *32.300(1.82+2.4((1+0.835 )*0.466 +0.91*0.835 *0.466)
= 42876.266 kgf
= 1174.127 * 32.300 * 128.550 /4 *
(4.9 + 2*(1 + 0.835 ) * 0.466 + 0.91 * 0.835 * 0.466 ))
= 2491.029 kgf-m.
= 0.742
Summary of results:
P
Fz
Mb
kgf/cm
kgf
kgf-m.
---------------------------------------------------------------------------
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Item: 1041-D-001A
Actual:
21.000
571.040
187.641
Allowable:
32.148
42876.266
2491.029
--------------------------------------------------------------------------Ratio:
0.653
0.013
0.075
DOC. NO. : 1041-D-001A

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Annex G Analysis V - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 8, Description: V - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
4680.000
32.300
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
160.000
31.450
0.000
1018.423
Yes
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-571.04
0.00
0.00
0.0
114.2
148.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Srss( Fc
+ Fl
)
S
Resultant Moment
Srss( Mc
+ Ml
)
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0.
188.
2356.150
64.275
0.9737
72.9458
0.2330
0.4240
kgf
kgf-m.
mm
mm
1.8446
1.5616
0.5655
7.9503
0.00
-58.39
0.00
216.19
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
274.57
kgf/cm

: -58.39 Allowable: -1368.01
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 4680.00 + 32.300 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000

= 4712.300 mm
= 160.000 - 31.450 + 0.000 - 0.000 = 128.550 mm
= min(1018.423 /1174.127 , 1 ) * 31.450 / 32.300 = 0.8446
= Pmax * D / ( 4 * fs )
= 32.148 * 4712.300 / ( 4 * 1174.127 ) = 32.256 mm
= C * ers / eps
= 1.0 * 32.300 /32.256 = 1.0014
= d/D * sqrt( D / ( 2 * as ))
= 128.550 /4712.300 * sqrt(4712.300 / ( 2 * 32.300 )) = 0.2330
Rho1
0.3000
Cers/eps1
1.1000
0.310
Cers/eps
Cers/eps2
1.0000
0.390
Rho
0.2330
0.8446
Rho2
0.2000
0.170
0.250

= min(2*1018.423 *31.45 /(1174.13 *32.30 ) * (31.45 /128.55 ) , 1)
= 0.835
= d / ( R * eac ) = 128.550 / ( 2356.150 * 32.300 )
= 0.466
= 1174.1 *32.300(1.82+2.4((1+0.835 )*0.466 +0.91*0.835 *0.466)
= 42876.266 kgf
= 1174.127 * 32.300 * 128.550 /4 *
(4.9 + 2*(1 + 0.835 ) * 0.466 + 0.91 * 0.835 * 0.466 ))
= 2491.029 kgf-m.
= 0.089
Summary of results:
P
kgf/cm
Fz
kgf
Mb
kgf-m.
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
--------------------------------------------------------------------------Actual:
0.000
-571.040
187.641
Allowable:
32.148
42876.266
2491.029
--------------------------------------------------------------------------Ratio:
0.000
0.013
0.075
DOC. NO. : 1041-D-001A

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Annex G Analysis D - Outward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 9, Description: D - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
OD
21.00
0.0000
273.100
11.113
1018.423
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
220.000
58.850
0.000
1018.423
Yes

L
Dx
2050.00
300.00
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
571.04
0.00
0.00
0.0
114.2
148.9

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm
mm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Mean nozzle diameter / Mean Shell Diameter d/D:
0.6151
Compute the value of [Rho]:

= d/D * sqrt( D / ( 2 * ( ers - Cas ) ) )
= 161.15 /261.99 * sqrt( 261.99 / ( 2 * ( 11.11 - 0.00 )))
= 2.11
Compute Y - see Figure 3.5-12
= (erb / d) * Sqrt(2*D/ers)
= (58.8500 / 161.1500 ) * Sqrt(2*261.9875 /11.1125 )
= 2.5085
From equation at foot of figure 3.5-12 find Ratio Cers/eps:
= 0.8221
Compute SCF per G.2.3.6.2:
= (2.25 / 1.1) * Ceas/eps
= (2.25 / 1.1) * 0.822
= 2.045
Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
6.8596
6.8596
0.0000
Load over the Area
W
1.6
-1.6
1.3
-571.0
Equivalent Length
Le
891.1404 1149.5045
1024.3903
1024.3903
Parameter
Cx
22.8296
22.8296
68.4888
68.4888
Parameter
C
68.4888
68.4888
22.8296
68.4888
Parameter
64r(Cx/r)
22.9147
22.9147
206.2320
206.2320
Parameter
2Cx/Le
0.0512
0.0397
0.1337
0.1337
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6 Curve Value
0.0543
0.0571
0.0941
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
G7 Curve Value
G8 Curve Value
G9 Curve Value
0.0445
-0.1244
-0.1156
0.0458
-0.1233
-0.1201
G6
G7
G8
G9
0.2121
0.1217
-0.1610
-0.1624
0.2158
0.1228
-0.1593
-0.1670
at
at
at
at
Zero
Zero
Zero
Zero
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.2560
0.3658
0.7726
0.7121
0.2648
0.3729
0.7740
0.7195
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.0497
0.0059
0.0169
-0.0654
0.0539
0.0079
0.0190
-0.0701
M2/W
Mx2/W
N2/W
Nx2/W
0.0127
0.0022
0.0131
-0.0466
0.0143
0.0029
0.0147
-0.0504
M/W
Mx/W
Nt/W
Nxt/W
0.0416
0.0424
-0.1374
-0.0691
0.0429
0.0429
-0.1380
-0.0697
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
0.0389
-0.0678
-0.1210
0.0941
0.0389
-0.0678
-0.1210
0.0414
0.0188
-0.0591
-0.1008
2.0455

Quadrant
Surface
In
Q1
Out
1 Radial Load
27.3
27.3
2 Circ. Moment
-68.7 -68.7
3 Long. Moment
-181.4 -181.4
4 Sub-Total loc. -222.8 -222.8
5 Pressure (fp)
506.3 506.3
6 Sub-Total(fm) 283.6 283.6
In
27.3
-68.7
182.2
140.8
506.3
647.2
Q2
Out
27.3
-68.7
182.2
140.8
506.3
647.2
In
Q3
27.3
68.7
182.2
278.2
506.3
784.6
Out
In
Q4
Out
27.3
27.3
27.3
68.7
68.7
68.7
182.2 -181.4 -181.4
278.2 -85.4 -85.4
506.3 506.3 506.3
784.6 421.0 421.0

7 Radial Load
-114.9 114.9 -114.9 114.9 -114.9 114.9 -114.9 114.9
8 Circ. Moment
571.7 -571.7 571.7 -571.7 -571.7 571.7 -571.7 571.7
9 Long. Moment
329.4 -329.4 -339.6 339.6 -339.6 339.6 329.4 -329.4
10 Sub-Total(fb) 786.1 -786.1 117.2 -117.2-1026.1 1026.1 -357.2 357.2
-----------------------------------------------------------------------------11 Tot. Circ. Str 1069.7 -502.6 764.4 530.0 -241.6 1810.7
63.8 778.2
12 Radial Load
46.6
46.6
46.6
46.6
13 Circ. Moment
-122.5 -122.5 -122.5 -122.5
14 Long. Moment
-91.2 -91.2
92.0
92.0
15 Sub-Total loc. -167.1 -167.1
16.1
16.1
16 Pressure (fp)
506.3 506.3 506.3 506.3
17 Sub-Total(fxm) 339.2 339.2 522.4 522.4
46.6
122.5
92.0
261.1
506.3
767.5
46.6
122.5
92.0
261.1
506.3
767.5
46.6
122.5
-91.2
77.9
506.3
584.3
46.6
122.5
-91.2
77.9
506.3
584.3

18 Radial Load
-52.2
52.2 -52.2
52.2 -52.2
52.2 -52.2
52.2
19 Circ. Moment
236.4 -236.4 236.4 -236.4 -236.4 236.4 -236.4 236.4
20 Long. Moment
335.7 -335.7 -339.5 339.5 -339.5 339.5 335.7 -335.7
21 Sub-Total(fxb) 519.9 -519.9 -155.3 155.3 -628.1 628.1
47.0 -47.0
-----------------------------------------------------------------------------22 Tot. Long. fx
859.1 -180.6 367.1 677.7 139.3 1395.6 631.3 537.2
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
1069.7 -180.6 764.4 677.7 139.3 1810.7 631.3 778.2
f2 Principle
859.1 -502.6 367.1 530.0 -241.6 1395.6
63.8 537.2
f2-f1
-210.6 -321.9 -397.3 -147.8 -380.9 -415.1 -567.6 -240.9

30 Row 4+Row10
563.4-1008.9
0.0
31 Row15+Row21
352.8 -687.0
0.0
0.0
0.0
0.0
0.0
0.0 -442.6
0.0
0.0
271.8
0.0

--------------------------------------------------------Max. Str. Int. (Mem + Bend) :
1810.73 Allowable:
2291.45
:
-1008.91 Allowable:
-1368.01
= 250.88 + 11.113 + Min(1406.14 /1018.42 , 1 )*0.000 + 0.000 - 0.000
= 261.988 mm
= 220.000 - 58.850 + 0.000 - 0.000 = 161.150 mm
= min(1018.423 /1018.423 , 1 ) * 58.850 / 11.113 = 5.2958
= Pmax * D / ( 2 * fs )
= 86.395 * 261.988 / ( 2 * 1018.423 ) = 11.113 mm
= C * ers / eps
= 1.0 * 11.113 /11.113 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 161.150 /261.988 * sqrt(261.988 / ( 2 * 11.113 )) = 2.1119
Rho1
2.5000
Cers/eps1
1.1000
4.000
Cers/eps
Cers/eps2
1.0000
4.000
Rho
2.1119
5.2958

Rho2
2.0000
4.000
4.000
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

= d /( D * eac )
= 161.150 /(261.988 * 11.113 ) = 2.987
C2 = 3.463 C3 = 5.646
C4 = 17.546

= fs * eac * Max(C2, 1.81)
= 1018.423 * 11.113 * Max(3.463 , 1.81)
= 4354.556 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1018.423 * 11.113 * 161.150 /4 * Max(5.646 , 4.90 )
= 286.045 kgf-m.
= fs * eac * d/4 * Max( C4, 4.90 )
= 1018.423 * 11.113 * 161.150 /4 * Max(17.546 , 4.90)
= 889.021 kgf-m.
= 0.941
My/Mymax = 0.167
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
21.000
571.040
114.210
148.880
Allowable:
86.395
4354.556
286.045
889.021
---------------------------------------------------------------------Ratio:
0.243
0.131
0.399
0.167
DOC. NO. : 1041-D-001A

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Annex G Analysis D - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 10, Description: D - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
OD
0.00
0.0000
273.100
11.113
1018.423
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
220.000
58.850
0.000
1018.423
Yes
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm

L
Dx
2050.00
300.00
mm
mm
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-571.04
0.00
0.00
0.0
114.2
148.9
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

2.25
No

Mean nozzle diameter / Mean Shell Diameter d/D:
0.6151
Compute the value of [Rho]:

= d/D * sqrt( D / ( 2 * ( ers - Cas ) ) )
= 161.15 /261.99 * sqrt( 261.99 / ( 2 * ( 11.11 - 0.00 )))
= 2.11
Compute Y - see Figure 3.5-12
= (erb / d) * Sqrt(2*D/ers)
= (58.8500 / 161.1500 ) * Sqrt(2*261.9875 /11.1125 )
= 2.5085
From equation at foot of figure 3.5-12 find Ratio Cers/eps:
= 0.8221
Compute SCF per G.2.3.6.2:
= (2.25 / 1.1) * Ceas/eps
= (2.25 / 1.1) * 0.822
= 2.045
Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
6.8596
6.8596
0.0000
Load over the Area
W
1.6
-1.6
1.3
571.0
Equivalent Length
Le
891.1404 1149.5045
1024.3903
1024.3903
Parameter
Cx
22.8296
22.8296
68.4888
68.4888
Parameter
C
68.4888
68.4888
22.8296
68.4888
Parameter
64r(Cx/r)
22.9147
22.9147
206.2320
206.2320
Parameter
2Cx/Le
0.0512
0.0397
0.1337
0.1337
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6 Curve Value
0.0543
0.0571
0.0941
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
G7 Curve Value
G8 Curve Value
G9 Curve Value
0.0445
-0.1244
-0.1156
0.0458
-0.1233
-0.1201
G6
G7
G8
G9
0.2121
0.1217
-0.1610
-0.1624
0.2158
0.1228
-0.1593
-0.1670
at
at
at
at
Zero
Zero
Zero
Zero
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.2560
0.3658
0.7726
0.7121
0.2648
0.3729
0.7740
0.7195
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.0497
0.0059
0.0169
-0.0654
0.0539
0.0079
0.0190
-0.0701
M2/W
Mx2/W
N2/W
Nx2/W
0.0127
0.0022
0.0131
-0.0466
0.0143
0.0029
0.0147
-0.0504
M/W
Mx/W
Nt/W
Nxt/W
0.0416
0.0424
-0.1374
-0.0691
0.0429
0.0429
-0.1380
-0.0697
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
0.0389
-0.0678
-0.1210
0.0941
0.0389
-0.0678
-0.1210
0.0414
0.0188
-0.0591
-0.1008
2.0455

Quadrant
Surface
In
Q1
Out
1 Radial Load
-27.3 -27.3
2 Circ. Moment
-68.7 -68.7
3 Long. Moment
-181.4 -181.4
4 Sub-Total loc. -277.5 -277.5
5 Pressure (fp)
0.0
0.0
6 Sub-Total(fm) -277.5 -277.5
In
-27.3
-68.7
182.2
86.2
0.0
86.2
Q2
Out
-27.3
-68.7
182.2
86.2
0.0
86.2
In
Q3
-27.3
68.7
182.2
223.6
0.0
223.6
Out
In
Q4
Out
-27.3 -27.3 -27.3

68.7
68.7
68.7
182.2 -181.4 -181.4
223.6 -140.1 -140.1
0.0
0.0
0.0
223.6 -140.1 -140.1

7 Radial Load
114.9 -114.9 114.9 -114.9 114.9 -114.9 114.9 -114.9
8 Circ. Moment
571.7 -571.7 571.7 -571.7 -571.7 571.7 -571.7 571.7
9 Long. Moment
329.4 -329.4 -339.6 339.6 -339.6 339.6 329.4 -329.4
10 Sub-Total(fb) 1015.9-1015.9 347.0 -347.0 -796.4 796.4 -127.4 127.4
-----------------------------------------------------------------------------11 Tot. Circ. Str 738.5-1293.4 433.2 -260.8 -572.8 1019.9 -267.5 -12.6
12 Radial Load
-46.6 -46.6 -46.6 -46.6
13 Circ. Moment
-122.5 -122.5 -122.5 -122.5
14 Long. Moment
-91.2 -91.2
92.0
92.0
15 Sub-Total loc. -260.3 -260.3 -77.1 -77.1
16 Pressure (fp)
0.0
0.0
0.0
0.0
17 Sub-Total(fxm) -260.3 -260.3 -77.1 -77.1
-46.6
122.5
92.0
167.9
0.0
167.9
-46.6
122.5
92.0
167.9
0.0
167.9
-46.6
122.5
-91.2
-15.2
0.0
-15.2
-46.6
122.5
-91.2
-15.2
0.0
-15.2

18 Radial Load
52.2 -52.2
52.2 -52.2
52.2 -52.2
52.2 -52.2
19 Circ. Moment
236.4 -236.4 236.4 -236.4 -236.4 236.4 -236.4 236.4
20 Long. Moment
335.7 -335.7 -339.5 339.5 -339.5 339.5 335.7 -335.7
21 Sub-Total(fxb) 624.3 -624.3 -50.8
50.8 -523.7 523.7 151.5 -151.5
-----------------------------------------------------------------------------22 Tot. Long. fx
364.0 -884.6 -127.9 -26.3 -355.7 691.6 136.3 -166.8
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
738.5 -884.6 433.2 -26.3 -355.7 1019.9 136.3 -12.6
f2 Principle
364.0-1293.4 -127.9 -260.8 -572.8 691.6 -267.5 -166.8
f2-f1
-374.4 -408.8 -561.1 -234.6 -217.1 -328.3 -403.7 -154.1

30 Row 4+Row10
738.5-1293.4
0.0
0.0
31 Row15+Row21
364.0 -884.6 -127.9 -26.3
0.0
0.0
0.0 -267.5 -12.6

0.0 136.3 -166.8

1293.38 Allowable:
2291.45
:
-1293.38 Allowable:
-1368.01
= 250.88 + 11.113 + Min(1406.14 /1018.42 , 1 )*0.000 + 0.000 - 0.000
= 261.988 mm
= 220.000 - 58.850 + 0.000 - 0.000 = 161.150 mm
= min(1018.423 /1018.423 , 1 ) * 58.850 / 11.113 = 5.2958
= Pmax * D / ( 2 * fs )
= 86.395 * 261.988 / ( 2 * 1018.423 ) = 11.113 mm
= C * ers / eps
= 1.0 * 11.113 /11.113 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 161.150 /261.988 * sqrt(261.988 / ( 2 * 11.113 )) = 2.1119
Rho1
2.5000
Cers/eps1
1.1000
4.000
Cers/eps
Cers/eps2
1.0000
4.000
Rho
2.1119
5.2958

Rho2
2.0000
4.000
4.000
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

= d /( D * eac )
= 161.150 /(261.988 * 11.113 ) = 2.987
C2 = 3.463 C3 = 5.646
C4 = 17.546

= fs * eac * Max(C2, 1.81)
= 1018.423 * 11.113 * Max(3.463 , 1.81)
= 4354.556 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1018.423 * 11.113 * 161.150 /4 * Max(5.646 , 4.90 )
= 286.045 kgf-m.
= fs * eac * d/4 * Max( C4, 4.90 )
= 1018.423 * 11.113 * 161.150 /4 * Max(17.546 , 4.90)
= 889.021 kgf-m.
= 0.698
My/Mymax = 0.167
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
0.000
-571.040
114.210
148.880
Allowable:
86.395
4354.556
286.045
889.021
---------------------------------------------------------------------Ratio:
0.000
0.131
0.399
0.167
DOC. NO. : 1041-D-001A

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Annex G Analysis UC - Outward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 11, Description: UC - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
2600.000
32.000
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
84.100
16.650
0.000
1018.423
Yes

L
Dx
7100.00
300.00
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
285.52
0.00
0.00
0.0
28.6
37.1

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm
mm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
4.7663
Load over the Area
W
1.0
-1.0
0.7
-285.5
Equivalent Length
Le 1079.1063 1219.0730
1149.2954
1149.2954
Parameter
Cx
9.5554
9.5554
28.6663
28.6663
Parameter
C
28.6663
28.6663
9.5554
28.6663
Parameter
64r(Cx/r)
0.1388
0.1388
1.2489
1.2489
Parameter
2Cx/Le
0.0177
0.0157
0.0499
0.0499
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.2726
0.2745
-0.2159
-0.1425
0.2746
0.2750
-0.2144
-0.1462
0.4523
0.3673
-0.2160
-0.1433
0.4544
0.3677
-0.2142
-0.1469
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.6026
0.7473
0.9996
0.9942
0.6044
0.7477
1.0012
0.9952
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.2087
0.1062
-0.2102
-0.1509
0.2111
0.1071
-0.2080
-0.1544
0.3025
0.2485
-0.2175
-0.1313
DOC. NO. : 1041-D-001A

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Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item: 1041-D-001A
M2/W
Mx2/W
N2/W
Nx2/W
0.1258
0.0793
-0.2101
-0.1500
0.1276
0.0801
-0.2082
-0.1537
M/W
Mx/W
Nt/W
Nxt/W
0.1468
0.1951
-0.0058
0.0075
0.1471
0.1949
-0.0062
0.0075
Pressure Stress SIF
0.3025
0.2485
-0.2175
-0.1313
0.2428
0.2255
-0.2163
-0.1300
2.0455

Quadrant
Surface
In
Q1
Out
In
Q2
Out
In
Q3
Out
In
Q4
Out
1 Radial Load
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
2 Circ. Moment
-15.9 -15.9 -15.9 -15.9
15.9
15.9
15.9
15.9
3 Long. Moment
-0.6
-0.6
0.6
0.6
0.6
0.6
-0.6
-0.6
4 Sub-Total loc. -10.4 -10.4
-9.2
-9.2
22.5
22.5
21.3
21.3
5 Pressure (fp) 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5
6 Sub-Total(fm) 1756.1 1756.1 1757.3 1757.3 1789.0 1789.0 1787.8 1787.8
7 Radial Load
-40.6
40.6 -40.6
40.6 -40.6
40.6 -40.6
40.6
8 Circ. Moment
132.4 -132.4 132.4 -132.4 -132.4 132.4 -132.4 132.4
9 Long. Moment
83.5 -83.5 -83.7
83.7 -83.7
83.7
83.5 -83.5
10 Sub-Total(fb) 175.3 -175.3
8.1
-8.1 -256.7 256.7 -89.5
89.5
-----------------------------------------------------------------------------11 Tot. Circ. Str 1931.4 1580.8 1765.4 1749.2 1532.3 2045.7 1698.3 1877.4
12 Radial Load
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
13 Circ. Moment
-9.6
-9.6
-9.6
-9.6
9.6
9.6
9.6
9.6
14 Long. Moment
0.7
0.7
-0.7
-0.7
-0.7
-0.7
0.7
0.7
15 Sub-Total loc.
-5.2
-5.2
-6.7
-6.7
12.5
12.5
13.9
13.9
16 Pressure (fp) 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5 1766.5
17 Sub-Total(fxm) 1761.3 1761.3 1759.8 1759.8 1779.0 1779.0 1780.4 1780.4
18 Radial Load
-37.7
37.7 -37.7
37.7 -37.7
37.7 -37.7
37.7
19 Circ. Moment
108.8 -108.8 108.8 -108.8 -108.8 108.8 -108.8 108.8
20 Long. Moment
111.0 -111.0 -110.9 110.9 -110.9 110.9 111.0 -111.0
21 Sub-Total(fxb) 182.1 -182.1 -39.9
39.9 -257.4 257.4 -35.4
35.4
-----------------------------------------------------------------------------22 Tot. Long. fx 1943.4 1579.2 1720.0 1799.7 1521.6 2036.4 1745.0 1815.9
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
1943.4 1580.8 1765.4 1799.7 1532.3 2045.7 1745.0 1877.4
f2 Principle
1931.4 1579.2 1720.0 1749.2 1521.6 2036.4 1698.3 1815.9
f2-f1
-11.9
-1.6 -45.4 -50.5 -10.7
-9.3 -46.7 -61.5

30 Row 4+Row10
164.9 -185.7
-1.1 -17.4
31 Row15+Row21
176.8 -187.3 -46.5
33.2
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

2045.71 Allowable:
2641.79
:
-187.33 Allowable:
-1368.01
= 2600.00 + 32.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2632.000 mm
= 84.100 - 16.650 + 0.000 - 0.000 = 67.450 mm
= min(1018.423 /1174.127 , 1 ) * 16.650 / 32.000 = 0.4513
= Pmax * D / ( 2 * fs )
= 28.550 * 2632.000 / ( 2 * 1174.127 ) = 32.000 mm
= C * ers / eps
= 1.0 * 32.000 /32.000 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 67.450 /2632.000 * sqrt(2632.000 / ( 2 * 32.000 )) = 0.1643
Rho1
0.2000
Cers/eps1
1.1000
0.090
Cers/eps
Cers/eps2
1.0000
0.220
Rho
0.1643
0.4513

= d /( D * eac )
= 67.450 /(2632.000 * 32.000 ) = 0.232
C2 = 0.822 C3 = 4.550
C4 =
5.700

= fs * eac * Max(C2, 1.81)
= 1174.127 * 32.000 * Max(0.822 , 1.81)
= 21761.705 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 32.000 * 67.450 /4 * Max(4.550 , 4.90 )
= 993.420 kgf-m.
Rho2
0.1000
0.000
0.100
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

= fs * eac * d/4 * Max( C4, 4.90 )
= 1174.127 * 32.000 * 67.450 /4 * Max(5.700 , 4.90)
= 1155.675 kgf-m.
= 0.810
My/Mymax = 0.032
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
21.000
285.520
28.550
37.120
Allowable:
28.550
21761.705
993.420
1155.675
---------------------------------------------------------------------Ratio:
0.736
0.013
0.029
0.032
DOC. NO. : 1041-D-001A

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Annex G Analysis UC - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 12, Description: UC - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
2600.000
32.000
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
84.100
16.650
0.000
1018.423
Yes
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm

L
Dx
7100.00
300.00
mm
mm
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-285.52
0.00
0.00
0.0
28.6
37.1
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

2.25
No

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
4.7663
Load over the Area
W
1.0
-1.0
0.7
285.5
Equivalent Length
Le 1079.1063 1219.0730
1149.2954
1149.2954
Parameter
Cx
9.5554
9.5554
28.6663
28.6663
Parameter
C
28.6663
28.6663
9.5554
28.6663
Parameter
64r(Cx/r)
0.1388
0.1388
1.2489
1.2489
Parameter
2Cx/Le
0.0177
0.0157
0.0499
0.0499
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.2726
0.2745
-0.2159
-0.1425
0.2746
0.2750
-0.2144
-0.1462
0.4523
0.3673
-0.2160
-0.1433
0.4544
0.3677
-0.2142
-0.1469
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.6026
0.7473
0.9996
0.9942
0.6044
0.7477
1.0012
0.9952
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.2087
0.1062
-0.2102
-0.1509
0.2111
0.1071
-0.2080
-0.1544
0.3025
0.2485
-0.2175
-0.1313
DOC. NO. : 1041-D-001A

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Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item: 1041-D-001A
M2/W
Mx2/W
N2/W
Nx2/W
0.1258
0.0793
-0.2101
-0.1500
0.1276
0.0801
-0.2082
-0.1537
M/W
Mx/W
Nt/W
Nxt/W
0.1468
0.1951
-0.0058
0.0075
0.1471
0.1949
-0.0062
0.0075
Pressure Stress SIF
0.3025
0.2485
-0.2175
-0.1313
0.2428
0.2255
-0.2163
-0.1300
2.0455

Quadrant
Surface
Membrane Component (N/t)
1 Radial Load
2 Circ. Moment
3 Long. Moment
4 Sub-Total loc.
5 Pressure (fp)
6 Sub-Total(fm)
In
due to:
-6.0
-15.9
-0.6
-22.4
0.0
-22.4
Q1
Out
In
-6.0
-15.9
-0.6
-22.4
0.0
-22.4
-6.0
-15.9
0.6
-21.3
0.0
-21.3
Q2
Out
-6.0
-15.9
0.6
-21.3
0.0
-21.3
In
Q3
-6.0
15.9
0.6
10.4
0.0
10.4
Q4
Out
In
-6.0
15.9
0.6
10.4
0.0
10.4
-6.0
15.9
-0.6
9.3
0.0
9.3
Out
-6.0
15.9
-0.6
9.3
0.0
9.3

7 Radial Load
40.6 -40.6
40.6 -40.6
40.6 -40.6
40.6 -40.6
8 Circ. Moment
132.4 -132.4 132.4 -132.4 -132.4 132.4 -132.4 132.4
9 Long. Moment
83.5 -83.5 -83.7
83.7 -83.7
83.7
83.5 -83.5
10 Sub-Total(fb) 256.5 -256.5
89.3 -89.3 -175.5 175.5
-8.3
8.3
-----------------------------------------------------------------------------11 Tot. Circ. Str 234.1 -279.0
68.0 -110.6 -165.1 185.9
1.0
17.6
12 Radial Load
-3.6
13 Circ. Moment
-9.6
14 Long. Moment
0.7
15 Sub-Total loc. -12.5
16 Pressure (fp)
0.0
17 Sub-Total(fxm) -12.5
-3.6
-9.6
0.7
-12.5
0.0
-12.5
-3.6
-9.6
-0.7
-13.9
0.0
-13.9
-3.6
-9.6
-0.7
-13.9
0.0
-13.9
-3.6
9.6
-0.7
5.2
0.0
5.2
-3.6
9.6
-0.7
5.2
0.0
5.2
-3.6
9.6
0.7
6.7
0.0
6.7
-3.6
9.6
0.7
6.7
0.0
6.7

18 Radial Load
37.7 -37.7
37.7 -37.7
37.7 -37.7
37.7 -37.7
19 Circ. Moment
108.8 -108.8 108.8 -108.8 -108.8 108.8 -108.8 108.8
20 Long. Moment
111.0 -111.0 -110.9 110.9 -110.9 110.9 111.0 -111.0
21 Sub-Total(fxb) 257.5 -257.5
35.6 -35.6 -182.0 182.0
40.0 -40.0
-----------------------------------------------------------------------------22 Tot. Long. fx
245.0 -270.0
21.7 -49.5 -176.7 187.2
46.7 -33.3
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
245.0 -270.0
68.0 -49.5 -165.1
f2 Principle
234.1 -279.0
21.7 -110.6 -176.7
f2-f1
-10.9
-9.0 -46.4 -61.1 -11.6

30 Row 4+Row10
234.1 -279.0
68.0 -110.6
31 Row15+Row21
245.0 -270.0
21.7 -49.5
0.0
0.0
187.2
185.9
-1.3
46.7
1.0
-45.7
17.6
-33.3
-50.9
0.0
0.0
0.0
0.0
0.0
0.0
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

279.00 Allowable:
2641.79
:
-279.00 Allowable:
-1368.01
= 2600.00 + 32.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2632.000 mm
= 84.100 - 16.650 + 0.000 - 0.000 = 67.450 mm
= min(1018.423 /1174.127 , 1 ) * 16.650 / 32.000 = 0.4513
= Pmax * D / ( 2 * fs )
= 28.550 * 2632.000 / ( 2 * 1174.127 ) = 32.000 mm
= C * ers / eps
= 1.0 * 32.000 /32.000 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 67.450 /2632.000 * sqrt(2632.000 / ( 2 * 32.000 )) = 0.1643
Rho1
0.2000
Cers/eps1
1.1000
0.090
Cers/eps
Cers/eps2
1.0000
0.220
Rho
0.1643
0.4513

= d /( D * eac )
= 67.450 /(2632.000 * 32.000 ) = 0.232
C2 = 0.822 C3 = 4.550
C4 =
5.700

= fs * eac * Max(C2, 1.81)
= 1174.127 * 32.000 * Max(0.822 , 1.81)
= 21761.705 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 32.000 * 67.450 /4 * Max(4.550 , 4.90 )
= 993.420 kgf-m.
Rho2
0.1000
0.000
0.100
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

= fs * eac * d/4 * Max( C4, 4.90 )
= 1174.127 * 32.000 * 67.450 /4 * Max(5.700 , 4.90)
= 1155.675 kgf-m.
= 0.074
My/Mymax = 0.032
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
0.000
-285.520
28.550
37.120
Allowable:
28.550
21761.705
993.420
1155.675
---------------------------------------------------------------------Ratio:
0.000
0.013
0.029
0.032
DOC. NO. : 1041-D-001A

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Annex G Analysis W - Outward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 13, Description: W - Outward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
21.00
0.0000
2600.000
39.000
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
220.000
36.850
0.000
1018.423
Yes

L
Dx
7100.00
6500.00
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
856.56
0.00
0.00
0.0
257.0
334.5

2.25
No
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
mm
mm
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
2.6442
Load over the Area
W
3.2
-3.2
2.5
-856.6
Equivalent Length
Le 2368.1533 2023.1775
2197.1826
2197.1826
Parameter
Cx
25.9462
25.9462
77.8387
77.8387
Parameter
C
77.8387
77.8387
25.9462
77.8387
Parameter
64r(Cx/r)
0.8372
0.8372
7.5352
7.5352
Parameter
2Cx/Le
0.0219
0.0256
0.0709
0.0709
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.1949
0.1914
-0.2049
-0.1486
0.1920
0.1908
-0.2066
-0.1437
0.3693
0.2812
-0.2119
-0.1581
0.3664
0.2808
-0.2134
-0.1536
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.5279
0.6807
0.9670
0.9399
0.5241
0.6794
0.9682
0.9355
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.1475
0.0652
-0.1141
-0.1206
0.1444
0.0638
-0.1168
-0.1161
M2/W
0.0778
0.0757
Value
0.2243
0.1614
-0.1883
-0.1485
DOC. NO. : 1041-D-001A

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Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item: 1041-D-001A
Mx2/W
N2/W
Nx2/W
0.0444
-0.1103
-0.1134
0.0434
-0.1131
-0.1087
M/W
Mx/W
Nt/W
Nxt/W
0.1171
0.1470
-0.0946
-0.0352
0.1164
0.1474
-0.0935
-0.0351
Pressure Stress SIF
0.2243
0.1614
-0.1883
-0.1485
0.1670
0.1386
-0.1851
-0.1452
2.0455

Quadrant
Surface
In
Q1
Out
In
Q2
Out
In
Q3
Out
In
Q4
Out
1 Radial Load
10.4
10.4
10.4
10.4
10.4
10.4
10.4
10.4
2 Circ. Moment
-30.6 -30.6 -30.6 -30.6
30.6
30.6
30.6
30.6
3 Long. Moment
-20.0 -20.0
19.8
19.8
19.8
19.8 -20.0 -20.0
4 Sub-Total loc. -40.3 -40.3
-0.4
-0.4
60.9
60.9
21.0
21.0
5 Pressure (fp) 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3
6 Sub-Total(fm) 1413.0 1413.0 1452.9 1452.9 1514.2 1514.2 1474.3 1474.3
7 Radial Load
-56.4
56.4 -56.4
56.4 -56.4
56.4 -56.4
56.4
8 Circ. Moment
219.0 -219.0 219.0 -219.0 -219.0 219.0 -219.0 219.0
9 Long. Moment
148.8 -148.8 -147.9 147.9 -147.9 147.9 148.8 -148.8
10 Sub-Total(fb) 311.5 -311.5
14.7 -14.7 -423.4 423.4 -126.6 126.6
-----------------------------------------------------------------------------11 Tot. Circ. Str 1724.5 1101.6 1467.6 1438.2 1090.8 1937.6 1347.7 1600.9
12 Radial Load
8.2
8.2
8.2
8.2
8.2
8.2
8.2
8.2
13 Circ. Moment
-24.2 -24.2 -24.2 -24.2
24.2
24.2
24.2
24.2
14 Long. Moment
-7.5
-7.5
7.4
7.4
7.4
7.4
-7.5
-7.5
15 Sub-Total loc. -23.5 -23.5
-8.6
-8.6
39.8
39.8
24.9
24.9
16 Pressure (fp) 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3 1453.3
17 Sub-Total(fxm) 1429.8 1429.8 1444.7 1444.7 1493.1 1493.1 1478.2 1478.2
18 Radial Load
-46.8
46.8 -46.8
46.8 -46.8
46.8 -46.8
46.8
19 Circ. Moment
157.7 -157.7 157.7 -157.7 -157.7 157.7 -157.7 157.7
20 Long. Moment
186.9 -186.9 -187.4 187.4 -187.4 187.4 186.9 -186.9
21 Sub-Total(fxb) 297.7 -297.7 -76.6
76.6 -391.9 391.9 -17.6
17.6
-----------------------------------------------------------------------------22 Tot. Long. fx 1727.6 1132.1 1368.2 1521.3 1101.2 1885.0 1460.6 1495.7
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
1727.6 1132.1 1467.6 1521.3 1101.2 1937.6 1460.6 1600.9
f2 Principle
1724.5 1101.6 1368.2 1438.2 1090.8 1885.0 1347.7 1495.7
f2-f1
-3.1 -30.5 -99.4 -83.1 -10.4 -52.6 -112.9 -105.2

30 Row 4+Row10
271.2 -351.7
14.3 -15.1
31 Row15+Row21
274.3 -321.2 -85.1
68.0
0.0
0.0

---------------------------------------------------------
0.0
0.0
0.0
0.0
0.0
0.0
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

:
1937.57 Allowable:
-351.73 Allowable:
2641.79
-1368.01

= 2600.00 + 39.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2639.000 mm
= 220.000 - 36.850 + 0.000 - 0.000 = 183.150 mm
= min(1018.423 /1174.127 , 1 ) * 36.850 / 39.000 = 0.8196
= Pmax * D / ( 2 * fs )
= 34.703 * 2639.000 / ( 2 * 1174.127 ) = 39.000 mm
= C * ers / eps
= 1.0 * 39.000 /39.000 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 183.150 /2639.000 * sqrt(2639.000 / ( 2 * 39.000 )) = 0.4037
Rho1
0.5000
Cers/eps1
1.1000
0.430
Cers/eps
Cers/eps2
1.0000
0.540
Rho
0.4037
0.8196

= d /( D * eac )
= 183.150 /(2639.000 * 39.000 ) = 0.571
C2 = 1.146 C3 = 4.611
C4 =
5.549

= fs * eac * Max(C2, 1.81)
= 1174.127 * 39.000 * Max(1.146 , 1.81)
= 32323.785 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 39.000 * 183.150 /4 * Max(4.611 , 4.90 )
= 4006.703 kgf-m.
= fs * eac * d/4 * Max( C4, 4.90 )
Rho2
0.4000
0.350
0.450
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 1174.127 * 39.000 * 183.150 /4 * Max(5.549 , 4.90)

= 4537.713 kgf-m.
= 0.769
My/Mymax = 0.074
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
21.000
856.560
256.970
334.470
Allowable:
34.703
32323.785
4006.703
4537.713
---------------------------------------------------------------------Ratio:
0.605
0.026
0.064
0.074
DOC. NO. : 1041-D-001A

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Annex G Analysis W - Inward
Item: 1041-D-001A
Input Echo, PD:5500 Annex G Item 14, Description: W - Inward

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
0.00
0.0000
2600.000
39.000
1174.127
1520.011
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
0.0000
220.000
36.850
0.000
1018.423
Yes
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm

L
Dx
7100.00
6500.00
mm
mm
Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
Fr
Fc
Fl
Mt
Mc
Ml
-856.56
0.00
0.00
0.0
257.0
334.5
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

2.25
No

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
2.6442
Load over the Area
W
3.2
-3.2
2.5
856.6
Equivalent Length
Le 2368.1533 2023.1775
2197.1826
2197.1826
Parameter
Cx
25.9462
25.9462
77.8387
77.8387
Parameter
C
77.8387
77.8387
25.9462
77.8387
Parameter
64r(Cx/r)
0.8372
0.8372
7.5352
7.5352
Parameter
2Cx/Le
0.0219
0.0256
0.0709
0.0709
Parameter
C/Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
Value
Value
Value
Value
Zero
Zero
Zero
Zero
0.1949
0.1914
-0.2049
-0.1486
0.1920
0.1908
-0.2066
-0.1437
0.3693
0.2812
-0.2119
-0.1581
0.3664
0.2808
-0.2134
-0.1536
Circ.
Long.
Circ.
Long.
value
value
value
value
M
Mx
N
Nx
0.5279
0.6807
0.9670
0.9399
0.5241
0.6794
0.9682
0.9355
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M3/W
Mx3/W
N3/W
Nx3/W
0.1475
0.0652
-0.1141
-0.1206
0.1444
0.0638
-0.1168
-0.1161
M2/W
0.0778
0.0757
Value
0.2243
0.1614
-0.1883
-0.1485
DOC. NO. : 1041-D-001A

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Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Item: 1041-D-001A
Mx2/W
N2/W
Nx2/W
0.0444
-0.1103
-0.1134
0.0434
-0.1131
-0.1087
M/W
Mx/W
Nt/W
Nxt/W
0.1171
0.1470
-0.0946
-0.0352
0.1164
0.1474
-0.0935
-0.0351
Pressure Stress SIF
0.2243
0.1614
-0.1883
-0.1485
0.1670
0.1386
-0.1851
-0.1452
2.0455

Quadrant
Surface
Membrane Component (N/t)
1 Radial Load
2 Circ. Moment
3 Long. Moment
4 Sub-Total loc.
5 Pressure (fp)
6 Sub-Total(fm)
In
due to:
-10.4
-30.6
-20.0
-61.1
0.0
-61.1
Q1
Out
In
-10.4
-30.6
-20.0
-61.1
0.0
-61.1
-10.4
-30.6
19.8
-21.3
0.0
-21.3
Q2
Out
-10.4
-30.6
19.8
-21.3
0.0
-21.3
In
Q3
-10.4
30.6
19.8
40.0
0.0
40.0
Out
-10.4
30.6
19.8
40.0
0.0
40.0
In
Q4
-10.4
30.6
-20.0
0.2
0.0
0.2
Out
-10.4
30.6
-20.0
0.2
0.0
0.2

7 Radial Load
56.4 -56.4
56.4 -56.4
56.4 -56.4
56.4 -56.4
8 Circ. Moment
219.0 -219.0 219.0 -219.0 -219.0 219.0 -219.0 219.0
9 Long. Moment
148.8 -148.8 -147.9 147.9 -147.9 147.9 148.8 -148.8
10 Sub-Total(fb) 424.3 -424.3 127.5 -127.5 -310.5 310.5 -13.8
13.8
-----------------------------------------------------------------------------11 Tot. Circ. Str 363.2 -485.4 106.3 -148.8 -270.5 350.6 -13.6
13.9
Membrane Component (Nx/t)
12 Radial Load
13 Circ. Moment
14 Long. Moment
15 Sub-Total loc.
16 Pressure (fp)
17 Sub-Total(fxm)
due to:
-8.2
-24.2
-7.5
-39.8
0.0
-39.8
-8.2
-24.2
-7.5
-39.8
0.0
-39.8
-8.2
-24.2
7.4
-24.9
0.0
-24.9
-8.2
-24.2
7.4
-24.9
0.0
-24.9
-8.2
24.2
7.4
23.4
0.0
23.4
-8.2
24.2
7.4
23.4
0.0
23.4
-8.2
24.2
-7.5
8.5
0.0
8.5
-8.2
24.2
-7.5
8.5
0.0
8.5

18 Radial Load
46.8 -46.8
46.8 -46.8
46.8 -46.8
46.8 -46.8
19 Circ. Moment
157.7 -157.7 157.7 -157.7 -157.7 157.7 -157.7 157.7
20 Long. Moment
186.9 -186.9 -187.4 187.4 -187.4 187.4 186.9 -186.9
21 Sub-Total(fxb) 391.4 -391.4
17.1 -17.1 -298.2 298.2
76.1 -76.1
-----------------------------------------------------------------------------22 Tot. Long. fx
351.6 -431.2
-7.8 -42.0 -274.8 321.6
84.6 -67.6
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of
27
28
29

f1 Principle
363.2 -431.2 106.3 -42.0 -270.5
f2 Principle
351.6 -485.4
-7.8 -148.8 -274.8
f2-f1
-11.6 -54.2 -114.1 -106.8
-4.3

30 Row 4+Row10
363.2 -485.4 106.3 -148.8
31 Row15+Row21
351.6 -431.2
-7.8 -42.0
350.6
321.6
-28.9
84.6
-13.6
-98.2
13.9
-67.6
-81.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

---------------------------------------------------------
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A

:
485.44 Allowable:
-485.44 Allowable:
2641.79
-1368.01

= 2600.00 + 39.000 + Min(1406.14 /1174.13 , 1 )*0.000 + 0.000 - 0.000
= 2639.000 mm
= 220.000 - 36.850 + 0.000 - 0.000 = 183.150 mm
= min(1018.423 /1174.127 , 1 ) * 36.850 / 39.000 = 0.8196
= Pmax * D / ( 2 * fs )
= 34.703 * 2639.000 / ( 2 * 1174.127 ) = 39.000 mm
= C * ers / eps
= 1.0 * 39.000 /39.000 = 1.0000
= d/D * sqrt( D / ( 2 * as ))
= 183.150 /2639.000 * sqrt(2639.000 / ( 2 * 39.000 )) = 0.4037
Rho1
0.5000
Cers/eps1
1.1000
0.430
Cers/eps
Cers/eps2
1.0000
0.540
Rho
0.4037
0.8196

= d /( D * eac )
= 183.150 /(2639.000 * 39.000 ) = 0.571
C2 = 1.146 C3 = 4.611
C4 =
5.549

= fs * eac * Max(C2, 1.81)
= 1174.127 * 39.000 * Max(1.146 , 1.81)
= 32323.785 kgf
= fs * eac * d / 4 * Max( C3, 4.90 )
= 1174.127 * 39.000 * 183.150 /4 * Max(4.611 , 4.90 )
= 4006.703 kgf-m.
= fs * eac * d/4 * Max( C4, 4.90 )
Rho2
0.4000
0.350
0.450
DOC. NO. : 1041-D-001A

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Item: 1041-D-001A
= 1174.127 * 39.000 * 183.150 /4 * Max(5.549 , 4.90)

= 4537.713 kgf-m.
= 0.164
My/Mymax = 0.074
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
0.000
-856.560
256.970
334.470
Allowable:
34.703
32323.785
4006.703
4537.713
---------------------------------------------------------------------Ratio:
0.000
0.026
0.064
0.074
DOC. NO. : 1041-D-001A

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0
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162/166
PROGRAM NAME : SADDLE01

VERSION
: 1.0
STRESS IN HORIZONTAL VESSEL WITH SADDLE SUPPORT
1. DESIGN DATA
MATERIAL
MATERIAL
MATERIAL
MATERIAL
OF
OF
OF
OF
SHELL
SADDLE
BASE PLATE
FOUNDATION BOLT
:
:
:
:
A240-316L
A283 Gr.C
A283 Gr.C
A307 Gr.A
INTERNAL PRESSURE (M.A.W.P.)

EXTERNAL PRESSURE
DESIGN TEMPERATURE
LENGTH OF B.L TO T.L (OR T.L TO T.L)
DEPTH OF HEAD
DISTANCE T.L TO SADDLE
VESSEL I.D
VESSEL O.D
VESSEL MEAN RADIUS
SHELL THICKNESS
WEAR PLATE THICKNESS
WIDTH OF SADDLE
WIDTH OF WEAR PLATE
EXTENSION OF WEAR PLATE
WEB PLATE THICKNESS
ANGLE OF CONTACT
JOINT EFFICIENCY OF SHELL
P
Pe
T
L
H
A
Di
Do
Rm
t
tw
b
bw
ew
tb
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
36.99
0
87
7100
650
800
2600
2664
1316
32
15
300
300
50
15
90
1
(KG/CM2)
2
(KG/CM )
()
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(MM)
(DEG.)
ALLOWABLE STRESS OF SHELL

YIELD STRESS OF SADDLE
YIELD STRESS OF BASE PLATE
ALLOWABLE STRESS OF ANCHOR BOLT
Sa
Ss
Sb
Sab
=
=
=
=
11.72
21.092
21.092
14.061
(KG/MM2)
(KG/MM2)
(KG/MM2)
(KG/MM2)
TOTAL LOAD PER SADDLE

TEST WEIGHT IN THE DRAWING : 83000Kg
45729.3
(KG)
DESIGN FACTOR
= /180 ( 180 - /2 ) =
= /180 ( 5 / 12+30 ) =
= -/180/2-/20
=
2.35619 rad.
1.17810 rad.
2.23838 rad.
NOTE : When the vessel is stiffened by head (A/Rm < 0.5)

or ring stiffener, is taken as (3.14159)

VERSION
: 1.0
DOC. NO. : 1041-D-001A

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2. MOMENT & SHEAR FORCE

2-1) MAXIMUM MOMENT AT SUPPORT
2
1 - A / L + (Rm - H ) / (2A L)
Mq = Q x A [ 1 -
]
1 + (4 H) / (3 L)
3895538.8
KG-MM
2-2) MAXIMUM MOMENT BETWEEN SUPPORT

2
Q L
Mc =
1 + 2 ( Rm - H ) / L
4 A
1 + (4 H) / (3 L)
39513848.7
]
L
KG-MM
2-3) SHEAR FORCE

V1 = Q [ (L-2A-H) / (L+H) ] =
28617.7 KG
3. SECTION MODULUS
3-1) AT SUPPORT
Do4 - Di4
Z1 =
32
=
+ SIN()COS() - 2 SIN2() /
[
Do
]
{ SIN() / - COS() }
MM3
11267050.1
3-2) BETWEEN SUPPORT

Do4 - Di4
Z2 =
(
32
) =
172039228.3
MM3
Do
4. STRESS AT SHELL
4-1) LONGITUDINAL BENDING STRESS BETWEEN SUPPORT
S1 = Mc / Z2
= 39,513,848.7 / 172,039,228.3 =
S2 =
- S1
0.230
KG/MM
-0.230
KG/MM
0.346
KG/MM2
-0.346
KG/MM2
4-2) LONGITUDINAL BENDING STRESS AT SUPPORT

S3 = Mq / Z1
= 3,895,538.8 / 11,267,050.1 =
S4 =
- S3

VERSION
: 1.0
DOC. NO. : 1041-D-001A

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4-3) CIRC. BENDING STRESS AT HORN OF SADDLE
K6 = [ COS() ( SIN()^2 - 0.625 SIN(2) + 0.25 ^2 COS(2) )

+ SIN() ( 0.5^2 + 0.25.SIN(2) - SIN()^2 )
+ 0.25.COS() (2+SIN(2))
-SIN() ( 0.5 + 0.125 SIN(2) + 0.25.COS(2) ] /
[ 2 SIN()^2 - 0.5^2 - 0.25.SIN(2) ] =
0.083
K7 = K6
WHEN A/R > 1
K7 = 0.25 K6
WHEN A/R < 0.5
K7 = K6-(K6 - 0.25K6)(1-A/R)/0.5
K7
Q
12.K6.Q.Rm
S10 = - ------------------------ - ----------4t ( b+1.56SQR(Rm.t) )
L.t^2
=
0.034183891
( When L < 8Rm )
-8.820 KG/MM^2
When ew > Rm/10 AND A < Rm/2, t = t + tw , t^2 = t^2 + tw^2
4-4) TANGENTIAL SHEAR STRESS

SIN()
K2 = ------------------------ =
-+SIN()COS()
1.883
K2 V1
S6 = ----------Rmt
1.280
KG/MM2
When ew > Rm/10 , t = t + tw

4-5) RING COMPRESSION IN SHELL OVER SADDLE
1 + COS()
K5 =
0.913
- + SIN()COS()
QK5
S12 = -
-2.105
KG/MM2
t ( b + 1.56 SQR(Rm.t) )
When bw > b + 1.56 SQR(Rm.t), t = t + tw
4-6) LONGITUDINAL TENSION STRESS DUE TO PRESSURE
S8 = ( P Di ) / ( 400 t )
7.514
KG/MM
0.000
KG/MM
15.027
KG/MM
0.000
KG/MM2
4-7) LONGITUDINAL COMPRESSION STRESS DUE TO PRESSURE

S9 = (- Pe Di ) / ( 400 t )
4-8) CIR. TENSION STRESS DUE TO PRESSURE
S14 = 2 S8
= 2 7.514
4-9) CIR. COMPRESSION STRESS DUE TO PRESSURE

S11 = 2 S9
= 2 0.000

VERSION
: 1.0
DOC. NO. : 1041-D-001A

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5. COMBINATION OF STRESS
5-1) LONGITUDINAL TENSION STRESS
SLT = S8 + Larger of S1 or S3
7.859
KG/MM
0.000 + (-0.346) =
-0.346
KG/MM
0.000 + (-8.820 ) =
-8.820
KG/MM
15.027 + (-8.820) =
6.207
KG/MM
11.720
10.546
14.064
11.720
9.376
KG/MM2
KG/MM2
KG/MM2
KG/MM2
KG/MM2
O.K
O.K
O.K
O.K
O.K
10.546
KG/MM2
7.514 + 0.346
5-2) LONGITUDINAL COMPRESSION STRESS

SLC = S9 + Smaller of S2 or S4 =
5-3) CIRC. COMPRESSION STRESS

SCC = S11 + Smaller of S10 or S12 =
5-4) CIRC. TENSION STRESS

SCT = S14 + S10
5-5) SHEAR STRESS

SS =
S6
SLT
SLC
SCC
SCT
SS
=
=
=
=
=
1.280
KG/MM2
6. RESULT
Sac =
XY =
7.859
-0.346
-8.820
6.207
1.280
<
<
<
<
<
E Sa
Sac
1.2 Sa
E Sa
0.8 Sa
15,000.0 1.0 / 1422.3
Y = 1
=
=
=
=
=
for L/Rm <= 60

21600
Y =
for L/Rm > 60

18000 + (L/Rm)
X = (1000000t/Rm)(2-2/3100t/Rm) psi for t/Rm <= 0.015

X = 15000

VERSION
: 1.0
psi for t/Rm > 0.015
!!
!!
!!
!!
!!
DOC. NO. : 1041-D-001A

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0
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166/166
7. STRESS IN SADDLE
7-1) STRESS DUE TO WEIGHT
1 + COS() - 0.5 SIN()
K14 =
0.150
- + SIN()COS()
K14 Q
SS1 =
0.150 45,729.3 / 6,580.0
1.044
KG/MM
6580.0
MM
1.171
KG/MM
ASD
ASD = Rm tb / 3 =
1,316.0 x 15.00 / 3
7-2) STRESS AT SADDLE DUE TO HORIZONTAL FORCE

(A) LONGITUDINAL DIRECTION FORCE
AREA =
23400.0
Fh = LARGER OF Fw OR Fs
SS2 = Fh / AREA
= 27,390.0 / 23,400.0
MM
27390.0 KG
2
(B) CIRC. DIRECTION FORCE

ZC =
4067516.1
MM3
MC1 = Fs x (Hv1 + Hv2 + HV3) = 9,130.0 x 2100
SS3 = MC1 / (2 ZC)
= 19,173,000.0 / (2 4,067,516.1)
7-3) STRESS AT BASE PLATE

USED BASE PLATE TH'K
SS4 = (Q/ASB) = 45,729.3 / 1,020,000.0
ASB = AREA OF BASE PLATE
tbr = SQRT(Q x 2bs / (0.66 Syb x 4 x B)
7-4) RESULT
SS1
SS2
SS3
SS4
=
=
=
=
1.044
1.171
2.357
0.045
<
<
<
<
0.6 Ss
0.4 Ss
0.66 Ss
0.6 Sb
=
=
=
=
19173000.0 KG-MM
2.357
KG/MM2
=
=
=
=
12
0.045
1020000.0
12.039
MM
KG/MM2
MM2
MM
12.655
8.437
13.921
12.655
KG/MM2
KG/MM2
KG/MM2
KG/MM2
O.K
O.K
O.K
O.K
!!
!!
!!
!!
8. REQUIRED STRESS OF FOUNDATION BOLT :

NUMBER OF BOLT PER SADDLE
ANCHOR BOLT AREA (BOLT SIZE)
OUTSIDE DISTANCE BOLT TO BOLT
N
Ab
BL1
=
=
=
2
217.051
2500.0
EA.
2
MM
MM
APPLICABLE WEIGHT
Fs = Fs1 = Fs2 = Fs3
W
Fs
=
=
83000
9130.0
KG
KG
ALLOWABLE STRESS OF ANCHOR BOLT

REQUIRED ANCHOR BOLT AREA (Ar)
Sab
14.061
KG/MM
Ar=((Fs1xHv1 + Fs2xHv2 + FsxHV3)/BL1 - W/2) x 1/(2xSab)
MM2
Ar =
-1203.001
<
Ab
( M24 )
-1203.001 MM2
217.051
MM2
(O.K !!)

Strength Calculation

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Strength Calculation

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DOC. NO.

- CONTENTS No. DESCRIPTION

13. WIND LOAD --------------------------------------------------------------------- 78 ~ 80

15. SUPPORT SKIRT UNDER EXTERNAL LOAD ------------------------------------------

19. DAVIT ---------------------------------------------------------------------

DOC. NO. : 1041-D-001A