INFORMATION SHEET

PPG HI-TEMP 1027TM APPLICATION GUIDE

INTRODUCTION
PPG Hi-Temp 1027 is a high build, single component elevated temperature coating. 1027 is designed for
both CUI and non-insulated surfaces for use from cryogenic to 650 oC (1200F) for both carbon and stainless and
duplex steel substrates. This document provides details for the application of 1027. It is designed to supplement
the 1027 Product Data sheet (PDS) and MSDS.
GENERAL DESCRIPTION
PPG Hi-Temp 1027 is a high build coating that air dries through solvent evaporation. 1027 contains a
combination of inhibitors and high loadings of barrier pigments. 1027 is also designed for hot application;
accordingly it contains both slow and fast evaporation solvents.
When operating temperatures are under 150C (300F); 1027 will remain thermoplastic (flexible) for
extended time periods. This is a design feature of the 1027 and is defined as thermoplastic elasticity, and will not
compromise the performance of the coating. 1027 will form a stable film of hardness >4B depending on the
temperature. After exposure to temperatures > 200 OF (93OC), the coating will increase in density and hardness.
Under normal air-dry conditions equipment can be transported, erected and placed in service after 3 days.
SURFACE PREPARATION
In all cases the higher degree of effort used in surface preparation will result in longer life of the coating.
SURFACE PREPARATION FOR CARBON STEEL and AUSTENITIC STAINLESS STEEL
Refer to the PPG HI-TEMP 1027 PDS for specific instructions regarding surface preparation. Additional
information not detailed in the PDS is as follows:
If water jetting / pressure washing methods are used for surface preparation:

Light flash rusting per SSPC-SP WJ-3, paragraph 3.1.2 with all coating materials removed is acceptable on
properly prepared carbon steel surfaces.

The surface, when viewed without magnification, may exhibit a small rust layer through which the carbon
steel substrate may be observed. The rust or discoloration may be evenly distributed or present in patches,
but it is tightly adherent and not easily removed by lightly wiping with a cloth.

For a visual acceptance standard, refer to the light to moderate rusting standard in SSPC-VIS 4.

Application of 1027 should begin as soon as possible after the surface has dried.
RESULTANT FILM / STANDARD OF APPEARANCE

When applied to ambient temperature substrates at the recommended DFT, and after 24 hours dry time at
the appropriate temperature and humidity, with air movement over the coated surface, the dried film of PPG
HI-TEMP 1027 will be well adhered, flexible, and hard enough that pressure with a fingertip leaves no
impression and scraping with a fingernail will not damage or remove the coating film.

The appearance of 1027, when properly applied to ambient or hot substrates, exhibits a flat finish and a
rough texture.

Properly applied and dried 1027 may exhibit surface rust staining when exposed to splash and spill of salt
water. This rust stain does not affect the performance of the coating. This rust stain may be removed by
wire brushing or sanding the surface lightly.

Under certain ambient (hot) and higher humidity conditions, generally above 90% relative humidity and
ambient temperatures exceeding 90 oF (33oC), shallow craters may appear after application of the second
coat. These are defined as solvent popping. During the application and drying of the first coat, the paint can
skin over entrapping the slow evaporation solvents. When a new coat of 1027 is applied, the skin is
dissolved and the entrapped slow evaporating solvent is released, leaving a small shallow depression (< 30
ums). This condition is strictly cosmetic. 1027 is a heavy-bodied coating and should always be applied in
multiple thin passes to allow the solvent to evaporate evenly. Under high humidity and elevated
temperature, PPG recommends a 5% to 10% dilution with PPG Thinner 21-25 or an aromatic 150 to
mitigate premature skinning, dry spray and solvent popping. If these conditions persist, then an alternate
solution is application of the 1027 using wet on wet continuous multiple thin passes to achieve a single
coat. The same solvent reduction recommendation applies for this solution; note this solution is only viable
with elevated ambient temperatures.

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INFORMATION SHEET

PPG HI-TEMP 1027TM APPLICATION GUIDE

Spray equipment, settings, pressure and tip size are also important factors to consider. Please see the
product data sheet for support information.

ENVIRONMENTAL CONDITIONS FOR APPLICATION

The air temperature must be at or above 10C (50F) but less than 85% relative humidity during
application. If the air temperature is expected to fall below 10C (50F) at any time after the application and during
the recommended dry times, then the dry time must be extended.
THINNING

1027 does not need to be thinned during normal application. Thinning can change application properties.

If the situation warrants thinning for applications below 66C (150F), use THINNER 21-06 up to a
maximum of 5%. For the VOC restricted regions, use THINNER 91-10 up to a maximum of 5%.

For application to hot substrates between 66C (150F) and 260C (500F), use THINNER 21-25 up to a
maximum of 12%), as required. Thinners that are approved for use in replacing PPG Thinner # 21-25
include aromatic 150 and Methyl Amyl Ketone, MAK, which is HAPs compliant.

For applications between 260C (500F) and 316C (600F), consult PPG HI-TEMP technical service.

Thin only in accordance with all applicable regulations.

MIXING OF PPG HI-TEMP 1027
PPG HI-TEMP 1027 is a single-component, heavy-bodied material that tends to settle out during storage;
when opening the can of 1027 it is normal to have thin liquid at the tops of cans. Whenever possible, pour off the
liquid into a clean large mixing bucket, then pour in the heavy bodied liquid, and scrape the residue from cans of
PPG HI-TEMP 1027 into the mixing bucket. Use mechanical agitation and a jiffy mixer or similar tool; continue
mixing until the 1027 is of uniform consistency. Typically shaking the can will not properly mix the coating. Be sure
that any settled solids are incorporated during mixing. To assure uniformity of product during application, remix
material periodically.
POT LIFE / RE-USE / RECOAT WINDOW

1027 does not have induction time or a pot life.

Tightly re-sealed cans of 1027 can be used at a later time. Do not re-use 1027 which has dried out, become
bodied, or has been contaminated.

There is no maximum interval for recoating 1027 with itself or with an approved PPG HI-TEMP topcoat as
long as the surface is clean, dry and free of contaminants
STORAGE / SHELF LIFE

Unused material should be kept in tightly sealed original containers; partly-used cans should be re-sealed
to prevent evaporation of solvents.

The recommended temperature range for storage of 1027 is 4C (40F) minimum to 38C (100F)
maximum.

The shelf life of 1027 is two years from date of manufacture. It is recommended to apply 1027 within one
year if possible, as it will mix more readily. The longer that 1027 is on the shelf, the more effort will be
required to mix it into a homogenous condition. Containers can be turned over after 6 months in storage to
minimize settling. Turning over the container several days before application will aid in mixing.
SPRAY APPLICATION OF PPG HI-TEMP 1027 AMBIENT AND HOT APPLY

Industry standard spray equipment may be used. Typical spray equipment settings are described in the
1027 PDS. HVLP or conventional spray equipment is recommended for coating small diameter piping and
intricately shaped substrates.

Spray application of 1027 is the preferred method. Whenever possible, this method of application should be
used. Conventional, HVLP or airless spray applications will provide for a smoother finish as opposed to roll
and brush application. This is especially true with hot application of 1027.

1027 should always be applied in multiple thin passes to achieve the recommended DFT for each coat.
This is especially important during hot application. Avoid arcing and over reaching which can result in dry
spray. For difficult to coat areas such as bolt rings or flanges, spray apply a single pass, then use a natural
hair bristle brush to coat the areas that the spray fan could not cover.

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INFORMATION SHEET

PPG HI-TEMP 1027TM APPLICATION GUIDE

Conventional or HVLP spray is recommended for hot applications over 149C (300F) as thinner (wet film)
application passes of coating material is desirable and this is more difficult with airless spray equipment.
The auto ignition temperature of 1027 is 454C (850F). The recommended upper limit is 600 oF (316C)
and requires proper thinning. As such there is not a chance of ignition unless there is a spark or direct
flame nearby. Ensure that antistatic measures are used, good ventilation is ensured, and the applicator
and owners health and safety management team approve the coating application procedure.
Keep the material agitated regularly during spraying.

ROLLER AND BRUSH APPLICATION

When applying by roller, each coat of PPG HI-TEMP 1027 will require application in thin passes to achieve
the recommended dry film thickness. Use a short nap (1/4 or less) non-shedding, solvent resistant roller.
Apply the first pass by rolling in one direction only, to lay the PPG HI-TEMP 1027 onto the substrate in a
uniform film. Allow the first pass to tack up (10-15 minutes, depending upon conditions) then apply
subsequent passes rolling in one direction only to build the film thickness, only rolling in one direction.
Typically this procedure will utilize 2-3 passes to achieve the 125 to 150 m (5.0 to 6.0 mils) DFT for each
individual coat.
When brushing to touch-up or to coat small areas, use a natural hair bristle brush. Wet out the surface, and
then apply additional even layers by brushing in one direction to achieve the 125 to 150 m (5.0 to 6.0 mils)
DFT.
Care must be taken to ensure minimum DFT requirements are achieved when rolling or brushing due to the
rough texture of the coating.
Hot application of PPG HI-TEMP 1027 by roll and brush is more challenging. The level of effort may
increase as the temperature of the substrate increases, especially as substrate temperatures increase over
149C (300F). Spray application should be considered if at all possible.
For hot application of PPG HI-TEMP 1027 by roller or brush, use the same procedure and technique as for
ambient application as described above, with the following additional guidelines:
PPG HI-TEMP 1027 may need to be thinned during hot application with a brush or roller. Refer to the
thinning section in this document for recommended thinners.

HEALTH AND SAFETY FOR APPLICATION TO HOT SUBSTRATES

Refer to the MSDS/SDS and PDS for the required information regarding the potential hazards of 1027 and
for the HSE requirements to safely apply it. The auto ignition temperature of PPG HI-TEMP 1027 is 454C
(850F). The recommended upper limit for hot application is 316C (600F).

For additional information regarding application to hot substrates please refer to Safety Considerations for
Application of Specialty High-Temperature Coatings to Hot Surfaces.

Worker Safety and Fatigue are concerns when working near hot surfaces. The employer and the
employers Health Safety and Environmental staff should have oversight of all aspects of work safety. Any
project involving surface preparation and coating of hot surfaces, must be properly planned and executed
by competent, experienced personnel with approval of and supervision of safety authorities from the
contractor and facility owner.
CLEANUP
For cleanup of equipment and spray lines, Xylene or any of the PPG thinners mentioned above may be used.
POSSIBLE APPLICATION DEFECTS

Application of insufficient film thickness of 1027 results in a coating film which may be subject to pinpoint
rusting and a shortened service life. 1027 is a barrier coating with corrosion inhibitors, requiring the full
recommended DFT to achieve its maximum corrosion protection.

Application of excessive film thickness of 1027 results in a gummy, rubbery dry film at the end of normal
drying time, and requires additional drying time before being over-coated or placed in hot service. If some
cases excessive films may need to be removed and replaced. If the additional drying time is not allowed,
the excessively thick 1027 is subject to solvent entrapment, blistering, and possible delamination which
may result in a potential shortened service life. The maximum DFT limit for two coats of 1027 is 500 micron
(20 mil)

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INFORMATION SHEET

PPG HI-TEMP 1027TM APPLICATION GUIDE

Application of dry-sprayed 1027 results in areas without an effective film build and loss of corrosion
protection.

REPAIR

Damage to surfaces coated with 1027 caused by shipping, handling, or accidental abrasion may be
repaired. Any repair will require cleaning of the surface typically a clean water wash to remove
contaminants.

Repair of Coating Damage that Reaches the Substrate: If there are nicks, dings, or scrapes that reach the
substrate, then the affected area should be either blast cleaned, power tool or hand tool cleaned to the bare
substrate, coating edges should feathered, then the prepared area should be coated with 1027 to original
product data or specification requirements.
Repair of superficial and surface blemishes

Lightly sand the area

Blow off clean or water wash at low pressure

Apply 1027 to achieve the recommended DFT

Repair of dry spray conditions

Lightly sand the area

Blow off clean or power wash at low pressure

Apply 1027 to achieve the recommended DFT requirements

PACKAGING FOR TRANSPORT
1027 dries through solvent evaporation and as such tight packaging materials like shrink wrapping is not
recommended, as solvents will continue to evaporate for a period of time depending on ambient conditions.
Packaging for shipment should include offset blocking with an air gap to allow for continuous solvent evaporation.
An air gap must be present between the surface and the packaging material. No taping, shrink wrap or direct
encapsulation is recommended. Equipment coated with 1027 should be handled, strapped and secured in a
manner that minimizes damage to the applied coating.
ADDITIONAL APPLICATION SYSTEMS FOR PPG HI-TEMP 1027

CRYOGENIC SERVICE
PPG recommends the following two application systems based on service temperatures:
Cryogenic insulated and non-insulated service: with service temperature range of -73C-204C (-100F -400F)

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

Total DFT, 250-300 m (10.0 to 12.0 mils) DFT

Cryogenic insulated and non-insulated service: with service temperature range of -185C to 650C (-300F 1200F)

150-200 micron (6-8 mils) DFT PPG Hi-Temp 1027

Or

75-100 micron (3-4 mils) DFT PPG Hi-Temp 1027

75-100 micron (3-4 mils) DFT PPG Hi-Temp 1027

Total DFT, 150-200 (6 to 8 mils) DFT; Do not exceed 200 m (8.0 mils) total DFT
APPLICATION FOR: OFF-SHORE, C-5 ENVIRONMENT & INTERMITTANT SERVICE ABOVE 150 oC (300oF)
Option 1: For Insulated, Non-insulated and Cyclic Service;

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

Total 375-450 microns (15-18 mils) DFT

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INFORMATION SHEET

PPG HI-TEMP 1027TM APPLICATION GUIDE

Option 1 For Non-insulated or Insulated service;

75-100 microns (3-4 mils) DFT DimetCote 9 / SigmaZinc 9 in accordance with the product data sheet

Mist Coat with 30 - 40 % dilution of 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

Total DFT 325-400 micron (13-16 mils)

Option 2 For Non-insulated Service with Topcoat;

75-100 microns (3-4 mils) DFT DimetCote 9 / SigmaZinc 9 in accordance with the product data sheet

Mist Coat with 30 -40 % dilution of PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

32-62 micron (1.5-2.5 mils) DFT PPG Hi-Temp 1000VS or 500VS

Total DFT 232-312 micron (9.5-12.5 mils)

APPLICATION OVER AGED OR NEWLY APPLIED INORGANIC ZINC (IOZ) (FOR CARBON STEEL ONLY)
Surface Preparation

1027 may be used to overcoat newly applied inorganic zinc surfaces applied and cured, as per the
products product data sheet. Ensure that the inorganic zinc rich coating is fully cured.

1027 may be used to repair surfaces coated with aged inorganic zinc where portions of the
inorganic zinc coated layer have sacrificed and the steel substrate is rusting. This includes areas
where light pitting is occurring. For aged inorganic zinc, assure the surface is free of salts or
contaminants by using low pressure potable water wash and allowing the surface to dry completely.
Any areas where rust has developed shall be spot prepared by hand tool or power tool cleaning to
equal SSPC SP-15, Commercial Grade Power Tool Cleaning. Alternately, a light abrasive sweep
is recommended for improved adhesion of the 1027, but is not mandatory

All areas shall be free of all loose rust paint and other contaminants that may interfere with
adhesion of the 1027 to the IOZ.

For highly thermal cyclic service, PPG does not recommend inorganic zinc rich coatings and all
should be removed
Coating Systems
In all cases the operating temperatures of these systems will be downgraded to that of the inorganic zinc
coating material.
Option 1: For Non-insulated and Insulated Service;

75-100 microns (3-4 mils) DFT DimetCote 9 / SigmaZinc 9 in accordance with the product data sheet

Mist Coat with 30-40 % dilution of 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027

Total DFT 325-400 micron (13-16 mils)

Option 2: For Non-insulated Service to be top-coated:
75-100 microns (3-4 mils) DFT DimetCote 9 / SigmaZinc 9 in accordance with the product data sheet
Mist Coat with 30-40 % dilution of PPG Hi-Temp 1027
125-150 micron (5-6 mils) DFT PPG Hi-Temp 1027
32-62 micron (1.5-2.5 mils) DFT PPG Hi-Temp 1000VS or 500VS
Total DFT 232-312 micron (9.5-12.5 mils)
Galvanized Steel
PPG HI-TEMP 1027 may be applied over galvanized steel for temperature service under 203C (400F).
Surface preparation prior to application of 1027 shall be in accordance with ASTM D6386; Standard Practice for
Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting.

One coat of PPG HI-TEMP 1027 at 125 to 150 m (5 to 6 mils) shall be applied soon after surface
preparation is complete in accordance with the timeframes designated in ASTM D6386. 1027 shall
be applied in accordance with the product data sheet.

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PPG HI-TEMP 1027TM APPLICATION GUIDE

Aluminum, copper, nickel and chrome alloys
PPG HI-TEMP 1027 is not recommended for application over these surfaces.
FOR OTHER APPLICATION SYSTEMS PLEASE CONTACT PPG TECHNICAL SERVICE.

PPG HI-TEMP 1027 APPLICATION INSPECTION TEST CHECKLIST GUIDE

To assure application of PPG Hi-Temp 1027is correctly applied;

1. Surface preparation:
a. Assure surface preparation is prepared in accordance with the specification and in accordance with
the product Data Sheet.
2. Coating Materials
a. Assure that the coating life has not exceeded the shelf life and has been stored in accordance with
the product data sheet.
b. Assure that all coating materials are mixed properly with no solids in the bottom of the cans. This is
extremely important or the coating may not function as required. Mechanical mixing is required.
c. Thinning is typically not required and should only be done as directed on the specification and data
sheet.
3. Application to ambient and or hot steel substrates. Please see the product data sheet and the PPG HiTemp 1027 Application Guide.
a. The coatings should be applied at thicknesses in accordance with the specification and the product
data sheet.
b. Brush & Roll the surface will be rough and with ridges. It is required that even at the bottom of
the ridges that the coating thickness meets the minimum requirements.
4. The coating should be dried as indicated on the Product Data Sheet.
5. Post dry Inspection
a. The coating film will dry and begin to become more firm. Use the product data sheets to provide
directions as to recoat times and dry time. As the coating is thermoplastic the hardness will slightly
decrease when substrate increases in temperature. This difference in hardness can also be
observed when applying on a hot surface, however if the surface will cool down the coating will
return to its original hardness
b. Dry film thickness verification.
c. The coating should be applied with no holidays verified by visual inspection.
d. The coating adhesion can be verified by use of ASTM D3359 after seven days with results being
typically 4A to 5A.
e. Coating can be typically removed with a screw driver or sharp object. This is normal.
f. Only if required Adhesion can also be checked via ASTM D4541 using a type 4 or 5 self-aligning
test apparatus after 7 days with a typical result of 200-250 PSI, typically with a cohesive break. This
is acceptable.
g. Hardness of the coating can be checked typically after 3 days air dry at ambient (20-30C) with a
pencil hardness check per ASTM D3363-05 with typical results of HB.
h. Any areas damaged as a result of testing needs to be repaired as soon as possible.

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