Wire

Number

WIRE DESCRIPTION CHART

Wire
Color

Wire
Number

Description

Power Distribution Circuits

101

Component Location

Wire
Color

Schematic
Location

Machine
Location

Air Inlet Heater

C-8

Description

Component

Accessory Circuits (cont'd)

Schematic
Location

Machine
Location

Sensor - A/C Photo

Component

RD

Bat (+)

592

BU

DC/DC Converter Power Output

103

YL

Aux Ckt

A513

PK

DC/DC Converter Memory Output

F-1

105

BR

Key Sw

A537

PK

Seat Heater

Alarm - Travel

G-9

Sensor - Air Inlet Heater Coolant Temp

C-9

107

WH

Eng Shutdown

A571

PU

Aux Ckt 1

Alternator

B-8

Sensor - Coolant Temperature

C-8

108

BU

Aux Ckt

A572

PK

Aux Ckt 2

109

OR

Alt Output (+) Term

A579

Sensor - Fuel Level

Wiper Motor (+)

F-8

OR

Assembly - Terminal Block

A-5

13

111

YL

Aux Ckt

A580

BR

Wiper Motor (-)

1-8,H-8

Sensor - Overload Warning Device

F-9

112

PU

Main Power Rly Output

A581

GN

Wiper Motor Raise

Breaker - Alternator

I-8

Sensor - Pump Discharge Press

B-8

14

113

OR

Opr Mon Panel B (+) Switched

A582

PU

Wiper Motor Stop

Breaker - Main

I-8

Solenoid - A/C Clutch

C-9

15

114

GN

Warning Horn (Forward)

A583

YL

Pwr Window Interlock to Wiper Cont

115

PK

Aux Ckt

A584

F-2

Solenoid - AC1 On/Off

Front Window Limit Sw to Wiper Cont

Control - Engine/Pump

BU

I-6

18

118

GY

Aux Ckt

A586

OR

Wiper Sw to Wiper Cont

Control - Overload Warning Device

F-6

Solenoid - AC2 On/Off

I-6

18

120

YL

Aux Ckt

A587

YL

Pwr Window Cont to Safety Sol Relay

Control - Wiper

E-1

Solenoid - Eng/Pump Control

A-7

16

123

WH

Aux Ckt

A588

GN

Safety Sol Relay to Sol

Controller - Aux Hydraulic

D-7

16

Solenoid - Engine Shutdown

B-9

17

124

GN

A/C

A589

OR

Power Window Up

129

BU

Aux Ckt

A590

Solenoid - Fine Swing

Power Window Down

H-1

BU

Converter - Voltage

E-8

18

135

BU

Aux Ckt

A591

PU

Rear Window Limit Sw

Diode

G-7

Solenoid - Flow Control (Prop)

I-5

18

140

BU

Aux Ckt

C513

OR

Blower Motor (Med-Low)

Diode - Main Relay

H-7

Solenoid - Hammer 2

I-6

18

147

PU

Aux Ckt

C514

PK

Power to Control (12 V)

Diode - Refueling

A-3

Solenoid - Hydraulic Lock

I-1

149

PU

Aux Ckt

C515

BR

Serial Communication (A)

150

OR

Bat (+)

C516

GY

Serial Communication (B)

Fuses

1-4,3

Solenoid - Level Finish

A-7

16

151

GN

Aux Ckt

C517

GN

Ambient Temp Sensor

Ground - Cab

B-6

22

Solenoid - R1/R2

I-6

18

152

BU

Aux Ckt

C518

WH

Cab Temp Sensor

Ground - Cab

D-1

Solenoid - Start Aid

H-9

19

154

WH

Aux Ckt

C519

OR

Heater Coil Temp

Ground - Chassis

A-9

Solenoid - Swing Brake

E-7

18

168

GN

Aux Ckt

C520

PK

Evaporator Coil Temp

172

GN

Aux Ckt

C521

PU

A/C

Ground - Chassis

B-3

Solenoid - Travel Speed

A-7

16

176

OR

Aux Ckt

C523

BU

A/C

Ground - Chassis

I-8

Solenoid - Trenching

A-7

16

177

OR

Main Brkr

C524

WH

A/C

Ground - Platform

G-2

Switch - Air Cleaner Flow

H-9

20

180

GN

Aux Ckt

C525

YL

A/C

Ground - Platform

H-1

Switch - Aux Hydraulic Control

D-3

185

YL

Aux Ckt

C526

BR

Blower Motor (Thermal Fuse)

189

WH

Aux Ckt

C536

PK

Operator A/C On Lamp

Ground - Relay Panel

G-7

Switch - Aux Pressure

I-6

18

191

WH

Aux Ckt

C537

GN

A/C Photo Sensor (+) Sig

Ground Strap - Chassis to Platform

I-5

10

Switch - Backup EPR Valve

E-5

196

BU

Aux Ckt

C538

OR

A/C Photo Sensor (-) Sig

Horn

A-2

Switch - Backup Governor

D-5

Ground Circuits

C539

YL

A/C Control Sw IP1

Joystick

F-1

Switch - Boom Raise Pressure

D-8

18

200

BK

Main Chassis

C540

GY

A/C Control Sw IP2

201

BK

Opr Mon Panel

C541

GN

A/C Control Sw IP3

Joystick

I-1

Switch - Coolant Level

H-9

19

235

BK

Elec Pump Ctrl Gnd

Lighter

E-1

Switch - Disconnect

I-8

A270

BK

Operator Panel Sw Gnds

F-1

Switch - Engine Oil Level

A-8

Batteries - 12VDC

Lighting Sircuits

Basic Machine Circuits

301

BU

Starter No.1 Sol

304

WH

Starter Rly No.1 Output

306

GN

Starter Rly Coil

607

PK

Flood Lamps - Front

Meter - Service

615

YL

Cab Flood Lamp

Monitor

F-1

Switch - Engine Oil Press

B-9

15

616

BU

Boom Flood Lamp

Motor - Washer

I-9

Switch - Fine Swing Control

D-4

763

BU

Torque Converter Sw

Motor - Engine Gov

A-9

Switch - Foot Pedal LH

H-5

H-1

Switch - Foot Pedal RH

H-5

A-5

12

Control Circuits

307

OR

Key Sw to Neut Start Sw

786

GN

Eng Speed Cont

Motor - Lower Wiper

308

YL

Main Power Rly Coil

788

YL

Eng Speed (+)

Motor - Starter

B-9

Switch - Hydraulic Oil Filter

309

GY

Alt Regulator Term

791

PK

Eng Speed Cont

310

PU

Start Aid Sw to Start Aid Sol

A718

PU

Start Aid Coolant Sensor Sig

Motor - Upper Wiper

G-1

23

Switch - Hydraulic Oil Level

A-5

12

311

WH

Start Aid Sol to Temp Sw

A755

PK

Throttle Sw #1

Pickup - Engine Speed

B-9

11

Switch - Implement Pressure

D-8

18

320

OR

Horn Rly Coil to Sw

A756

BU

Throttle Sw #2

Pump - Refueling

A-2

Switch - Key

F-3

321

BR

Travel Alarm Lamp

A757

GY

Throttle Sw #3

GY

Warning Horn (Forward)

A758

BR

Radio - 12VDC

I-3

Switch - Neutral Start Limit

322

I-1

Throttle Sw #4

323

WH

Fuel Pump Power

A761

PU

Elec Pump Cont Gov Feedback

Relay - Boom Lamp

I-7

Switch - Overload Warning Device

D-4

325

PK

Fuel Pump Rly

A762

PU

Elec Pump Cont Eng Speed Ground

Relay - Cab/Chassis Lamp

I-7

Switch - Pressure

I-5

18

326

PU

Key Sw "C" Term

A768

BU

Pump Control Valve #1 (+)

Relay - Heater

F-7

Switch - Proximity

I-6

18

329

YL

Fuel Pump to Sw

A769

GY

Pump Control Valve #2 (-)

365

YL

Fuel Pump Rly to Switch

A770

PK

Relay - Horn

I-7

Switch - Refrigerant Low Press

C-9

19

Elec Pump Control Bypass Sw

386

PK

Air Shutoff Sol Enable

A771

PU

Float Sw

Relay - Hydraulic Lock Solenoid

I-7

Switch - Refueling

A-5

24

Monitoring Circuits

F771

OR

Backup Sw

Relay - Main

G-7

Switch - Refueling Start (NO)

A-4

403

GN

Alternator (R) Term

F772

WH

Backup Sw

Relay - Neutral Start

F-7

Switch - Refueling Stop (NC)

A-4

405

GY

Opr Mon Oil Press

F773

OR

Governor Accel

BU

Opr Mon Cool Flow

F774

A-3

412

Relay - Refueling Power

Switch - Seat Heater

D-4

WH

Governor Decel

430

BU

Opr Mon Air Filter

877

YL

Glow Plug Magnetic Sw to Glow Plug

Relay - Refueling Start

A-3

Switch -Start Aid

D-5

487

OR

Hyd Oil Flow Sw

950

BR

Hammer Sw C

Relay - Refueling Stop

A-3

Switch - Start Aid Coolant Temp

B-9

491

PK

Hyd Oil Temp Sensor

951

PK

Hammer Sol C

Relay - Start

F-8

Switch - Throttle Position

E-3

492

GY

Coolant Temp Sensor

954

GN

Hammer Sw A

GN

Fuel Level

K903

BR

Relay - Timer

E-7

495

Switch - Travel Pressure

D-8

18

Dual HP Relay to Controller

496

WH

Opr Mon Panel Hyd Oil Level

K904

GN

Pump Discharge - Signal

Resistor - Backup

I-8

Switch Panel

F-2

A495

GY

Alternator (R) Terminal #2

K905

BU

Pump Discharge - (+) B

Resistor - Timer Relay

E-7

Unit - A/C

H-4

21

C468

BU

Engine Oil Level

K906

GN

Swing Brake Sol - Signal

Sender - Hydraulic Oil Temp

A-5

12

Unit - Air Inlet Heater Control

I-7

K907

BU

Swing Brake Sol -(+) B

Accessory Circuits

Machine locations are repeated for components located close together.

A =Located in operator's compartment.
B = Located in operator's left console area.
C = Located in operator's right console area.
D = Located in relay panel area.
E = Located in dash area.
F = Located under cab floor plate.

501

GN

Wiper - Front

K909

BU

Backup Sw - (+) B

506

PU

Washer - Front

K911

PK

E/P Controller - RS485 (+)

508

PU

Radio Speaker - Left

K912

GN

E/P Controller - RS485 (-)

509

WH

Radio Speaker - Left (Common)

K915

GN

Fine Swing Sw - E/P Controller

511

BR

Radio Speaker - Right

K997

BU

(+) V Sensor

512

GN

Radio Speaker - Right (Common)

L908

OR

Controller RS-232C TX

513

OR

A/C Compressor/Refrigerant Press Sw

L909

BU

Controller RS-232C RX

519

PK

Thermostat to Refrigerant Press Sw

L968

OR

Elec Pump Control PS Valve (-)

546

BU

Aux Hyd - Rotate CW

L969

WH

Elec Pump Control PS Valve (+)

547

OR

Aux Hyd - Rotate CCW

L970

GY

Elec Pump Control to Switch Return

548

GY

Aux Hyd - Open

L971

GN

Elec Pump Control to Travel Pressure Sw

549

PK

Aux Hyd - Close

L972

BU

Low Idle Sw

575

YL

Wiper - Aux

L973

GN

Fine Swing Cont Relay to Sol Valve

576

PK

Wiper - Aux

L974

GN

Elec Pump Cont Boom Raise Press Sw

578

BU

Washer - Aux

L975

PK

Start Aid Cont Lamp 1 Output

586

BR

Aux Hyd - Close

L976

GN

Excavator Fuel Pump Switch

590

GY

Wiper Sw to Intermittent Module

L977

YL

Trenching Sol

CONN. 1

A-9

L978

GY

Level Finish Sol

CONN. 2

F-9

CONN 3

F-9

CONN4

G-9

CONN5

G-9

CONN 6 Service Connector

H-8

CONN 7

G-8

CONN8

G-8

CONN9

G-8

CONN 10

F-8

CONN 11

A-6

12

CONN12

C-6

22

CONN13

C-6

22

CONN14

C-5

CONN 15

C-5

CONN 16

C-5

CONN17

F-5

CONN18

F-5

CONN19

F-5

CONN 20

F-5

CONN 21

F-5

CONN 22

19

B
20

23

10

15

21
22

17

18

25

2
1

13

11

14

6
12

16

24

22

23
A
25

24
17
11

19
1

15 14
3
16

4
8

20
12

18
5

21
B
10 13

Machine
Location

Machine Harness Connector And Component Locations

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

325B L and 325B LN Excavators

Electrical System

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

6DN1-UP
8FN1-UP
4DS1-UP
5BS1-UP

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

105-9344

1
Receptacle

Wire Gauge

Ground
Connection

Fuse

AA

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness

Assembly Identification
A

Plug

200-BK-14

Pin or Socket
Number
Typical representation of a Deutsch
connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Real Time Error Codes

Code

Description Of Problems

1302

Engine coolant temperature is too high.

1303

Hydraulic oil temperature is too high.

1304

Air filter is clogged.

1305

Battery voltage is not normal.

2201

Governor actuator feedback sensor circuit is open or shorted battery voltage.

2202

Governor actuator feedback sensor circuit is shorted to body ground.

2301

Governor actuator feedback signal is not stable.

2302

Governor actuator feedback signal deviates.

2303

Governor actuator does not move.

2304

Calibration data error.

3201

Monitor RAM is not normal.

4101

Electric power supply to the controller is too much (43 volts).

4102

Over-current in proportional reducing valve.

4103

Proportional reducing valve circuit is open.

4105

Over-current in digital output (trenching solenoid).

F-4

4106

Over-current in digital output (fine control solenoid).

CONN 23

F-4

4107

Over-current in digital output (travel speed change solenoid).

CONN 24

G-6

4108

Over-current in digital output (travel alarm).

CONN 25

G-6

410A

Over-current in digital output (swing break solenoid).

CONN 26

G-5

4201

Engine speed is not normal.

CONN 27

H-6

18

4202

Engine coolant temperature sensor is shorted to body ground.

CONN 28

H-5

18

4203

Hydraulic oil temperature sensor is shorted to body ground.

CONN 29

H-4

4204

PWM sensor of pump delivery pressure is shorted to body ground.

CONN 30

H-4

4207

PWM sensor of pump delivery pressure is open in circuit.

CONN 31

H-4

420A

Fuel sensor is shorted to body ground.

CONN 32

I-3

420B

Fuel sensor is open or shorted to battery voltage.

CONN 33

H-3

420C

Electric power supply is too low (below 23 volts).

CONN 34

H-3

420D

Electric power supply is too high (above 32 volts).

CONN 35

H-3

420E

Engine speed dial is not one of the specified 10.

CONN36

A-4

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

CONN 37

A-4

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

CONN 38

A-4

4303

Engine stalls.

CONN 39

B-3

A201

Monitor communication is not normal.

CONN 40

B-3

A202

Monitor takes too much time to respond to controller's signal.

CONN 41

B-2

25

A203

Communication is abnormal in controller.

CONN 42

C-2

CONN 43

C-2

C-2

Related Service Manuals

D66807

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Engine oil pressure is too low.

Title

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.
Printed in U.S.A.

Schematic
Location

1 The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

6
F

Pressure
Symbol

1301

CONN 44

1996 Caterpillar
All Rights Reserved

Connector Location
Connectors

Electrical Schematic Symbols And Definitions

SENR9293
July 1996

Form No.

Alternator: (9W-3043)

SENR4252

Engine/Pump Control

SENR9291

Starting And Charging

Starting Motor: (1 04-7040)
Consist: 6V-5720
Consist: 1 06-8557

SENR9292
SENR3581
SENR3859

Resistor and Solenoid Specifications

Component

Part No.

Resistance (Ohms) 1

Resistor - Backup

102-8016

47.0 2.35

Resistor - Timer Relay

7Y-8242

47.0 4.7

Solenoid - A/C Clutch

Solenoid - Engine/Pump Control
Flow Control

3E-1906

17.6 0.6

111-9916

11.7 1.2

Solenoid - Engine Shutdown

8C-3663

Solenoid - Fine Swing

Solenoid - A/C 1
A/C 2
Hydraulic Lock
Swing Brake
Travel Speed
Solenoid - Level Finish
Trenching

107-7056

Start (Latch) Coil - 1.55 0.15

Stop (Unlatch) Coil - 10.3 1.03
34.0 0.5

121-1491

32.0 3.2

121-1490

32.0 3.2

Solenoid - Start Aid

3E-6332

At room temperature

Off Machine Switch Specifications

Part No.
3E-6449

Function
Start Aid Coolant Temperature

3E-6455

Engine Oil Pressure

106-0179

Implement Pressure
Travel Pressure

106-0180

Boom Raise Pressure

114-5333

A/C High/Low Pressure

131-9203

Auxiliary Pressure

Actuate

38.0 3.0C
(100.4 5.4F)
90 21 kPa
(13 3.0 psi)
1225.00 98.00 kPa
(177.67 14.21 psi)
2646.00 196.00 kPa
(383.77 28.43 psi)
275 to 1750 kpa
(40 to 255 psi)
3500 kPa MAX
(507.6 psi)

Deactuate

27 C MIN
(80.6 of MIN)
70 21 kPa
(10 3.0 psi)
882.00 kPa MIN
(127.92 psi MIN)
2156.00 196.00 kPa
(312.70 28.43 psi)
_
-3000 150 kPa
(435.1 21.8 psi)

Contact Position
Normally Closed
A-B, Normally Open
A-C, Normally Closed
Normally Open
Normally Open
Normally Open
A-B Normally Open
A-C Normally Closed

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

L3

L21

L20

115-PK-14
149-PU
191-WH-14
113-OR-18
129-BU-18
118-GY
152-BU
124-GN-14
147-PU-18
147-PU-18
120-YL
113-OR-18
12
11
6
4
9
8
7
2
5
3
1
10

K905-RD-14
196-BU
140-BU
107-RD
114-RD-18
103-RD
105-RD
168-RD-14

4
2
6
5
3
1

L19

L15

1
2
L15

L. BOOM
L. CHASSIS
+B
GND

PLATFORM

2
3
4
5
1
6

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

S1
S2
S3
S4
COM

200-BK-18

THROTTLE
POS SW
106-0107
200-BK-18
200-BK-18
200-BK-18

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
L970-GY-18
L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18
F772-WH-18
F771-OR-18

L56
L53
L52
L55

L1

L8

487-OR-18
306-GN-18
L975-PK-18
954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18

615-YL-18
575-YL-18
576-PK-18
152-BU-18
200-BK-18
200-BK-18

L9
615-YL-18
615-YL-18
578-BU-18
152-BU
152-BU-18
200-BK-18
200-BK-18

200-BK-18

ATCH AUX HYD

CONT SW
111-4787

ATCH AUX SW

ATCH AUX SW

L56

A
A
B
C

L55

L16
L4

L3
L19
L20

ATCH SPEAKER(L)
7Y-5505
F

506-PU
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

2
1
F

524-BU
118-GY
200-BK

GROUND CIRCUIT.

L908-OR-18
L909-BU-18
235-BK-18

235-BK-18
235-BK-18

492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18

1
2
3
4
5
6
7
8
A

L3

CONN 42

168-RD-14
607-PK-18
322-GY-18
616-BU
200-BK-18
495-GN-18

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

LEVEL FINISH
SOL
121-1490

1
2

TRAVEL SPEED
SOL
121-1491

TRENCHING SOL
121-1490

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CIRCUIT GROUPING
DESIGNATION

L#

CONN 43

PART NO.

LOC

A 136-6469 C-2
B 131-5513 A-3
C 130-6572 A-9
D
135-9848 F-8
E
130-6568 D-1
F
136-8032 G-1
G
121-0986 A-1
H
130-6576 D-3
J
133-5388 H-3
K
111-4835 B-2
M
117-7028 G-1
N
116-0073 E-7
R
128-8970 A-2
S
136-4731 F-3
T
116-0096 A-4
U
116-0098 A-4
JJ 133-7295 G-6
PP 133-0958 I-6
NN 134-6390 I-6
AB 121-1044 A-6
AC 121-1048 A-2
AE 132-1827 A-4

WIRE AS.

L7

616-BU
322-GY-18
200-BK
200-BK-18

CONN 41

AC
4
1
3
2

AC
1
2

616-BU
200-BK
322-GY-18
200-BK-18

1
2
306-GN-18

AB

1
4
3
2

386-PK-18

306-GN-18

200-BK-18
200-BK-18

200-BK-14
200-BK-18

T B

ATCH
REFUELING
STOP SW(NC)
9X-4184

ATCH
REFUELING
START RELAY
111-4871

G (NOTE B)

CABLE AS.
AA 121-1046 A-8
BB 116-0080 I-8
CC 125-4727 I-8
DD 111-4881 I-8
EE 125-4767 A-8
FF 116-0080 H-8
GG 116-0242 H-8
HH
7Y-8298 A-8
LL 111-4832 F-8
KK 111-4833 F-8
MM 111-4846 I-3

323-WH-14
200-BK-14

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

NOTE B ; USE WITH SHORT BOOM.

1
2

168-RD-18

F-8
F-8
F-8
F-8
F-8
F-8
I-8

NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.

NOTE C : USE WITH COLD WEATHER.

NOTE D : USE WITH ELECTRIC OPENABLE WINDSHIELD.

+
ATCH
REFUELING
STOP RELAY
111-4871

ATCH
BOOM LAMP
5I-8250

616-BU-18
200-BK-18

111-4826
128-8937
128-8938
111-4829
111-4830
111-4831
128-8936

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

323-WH-14

ATCH
REFUELING
START SW(NO)
6T-9442

K
G (NOTE B)

UU
VV
WW
XX
YY
ZZ
AD

THIS SCHEMATIC IS FOR THE 325B-HYD EXCAVATOR.

(116-0177 CHANGE V 00)

R
R

AC

168-RD-18
168-RD-18
168-RD-14

168-RD-18

329-YL-18

200-BK-18
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18
329-YL-18

HYD OIL
FILTER SW
116-3660

HORN
7T-0969

200-BK-18
607-PK-18

R
CONN 38

HYD OIL
TEMP SENDER
4I-5394

322-GY-18
322-GY-18
200-BK-18
200-BK-18

DIODE
121-1022

491-PK-18

HORN
7T-0970

ATCH
BOOM LAMP
5I-8250

CHASSIS
LAMP
5I-8251

325-PK-18

CONN 37

616-BU-18
616-BU-18
200-BK-18
200-BK-18

322-GY-18
200-BK-18

200-BK-14

AE

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

+B
SIGNAL
GROUND

CONN 36

168-RD-18

A
C
B

495-GN-18
200-BK-18

HYD OIL
LEVEL SW
111-4760

2
1

ENG/PUMP CONT
SOL
111-9916

1
2

1
2

168-RD-18
487-OR-18
200-BK-18

2
1

YL
BK

2
1

200-BK-18
200-BK-18

ATCH
REFUELING SW
5C-6108

200-BK-18
496-WH-18

AE

AC

CHASSIS

325-PK-18

FUEL LEVEL
SENSOR
105-9911

CONN 11

B
CONN 39

168-RD-18
L976-GN-18

1
2

200-BK-14
200-BK-18

386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
1
2

325-PK-18
B

L29
B

COLOR

ATCH WIRE, CABLE,

COMPONENT

L6

616-BU
322-GY-18
607-PK-18
168-RD-14

L5

325-PK-18
365-YL-18

F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK-18

CAB

CONN 44

L6

L29

L43

200-BK-18
200-BK-18
201-BK-18

ABBREV

L2

CONN 40

L28
L29

A768-BU-18
A769-GY-18

C468-BU-18
200-BK-18

500-BR-18

CIRCUIT NOT CONNECTED

L2

L7

168-RD-14
168-RD-14
168-RD-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
200-BK-18

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

L43

1
2

WIPER CONT
127-9838

HARNESS AS.

L7

CHASSIS

L978-GY-18

MOT WASH
+ 24 IN
WASH SW
GND IN

200-BK-18
200-BK
200-BK-14

RS232C (TX)
RS232C (RX)
RS232C (GND)
RS485 + (RH JOYSTICK)

C
A
B

YL-18
BR-18
BK-18
L42
ENG OIL
LEVEL SW
111-4759

L30

200-BK-18

WIND SW
INTER SW
OUTPUTS
WIPER SW

WINDSHIELD SW
9G-2795 (NOTE E)

OPERATOR STATION

200-BK-18
200-BK-18
200-BK-18
200-BK-18

2
5
8
1
7
3
9
6
4

506-PU
118-GY
A586-OR-18
200-BK

IDENT

L6

CAB

ALL DASHED LINES ARE ATTACHMENTS.

L28

CIGAR
LIGHTER
9W-0335

500-BR-18
590-GY-18
524-BU
501-GN-18

TRANSMISSION CONTROL CIRCUIT.

200-BK-18
200-BK-18
200-BK-18

200-BK-18

129-BU-18
200-BK-18

DOME LAMP
096-0721

L7

L6

HYD OIL FILTER INDICATOR

KEY SW START
AIH INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
ONE TOUCH LOW IDLE SW
HYD TANK INDICATOR
HYD TANK PRESS. SW
RS485 - (RH JOYSTICK)
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (ELEC GOV)
RS485 - (ELEC GOV)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO DIG)
RS485 - (SEMI AUTO DIG)

1
6
2
5
3
4

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
A

L3
L25

SERVICE
METER
6T-7337

L1

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

K905-RD-14

L16

403-GN-18

BLADE, SPADE, RING,

OR SCREW TERMINAL

1
2
3
4
5
6
7
8
9
10
11
12

L20

RS485+
MAIN
+B
RS485LIGHT
GND

CIRCUIT CONNECTED
L972-BU-18
308-YL-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

L20

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
35
36
6
7
8
9
10
17
18
19
20
25
26
27
28
29
30
31
32
33
5
38
40

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

MONITOR +B OUT
IMPLEMENT PRESS SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
DUAL PWR SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
AUX HYD PRESS SW
TRAVEL PRESS SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
GOV ACTR (A)

MONITOR
106-0172

SYMBOL

308-YL-18
L972-BU-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18

L4

C538-OR-18
C537-GN-18

L52

L53

L19

506-PU-18
403-GN-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

A/C PHOTO
SENSOR
128-2162
(NOTE H)

200-BK-14
200-BK-18

ENGINE SHUTDOWN CONTROL CIRCUIT.

START AID CIRCUIT.

590-GY-18
501-GN-18
A586-OR-18
615-YL
615-YL-18

LUNCH BOX LIGHT

103-RD-18
103-RD-18
103-RD-18
200-BK-18

210-BK
633-BU-18
139-OR-18
120-YL
103-RD-18
200-BK

TURN SIGNAL CIRCUIT.

118-GY
506-PU
524-BU
590-GY-18
501-GN-18
A586-OR-18
200-BK-14
K997-BU-18
K911-PK-18
K912-GN-18
103-RD-18
403-GN-18
129-BU-18
615-YL-18

103-RD

200-BK-14
200-BK-14
103-RD-18

L16

103-RD-18
129-BU-18
403-GN-18
615-YL-18

L6
F

135-BU
210-BK

HEATER AND AIR CONDITIONER CIRCUIT.

L26

ATCH SPEAKER(R)
7Y-5505

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD
103-RD
120-YL
129-BU-18
135-BU
139-OR-18
210-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18
633-BU-18
118-GY
118-GY
118-GY
118-GY
524-BU
524-BU

MULTISWITCH JOYSTICK
122-4828

L25

E
K997-BU-18
K911-PK-18
K912-GN-18

E
590-GY-18
501-GN-18
A586-OR-18
200-BK-14

615-YL
135-BU
210-BK
633-BU-18
139-OR-18
120-YL
118-GY
524-BU
200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

L35
A

1
2
3
4
5
6
7
8
F

615-YL
135-BU
210-BK
633-BU-18
139-OR-18
120-YL
118-GY
524-BU

A
1
2
3
4
5
6
7
8

CONN 15

2
1
CONN 16
L27

CONN 14

L26

L27

CONN 13

118-GY
524-BU
200-BK

F
UPPER WIPER MOTOR
131-0399

L2

ATCH SEAT
HEATER SW
111-4783

L4
L25

12V SOCKET
9R-7941

WASHER/WIPER CIRCUIT.

C
B
A

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

200-BK-18
200-BK-18

L56
L25

RIGHT SW

306-GN-18
L975-PK-18
L971-GN-18
954-GN-18
L970-GY-18
K997-BU-18

L12
615-YL-18
615-YL-18
961-GN-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

615-YL-18
615-YL-18
A537-PK-18
124-GN-18
200-BK-18
200-BK-18
H

FINE
SWING CONT SW
111-4788

615-YL
200-BK

200-BK-14

KEY SW
9G-7641

L8

L9

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

ATCH OVERLOAD
WARNING DEVICE SW
132-1828

MOTOR

L7

C OFF
S ON
B ST

L13

200-BK-18
200-BK-18
200-BK-18

L11

L11

L31
ATCH START
AID SW
111-4784

615-YL

L6

L13

A537-PK-18
200-BK-18

235-BK-14

ONE TOUCH
LOW IDLE SW

1
28
16
19
11
39
32
33
14
17
5
37
38
7
12
8
21
23
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
18
34
3
4
27
20
10

L56

615-YL
200-BK

CAB LAMP
5I-8250

ENG/PUMP CONT
132-7765

L53
L52

BACKUP
GOV SW
110-7884

308-YL-18
308-YL-18
308-YL-18
308-YL-18
326-RD
307-OR-18
105-RD

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

L13
L12
L11

L11

L33

615-YL

F772-WH-18
F774-WH-18
F773-OR-18
F771-OR-18

GND
+24V SW IN
LIGHT IN (DC24V)
12V SW OUT
GND
+12V MEM OUT
LIGHT OUT (DC12V)
+24V BAT IN MEM

L7

L56

786-GN-18
791-PK-18
113-OR-18
200-BK-18

615-YL
615-YL
615-YL-18
135-BU

L36

L52
L55
L53

200-BK-18
200-BK-18

1
2

576-PK-18
K909-BU-18
310-PU-18
200-BK

308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
575-YL-18
L12

L11

L8

L9

578-BU-18
152-BU
575-YL-18
576-PK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD
307-OR-18
326-RD
308-YL-18
308-YL-18
308-YL-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
200-BK

961-GN-18

L973-GN-18
K915-GN-18
124-GN-18

310-PU-18
586-BR-18

615-YL-18

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

L31

615-YL-18
615-YL-18
586-BR-18
200-BK-18
200-BK-18
200-BK-18

1
2
4
7
6
8
5
3

200-BK
120-YL
615-YL-18
135-BU
210-BK
139-OR-18
633-BU-18
103-BU

198-PK-18
548-GY-18
198-PK-18
549-PK-18

L9

2
1
3
4

CONVERTER
1310327
12V 7A

L36

LEFT SW

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

9
10
11
586-BR-18
786-GN-18
791-PK-18

200-BK-18
200-BK
200-BK-18

L18

L21
105-RD
185-YL-18
308-YL-18
152-BU

961-GN-18
615-YL-18
113-OR-18
124-GN-18

308-YL-18
F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

1
2
3
4
5
6
7
12
8

1
2
3
4

8
6
7
4
5
3
2
1

1
2
3
4
5
6
7
8

1
2
3
4

L33

A769-GY-18

Y/W

124-GN-18
124-GN-18
124-GN-14
191-WH-14
191-WH-14
124-GN-14

200-BK-14
519-PK-18
124-GN-14

191-WH-14
191-WH

ATCH AUX SW
200-BK-18
152-BU-18
576-PK-18
575-YL-18

Y/G

L34

8
7
6
5
4
3
2
1

185-YL-18
150-RD-18
308-YL-18
112-PU-14
112-PU-14
112-PU-14

151-GN-18
112-PU-14
2
1

200-BK-18
320-OR-18
111-RD-14
189-RD-14
112-PU-14
112-PU-14
172-RD-18
154-RD-18
177-RD-14
177-RD-14
8
4
10
12
3
1
5
7
6
2
9
11

L39

L23
198-PK-18
546-BU-18
198-PK-18
547-OR-18
1
2
3
4

6
5
1
4
3
2

CONN 29

200-BK-14

C538-OR-18
C537-GN-18
124-GN-14
519-PK-18

2
1

2
1

L35

10
8
6
5
7
12
2
1
4
3
9
11

A768-BU-18

L24

168-RD-10
168-RD-14
168-RD-14
114-RD-18
103-RD
107-RD
105-RD
147-PU-18
147-PU-18
149-PU
140-BU

198-PK-18
546-BU-18
198-PK-18
547-OR-18
200-BK-18
320-OR-18
111-RD-14
189-RD-14
112-PU-14
112-PU-14
150-RD-18
185-YL18
K905-RD-14
196-BU
172-GN-18
150-RD-18
150-RD-18
154-RD-18
151-GN-18
177-RD-14
177-RD-14
112-PU-14

L17

L40

L39

200-BK-14
L970-GY-18

952-OR-18
191-WH-18

L970-GY-18
961-BR-18
A587-YL-18
198-PK-18
191-WH-14
200-BK-14
548-GY-18
549-PK-18
546-BU-18
547-OR-18

A758-BR-18
A757-WH-18
A756-PU-18
A755-PK-18
4
3
2
1
CONN 25
L52

198-PK-18
548-GY-18
198-PK-18
549-PK-18

590-GY-18
501-GN-18
A586-OR-18

SWITCH PANEL
111-4800
W. INT
W. LOW
WASH

L13

L12

L35

PANEL LAMP CIRCUIT.

B CHASSIS

PUMP DISCHARGE
PRESS SENSOR
106-0178

L12

MOTOR

L24

+
S

A
LOWER WIPER MOTOR
131-0398

200-BK
200-BK-18
200-BK-18

177-RD-12

952-OR-18
191-WH-18

A849-OR-18
A850-WH-18
A849-OR-18
A850-WH-18

5
4
3
2
1
7
6
8

546-BU-18
547-OR-18
548-GY-18
549-PK-18
961-BR-18
191-WH-14
200-BK-14
L970-GY-18
198-PK-18
198-PK-18

L34

L16

C
B
A

L14

2
1

1
2

2
1
200-BK-18
200-BK-18
200-BK-18
585-YL-18

K976-OR-18
K975-WH-18
K974-PU-18
K973-BR-18

CONN 17

L56
L4

MONITOR CIRCUIT. (EMS)

200-BK-18
200-BK-18
200-BK-18

K906-GN-18

L969-WH-18
200-BK-18

L33

GAUGE CIRCUIT.

200-BK-18

MOTOR AS
GOV
132-7778

185-YL-18
185-YL-18

K907-BU-18
A770-PK-18

STARTING CIRCUIT.

763-BU-18

6
5
4
3
1
2

L55

L33

NN

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L977-YL-18

CHASSIS

L3
L18

L8

185-YL-18

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

200-BK-18

KEY
DECEL
ACCEL
F/B
+B
GND

L19

BACKUP
EPR VALVE SW
114-0421

L24
L44

200-BK-18

B
311-WH-18
200-BK-18

L41

BK-00

HH
A762-PU-18
788-YL-18
405-GY-18
326-RD
519-PK-18
B

L20

200-BK
200-BK-18
200-BK-18

101-RD-4
AA
RD-00
EE
RD-00

CONN 1
6
4
3
5
1
2

B
B+
D
R
403-GN-18
B ALT B
BB

304-WH-8

200-BK-4
200-BK-6
200-BK-18
200-BK-18
B

L21

L3

L29
L41

200-BK-18

MOTOR
200-BK-18
200-BK-10
200-BK-18

CONN 23

CONN 22

L16
L3
L19

L42
L41

MTR BAT

ATCH
SEAT WITH
SEAT HEATER
111-6458

310-PU-18
200-BK-18

1
2

L30

A
C
B
301-BU-10

L20

L36
L24

L42

K997-BU-18
K904-GN-18
200-BK-18

B
B

L60

L31

200-BK

492-GY-18

200-BK-4
200-BK-18
200-BK-6
200-BK-18
G
C

200-BK-14
191-WH
A587-YL-18

118-YL
524-BU
200-BK

200-BK
586-BR-18
786-GN-18
791-PK-18
308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
575-YL-18
576-PK-18
152-BU-18
524-BU
118-YL

L22

L21

SWING
BRAKE SOL
121-1491

L36

L43

ENG SPEED
PICKUP
6V-2455

6V-5821
(NOTE C)

4
3
2
1
L54
L56

10
9
8
7
11
3
4
5
2
1
6
12
877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
403-GN-18
311-WH-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
326-RD
519-PK-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK

ATCH START AID

COOLANT TEMP SW.
3E-6449

STARTER
MOTOR
104-7040

615-YL-18
615-YL-18
308-YL-18

L30

BK-18
RD-18
BU-18

A588-GN-18

L14

200-BK-14
200-BK-14
103-RD-18
506-PU
403-GN-18

L19

HYD
LOCK SOL
121-1491
200-BK-18

A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
235-BK-14

L3

200-BK-14
200-BK-18
200-BK
200-BK-14

L20

CONN 21

L968-OR-18

200-BK-18
200-BK-18

309-GY-18
109-RD-6

CONN 35

L19
L3
L18
L16
L52
L36
L53

CONN 19

586-BR-18

IN 1
GND
IN 2
OUT 2

L33

1
2

IMPLEMENT
PRESS SW
106-0179

B
A718-PU-18
200-BK-18

1
2

CONN 34

MULTISWITCH JOYSTICK
122-4829

L908-OR-18
L909-BU-18
235-BK-18

L20

RIGHT SW

198-PK-18
546-BU-18
198-PK-18
547-OR-18

191-WH
A587-YL-18

L18

L13

+B
SIGNAL
GROUND

519-PK-18
513-OR-18

ENG OIL
PRESS SW
3E-6455

L60

L55

OUT 1
+B

K906-GN-18
200-BK-18

TRAVEL
PRESS SW
106-0179

877-YL-4

WH
BK

L53
191-WH
200-BK
A424-WH-18
A425-YL-18

2
4
1
3

111-RD-14
177-RD-14

308-YL-18
308-YL-18

200-BK-18

1
2

ALTERNATOR
9W-3043

200-BK-6

2
1

CONSOL SW

L4

308-YL-18
200-BK-18
K909-BU-18
189-RD

1
2

200-BK-18
200-BK-18
200-BK-18

COOLANT TEMP
SENSOR
4I-5394

386-PK-18

307-OR-18

BOOM RAISE
PRESS SW
106-0180

1
2

A771-PU-18
200-BK-18

L19
L3
L16

L20

L35

L36
L24

L46

200-BK-18

118-GY
506-PU
524-BU

CONN 33

615-YL
615-YL-18

K909-BU-18
K909-BU-18

788-YL-18
A762-PU-18

K973-BR-18
K974-PU-18
K975-WH-18
K976-OR-18
A755-PK-18
A756-PU-18
A757-WH-18
A758-BR-18

L46

112-PU-6
308-YL-18

NEUTRAL
START RELAY
111-4871

154-RD-18

FINE SWING
SOL
107-7056

1
2

L971-GN-18
200-BK-18

L21

103-RD
508-PU-18
509-WH-18
511-BR-18
512-GN-18
120-YL
139-OR-18
210-BK
118-GY
129-BU-18
135-BU
633-BU-18
200-BK-18
200-BK-14

L22

C538-OR-18
C537-GN-18

147-PU-18
L973-GN-18

K906-GN-18
L974-GN-18
L971-GN-18
A771-PU-18

1
2

CONN 18

OVERLOAD WARNING
DEVICE CONTROL
132-5096

L46

L974-GN-18
200-BK-18

200-BK-18

A
B
C

615-YL-18
615-YL
A586-OR-18
501-GN-18
590-GY-18

L25

877-YL-4

L46

OR

PK

200-BK
950-BR-18

A847-YL-18
A848-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK
200-BK
200-BK-14
200-BK

8
7
6
5
4
3
2
1
KK

L54

A/C CLUTCH
SOL
3E-1906

CONN 30

RELAY PANEL

405-GY-18
200-BK-18

200-BK-18
585-YL-18

950-BR-18
200-BK-18

200-BK-18
L970-GY-18

A847-YL-18
A848-PK-18
200-BK-18

200-BK-18
951-PK-18
951-PK-18

954-GN-18
951-PK-18
A847-YL-18
A848-PK-18
200-BK
950-BR-18
585-YL-18
A849-OR-18
A850-WH-18
952-OR-18
191-WH
961-BR-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
A755-PK-18
A756-PU-18
A757-WH-18
A758-BR-18
K973-BR-18
K974-PU-18
K975-WH-18
K976-OR-18
308-YL-18
308-YL-18

200-BK-18
308-YL-18

177-RD-14
177-RD-14
200-BK-18
LL

L25
304-WH-8

A495-GY-18

AIH COOLANT
TEMP SENSOR
125-4812

LEFT SW
L23

200-BK

152-BU
105-RD
185-YL-18
113-OR-18
124-GN-18
308-YL-18

547-OR-18
546-BU-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
548-GY-18
549-PK-18

198-PK-18
198-PK-18

HEATER
RELAY
116-0114

AIR HEATER
107-9652
B
B

200-BK-10
301-BU-10

L47
XX

WW

RESISTOR
7Y-8242

200-BK-4

L22

HORN SW
128-2134

J
200-BK-18
320-OR-18

L24

TIMER RELAY
111-4870

L51

113-OR-18
113-OR-18
129-BU-18
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

112-PU-6
615-YL
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

200-BK-18
L972-BU-18

MM

326-RD

L45

L51

177-RD-6
177-RD-14
177-RD-8
1
2

L48

START RELAY
125-1302

L45

AUX CKT
SW PANEL
CIGAR LIGHTER
A/C /HEATER
WASHER/WIPER
ATCH-AUX CKT
CONVERTER
CAB/CHASSIS LAMP
ATCH-AUX CKT

200-BK-18

REFRIGERANT
LOW PRESS SW
114-5333(NOTE A)

ENG
SHUTDOWN SOL
8C-3663

CONN 31

L24

CONN 12

L19

1
2

CONN 26
A

L4

CONN 10

L45

10A
10A
15A
10A
10A
10A
15A
15A

L16

101-RD-4

L44

L20

+ 24V
GND
SENSOR 1
SENSOR 2

306-GN-18

L21

ANTENNA
6C-3431

513-OR-18
200-BK-18

L40

114-RD-18
103-RD
107-RD
105-RD
168-RD-12
147-PU-18
147-PU-18
149-PU
140-BU

112-PU-6

107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

PLATFORM

L19
L3

XX

L41

10A
10A
10A
10A
30A
10A
10A
10A

HORN
DOME LAMP
SHUTDOWN
KEY SW
REFUEL. PUMP
FINE SWING
FLOW CONT
BOOM LAMP
LUBRICATOR

A
B
C
NEUTRAL START
LIMIT SW
111-4799

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

JJ

JJ

L47

310-PU-18

L30

180-GN
176-YL
185-YL-18
196-BU
150-RD-18
150-RD-18
172-RD-18
K905-RD-14

1
2
3
4
5
6

386-PK-18
A718-PU-18

JJ

JJ

L20

KK

9
2
3
4
5
6
10
11
7
8
1
12

CONN 28

308-YL-18
177-RD-14

177-RD-8
306-GN-18
306-GN-18
200-BK-18
A495-GY-18
308-YL-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
307-OR-18
154-RD-18
200-BK-18
386-PK-18
200-BK-18

607-PK-18
322-GY-18
616-BU
309-GY-18

CONN 24
A

CONN 32
A
S
3
5
8
6
7
4
2
1

YY
LL

306-GN-18
200-BK-18

BLOCK
121-1023

JJ

ZZ

304-WH-8

309-GY-18

CONN 9

877-YL-4

B
CONN 2

101-RD-4

L49

200-BK

109-RD-6

L51

L48

UU

112-PU-6

UU
MAIN RELAY
3T-0376

ATCH-AUX/HYD
CONTROLLER
122-9897

L42
L44

AUX CKT
AUX CKT
BACKUP
INSP LAMP
HYD LOCK SW
HYD LOCK SOL
ENG GOV
E/P CONT

L35

VV

306-GN-18
306-GN-18
K909-BU-18
A495-GY-18
200-BK-18
200-BK-18
200-BK-18
386-PK-18
154-RD-18
307-OR-18
189-RD
111-RD-14
200-BK-18

DIODE
121-1022

L46

L47

2
1
3
6
4
5

140-BU
310-PU-18
430-BU-18
412-BU-18
321-BR-18
200-BK
311-WH-18
311-WH-18
200-BK
519-PK-18
877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
403-GN-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
326-RD
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
386-PK-18
306-GN-18
491-PK-18
487-OR-18
496-WH-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

L29

1
2

A
B
C

A
B
C

1
2

2
1
954-GN-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

K909-BU-18
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
200-BK-18
196-BU
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
A495-GY-18
L975-PK-18
306-GN-18
306-GN-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
200-BK-18
177-RD-14
177-RD-14
A

ATCH-FOOT
SWITCH
PEDAL-RH

L28

ATCH-FOOT
SWITCH
PEDAL-LH

JJ

6
5
4
3
2
1

L30

151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
235-BK-18
L908-OR-18
L909-BU-18
200-BK
K909-BU-18
196-BU
L975-PK-18

109-RD-6
101-RD-4
877-YL-4
304-WH-8
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
306-GN-18
386-PK-18

633-BU-18
508-PU-18
512-GN-18
509-WH-18
511-BR-18
210-BK
139-OR-18
135-BU

A/C UNIT
126-3375

NN

200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

L29

1
2
3
4
5
6
7
8
9
10
11
12

189-RD-14

PLATFORM

+12V LIGHT
SPEAKER LH+
SPEAKER RHSPEAKER LHSPEAKER RH+
GROUND
MEMORY +12V
B+ 12V

FUSE BASE
111-4812

ANTENNA CABLE
111-4846

JJ
DIODE
121-1022

191-WH
952-OR-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
961-BR-18
A849-OR-18
A850-WH-18
951-PK-18
950-BR-18
A847-YL-18
A848-PK-18
954-GN-18
585-YL-18
200-BK
A755-PK-18
A756-PU-18
A757-WH-18
A758-BR-18
K973-BR-18
K974-PU-18
K975-WH-18
K976-OR-18

L41

112-PU-14
112-PU-14

CONN 27

18
2
5
11
17
23
12
1
7
8
13
14
20
6
19
24
3
9
15
21
4
10
16
22

L42

HEATER
CONT UNIT
104-3204

AUX CKT POWER SUPPLY

PRESSURE SW
LH - JOYSTICK
LH - JOYSTICK
RH - JOYSTICK
RH - JOYSTICK
ROCKER SW CSL
FLOW CONTROL SOL
FLOW CONTROL SOL
HAMMER 2 SPEED SOL
AUX PILOT MAN AC1
MEDIUM PRESS SOL R2
MEDIUM PRESS SOL R1
PROX SW
AUX PILOT MAN AC2
GROUND
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW
E/P CONTR
E/P CONTR
E/P CONTR
E/P CONTR

L44

7
12
10
4
5
6
9
8
11
3
1
2

1
2

SIGN. IN
SIGN. OUT
1
2
A424-WH-18
A425-YL-18

586-BR-18
200-BK
191-WH
A425-YL-18
A424-WH-18

954-GN-18
200-BK-18

177-RD-6
200-BK

1
2
3
4
5
6
7
8
9
10
11
12

519-PK-18
492-GY-18
405-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
326-RD
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

L50

177-RD-8
306-GN-18

310-PU-18
172-RD-18
487-OR-18
A768-BU-18
412-BU-18
321-BR-18

L49

GROUND STRAP
7G-1060
10A
10A
10A
10A
10A
10A
10A
15A

4
2
7
1
8
3
5
6

ATCH
AM/FM RADIO

FUSE
10A 9W-1442
15A 9W-1441
30A 8T-9636

L39

L48

L45

1
2
3
5
6
7
8
9
10
4
11
12

CONN 8

112-PU-6
K997-BU-18
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
A761-PU-18
F773-OR-18
F774-WH-18
140-BU
168-RD-14
L971-GN-18
103-RD-18
107-RD

OVERLOAD WARNING
DEVICE SENSOR
132-7315

1
2

L45

ATCH
TRAVEL ALARM
3E-7738
B
2
200-BK-18
1
321-BR-18

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
306-GN-18
196-BU
K909-BU-18
L975-PK-18
607-PK-18
322-GY-18
616-BU
309-GY-18
386-PK-18
A718-PU-18
310-PU-18

L49

200-BK
200-BK-18

307-OR-18
308-YL-18
111-RD-14
306-GN-18

CONN 4

L50

L15

1
2
3
4
5
6
7
8
9
10
11
12

CONN 5

147-PU-18
L973-GN-18

321-BR-18
200-BK
140-BU
430-BU-18
412-BU-18
310-PU-18
311-WH-18

200-BK
140-BU
200-BK-18
200-BK
200-BK-18

NN

111-RD-14

200-BK-18
306-GN-18
177-RD-14
177-RD-14
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
196-BU
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
L975-PK-18
308-YL-18
310-PU-18
A495-GY-18
K909-BU-18
306-GN-18
306-GN-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
RELAY PANEL

CONN 7
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14

L23

K905-RD-14

L15
B

NN

NN

CONN 3

B
200-BK-18
430-BU-18

NN

CONN 20
590-GY-18
501-GN-18
A586-OR-18

1
2
310-PU-18
311-WH-18

2
1

GROUND
ON(KEY)

AIR CLEANER SW
109-9330

NN

NN

NN

506-PU
578-BU-18

ATCH AUTO
LUBRICATION PUMP
127-5264

PP

MM

L23

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18

POS NEG

200-BK
235-BK-18
L908-OR-18
L909-BU-18
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
306-GN-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
L975-PK-18

MM

191-WH
191-WH-14

POS NEG

CONN 6
SERVICE
CONNECTOR
3E-5136

B
200-BK-18
412-BU-18

PRESSURE SW
106-0179

CHASSIS

TEMP.
REGULATOR
INDICATOR

FF (NOTE C)
RD-00

B
B

J
154-RD-18
151-GN-18
150-RD-18

L17

NN

1
L15

L17

POS NEG

GG (NOTE C)
EE (NOTE C)
RD-00

FLOW CONTROL
SOL (PROP)
111-9916

616-BU

A588-GN-18
A587-YL-18

RD-00

BATTERY POS NEG

3T-5760

ATCH
BATTERY
3T-5760
(NOTE C)

101-RD-6

BK-00

BB

AUX PRESS
AC1
AC2
SW
(ON/OFF) (ON/OFF)
131-9203 121-1491 121-1491

PP

BOOM LAMP RELAY

111-4871
786-GN-18
149-PU-18
149-PU-18
149-PU

150-RD-18

CHASSIS

ATCH START
AID SOL
3E-6332

HYD LOCK SOL RELAY

111-4871
200-BK-18
151-GN-18

DD

AA
RD-00

HORN RELAY
111-4871

322-GY-18

RELAY
GND
KEY SW.(ON)
CHECK TERM.

615-YL
607-PK-18

SOL
R1/R2
125-8075

PROX SW
HAMMER 2
3T-3132
SOL (ON/OFF)
116-3413

320-OR-18
114-RD-18
114-RD-18
114-RD-18

KEY SW.(START)

200-BK
200-BK-18
200-BK

109-RD-6

CC

BK-00

DD

AD
101-RD-6
101-RD-6

GG
(NOTE C)

791-PK-18
115-PK-18
115-PK-18
115-PK-14

VV
60A

200-BK-18
196-BU
320-OR-18
114-RD-18
322-GY-18

AD

60A

COOLANT
LEVEL SW
096-0744

ZZ

YY

WASHER
7T-8890
MOTOR
200-BK
506-PU
A
A

FOR
INSP LAMP

CAB/CHASSIS LAMP RELAY

111-4871

K909-BU-18
K909-BU-18
A770-PK-18

578-BU-18

MAIN BREAKER
9S-0174

BK-00

200-BK-18

ALT BREAKER
9S-0174

DISCONNECT SW.
7N-0718
7N-0719(NOTE C)

L15

2
1

RELAY PANEL
BACKUP
RESISTOR
102-8016

NN

ATCH
AUX. CKT

2
OPERATOR STATION

L15

L15

L60

113-OR-18
113-OR-18
129-BU-18
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14

113-OR-18
185-YL-18
105-RD
129-BU-18
118-GY
152-BU
147-PU-18
200-BK-18
K905-RD-14
103-RD
120-YL
111-RD-14
177-RD-14
177-RD-14
308-YL-18
140-BU
149-PU
115-PK-14
168-RD-14
114-RD-18
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
172-RD-18
196-BU
107-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
633-BU-18
508-PU-18
512-GN-18
509-WH-18
511-BR-18
210-BK
139-OR-18
135-BU

ATCH
REFUELING
POWER RELAY
3T-0376

NOTE E : NOT NECESSARY FOR ELECTRIC OPENABLE

WINDSHIELD.

NOTE F : NOT USE WITH FINE SWING CONT. SW.

NOTE H : USE WITH A/C UNIT

ATCH
REFUELING PUMP
108-9845

D63363