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Oil and Gas Pipeline Design,

Maintenance and Repair


Dr. Abdel-Alim Hashem
Professor of Petroleum Engineering
Mining, Petroleum & Metallurgical Eng. Dept.
Faculty of Engineering Cairo University
aelsayed@mail.eng.cu.edu.eg
ahshem2000@yahoo.com

Part 2: Steady-State Flow of Gas


through Pipes
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

INTRODUCTION
Pipes provide an economic means of
producing and transporting fluids in large
volumes over great distances
The flow of gases through piping systems
involves flow in horizontal, inclined, and
vertical orientations, and through
constrictions such as chokes for flow
control
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

ENERGY OF FLOW OF A FLUID

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

BERNOULLI'S EQUATION
V A2
PB V B2
ZA +
+
+Hp = ZB +
+
+ hf
2g
2g
PA

P
V
Z
Hp

hf

= the pressure
= the velocity
= the height
= the equivalent head added to the fluid by a
compressor at A
= represents the total frictional pressure loss
between points A and B.

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

VELOCITY OF GAS IN A PIPELINE


Q =VA

M 1 =q 1 1 = M 2 = q 2 2

V 1 1 = V 1

q1 = V 1 A1

M 1 = q 1 1 = q 2 2 = q b b
P1


q1 = q b b
1
1 =

=Z1RT1

Pb
b =
Zb RTb

P1
Z1RT1

Pb T1 Z1
q1 = q b
Tb P1 Zb

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

VELOCITY OF GAS IN A PIPELINE


Pb T1
q1 = qb Z 1 since Zb = 1.0
Tb P1

qb Z1 Pb T1 4x 144qb Z1 Pb T1
V1 =
=

A Tb P1
d 2
Tb P1

qb Pb Z1T1
V 1 = 0.002122 2
(USCS )
d Tb P1

V1
qb
d
Pb
Tb
P1
T1

= upstream gas velocity, ft/s


= gas flow rate, measured at standard conditions, ft3/day
= pipe inside diameter, in.
= base pressure, psia
= base temperature, R (460 + F)
= upstream pressure, psia
= upstream gas temperature, R(460 + F)
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

(SCFD)

VELOCITY OF GAS IN A PIPELINE


Gas velocity at section 2 is given by
qb Pb Z2 T2
V 2 = 0.002122 2

d Tb P2

Gas velocity at any point in a pipeline is given by


V = 0.002122

V = 14.739

qb Pb ZT

(USCS )
2
d Tb P

qb Pb ZT

(SI )
2
d Tb P
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

EROSIONAL VELOCITY
V max =

100

Vmax = maximum or erosional velocity, ft/s


= gas density at flowing temperature, lb/ft3
V max = 100

Z
R
T
g
P

ZRT
29 g P

= compressibility factor of gas, dimensionless


= gas constant = 10.73 ft3 psia/lb-moleR
= gas temperature, oR
= gas gravity (air = 1.00)
= gas pressure, psia
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Example 1
A gas pipeline, NPS 20 with 0.500 in. wall
thickness, transports natural gas (specific gravity
= 0.6) at a flow rate of 250 MMSCFD at an inlet
temperature of 60F. Assuming isothermal flow,
calculate the velocity of gas at the inlet and
outlet of the pipe if the inlet pressure is 1000
psig and the outlet pressure is 850 psig. The
base pressure and base temperature are 14.7
psia and 60F, respectively. Assume
compressibility factor Z = 1.00. What is the
erosional velocity for this pipeline based on the
above data and a compressibility factor Z = 0.90?
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Solution
For compressibility factor Z = 1.00, the velocity of gas at
the inlet pressure of 1000 psig is
250x 105 14.7 60+460
V 1 = 0.002122

= 21.29 ft/s
2
19.0 60+460 1014.7

Gas velocity at the outlet is


1014.7
V 2 = 21.29
= 24.89 ft/s
864.7

The erosional velocity is found for Z = 0.90,


V max = 100

0.9x 1014.7 x 250


= 53.33 ft/s
29x 0.6x 1014.7

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

REYNOLDS NUMBER OF FLOW

V d
Re =

Re
V
d

(USCS )

= Reynolds number, dimensionless


= average velocity of gas in pipe, ft/s
= inside diameter of pipe, ft
= gas density, lb/ft3
= gas viscosity, lb/ft-s
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

REYNOLDS NUMBER OF FLOW

V d
Re =

(USCS )

USCS or SI
Re = Reynolds number, dimensionless
V = average velocity of gas in pipe, ft/s or m/s
d = inside diameter of pipe, ft or m
= gas density, lb/ft3 or kg/m3

= gas viscosity, lb/ft.s or kg/m.s


PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

REYNOLDS NUMBER OF FLOW IN


CUSTOMARY UNITS
Pb
R e = 0.0004778
Tb

Pb
Tb
g
q
d

gq

(USCS )
d

= base pressure, psia


= base temperature, R (460 + F)
= specific gravity of gas (air = 1.0)
= gas flow rate, standard ft3/day (SCFD)
= pipe inside diameter, in.
= gas viscosity, lb/ft.s
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

REYNOLDS NUMBER OF FLOW IN


CUSTOMARY UNITS
Pb
R e = 0.5134
Tb

Pb
Tb
g
q
d

gq

(SI )
d

= base pressure, kPa


= base temperature, K (273 + C)
= specific gravity of gas (air = 1.0)
= gas flow rate, standard m3/day (SCFD)
= pipe inside diameter, mm
= gas viscosity, Poise
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Flow Regime

Re 2000
2000 > Re 4000
Re > 4000

Laminar flow,
Critical flow
Turbulent flow

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Example
A natural gas pipeline, NPS 20 with 0.500
in. wall thickness, transports 100
MMSCFD. The specific gravity of gas is
0.6 and viscosity is 0.000008 lb/ft.s.
Calculate the value of the Reynolds
number of flow. Assume the base
temperature and base pressure are 60F
and 14.7 psia, respectively.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Solution
Pipe inside diameter = 20 - 2 x 0.5 = 19.0 in.
The base temperature = 60 + 460 = 520 R
Using Equation we get
6
14.7 0.6x 100x 10
R e = 0.0004778
= 5,331, 726

520 0.000008x 19

Since Re is greater than 4000, the flow is in the turbulent


region.

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

FRICTION FACTOR
fd
ff =
4
ff = Fanning friction factor
fd = Darcy friction factor
For laminar flow
64
f =
Re
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

FRICTION FACTOR FOR TURBULENT


FLOW

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

INTERNAL ROUGHNESS
Type of pipe
e, in
Drawn tubing (brass, lead, glass)
0.00006
Aluminum pipe
0.0002
Plastic-lined or sand blasted
0.0002-0.0003
Commercial steel or wrought iron
0.0018
Asphalted cast iron
0.0048
Galvanized iron
0.006
Cast iron
0.0102
Cement-lined
0.012-0.12
Riveted steel
0.036-0.36
PVC, drawn tubing, glass
0.000059
Concrete
0.0118-0.118
Wrought iron
0.0018
Commonly used well tubing and line pipe:
New pipe
0.0005-0.0007
12-months old
0.00150
24-months old
0.00175

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

e,mm
0.001524
0.000508
0.00508-0.00762
0.04572
0.1292
0.01524
0.25908
0.3048-3.048
0.9144-9.144
0.0015
0.3-3.0
0.045
0.0127-.01778
0.381
0.04445

TRANSMISSION FACTOR
The transmission factor F is related to the
friction factor f as follows
2
F=
f

4
f = 2
F

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Relative Roughness

e
Relative roughness =
d
e = absolute or internal roughness of pipe, in.
d = pipe inside diameter, in.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

FLOW EQUATIONS FOR HIGH


PRESSURE SYSTEM

General Flow equation


Colebrook-White equation
Modified Colebrook-White equation
AGA equation
Weymouth equation
Panhandle A equation
Panhandle B equation
IGT equation
Spitzglass equation
Mueller equation
Fritzsche equation
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

GENERAL FLOW EQUATION (USCS)


Tb
q sc = 77.54
Pb

qsc
f
Pb
Tb
P1
P2
g
Tav
L
Zav
d

P1 P d

g Z avT av fL
2

2
2

0.5

(USCS )

= gas flow rate, measured at standard conditions, ft3/day (SCFD)


= friction factor, dimensionless
= base pressure, psia
= base temperature, R( 460 + F)
= upstream pressure, psia
= downstream pressure, psia
= gas gravity (air = 1.00)
= average gas flowing temperature, R (460 + F)
= pipe segment length, mi
= gas compressibility factor at the flowing temperature, dimensionless
= pipe inside diameter, in.

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Steady flow in a gas pipeline

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

GENERAL FLOW EQUATION (SI)


q sc

P1 2 P22 d 5

T
= 1.1494 x 10 3 b
Pb g Z av T av f L
qsc
f
Pb
Tb
P1
P2
g
Tav
L
Zav
d

0.5

(S I )

= gas flow rate, measured at standard conditions, m3/day


= friction factor, dimensionless
= base pressure, kPa
= base temperature, K (273 + C)
= upstream pressure, kPa
= downstream pressure, kPa
= gas gravity (air = 1.00)
= average gas flowing temperature, K (273 + C)
= pipe segment length, km
= gas compressibility factor at the flowing temperature, dimensionless
= pipe inside diameter, mm

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

General flow equation in terms of the


transmission factor F
Tb
q sc = 38.77 F
Pb

P1 P d

g Z avT av L
2

2
2

0.5

(USCS )

2
F=
f

P1 P d

g Z av T av L
= transmission factor

Tb
q sc = 5.747 x 10 F
Pb
4

2
2

0.5

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

(SI )

EFFECT OF PIPE ELEVATIONS


(

0.5

P1 e P d

(USCS )

g Z avT av Le
0.5
s
2
2
5

T b ( P1 e P2 ) d
4

(SI )
q sc = 5.747 x 10 F
Pb g Z av T av Le
s
T
q sc = 38.77 F b
Pb

2
2

(e - 1)
Le =
L
s

s = (0.0375) g ( z)/(Zav Tav ) (USCS)


s = (0.0684) g (z)/(Zav Tav ) (SI)

s
Z
e

= elevation adjustment parameter, dimensionless


= elevation difference
= base of natural logarithms (e = 2.718...)
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Gas flow through different elevations

(e s1 1)
e s1 (e s 2 1)
e s1 +s 2 (e s 3 1)
e
Le =
L1 +
L2 +
L 3 + ....... +
s1
s2
s3

s n 1

(e s n 1)
Ln
sn

si 0

(es - 1)
j=
s

Le = j 1L1 + j 2 L 2e s1 + j 3 L 3e s 3 + ....... + j n L n e s n 1
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

si 0

AVERAGE PRESSURE IN PIPE


SEGMENT
P1P2
2
Pav = P1 + P2 +

P1 + P2
3

Or
2 P13 P23
Pav = 2

3 P1 P22

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

COLEBROOK-WHITE EQUATION
A relationship between the friction factor and the Reynolds
number, pipe roughness, and inside diameter of pipe.
Generally 3 to 4 iterations are sufficient to converge on a
reasonably good value of the friction factor

2.51
1
= 2 log e
+
3.7d R f
f

Turbulent flow

f = friction factor, dimensionless


d = pipe inside diameter, in.
e = absolute pipe roughness, in.
Re = Reynolds number of flow, dimensionless
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

COLEBROOK-WHITE EQUATION
2.51
1
= 2 log
R f
f
e

1
= 2 log e
3.7d
f

Turbulent flow in smooth pipe

turbulent flow in fully rough pipes

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Example
A natural gas pipeline, NPS 20 with 0.500
in. wall thickness, transports 200
MMSCFD. The specific gravity of gas is
0.6 and viscosity is 0.000008 lb/ft-s.
Calculate the friction factor using the
Colebrook equation. Assume absolute
pipe roughness = 600 in.

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Solution

Pipe inside diameter


= 20 - 2 x 0.5 = 19.0 in.
Absolute pipe roughness
= 600 ~ in. = 0.0006 in.
First, we calculate the Reynolds number
Re = 0.0004778(14.7/(60+460))x(( 0.6 x 200 x 106)
/(0.000008x 19)) = 10,663,452
This equation will be solved by successive iteration.
Assume f = 0.01 initially; substituting above, we get a
better approximation as f = 0.0101. Repeating the
iteration, we get the final value as f = 0.0101. Therefore,
the friction factor is 0.0101.

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

MODIFIED COLEBROOK-WHITE
EQUATION

2.825
1
e
= 2 log
+
R f
d
3.7
f

turbulent flow

1.4125F
e
F = 2 log
+
3.7
d

Re

with transmission factor

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

AMERICAN GAS ASSOCIATION


(AGA) EQUATION
3.7d
F = 4 log
Von Karman, for rough pipe
e
Re
F = 4D f log
Von Karman, smooth pipe
1.412Ft

Df known as the pipe drag factor depend on bend index,


Its value ranges from 0.90 to 0.99
Ft = Von Karman smooth pipe transmission factor
Re
Ft = 4 log
Ft

0.6

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Bend Index

Bend index is the sum of all the angles and bends in the pipe
segment, divided by the total length of the pipe section under
consideration

BI =

total degrees of all bends in pipe section


total length of pipe section

Material

Bend Index
Extremely Low
5 to 10

Average
60 to 80

Extremely High
200 to 300

Bare steel

0.975-0.973

0.960-0.956

0.930-0.900

Plastic lined

0.979-0.976

0.964-0.960

0.936-0.910

Pig burnished

0.982-0.980

0.968-0.965

0.944-0.920

Sand blasted

0.985-0.983

0.976-0.970

0.951-0.930

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

WEYMOUTH EQUATION
Tb
q sc = 38.77 E
Pb

qsc
f
Pb
Tb
P1
P2
g
Tav
Le
Zav
d

P1 e P d

g Z avT av Le
2

2
2

16 / 3

0.5

(USCS )

= gas flow rate, measured at standard conditions, ft3/day (SCFD)


= friction factor, dimensionless
F = 11.18d 1/ 6 (USCS )
= base pressure, psia
= base temperature, R(460 + F)
= upstream pressure, psia
= downstream pressure, psia
= gas gravity (air = 1.00)
= average gas flowing temperature, R (460 + F)
= equivalent pipe segment length, mi
= gas compressibility factor at the flowing temperature, dimensionless
= pipe inside diameter, in.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

WEYMOUTH EQUATION
Tb
q sc = 3.7435x 10 xE
Pb
3

qsc
f
Pb
Tb
P1
P2
g
Tav
Le
Zav
d

P1 e P d

g Z avT av Le
2

2
2

16 / 3

0.5

(SI )

= gas flow rate, measured at standard conditions,m3/day


= friction factor, dimensionless
1/ 6
F
=
6.521
d
(SI )
= base pressure, kPa
= base temperature, K(273 + C)
= upstream pressure, kPa
= downstream pressure, kPa
= gas gravity (air = 1.00)
= average gas flowing temperature, K (272 + C)
= equivalent pipe segment length, km
= gas compressibility factor at the flowing temperature, dimensionless
= pipe inside diameter, mm
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PANHANDLE A EQUATION
1.0788

Tb
q sc = 435.87 E
Pb

1.0788

Tb
3
q sc = 4.5965x 10 E
Pb
E

P1 e P
0.8539
g xT av xLe xZ

2
2

0.5394

d 2.6182

P1 e P
0.8539
g xT av xLe xZ

2
2

(USCS )

0.5394

d 2.6182

(SI )

= pipeline efficiency, a decimal value less than 1.0

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PANHANDLE A EQUATION
Transmission Factor

q g
F = 7.2111E

d
q g
F = 11.85E

0.07305

(USCS )

0.07305

(SI )

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PANHANDLE B EQUATION
1.02

Tb
q sc = 737 E
Pb

1.02

Tb
q sc = 1.002x 10 E
Pb
2

P1 e P
0.961
g xT av xLe xZ

2
2

0.51

d 2.53

P1 e P
0.961
g xT av xLe xZ

2
2

(USCS )

0.51

d 2.53

(SI )

= pipeline efficiency, a decimal value less than 1.0


PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PANHANDLE A EQUATION
Transmission Factor

q g
F = 16.7 E

d
q g
F = 19.08E

0.01961

(USCS )

0.01961

(SI )

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

INSTITUTE OF GAS TECHNOLOGY


(IGT) EQUATION
Tb
q sc = 136.9E
Pb

2
2

0.555

d 2.667

(USCS )

= gas viscosity, lb/ft.s

Tb
q sc = 1.2822x 10 E
Pb
3

P1 e P

0.8
0.2
g xT av xLe xZx
s

P1 e P

0.8
0.2

xT
xL
xZx

av
e
g
2

2
2

0.555

d 2.667

(SI )

= gas viscosity, Poise


PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SPITZGLASS EQUATION
Low Pressure

0.5

P
e
P

T
1
2
3
d 2.5
q sc = 3.839x 10 E b
Pb g xT av xLe xZ av (1 + 3.6 / d + 0.03d )

(USCS )

Pressure less than or equal 1.0 psi

0.5

P
e
P

T
1
2
2
d 2.5
q sc = 5.69x 10 E b
Pb g xT av xLe xZ av (1 + 91.44 / d + 0.03d )

(SI )

Pressure less than or equal 6.9 kPa


PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SPITZGLASS EQUATION
High Pressure

0.5

P1 e s P2
Tb
d 2.5
q sc = 729.608E
Pb g xT av xLe xZ av (1 + 3.6 / d + 0.03d )

(USCS )

Pressure more than 1.0 psi

0.5

P
e
P2

Tb
1
2
d 2.5
q sc = 1.0815x 10 E
Pb g xT av xLe xZ av (1 + 91.44 / d + 0.0012d )

(SI )

Pressure more than 6.9 kPa

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

MUELLER EQUATION
Tb
q sc = 85.7368E
Pb

P1 e P

0.7391
0.2609

g xT av xLe x

2
2

0.575

d 2.725

(USCS )

= gas viscosity, lb/ft.s

2
2
s

P
e
P

T
1
2

q sc = 3.0398x 102 xE b 0.7391


0.2609

Pb g xT av xLe x

0.575

d 2.725

(SI )

= gas viscosity, cP
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

FRITZSCHE EQUATION
Tb
q sc = 410.1688E
Pb

Tb
q sc = 2.827 E
Pb

P1 e P
0.8587
g xT av xLe

2
2

P1 e P
0.8587
g xT av xLe
2

2
2

0.538

d 2.69

(USCS )

0.538

d 2.69

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

(SI )

EFFECT OF PIPE ROUGHNESS

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

COMPARISON OF FLOW
EQUATIONS

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

COMPARISON OF FLOW
EQUATIONS

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Flow Characteristics of LowPressure Services


total pressure drop in service, in H O
2

ft / hr =
'

( K p ) / ( L + Lef )
3

Kp

'
L
Lef

0.54

= pipe constant
= sp gr of gas
= sp gr 0.60
= length of service, ft
= equivalent length of fittings given below

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Values of Kp
Pipe size and type

Kp

3/4-in CTS copper

1.622 x 10-6

1-in ID plastic

0.279 x 10-6

1-in CTS copper

0.383 x 10-6

1-in CTS copper

0.124 x 10-6

1-in NS steel

0.080 x 10-6

1-in NS steel

0.037 x 10-6

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Equivalent lengths of pipe fittings

Fitting
1-in or 1-in Curb cock for copper service
1-in curb cock for 1-in steel service
1-in curb cock for 1-in steel service
1-in street elbow for 1-in steel service
1-in street elbow for 1--in steel service
1-in street tee for 1-in steel service
1-in street tee on sleeve or 1-in hole in main
1 x 1 x 1-in street tee
1 x 1 x 1-in street tee
Combined outlet fittings
-in copper
1-in copper or plastic
1-in steel
1-in steel

Equivalent length, ft
3.5
13.5
12.0
7.5
7.5
10.5
15.0
23.0
19.0

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

2.0
6.0
8.0
22.0

Equivalent lengths of pipe fittings

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Flowing Temperature in (Horizontal])


Pipelines
T Lx

T s + C 4 / C 2 (C 1C 5 ) / (C 2 (C 2 + C 3 ) ) C 1C 2 /C 3 C + C L C (C + C L )
3 x

5 x
=
4
+ 5 1
C 2 /C 3
C2
C 2 (C 2 + C 3 )
(C 1 + C 2 L x )

C 1 = z v 1c p L + (1 z v 1 ) c p
C2 = k / m

C 3 = ( z v 2 z v 1 ) (c pL c pv ) / L
C4 =

z z
k d 0
P1 P2
v v
z v 1c pL dL + (1 z v 1 ) c pv dv + v 2 v 1 Q + 2 1 v 1 + gh / L
T1
L
L
L
m

z v 2 z v 1 )( P1 P2 )
(
v 2 v 1

C5 =
c
c
+
+
pv dv
2
pL dL
L

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Flowing Temperature in (Horizontal])


Pipelines

zv
P
L
v
cp
d
m
Q
k
g
h
do
Ts

= mole fraction of vapor (gas) in the gas-liquid flowstream


= pressure, lbf/ft2
= pipeline length, ft
= fluid velocity, ft/sec
= fluid specific heat at constant pressure, Btu/lbm.F
= Joule-Thomson coefficient, ft2.F/lbf
= mass flow rate, lbm/sec
= phase-transition heat, Btu/lbm
= thermal conductivity, Btu/ft.sec.f
= gravitational acceleration, equal to 32.17 ft/sec2
= elevation difference between the inlet and outlet, ft
= outside pipe diameter, ft
= temperature of the soil or surroundings, of

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SUMMARY OF PRESSURE DROP


EQUATIONS
Equation
General Flow

ColebrookWhite

Modified
ColebrookWhite
AGA

Application
Fundamental flow equation using friction or
transmission factor; used with Colebrook-White
friction factor or AGA transmission factor
Friction factor calculated for pipe roughness and
Reynolds number;
most popular equation for general gas transmission
pipelines
Modified equation based on U.S. Bureau of Mines
experiments; gives higher pressure drop compared to
original Colebrook equation
Transmission factor calculated for partially turbulent
and fully turbulent flow considering roughness, bend
index, and Reynolds number

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SUMMARY OF PRESSURE DROP


EQUATIONS
Equation
Panhandle A
Panhandle B
Weymouth

IGT

Application
Panhandle equations do not consider pipe roughness;
instead. an efficiency factor is used; less
conservative than Colebrook or AGA
Does not consider pipe roughness; uses an efficiency
factor used for high-pressure gas gathering systems;
most conservative equation that gives highest
pressure drop for given flow rate
Does not consider pipe roughness; uses an efficiency
factor used on gas distribution piping

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PIPELINE WITH INTERMEDIATE


INJECTIONS AND DELIVERIES
A pipeline in which gas enters at the beginning
of the pipeline and the same volume exits at the
end of the pipeline is a pipeline with no
intermediate injection or deliveries
When portions of the inlet volume are delivered
at various points along the pipeline and the
remaining volume is delivered at the end of the
pipeline, we call this system a pipeline with
intermediate delivery points.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PIPELINE WITH INTERMEDIATE


INJECTIONS AND DELIVERIES

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PIPELINE WITH INTERMEDIATE


INJECTIONS AND DELIVERIES

Pipe AB has a certain volume, Q1, flowing through it.


At point B, another pipeline, CB, brings in additional volumes
resulting in a volume of (Q1 + Q2) flowing through section BD.
At D, a branch pipe, DE, delivers a volume of Q3 to a customer
location, E.
The remaining volume (Q1 + Q2 - Q3) flows from D to F through pipe
segment DF to a customer location at F.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SERIES PIPING

Segment 1 - diameter d1 and length Le1


Segment 2 - diameter d2 and length Le2
Segment 3 - diameter d3 and length Le3

Le = Le 1 + Le 2 + Le 3
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SERIES PIPING
CL
Psq = 5
d
Psq = difference in the square of pressures (P12 - P22) for
the pipe segment
C = constant
L = pipe length
d = pipe inside diameter

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

SERIES PIPING
CL1 CLe 2
= 5
5
d1
d2
d1
Le 3 = L3
d3

Le 2

d1
= L2
d2

d1
d1
Le = L1 + L 2 + L3
d2
d3

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PARALLEL PIPING

Q = Q1 + Q2
where
Q
= inlet flow at A
Q1
= flow through pipe branch BCE
Q2
= flow through pipe branch BDE
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PARALLEL PIPING

(P

2
B

2
E

K 1L1Q12
=
d 15

0.5

Q1 L 2 d 1
=
Q 2 L1 d 2

(P

2
B

2
E

K 2 L 2Q 22
=
5
d2

2.5

where
K1, K2 = a parameter that depends on gas properties,
gas temperature, etc.
L1 , L2 = length of pipe branch BCE, BDE
d1, d2 = inside diameter of pipe branch BCE, BDE
Q1 , Q2 = flow rate through pipe branch BCE, BDE
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

PARALLEL PIPING

PB2 PE2
2
1

K e LeQ
=
d e5
2
2

LeQ
L1Q
L 2Q
=
=
5
5
d1
d2
d e5

K 1L1Q12 K 2 L 2Q 22 K e LeQ 2
=
=
5
5
d1
d2
d e5

1 + const
1
d e = d 1

const 1

2 1/ 5

d 1 L1
const 1 =
d 2 L2

Q1 = Q const1/(1 + const1 )

PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

LOCATING PIPE LOOP

Different looping scenarios


PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Summary
This part introduced the various methods of calculating the
pressure drop in a pipeline transporting gas and gas mixtures.
The more commonly used equations for pressure drop vs. flow
rate and pipe size
The effect of elevation changes and the concepts of the
Reynolds number, friction factor, and transmission factor were
introduced.
The importance of the Moody diagram and how to calculate the
friction factor for laminar and turbulent flow were explained.
Comparison of the more commonly used pressure drop
equations, such as AGA, Colebrook-White, Weymouth, and
Panhandle equations.
The use of a pipeline efficiency in comparing various equations
The average velocity of gas flow and the limiting value of
erosional velocity was discussed.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

Summary
Several piping configurations, such as pipes in series,
pipes in parallel, and gas pipelines with injections and
deliveries
The concepts of equivalent length in series piping and
equivalent diameter in pipe loops were explained and
illustrated using example problems.
The hydraulic pressure gradient and the need for
intermediate compressor stations to transport given
volumes of gas without exceeding allowable pipeline
pressures were also covered.
The importance of temperature variation in gas pipelines
and how it is taken into account in calculating pipeline
pressures were introduced with reference to commercial
hydraulic simulation models..
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair

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