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INTRODUCTION
Pipes provide an economic means of
producing and transporting fluids in large
volumes over great distances
The flow of gases through piping systems
involves flow in horizontal, inclined, and
vertical orientations, and through
constrictions such as chokes for flow
control
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
BERNOULLI'S EQUATION
V A2
PB V B2
ZA +
+
+Hp = ZB +
+
+ hf
2g
2g
PA
P
V
Z
Hp
hf
= the pressure
= the velocity
= the height
= the equivalent head added to the fluid by a
compressor at A
= represents the total frictional pressure loss
between points A and B.
M 1 =q 1 1 = M 2 = q 2 2
V 1 1 = V 1
q1 = V 1 A1
M 1 = q 1 1 = q 2 2 = q b b
P1
q1 = q b b
1
1 =
=Z1RT1
Pb
b =
Zb RTb
P1
Z1RT1
Pb T1 Z1
q1 = q b
Tb P1 Zb
qb Z1 Pb T1 4x 144qb Z1 Pb T1
V1 =
=
A Tb P1
d 2
Tb P1
qb Pb Z1T1
V 1 = 0.002122 2
(USCS )
d Tb P1
V1
qb
d
Pb
Tb
P1
T1
(SCFD)
d Tb P2
V = 14.739
qb Pb ZT
(USCS )
2
d Tb P
qb Pb ZT
(SI )
2
d Tb P
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
EROSIONAL VELOCITY
V max =
100
Z
R
T
g
P
ZRT
29 g P
Example 1
A gas pipeline, NPS 20 with 0.500 in. wall
thickness, transports natural gas (specific gravity
= 0.6) at a flow rate of 250 MMSCFD at an inlet
temperature of 60F. Assuming isothermal flow,
calculate the velocity of gas at the inlet and
outlet of the pipe if the inlet pressure is 1000
psig and the outlet pressure is 850 psig. The
base pressure and base temperature are 14.7
psia and 60F, respectively. Assume
compressibility factor Z = 1.00. What is the
erosional velocity for this pipeline based on the
above data and a compressibility factor Z = 0.90?
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
Solution
For compressibility factor Z = 1.00, the velocity of gas at
the inlet pressure of 1000 psig is
250x 105 14.7 60+460
V 1 = 0.002122
= 21.29 ft/s
2
19.0 60+460 1014.7
V d
Re =
Re
V
d
(USCS )
V d
Re =
(USCS )
USCS or SI
Re = Reynolds number, dimensionless
V = average velocity of gas in pipe, ft/s or m/s
d = inside diameter of pipe, ft or m
= gas density, lb/ft3 or kg/m3
Pb
Tb
g
q
d
gq
(USCS )
d
Pb
Tb
g
q
d
gq
(SI )
d
Flow Regime
Re 2000
2000 > Re 4000
Re > 4000
Laminar flow,
Critical flow
Turbulent flow
Example
A natural gas pipeline, NPS 20 with 0.500
in. wall thickness, transports 100
MMSCFD. The specific gravity of gas is
0.6 and viscosity is 0.000008 lb/ft.s.
Calculate the value of the Reynolds
number of flow. Assume the base
temperature and base pressure are 60F
and 14.7 psia, respectively.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
Solution
Pipe inside diameter = 20 - 2 x 0.5 = 19.0 in.
The base temperature = 60 + 460 = 520 R
Using Equation we get
6
14.7 0.6x 100x 10
R e = 0.0004778
= 5,331, 726
520 0.000008x 19
FRICTION FACTOR
fd
ff =
4
ff = Fanning friction factor
fd = Darcy friction factor
For laminar flow
64
f =
Re
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
INTERNAL ROUGHNESS
Type of pipe
e, in
Drawn tubing (brass, lead, glass)
0.00006
Aluminum pipe
0.0002
Plastic-lined or sand blasted
0.0002-0.0003
Commercial steel or wrought iron
0.0018
Asphalted cast iron
0.0048
Galvanized iron
0.006
Cast iron
0.0102
Cement-lined
0.012-0.12
Riveted steel
0.036-0.36
PVC, drawn tubing, glass
0.000059
Concrete
0.0118-0.118
Wrought iron
0.0018
Commonly used well tubing and line pipe:
New pipe
0.0005-0.0007
12-months old
0.00150
24-months old
0.00175
e,mm
0.001524
0.000508
0.00508-0.00762
0.04572
0.1292
0.01524
0.25908
0.3048-3.048
0.9144-9.144
0.0015
0.3-3.0
0.045
0.0127-.01778
0.381
0.04445
TRANSMISSION FACTOR
The transmission factor F is related to the
friction factor f as follows
2
F=
f
4
f = 2
F
Relative Roughness
e
Relative roughness =
d
e = absolute or internal roughness of pipe, in.
d = pipe inside diameter, in.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
qsc
f
Pb
Tb
P1
P2
g
Tav
L
Zav
d
P1 P d
g Z avT av fL
2
2
2
0.5
(USCS )
P1 2 P22 d 5
T
= 1.1494 x 10 3 b
Pb g Z av T av f L
qsc
f
Pb
Tb
P1
P2
g
Tav
L
Zav
d
0.5
(S I )
P1 P d
g Z avT av L
2
2
2
0.5
(USCS )
2
F=
f
P1 P d
g Z av T av L
= transmission factor
Tb
q sc = 5.747 x 10 F
Pb
4
2
2
0.5
(SI )
0.5
P1 e P d
(USCS )
g Z avT av Le
0.5
s
2
2
5
T b ( P1 e P2 ) d
4
(SI )
q sc = 5.747 x 10 F
Pb g Z av T av Le
s
T
q sc = 38.77 F b
Pb
2
2
(e - 1)
Le =
L
s
s
Z
e
(e s1 1)
e s1 (e s 2 1)
e s1 +s 2 (e s 3 1)
e
Le =
L1 +
L2 +
L 3 + ....... +
s1
s2
s3
s n 1
(e s n 1)
Ln
sn
si 0
(es - 1)
j=
s
Le = j 1L1 + j 2 L 2e s1 + j 3 L 3e s 3 + ....... + j n L n e s n 1
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
si 0
P1 + P2
3
Or
2 P13 P23
Pav = 2
3 P1 P22
COLEBROOK-WHITE EQUATION
A relationship between the friction factor and the Reynolds
number, pipe roughness, and inside diameter of pipe.
Generally 3 to 4 iterations are sufficient to converge on a
reasonably good value of the friction factor
2.51
1
= 2 log e
+
3.7d R f
f
Turbulent flow
COLEBROOK-WHITE EQUATION
2.51
1
= 2 log
R f
f
e
1
= 2 log e
3.7d
f
Example
A natural gas pipeline, NPS 20 with 0.500
in. wall thickness, transports 200
MMSCFD. The specific gravity of gas is
0.6 and viscosity is 0.000008 lb/ft-s.
Calculate the friction factor using the
Colebrook equation. Assume absolute
pipe roughness = 600 in.
Solution
MODIFIED COLEBROOK-WHITE
EQUATION
2.825
1
e
= 2 log
+
R f
d
3.7
f
turbulent flow
1.4125F
e
F = 2 log
+
3.7
d
Re
0.6
Bend Index
Bend index is the sum of all the angles and bends in the pipe
segment, divided by the total length of the pipe section under
consideration
BI =
Material
Bend Index
Extremely Low
5 to 10
Average
60 to 80
Extremely High
200 to 300
Bare steel
0.975-0.973
0.960-0.956
0.930-0.900
Plastic lined
0.979-0.976
0.964-0.960
0.936-0.910
Pig burnished
0.982-0.980
0.968-0.965
0.944-0.920
Sand blasted
0.985-0.983
0.976-0.970
0.951-0.930
WEYMOUTH EQUATION
Tb
q sc = 38.77 E
Pb
qsc
f
Pb
Tb
P1
P2
g
Tav
Le
Zav
d
P1 e P d
g Z avT av Le
2
2
2
16 / 3
0.5
(USCS )
WEYMOUTH EQUATION
Tb
q sc = 3.7435x 10 xE
Pb
3
qsc
f
Pb
Tb
P1
P2
g
Tav
Le
Zav
d
P1 e P d
g Z avT av Le
2
2
2
16 / 3
0.5
(SI )
PANHANDLE A EQUATION
1.0788
Tb
q sc = 435.87 E
Pb
1.0788
Tb
3
q sc = 4.5965x 10 E
Pb
E
P1 e P
0.8539
g xT av xLe xZ
2
2
0.5394
d 2.6182
P1 e P
0.8539
g xT av xLe xZ
2
2
(USCS )
0.5394
d 2.6182
(SI )
PANHANDLE A EQUATION
Transmission Factor
q g
F = 7.2111E
d
q g
F = 11.85E
0.07305
(USCS )
0.07305
(SI )
PANHANDLE B EQUATION
1.02
Tb
q sc = 737 E
Pb
1.02
Tb
q sc = 1.002x 10 E
Pb
2
P1 e P
0.961
g xT av xLe xZ
2
2
0.51
d 2.53
P1 e P
0.961
g xT av xLe xZ
2
2
(USCS )
0.51
d 2.53
(SI )
PANHANDLE A EQUATION
Transmission Factor
q g
F = 16.7 E
d
q g
F = 19.08E
0.01961
(USCS )
0.01961
(SI )
2
2
0.555
d 2.667
(USCS )
Tb
q sc = 1.2822x 10 E
Pb
3
P1 e P
0.8
0.2
g xT av xLe xZx
s
P1 e P
0.8
0.2
xT
xL
xZx
av
e
g
2
2
2
0.555
d 2.667
(SI )
SPITZGLASS EQUATION
Low Pressure
0.5
P
e
P
T
1
2
3
d 2.5
q sc = 3.839x 10 E b
Pb g xT av xLe xZ av (1 + 3.6 / d + 0.03d )
(USCS )
0.5
P
e
P
T
1
2
2
d 2.5
q sc = 5.69x 10 E b
Pb g xT av xLe xZ av (1 + 91.44 / d + 0.03d )
(SI )
SPITZGLASS EQUATION
High Pressure
0.5
P1 e s P2
Tb
d 2.5
q sc = 729.608E
Pb g xT av xLe xZ av (1 + 3.6 / d + 0.03d )
(USCS )
0.5
P
e
P2
Tb
1
2
d 2.5
q sc = 1.0815x 10 E
Pb g xT av xLe xZ av (1 + 91.44 / d + 0.0012d )
(SI )
MUELLER EQUATION
Tb
q sc = 85.7368E
Pb
P1 e P
0.7391
0.2609
g xT av xLe x
2
2
0.575
d 2.725
(USCS )
2
2
s
P
e
P
T
1
2
Pb g xT av xLe x
0.575
d 2.725
(SI )
= gas viscosity, cP
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
FRITZSCHE EQUATION
Tb
q sc = 410.1688E
Pb
Tb
q sc = 2.827 E
Pb
P1 e P
0.8587
g xT av xLe
2
2
P1 e P
0.8587
g xT av xLe
2
2
2
0.538
d 2.69
(USCS )
0.538
d 2.69
(SI )
COMPARISON OF FLOW
EQUATIONS
COMPARISON OF FLOW
EQUATIONS
ft / hr =
'
( K p ) / ( L + Lef )
3
Kp
'
L
Lef
0.54
= pipe constant
= sp gr of gas
= sp gr 0.60
= length of service, ft
= equivalent length of fittings given below
Values of Kp
Pipe size and type
Kp
1.622 x 10-6
1-in ID plastic
0.279 x 10-6
0.383 x 10-6
0.124 x 10-6
1-in NS steel
0.080 x 10-6
1-in NS steel
0.037 x 10-6
Fitting
1-in or 1-in Curb cock for copper service
1-in curb cock for 1-in steel service
1-in curb cock for 1-in steel service
1-in street elbow for 1-in steel service
1-in street elbow for 1--in steel service
1-in street tee for 1-in steel service
1-in street tee on sleeve or 1-in hole in main
1 x 1 x 1-in street tee
1 x 1 x 1-in street tee
Combined outlet fittings
-in copper
1-in copper or plastic
1-in steel
1-in steel
Equivalent length, ft
3.5
13.5
12.0
7.5
7.5
10.5
15.0
23.0
19.0
2.0
6.0
8.0
22.0
T s + C 4 / C 2 (C 1C 5 ) / (C 2 (C 2 + C 3 ) ) C 1C 2 /C 3 C + C L C (C + C L )
3 x
5 x
=
4
+ 5 1
C 2 /C 3
C2
C 2 (C 2 + C 3 )
(C 1 + C 2 L x )
C 1 = z v 1c p L + (1 z v 1 ) c p
C2 = k / m
C 3 = ( z v 2 z v 1 ) (c pL c pv ) / L
C4 =
z z
k d 0
P1 P2
v v
z v 1c pL dL + (1 z v 1 ) c pv dv + v 2 v 1 Q + 2 1 v 1 + gh / L
T1
L
L
L
m
z v 2 z v 1 )( P1 P2 )
(
v 2 v 1
C5 =
c
c
+
+
pv dv
2
pL dL
L
zv
P
L
v
cp
d
m
Q
k
g
h
do
Ts
ColebrookWhite
Modified
ColebrookWhite
AGA
Application
Fundamental flow equation using friction or
transmission factor; used with Colebrook-White
friction factor or AGA transmission factor
Friction factor calculated for pipe roughness and
Reynolds number;
most popular equation for general gas transmission
pipelines
Modified equation based on U.S. Bureau of Mines
experiments; gives higher pressure drop compared to
original Colebrook equation
Transmission factor calculated for partially turbulent
and fully turbulent flow considering roughness, bend
index, and Reynolds number
IGT
Application
Panhandle equations do not consider pipe roughness;
instead. an efficiency factor is used; less
conservative than Colebrook or AGA
Does not consider pipe roughness; uses an efficiency
factor used for high-pressure gas gathering systems;
most conservative equation that gives highest
pressure drop for given flow rate
Does not consider pipe roughness; uses an efficiency
factor used on gas distribution piping
SERIES PIPING
Le = Le 1 + Le 2 + Le 3
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
SERIES PIPING
CL
Psq = 5
d
Psq = difference in the square of pressures (P12 - P22) for
the pipe segment
C = constant
L = pipe length
d = pipe inside diameter
SERIES PIPING
CL1 CLe 2
= 5
5
d1
d2
d1
Le 3 = L3
d3
Le 2
d1
= L2
d2
d1
d1
Le = L1 + L 2 + L3
d2
d3
PARALLEL PIPING
Q = Q1 + Q2
where
Q
= inlet flow at A
Q1
= flow through pipe branch BCE
Q2
= flow through pipe branch BDE
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
PARALLEL PIPING
(P
2
B
2
E
K 1L1Q12
=
d 15
0.5
Q1 L 2 d 1
=
Q 2 L1 d 2
(P
2
B
2
E
K 2 L 2Q 22
=
5
d2
2.5
where
K1, K2 = a parameter that depends on gas properties,
gas temperature, etc.
L1 , L2 = length of pipe branch BCE, BDE
d1, d2 = inside diameter of pipe branch BCE, BDE
Q1 , Q2 = flow rate through pipe branch BCE, BDE
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
PARALLEL PIPING
PB2 PE2
2
1
K e LeQ
=
d e5
2
2
LeQ
L1Q
L 2Q
=
=
5
5
d1
d2
d e5
K 1L1Q12 K 2 L 2Q 22 K e LeQ 2
=
=
5
5
d1
d2
d e5
1 + const
1
d e = d 1
const 1
2 1/ 5
d 1 L1
const 1 =
d 2 L2
Q1 = Q const1/(1 + const1 )
Summary
This part introduced the various methods of calculating the
pressure drop in a pipeline transporting gas and gas mixtures.
The more commonly used equations for pressure drop vs. flow
rate and pipe size
The effect of elevation changes and the concepts of the
Reynolds number, friction factor, and transmission factor were
introduced.
The importance of the Moody diagram and how to calculate the
friction factor for laminar and turbulent flow were explained.
Comparison of the more commonly used pressure drop
equations, such as AGA, Colebrook-White, Weymouth, and
Panhandle equations.
The use of a pipeline efficiency in comparing various equations
The average velocity of gas flow and the limiting value of
erosional velocity was discussed.
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair
Summary
Several piping configurations, such as pipes in series,
pipes in parallel, and gas pipelines with injections and
deliveries
The concepts of equivalent length in series piping and
equivalent diameter in pipe loops were explained and
illustrated using example problems.
The hydraulic pressure gradient and the need for
intermediate compressor stations to transport given
volumes of gas without exceeding allowable pipeline
pressures were also covered.
The importance of temperature variation in gas pipelines
and how it is taken into account in calculating pipeline
pressures were introduced with reference to commercial
hydraulic simulation models..
PE 607: Oil & Gas Pipeline Design, Maintenance & Repair