Beruflich Dokumente
Kultur Dokumente
History,FundamentalsandFuture
TsuJaeKingLiu
DepartmentofElectricalEngineeringandComputerSciences
UniversityofCalifornia,Berkeley,CA947201770USA
June11,2012
2012SymposiumonVLSITechnologyShortCourse
ImpactofMooresLaw
Transistor
Scaling
Higher Performance,
Investment
Lower Cost
# DEVICES (MM)
Market
Growth
YEAR
http://www.morganstanley.com/institutional/techresearch/pdfs/2SETUP_12142009_RI.pdf
1996:TheCallfromDARPA
0.25mCMOStechnologywasstateoftheart
DARPAAdvancedMicroelectronics(AME)ProgramBroad
AgencyAnnouncementfor25nmCMOStechnology
1998InternationalTechnologyRoadmapforSemiconductors(ITRS)
TechnologyNode
GateOxide
Thickness,TOX (nm)
DriveCurrent,IDSAT
1999
2002
2005
2008
2011
2014
2017
2020
180
nm
130
nm
100
nm
70
nm
50
nm
35
nm
25
nm
18
nm
1.92.5
1.51.9
1.01.5
0.81.2
0.60.8
0.50.6
Solutions
beingpursued
Noknown
solutions
EndofRoadmap
UCBerkeleyprojectNovelFabrication,DeviceStructures,
andPhysicsof25nmFETsforTerabitScaleElectronics
June1997throughJuly2001
3
MOSFETFundamentals
MetalOxideSemiconductor
FieldEffectTransistor:
0.25micronMOSFETXTEM
GATELENGTH,Lg
Gate
Source
Drain
Sisubstrate
http://www.eetimes.com/design/automotivedesign/4003940/LCDdriverhighlyintegrated
GATEOXIDETHICKNESS,Tox
MOSFETOperation:GateControl
NchannelMOSFET
Desired
crosssection
characteristics:
HighONcurrent
Gate
LowOFFcurrent
gateoxide
Leff
N+
Source
Body
CurrentbetweenSourceandDrain
iscontrolledbytheGatevoltage.
Nchannel&PchannelMOSFETs
operateinacomplementarymanner
N+
CMOS=ComplementaryMOS
Drain
log ID
increasingE
n(E) exp(E/kT)
Sourceincreasing
VGS
distance
ION
DRAINCURRENT
ElectronEnergyBandProfile
Inverseslopeis
subthreshold swing,S
[mV/dec]
IOFF
Drain
VTH
GATEVOLTAGE
VDD
5
CMOSDevicesandCircuits
CIRCUITSYMBOLS
Nchannel Pchannel
MOSFET
MOSFET
INVERTER
LOGICSYMBOL
VDD
CMOSINVERTERCIRCUIT
VOUT
VDD
S
D
V
D OUT
VIN
GND
S
0
CMOSNANDGATE
VDD
VIN
STATICMEMORY(SRAM)CELL
NOTAND(NAND)
TRUTHTABLE
WORDLINE
BITLINE
0
or
1
1
or
0
BITLINE
6
ImprovingtheON/OFFCurrentRatio
Gate
logID
Cox
Cdep
Source
Body
ION
Ctotal
Cox
Drain
VDD
VGS
ThegreaterthecapacitivecouplingbetweenGateandchannel,the
bettercontroltheGatehasoverthechannelpotential.
higherION/IOFF forfixedVDD,orlowerVDD toachievetargetION/IOFF
reduceddraininducedbarrierlowering(DIBL):
logID
Source
increasing
VDS
Drain
increasing
VDS
IOFF
VGS
7
MOSFETinONState(VGS >VTH)
width velocity inversionlayerchargedensity
I D W v Qinv
v eff
gateoxide
capacitance
mobility
DRAINCURRENT,ID
Gate
Source
Drain
Substrate
DRAINVOLTAGE,VDS
8
EffectiveDriveCurrent(IEFF)
CMOSinverterchain:
VDD
V2
S
D
VIN
D
GND
VOUT
V3
NMOSDRAINCURRENT
V1
VDD
VDD/2
V2
V1
tpLH
tpHL
IH +IL
IEFF = 2
V3
TIME
IDSAT
IH (DIBL=0)
VIN=VDD
IH
VIN=0.83VDD
VIN=0.75VDD
IL
0.5VDD
VIN=0.5VDD
VDD
NMOSDRAINVOLTAGE=VOUT
M.H.Naetal.(IBM),IEDMTechnicalDigest,pp.121124,2002
CMOSTechnologyScaling
XTEMimageswiththesamescale
courtesyV.Moroz (Synopsys,Inc.)
90nmnode
T.Ghani etal.,
IEDM 2003
65nmnode
45nmnode 32nmnode
K.Mistry etal.,
IEDM 2007
P.Packan etal.,
IEDM 2009
Gatelengthhasnotscaledproportionatelywithdevice
pitch(0.7xpergeneration)inrecentgenerations.
Transistorperformancehasbeenboostedbyothermeans.
10
MOSFETPerformanceBoosters
Strainedchannelregions eff
Highkgatedielectricandmetalgateelectrodes Cox
CrosssectionalTEMviewsofIntels32nmCMOSdevices
P.Packan etal.(Intel),IEDMTechnicalDigest,pp.659662,2009
11
ProcessInducedVariations
Subwavelengthlithography:
Resolutionenhancement
techniquesarecostlyandincrease
processsensitivity
Gatelineedgeroughness:
courtesyMikeRieger (Synopsys,Inc.)
photoresist
Randomdopant fluctuations(RDF):
Atomisticeffectsbecome
significantinnanoscale FETs
SiO2
Source
Gate
Drain
A.Brownetal.,
IEEETrans.
Nanotechnology,
p.195,2002
A.Asenov,Symp.VLSITech.Dig.,p.86,2007
12
AJourneyBackthroughTime
WhyNewTransistorStructures?
Offstateleakage(IOFF)mustbesuppressedasLg isscaleddown
allowsforreductionsinVTH andhenceVDD
Leakageoccursintheregionawayfromthechannelsurface
Letsgetridofit!
Lg
UltraThinBody
MOSFET:
Gate
Gate
Source
Source
Drain
Drain
BuriedOxide
Substrate
Siliconon
Insulator(SOI)
Wafer
14
ThinBody MOSFETs
IOFF issuppressedbyusinganadequatelythinbodyregion.
Bodydopingcanbeeliminated
higherdrivecurrentduetohighercarriermobility
Reducedimpactofrandomdopantfluctuations(RDF)
UltraThinBody(UTB)
DoubleGate(DG)
Lg
Gate
Gate
Source
Drain
BuriedOxide
TSi
Drain
Source
TSi
Gate
Substrate
TSi <(1/4) Lg
B.Yuetal.,ISDRS1997
TSi <(2/3) Lg
R.H.Yanetal.,IEEETED1992
15
EffectofTSi onLeakage
Lg =25nm;Tox,eq =12
TSi =10nm
TSi =20nm
106
SiThickness[nm]
0.0
3x102
8.0
12.0
16.0
20.0
101
LeakageCurrent
Density[A/cm2]
@VDS =0.7V
4.0
Ioff =2.1nA/m
Ioff =19A/m
16
DoubleGateMOSFETStructures
PLANAR:
VERTICAL
FIN:
L.Geppert,IEEESpectrum,October2002
17
DELTAMOSFET
D.Hisamoto,T.Kaga,Y.Kawamoto,andE.Takeda(HitachiCentralResearchLaboratory),
Afullydepletedleanchanneltransistor(DELTA) anovelverticalultrathinSOIMOSFET,
IEEEElectronDeviceLetters Vol.11,pp.3639,1990
Improvedgatecontrol
observedforWg <0.3m
Leff=0.57m
Wl =0.4m
18
DoubleGateFinFET
Selfalignedgatesstraddlenarrowsiliconfin
Currentflowsparalleltowafersurface
Gate Length, Lg
Source
S
G
D
Gate 1
Drain
Current
Flow
Gate 2
1998:FirstNchannelFinFETs
D.Hisamoto,W.C.Lee,J.Kedzierski,E.Anderson,H.Takeuchi,K.Asano,T.J.King,J.Bokor,andC.Hu,
AfoldedchannelMOSFETfordeepsubtenthmicronera,
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.10321034,1998
PlanView
Lg =30nm
Wfin =20nm
Hfin =50nm
Lg =30nm
Wfin =20nm
Hfin =50nm
DeviceswithLg downto17nm
weresuccessfullyfabricated
20
1999:FirstPchannelFinFETs
X.Huang,W.C.Lee,C.Kuo,D.Hisamoto,L.Chang,J.Kedzierski,E.Anderson,H.Takeuchi,Y.K.Choi,
K.Asano,V.Subramanian,T.J.King,J.Bokor,andC.Hu,Sub50nmFinFET:PMOS,
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.6770,1999
Lg =18nm
Wfin =15nm
Hfin =50nm
Transmission
Electron
Micrograph
21
2000:VestedInterestfromIndustry
SemiconductorResearchCorporation(SRC)& AMDfundproject:
DevelopmentofaFinFET processflowcompatiblewitha
conventionalplanarCMOSprocess
DemonstrationofthecompatibilityoftheFinFET structure
withaproductionenvironment
(October2000throughSeptember2003)
DARPA/SRCFocusCenterResearchProgramfundsprojects:
ApproachesforenhancingFinFET performance
(MSDCenter,April2001throughAugust2003)
FinFETbasedcircuitdesign
(C2S2Center,August2003throughJuly2006)
22
FinFETStructures
Original:
Gatelast
processflow
Gate
Source
Si Fin
Drain
Gate
Improved:
Gatefirst
processflow
Source
Drain
23
FinWidthRequirement
MeasuredFinFET DIBL
Toadequately
suppressDIBL,
Lg/Wfin >1.5
Challengefor
lithography!
N.Lindert etal.(UCBerkeley),IEEEElectronDeviceLetters,Vol.22,pp.487489,2001
24
SubLithographicFinPatterning
SpacerLithography
a.k.a.SidewallImageTransfer(SIT)andSelfAlignedDoublePatterning(SADP)
1. Deposit & pattern sacrificial layer
SOI
SOI
BOX
BOX
SOI
fins
BOX
BOX
BenefitsofSpacerLithography
Spacerlitho.providesforbetterCDcontrolanduniformfinwidth
SEMimageof
FinFET with
spacerdefinedfins:
Y.K.Choietal.(UCBerkeley),IEEETrans.ElectronDevices,Vol.49, pp.436441,2002
26
SpacerDefinedFinFETs
Y.K.Choi,N.Lindert,P.Xuan,S.Tang,D.Ha,E.Anderson,T.J.King,J.Bokor,andC.Hu,
"Sub20nmCMOSFinFET technologies,
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.421424,2001
Lg =60nm,Wfin =40nm
TransferCharacteristics
OutputCharacteristics
27
2001:15nmFinFETs
-2
10
-4
10
-6
10
-8
10
TransferCharacteristics
-2
Vd=-0.05 V
N-body=
18
-3
2x10 cm
10
-6
10
10
-10
10
-4
-8
-10
10
-12
10
10
NMOS
PMOS
0.5
1.0
1.5
-12
10
2.0
Y.K.Choi,N.Lindert,P.Xuan,S.Tang,D.Ha,E.Anderson,T.J.King,J.Bokor,C.Hu,
"Sub20nmCMOSFinFET technologies,
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.421424,2001
OutputCharacteristics
600
500
600
PMOS
400
|Vg-Vt|=1.2V
NMOS
400
Voltage step
: 0.2V
300
500
300
200
200
100
100
0
-1.5 -1.0 -0.5 0.0
0.5
1.0
0
1.5
2002:10nmFinFETs
SEM
image:
B.Yu,L.Chang,S.Ahmed,H.Wang,S.Bell,C.Y.Yang,C.Tabery,
C.Hu,T.J.King,J.Bokor,M.R.Lin,andD.Kyser,
"FinFET scalingto10nmgatelength,"
InternationalElectronDevicesMeetingTechnicalDigest,pp.251254,2002
OutputCharacteristics
TEMimages
Thesedeviceswere
fabricatedatAMD,using
opticallithography.
29
HoleMobilityComparison
MeasuredFieldEffectHoleMobility
Mobility(cm2/V-sec)
160
140
Vg-Vth=.8V
120
<100> channel
DGFEThashigherhole
mobilityduetolower
transverseelectricfield
100
80
FinFET
Forthesamegate
overdrive,holemobility
inDGFinFET is2 thatin
acontrolbulkFET
60
Bulk FET
40
20
0
0
0.5
Effective Field (MV/cm)
30
FinFET ProcessRefinements
Y.K.Choi,L.Chang,P.Ranade,J.Lee,D.Ha,S.Balasubramanian,A.Agarwal,T.J.King,andJ.Bokor,
"FinFET processrefinementsforimprovedmobilityandgateworkfunctionengineering,"
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.259262,2002
Finsidewallsmootheningfor
improvedcarriermobilities
Gateworkfunctiontuning
forVTH adjustment
31
FinFETReliability
Id / Id [%]
Y.K.Choi,D.Ha,J.Bokor,andT.J.King,ReliabilitystudyofCMOSFinFETs,
IEEEInternationalElectronDevicesMeetingTechnicalDigest,pp.177180,2003
30
StressBiasCondition:Vg=Vd=2.0V
20
Narrowerfin improved
hotcarrier(HC) immunity
Lg=80nm
10
HClifetimeandoxideQBD
arealsoimprovedby
smootheningtheSifin
sidewallsurfaces(byH2
annealing)
VT / VT [%]
0
-10
-20
-30
0
10
W fin=18nm
W fin=34nm
1
W fin=26nm
W fin=42nm
2
10
10
Stress Time [sec]
10
32
TriGateFET
Lg =60nm
Wfin =55nm
Hfin =36nm
B.Doyleetal.(Intel),IEEEElectronDeviceLetters,Vol.24,pp.263265,2003
33
SOIMultiGateMOSFETDesigns
TriGateFET
Relaxedfindimensions
WSi >Lg/2;HSi >Lg/5
HSi /Leff
FinFET
Narrowfin
WSi ~Lg/2
bodydimensions
requiredfor
DIBL=100mV/V
Tox =1.1nm
WSi /Leff
UTBFET
UltrathinSOI
HSi ~Lg/5
afterYangandFossum,IEEETrans.ElectronDevices,Vol.52,pp.11591164,2005
34
DoubleGatevs.TriGateFET
TheDoubleGateFETdoesnotrequireahighlyselective
gateetch,duetotheprotectivedielectrichardmask.
Additionalgatefringingcapacitanceislessofanissuefor
theTriGateFET,sincethetopfinsurfacecontributesto
currentconductionintheONstate.
DoubleGateFET
TriGateFET
channel
afterM.Khare,2010IEDMShortCourse
35
IndependentGateOperation
ThegateelectrodesofadoublegateFETcanbeisolated
byamaskedetch,toallowforseparatebiasing.
Onegateisusedforswitching.
TheothergateisusedforVTH control.
Drain
Gate1
Gate2
Back
Gated
FET
Source
D.M.Friedetal.(CornellU.),
IEEEElectronDeviceLetters,
Vol.25,pp.199201,2004
L.Mathewetal.(Freescale Semiconductor),
2004 IEEEInternationalSOIConference
36
BulkFinFET
FinFETs canbemade
onbulkSiwafers
lowercost
improvedthermal
conduction
withsupersteep
retrogradewell
(SSRW)orpunch
throughstopperat
thebaseofthefins
90nmLg FinFETs
demonstrated
Wfin =80nm
Hfin =100nm
DIBL=25mV
C.H.Leeetal. (Samsung),SymposiumonVLSITechnologyDigest, pp.130131,2004
37
Bulkvs. SOIFinFET
(comparedtoSOIFinFET)
H.Bu (IBM),2011IEEEInternationalSOIConference
38
2004:Highk/MetalGateFinFET
D.Ha,H.Takeuchi,Y.K.Choi,T.J.King,W.Bai,
D.L.Kwong,A.Agarwal,andM.Ameen,
MolybdenumgateHfO2 CMOSFinFET technology,
IEEEInternationalElectronDevicesMeetingTechnical
Digest,pp.643646,2004
39
IOFF vs.ION
Lg =50nm
Wfin =35nm
Hfin =65nm
25%improvementinIDSAT
isachievedwithsilicon
germaniumsource/drain,
dueinpart toreduced
parasiticresistance
P.Verheyen etal.(IMEC),SymposiumonVLSITechnologyDigest,pp.194195,2005
40
FinDesignConsiderations
FinWidth
GateLength
Limitedbyetchtechnology
Tradeoff:layoutefficiency
vs. designflexibility
Drain
FinHeight
Source
DeterminesDIBL
FinPitch
Determineslayoutarea
FinHeight
Pfin
FinWidth
LimitsS/Dimplanttiltangle
Tradeoff:performancevs.layoutefficiency
41
FinFETLayout
LayoutissimilartothatofconventionalMOSFET,except
Pfin
thatthechannelwidthisquantized:
Source
Gate
Source
Gate
Drain
Drain
Source
Source
BulkSiMOSFET
FinFET
TheS/Dfinscanbemergedbyselectiveepitaxy:
M.Guillorn etal.(IBM),Symp.VLSITechnology2008
Intel
Corp.
42
ImpactofFinLayoutOrientation
Ifthefinisoriented||or to
thewaferflat,thechannel
surfacesliealong(110)planes.
lowerelectronmobility
higherholemobility
(Seriesresistanceismore
significantatshorterLg.)
Ifthefinisoriented45 tothe
waferflat,thechannelsurfaces
liealong(100)planes.
L.Changetal.(IBM),SISPAD 2004
43
FinFETBasedSRAMDesign
BestPaperAward:Z.Guo,S.Balasubramanian,R.Zlatanovici,T.J.King,andB.Nikolic,
FinFETbasedSRAMdesign,IntlSymposiumonLowPowerElectronicsandDesign,pp.27,2005
6TSRAMCellDesigns
CellLayouts
ButterflyCurves
Reducedcellareawith
independentlygatedPGs
44
StateoftheArtFinFETs
22nm/20nmhighperformance
CMOStechnology
Lg =25nm
XTEMImagesofFin
C.C.Wuetal.(TSMC),IEDM 2010
45
LookingtotheFuture
2010InternationalTechnologyRoadmapforSemiconductors(ITRS)
2012
GateLength
2014
2016
2018
2020
2022
2024
7nm
GateOxide
Thickness,TOX (nm)
DriveCurrent,IDSAT
EndofRoadmap
(always~15yrs away!)
46
FinFET vs.UTBBSOIMOSFET
CrosssectionalTEMviews
of25nmUTBSOIdevices
NFET
TSi =5nm
PFET
TSi =5nm
K.Chengetal.(IBM),SymposiumonVLSI
TechnologyDigest,pp.128129,2011
B.Doris(IBM),2011
IEEEInternational
SOIConference
*C.C.Wuetal.
(TSMC),IEDM
2010
47
300
FDSOI
Open: FinFET
Closed: FDSOI
250
Unstrained
Longi.
Trans.
Vertical
200
150
Unstrained
Longi.
Trans.
Vertical
FinFET
100
12
12
12
Unstrained
Longi.
Trans.
Vertical
12
13
2x10
4x10 6x10 8x10 10
-2
Inversion Charge Concentration (cm )
Hole
Mobility
TechnologyNode:
PMOS:
Open: FinFET
Closed: FDSOI
300
270
240
210
180
20nm
tSOI =7nm; tFIN =10nm
Unstrained
Longi.
Trans.
Vertical
12
12
12
12
13
2x10
4x10 6x10 8x10 10
-2
Inversion Charge Concentration (cm )
14/16nm
tSOI =5nm; tFIN =7.5nm
FinFET
Unstrained
Longi.
Trans.
Vertical
12
12
12
13
10/12nm
tSOI =3.5nm; tFIN =5nm
0
0
0
0
0
FinFET
12
2x10
4x10
6x10 8x10 10
-2
Inversion Charge Concentration (cm )
150
120
90
Unstrained
Longi.
Trans.
Vertical
FinFET
FDSOI
FDSOI
60
12
12
FDSOI
12
12
13
2x10
4x10 6x10 8x10 10
-2
Inversion Charge Concentration (cm )
12
12
12
12
13
2x10
4x10 6x10 8x10 10
-2
Inversion Charge Concentration (cm )
12
12
12
12
13
2x10
4x10 6x10 8x10 10
-2
Inversion Charge Concentration (cm )
48
RemainingFinFET Challenges
VTH adjustment
Requiresgateworkfunction(WF)orLeff tuning
DynamicVTH controlisnotpossibleforhighaspectratiomultifindevices
Fringingcapacitancebetweengateandtop/bottomofS/D
Mitigatedbyminimizingfinpitchand
usingviacontacted,mergedS/D
M.Guillorn,Symp.VLSITechnology2008
Parasiticresistance
UniformS/Ddopingis
difficulttoachievewith
conventionalimplantation
Conformaldopingisneeded
e.g.Y.Sasaki,IEDM2008
H.Kawasaki,IEDM2008
Variability
Performanceisverysensitivetofinwidth
WFvariationdominantforundoped channel
T.Matsukawa,Symp.VLSITechnology 2008
49
RandomDopantFluctuationEffects
Channel/bodydopingcanbeeliminatedtomitigateRDFeffects.
However,duetosource/draindoping,atradeoffexistsbetween
performance&RDFtoleranceforLg <10nm:
IONvs.TSi
SD = 3nm
75
VT (mV)
IOFF (A / m)
1E-6
50
1E-8
Lg =9nm,EOT=0.7nm
1E-10
25
4.5
SD = 3nm
100
5.5
TSi (nm)
6.5
ION (mA / m)
SOIFinFET w/atomistic
S/Dgradientregions:
0.8
0.4
4.5
5.5
TSi (nm)
6.5
50
HSi /Leff
Bulkvs.SOIMultiGateFETDesign
Toeasethefinwidth
requirement,thefin
heightshouldbe
reduced.
trigateSOI(thickBOX)
[J.G.Fossum etal.,IEDM 2004]
WSi /Leff
Thebulktrigatedesign
hasthemostrelaxed
bodydimension
requirements.
SSRW(atthebaseof
thefin)improves
electrostaticintegrity
X.Sunetal.(UCBerkeley),IEEEElectronDeviceLetters, Vol.29,pp.491493,2008
51
SOIMOSFETEvolution
TheGateAllAround(GAA)structureprovidesforthegreatest
capacitivecouplingbetweenthegateandthechannel.
http://www.electroiq.com/content/eiq-2/en/articles/sst/print/volume-51/issue-5/features/nanotechnology/fully-gate-all-around-silicon-nanowire-cmos-devices.html
52
ScalingtotheEndoftheRoadmap
32nm
planar
22nm
multigate
segmentedchannel
beyond10nm
stackednanowires
3D:
IntelCorp.
quasiplanar:
P.Packanetal.(Intel),
IEDM2009
B.Ho(UCB),ISDRS 2011
C.Dupretal.(CEALETI)
IEDM2008
Stackedgateallaround
(GAA)FETsachievethe
highestlayoutefficiency.
53
Summary
TheFinFET wasoriginallydevelopedformanufactureof
selfaligneddoublegateMOSFETs,toaddresstheneed
forimprovedgatecontroltosuppressIOFF,DIBLand
processinducedvariabilityforLg <25nm.
TriGateandBulkvariationsoftheFinFET havebeen
developedtoimprovemanufacturabilityandcost.
Ithastaken~10yearstobring3Dtransistorsintovolume
production.
MultigateMOSFETsprovideapathwaytoachieving
lowerpowerand/orimprovedperformance.
FurtherevolutionoftheMOSFETtoastackedchannel
structuremayoccurbytheendoftheroadmap.
54
Acknowledgments
CollaboratorsatUCBerkeley
Profs.Hu,King,Bokor
Prof.
Subramanian Digh Hisamoto
Stephen Tang
Peiqi Xuan
Leland Chang
Nick Lindert
Sriram
Kyoungsub
Balasubramanian Zheng Guo Pushkar Ranade, Charles Kuo, Daewon Ha
Shin
Radu
Zlatanovici
Prof. Nikolic
Earlyresearchfunding:DARPA,SRC,AMD
UCBerkeleyMicrofabrication Laboratory
(birthplaceoftheFinFET)
55