Beruflich Dokumente
Kultur Dokumente
doc
Introduction
4.1
Well Control
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
2
2
3
4
4
5
5
7
7
8
4.2
Control of Ignition
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
9
9
9
10
10
4.3
12
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Fire detection
Flammable gas detection
H2S detection
Fire and general alarms
ESD systems
Ballast / control room
12
12
12
13
13
14
4.4
Rig equipment
15
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.4.8
4.4.9
15
15
16
16
17
17
18
18
18
4.5
20
4.5.1
4.5.2
4.5.3
4.5.4
Firefighting facilities
Evacuation and escape plan
First-aid and medical facilities
Emergency generator
20
21
22
23
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4.6
Workplace procedures
24
4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
4.6.6
4.6.7
4.6.8
4.6.9
4.6.10
24
25
26
26
26
26
27
27
27
28
4.7
Occupational health
29
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
Noise
Chemicals
Lighting
Accommodation
Eye wash and deluge facilities
Radioactive sources
29
29
29
30
32
32
4.8
33
4.8.1
4.8.2
4.8.3
4.8.4
4.8.5
Land
Marine
Air
Cranes and lifting equipment
Forklift trucks
33
35
35
36
36
4.9
Service contractors
37
4.9.1
4.9.2
4.9.3
4.9.4
4.9.5
Mud engineering
Electric wireline logging
Cementing & pumping services
Mud logging
Integrated services
37
38
39
40
41
Attachments
1. Topics and issues for interviews
2. Interview notes
3. Abbreviations used
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Page 1
INTRODUCTION
The questionnaire is intended to assist auditors by illustrating the potential scope to
be covered in the auditing process. The questionnaire is not intended as a script for
the audit process and interviews, nor is it intended that each and every question
should be used. It suggests generic lines of enquiry and requires to be tailored down to
suit the terms of reference for the specific organisation, activity or facility to be
audited.
The questions are grouped such that they cover distinct topics applicable within the
context of each chapter with an element of prioritisation i.e. high level questions are
given first where possible. Within each group of questions covering a distinct topic,
there are a number of indented subsidiary questions as follows:
The main question
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4.1
4.1.1
WELL CONTROL
Technical well design
Are complete casing design calculations carried out for all wells:
Are formal checks carried out on the design conditions applied:
Is there a formal procedure for approving casing design calculations?
Are kick calculations as specified in the Casing Design Manual, EP 92-2000?
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4.1.2
BOPs
4.1.3
Accumulator unit
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4.1.4
Choke manifold
HP side?
LP side?
Are all valves readily accessible?
Are 15k valves actuated?
Are all lines to and from manifold secured?
Are valves properly configured? (i.e. vertical or horizontal)
When drilling what are the open and closed positions of the valves?
Are standpipe and annular pressure gauges appropriately positioned?
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4.1.5
Mud-gas separator
4.1.6
Degasser
4.1.7
What is the planned organisation in case of handling a kick? (who does what)
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Are changes in the drilling programme fully discussed, agreed by all parties and
documented?
Are all potential well hazards fully discussed and highlighted in the drilling
programme?
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4.1.8
At what frequency?
- at least once per week per shift?
4.1.9
Emission control
Has the outcome of this spill response capability estimate resulted in follow up
actions?
Has a contingency plan been prepared to cover the environmental aspects of a blow
out
Is all required equipment according to the blow out contingency plan available?
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4.1.10
All supervisors involved in simultaneous ops. should meet daily to identify and resolve
any potential overlap of operations and responsibilities. A fundamental rule for
SIMOPS is to classify all operations as either hazardous or non hazardous and only
allow one hazardous operation to occur at any one time. Single point responsibility is
essential. All supervisors controlling discreet operations must report and liaise
through the single point. The (head) of simultaneous ops. must be trained/competent
to be able to make sound decisions.
Management inspections should be carried out jointly by platform/rig based
supervisors.
Plan directional drilling logically.(high angle wells from outer slots) to minimise risks
and make well paths uncomplicated. Have a well defined cone of uncertainty and a
consequential well shut in policy. The essential issues are included in the following
questions.
How is the interface between rig and the overall facility managed?
Are daily ops. meetings held, who attends, are they minuted?
What is the definition of work crossing installation boundaries?
How, on a day to day basis, does the deputy OIM perform his role with respect to
Simultaneous Drilling and Production operations?
Is it checked daily?
- by whom?
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4.2
4.2.1
CONTROL OF IGNITION
Hazardous Area Classification (HAC)
4.2.2
DC motor blowers
Is the air intake for electric motors inside hazardous Zone 2 areas taken from outside
the hazardous Zone 2 area?
4.2.3
Electrical equipment
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4.2.4
Portable electrical equipment and power
supply
Have there been any accidents with portable electrical apparatus?
Is the supply voltage more than 50 V AC or 120 V DC?
Are there procedures to minimise the risk of electrical shock?
Do these include:
- earthing all exposed metal parts (Class I apparatus)?
- monitoring the integrity of the earth path?
- having an all-insulated outer enclosure (Class IIA apparatus)?
- double insulation to isolate exposed unearthed metal (Class IIB)?
- using a reduced voltage to supply apparatus?
- sensitive earth-leakage protection to limit the duration of the shock?
Is the apparatus always protected against overload and short circuit?
Are there any indications that flexible cables have been damaged?
Are sensitive earth leakage protection (ELCBs or RCDs) methods used?
Are the ELCBs equipped with test push-buttons to prove the integrity?
Is there a register for portable electrical equipment?
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4.2.5
Walking/working surfaces
Entrance and exit doors operate freely, exits lead to a safe area?
Equipment
Panel boards have master shutdown switches identified?
Electrical apparatus
Check:
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Transformer stations
Is there limited access to the area?
Is it fenced?
Do all entrances have 'High-Voltage' signs posted?
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4.3
4.3.1
UV sensors?
smoke detectors?
Is there a central panel indicating alarm location?
Is there a deluge system?
4.3.2
4.3.3
H2S detection
Is there copy of "Guidelines for Detection & Control of H2S in Drilling Operations",
EP-53738 available?
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4.3.4
4.3.5
ESD systems
It is essential for all rig staff to fully understand every available ESD system
and to be able to demonstrate adequate competency in their operation. It is of
equal importance that ESD functions are tested and verified as functioning
correctly. Documented evidence of ESD tests must be on file, usually with the
rig electrician or mechanic. It is often assumed that new drilling staff are
familiar with ESD systems, but this is patently not the case and some form of
instruction or induction process is required to assure adequate knowledge. The
following questions should be directed at staff who would be responsible for
activating ESD systems in their work area.
What ESD controls are available?
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How about the ESD for DC logging generator and cement unit?
Are all alarms known to staff on the rig?
Is response to alarms regularly practised?
If an alarm is isolated is there a procedure for isolation?
4.3.6
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4.4
RIG EQUIPMENT
4.4.1
4.4.2
Environment
Has a drilling EA been prepared prior to drilling?
Has an Environmental Management Plan (EMP) been prepared to cover all drilling
related environmental aspects?
Have all environmental aspects resulting from the EA been included in the HSE
Case?
Is dredge slurry being disposed of in accordance with Group guidelines and local
legislation?
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Is the drilling location offshore selected to cause minimum impact to the environment?
(e.g. coral and sea grass beds.
Community aspects
Have consultations been held with the local community to obtain their views with
regard to the drilling activity?
Are local community personnel involved or employed in the activity?
Is the impact of drilling activity such as emissions and noise kept to a minimum?
Is a claim system in place to pay for incidental damage?
Are local fishermen informed about possible disturbance to their activities during the
drilling activity?
4.4.3
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4.4.4
Derrick, hoisting and rotary equipment (incl.
topdrive)
How are repairs to mast or structure controlled?
What are the procedures under the preventive maintenance system for inspecting
major components of the rig and its equipment?
- are manufacturers consulted?
Are third party inspection records (NDT in disassembled condition) available for:
- drawworks
- travelling block
- dead line anchor
- rotary table
- swivel
- crown block
- top drive
4.4.5
Auxiliary brake
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4.4.6
Are kelly cocks with connections for DP and DC's available on floor complete with
keys?
4.4.7
Driller's console
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Are mud tank level and flow-show alarms tested and working?
What is the testing frequency for all of the above alarm and ESD devices?
4.4.8
Winches
4.4.9
Pressurised tanks
To what pressure?
At what pressure is air delivered?
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4.5
4.5.1
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Hoses
Any signs of cuts or abrasions, stripped threads?
Connected to standpipe, spanner wrench available?
Nozzle connected to hose and operable?
Hose length sufficient for probable area of use?
Tested periodically for pressure reliability, leaks, etc.?
Hose boxes/reels/standpipe
Door/reel operates freely, not blocked?
Easily identified; e.g. painted red, stencilled 'Fire Hose'?
Valve operates freely, wrench (if applicable) on valve?
Equipment is free of insect nests?
Foam
Inductor tube and foam located with hoses?
Foam nozzle(s) stored in an accessible location?
Foam checked annually for chemical make-up?
Is foam concentrate in good condition?
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4.5.2
There are other essential elements required as part of an evacuation plan which are
common to all situations offshore and onshore living quarters and office
accommodation.. These include but are not limited to the following considerations:
Is the plan explained fully as part of newcomer induction process?
How frequently are full evacuation drills held?
Are muster plans and head count procedures part of evacuation drills?
Are all drills recorded and noted deficiencies rectified?
Are escape routes illuminated and clearly marked, also suitable for smoke conditions?
When were lifeboats last lowered into the water (if applicable)?
Have coxwains been trained in the use of the lifeboats and their equipment?
Have coxwains all lowered a lifeboat into the water during a recent
drill/exercise?
Are coxwains also part of firefighting teams, search & rescue parties?
- if so, are there sufficient coxwains to man the lifeboats?
Have all personnel on board attended a valid offshore survival course?
4.5.3
Can adequate first-aid be provided for every worker within four minutes?
Have first-aiders/medic had appropriate initial and refresher training?
Are there adequate provisions for travelling between rigs and camp sites?
Are their other qualified first-aiders on site?
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Are health and hygiene inspections made around rig camp sites and recommendations
followed up?
Who accompanies medic on his inspections
What is being done to combat the main risks to employees health?
Are all first-aid treatments reported to the person in charge?
Are food handlers trained and well aware of measures needed to prevent food
borne illnesses?
4.5.4
Emergency generator
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4.6
4.6.1
WORKPLACE PROCEDURES
Permit To Work (PTW)
Do the following work permits exist and how are they used?
- Hot work
- Electrical
- Use of explosives
- Work at height above 2m.
- Manriding - using rig manriding winches only
- Entry to vessels
- Electrical isolation
- Mechanical isolation
- Valve lock out
- Radiation permit (how covered)
Are the requirements known to all the work force & supervisors?
Is there any system of review of the use of the PTW system?
How long?
When in use, where are they displayed?
How does one establish when a job is finished?
Who does what in the permit administration?
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Who physically checks that precautions have been taken before work?
Who personally briefs the men doing the job before work starts?
- what briefing does he give a service contractor new to the site?
4.6.2
Safety hats
Are they being worn by appropriate personnel?
Safety boots
Are they being worn by appropriate personnel?
By observation note general condition of shoe?
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Safety belts
Available to be used when working at heights?
Stored out of the weather, straps not rotten?
All rivets in place, 'D' rings and hooks not rusty or bent?
Safety line (1/2" nylon minimum) stored with belt, lines are spliced not tied?
Hearing protection
Being worn when needed by appropriate personnel?
Located in areas where they are needed?
Sufficient quantity and kept dry and clean?
4.6.3
Toolbox meetings
4.6.4
4.6.5
Deficiency register
Is there a central record kept of deficiencies noted from all possible sources?
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How frequently?
Are serious, high potential deficiencies circulated promptly to other rigs and areas?
At which meetings are deficiencies discussed and close out targets set?
4.6.6
Maintenance
What are the systems used for controlling and recording maintenance?
Are complete weekly / monthly status reports generated?
4.6.7
Change control
If so, where?
4.6.8
Housekeeping
Are emergency exit and escape signs kept clean and legible?
Are safety signs kept clean?
Is the chemical sack store area kept neat and tidy?
Are chemical spills cleaned up promptly?
Is soiled clothing properly segregated from clean clothing?
Are mess tables and floors kept clean?
Are there signs of insect or rodent infestation?
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Do all work and accommodation areas have a person assigned responsible for
housekeeping?
4.6.9
Waste management
By type?
By hazard potential?
By pollution potential?
Is waste oil and other used oil properly manifested for subsequent transport?
Is there equipment on site for total containment of oil based mud?
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4.6.10
Chemical management
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4.7
4.7.1
OCCUPATIONAL HEALTH
Noise
Has the rig and accommodation area been surveyed for noise levels?
Are areas with ear defender signs in locations with noise at 85 dB(A) or more?
Any examples?
Are audiometry tests and records kept for personnel working in high noise
environments?
4.7.2
Chemicals
Are service contractor chemicals with laboratory chemicals included in the MSDS
Are dangerous chemicals identified and segregated?
Are appropriate dust masks used when handling chemical powders?
Is mixing and handling of dangerous chemicals supervised by senior, experienced
staff?
Is chemical data available in the mixing area?
4.7.3
Lighting
Is lighting adequate for all work and accommodation day and night?
Do emergency lighting units illuminate escape routes?
Are portable lighting units available for work in unusual locations?
Are explosion proof hand lamps available in all accommodation and strategic work
areas?
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4.7.4
Accommodation
Stairways?
Halls & stairways
No obstructions and well illuminated?
Fire extinguisher every 150 linear feet of hallway?
Handrails are secure, no sharp edges and easy to negotiate?
Emergency (battery powered) lights of a sufficient amount?
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No exposed wires?
Earthed?
Personnel know location of circuit breaker switch?
Area surrounding stove is grease free?
Location is known?
Pressure containers subject to heat rupture are not stored near these appliances?
Showers
Safety glass or curtain used for shower door?
Floor not slippery?
No broken glasses, mirrors or sharp edges in room?
Wall heaters have no burn marks on them?
Electric switches and receptacles are located away from the shower area?
Miscellaneous
Walk-in cooler-freezer can be opened from the inside?
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All electrical appliances (coffee pots, icemakers, freezers, etc.) in good working
condition?
4.7.5
Are eye wash and deluge facilities available in strategic chemical handling areas?
4.7.6
Radioactive sources
Has access above and below the storage container been included in the barrier
system?
By whom?
Is it complete?
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4.8
All rig audits will contain an element of logistics involvement, which is normally
confined to those aspects of operations which are directly under the control of the Well
Operations department and their contractors. If detail is required, then the audit
should either be combined with a logistics specialist as a team member or be the
subject of a separate audit. Issues included in drilling operations audits should be
limited to control of known hazards which would be addressed in the HSE case.
4.8.1
Land
Operating vehicles?
Driver training?
Performance monitoring (both Company and Contractor)?
Is sufficient time allocated/available for the completion of these responsibilities?
4WD;
- seat belts;
- roll over protection;
- speed limits;
- tyre standards;
- defect reporting;
- accident reporting;
- maintenance schedules;
Is a driver monitoring system (e.g. VAPS) installed in vehicles.
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Are all drivers in possession of valid driving licenses for the categories of vehicles
driven?
Are crew change vehicles and the designated ambulance in satisfactory condition?
4.8.2
Marine
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4.8.3
Air
4.8.4
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4.8.5
Forklift trucks
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4.9
SERVICE CONTRACTORS
A significant proportion of well operations are carried out by service contractors and
attention to service company personnel and services forms a necessary part of the
audit process. The main problem areas are to be found in compliance with Company
standards specified in the contract . Also lifting equipment used by service contractors
is not included in the drilling contractor's inspection system, and separate
documentation of inspection and NDT testing is therefore required. Particular
attention should given to the suitability of equipment for use in hazardous Zone 1 and
2 areas along with possible sour service application.
Look for the extent to which service contractor personnel are integrated with the
drilling contractor's safety systems. All rig site personnel should participate in safety
meetings, drills and take full part in the site-specific HSE programme.
4.9.1
Mud engineering
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Is it simply activated?
Are eye wash facilities available?
4.9.2
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If emissions are above 2.5 micro Sieverts/hr, what precautions are being taken?
Are primary and secondary explosives segregated?
4.9.3
Cement unit
Is discharge manifold of integral construction?
Is a pressure limiting device installed and tested prior to each job?
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4.9.4
Mud logging
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During drilling
During tripping
During logging
When on bottom after tripping
Involvement in BOP drills?
What signs indicate a reduction in hydrostatic overbalance?
Have any BOP drills been held recently? What do you monitor?
What communication equipment is available?
Is engineer kept informed of:
Changes in parameters?
Tank level changes due to mud treatment?
Is there a sample catcher?
Does engineer have to leave the cabin during drilling or tripping to perform his job?
4.9.5
Integrated services
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Rig Manager
Organigrams, training and audit records, deficiency, audit / inspection programme,
audit & incident report follow up, meetings, rig visits, incentive schemes, HSE plan
review, rig specific HSE case.
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other notices received, application of the HSE case, environmental issues, waste mgt.
and pollution control.
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Toolpusher
PTW, BOP & well control certification, well control competency, derrick & lifting
equipment inspection, shift & tour handover, top drive PMS, application of the HSE
case hazard register, pre shift toolbox talks.
Snr. Mechanic and Electrician
PMS, PTW, crane maintenance, gas detection, alarms, ESD systems, ESD tests, P
tank and compressed air vessel tests/certification, relief valves, emergency generator
operation.
Drillers
Rig floor tools, air winches, man riding winches, PTW, ESD, alarms, drills, BOP drills,
shut in procedure, Elmagco brake, crew change and handover, emergency disconnect,
top drive, accumulator unit, SPM, BPM, degasser, mud gas separator,
instrumentation, shift instructions, toolbox talks.
Assistant driller
Mud mixing, pump maintenance, PTW, BOP operation, well control certification, tank
cleaning, derrick inspection, degasser operation.
Derrickman
Mud pump repair, chemical mixing supervision, chemical storage area ownership,
tank cleaning, PTW, derrick inspection, manriding winch, safety harness, Geronimo
line, BOP flange up/down, use of cascade system.
Floorman
Air winches, man riding winches, PPE,
language problems, escape B.A.s, cascade
system, BOP drills, STOP/UAA, rig floor housekeeping, lifting equipment colour
coding, near miss incidents.
Safety officer
Training records, HSE live systems, STOP/UAA, meetings & minutes, dissemination
of information, MSDS, PTW, drills, HSE statistics, rig induction process, HLO, fire
crew training, H2S, MOB drills, breathing apparatus, advice & support received from
HSE advisor(s).
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Medic
Records kept, Medevac, MSDS, first-aid training, stretcher drills, occupational health
statistics, drills, dangerous drugs, potable water quality control, accommodation
inspections, other duties - POB etc.
Radio operator
Drill duty, standby vessel, communication with other radio watch stations, emergency
contact numbers/frequencies, aircraft procedures, radio silence, crew change
monitoring.
HLO
Qualifications, fire team training, pre flight briefings, crane control, other duties.
Deck foreman
Deck crew duties, crane supervision, lifting equipment, boat off loading / backloading,
chemical handling & mixing, service contractor equipment, heavy lifts.
Crane driver
Lifting slings, third party equipment, roustabout supervision, crane maintenance and
inspection.
Roustabout
Supervision, PPE, banksman training, first-aid, materials handling (toxic/non toxic,
flammable, radioactive etc.).
Control/stability operator
24 hr manning, deck loads & limitations, ballast control, emergency response, alarms,
ESD, PTW control, emergency power.
Service contractors
HSE common plan, integration with rig HSE systems, drills, induction, radio silence,
radioactive source register, PTW, explosives, third party lifting gear, integrated
services co-ordinator, contract availability, OBM containment & spillage control,
MSDS for cement and completion fluids, use of PPE, laboratory chemicals.
Integrated Services Co-ordinator
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common PTW system, direct communication with Co. and drilling contractor
senior supervision.
Camp boss
Housekeeping, hygiene, health certificates, insect / rodent infestation,
dissemination of information, fresh food supply, food storage, laundry, toilet & shower
room cleanliness.
Welder
PTW, hot work procedures, radio silence, hazardous area control, PPE.
Company DSV
Contracts, well programme, BOP pressure test records, HSE plan, rig inspection
records, meetings attended, handover, incident / near miss reports, audit follow-up,
PIC, drill evaluation, PTW control.
Visitors & new employees
Induction, ID tag, POB 'T' card system, use of PPE, breathing / smoke hoods / life
vests, alarms, smoking policy, "green hats", no-go areas, sick bay location.
Drivers
Competency, defensive driving training, license legislation, speed restrictions,
seat belt policy, night driving rules, roll bars, location entry / exit control, ambulance
driver, vehicle checks, journey management, crew change procedures
Standby boat
Oil spill equipment and trained operators, MOB drills, firefighting equipment,
radar surveillance, radio watch, crew changes, cargo and materials handling, fast
rescue boat, rescue equipment and medical supplies.
Co. HSE Advisor
HSE performance statistics, STOP/UAA analysis, dissemination of performance
statistics and all HSE advice/alerts, HSE training, HSE plan monitoring,
competence of advisor(s). Incident report input and quality control, issue of HSE
advice.
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Interview notes :
Name of interviewee:
Date:
Job title:
Location of interview:
Years in industry:
Reports to:
2
Responsibilities:
Mgt visits:
3
Drills participated in:
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List of Abbreviations
4WD
B.A
- Breathing Apparatus
BPM
BOP
DEN
DSV
- Drilling Supervisor
EA
- Environmental Assessment
ELCB
EMP
ESD
- Emergency Shutdown
HLO
IADC
ISC
JSA
MARPOL
- Marine Pollution
MODU
MSDS
Medevac
- Medical Evacuation
NDT
OBM
OIM
PIC
- Person In Charge
PMS
POB
- Persons On Board
PTW
- Permit to Work
RT
- Rotary Table
SPM
SWL
TOR
- Terms Of Reference
UAA
VAPS
simops
- Simultaneous Operations
w.r.t.
- with respect to