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Issue 3/99

WAFER-SPHERE BUTTERFLY VALVES


SERIES 882 AND 885
DN 80-300 SERIES 882 PN 10, PN 16, PN 25, Class 150
SERIES 885 PN 40, Class 300

PERFORMANCE
Excellent for both on - off and control applications

Superior control characteristics


Inherent flow characteristic is modified equal percentage
Wide rangeability

Bi-directional bubble tight shut-off

Field proven single piece flexible PTFE seat design


Lip-seal design compensates for temperature and pressure
changes
Longer service life with less maintenance

Lower torque from offset shaft and eccentric disc

No seat/disc contact in the open or intermediate position


Eliminates wear points at top and bottom of seats
Reduces operating torque requirements, allowing for smaller
actuators

VERSATILITY
Wide choice of materials for a broad range
of applications

WAFER STYLE

LUGGED STYLE

Neles Controls full rated soft seated high performance WaferSphere butterfly valves series 882 and 885 provide long-lasting
bubble tight shut-off capability, excellent flow characteristics
and long service life. Available in DN 80-300 in a wafer-style
and in a single-flange lugged body design.
The Wafer-Sphere butterfly valve is available in a wide variety of materials in both standard and Fire-Tite construction.
Valves can be supplied to meet NACE MR-01-75 requirements
on request.
Also available are valves specially prepared for chlorine, oxygen and high vacuum service.
Series 882/885 conform to EN, DIN and ISO 5211/NAMUR
specifications.

RELIABILITY
Approvals

Baumuster-Bauteilpruefung (TRB 801 Nr.45 and VdTUVMerkblatt 1065)


TA-Luft, chapter 3.1.8.4 (PTFE V-ring and graphite packing)
Fire tested to BS 6755 and API 607

Environmental

Standard fully integrated live-loaded gland packing to meet


TA-Luft and CAA requirements
PTFE (V-ring) or graphite packing for a wide range of applications
Double packing option with or without connection for leakage
detection

Anti-blow out shaft

Anti-blow out shaft construction standard in all valves

Materials of construction include: carbon steel (1.0619/WCB),


stainless steel (1.4408/CF8M), Hastelloy, Monel and Alloy
steels. Other materials are available on application.

Wide temperature range

Standard temperature range:Stainless steel -60C...+260C


Carbon steel -10C...+260C

Wide range of face to face dimensions


Series 882:
EN 558-part 1 and 2, table 5 / basic series 20 (DIN 3202-K1)
EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
API 609 class 150
Series 885:
EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
EN 558-part 1 and 2, table 5 / basic series 16 (DIN 3202-K3)
API 609 class 300

EFFICIENCY
Extended body neck

Extended body neck to accommodate easiely pipe line


insulation

Four guiding slots in wafer-style valves

Guiding slots for easy installation and alignment

Easy seat maintenance if required

Simply remove body insert and replace seat - disassembly of


disc and shaft is not required

ISO 5211/NAMUR actuator mounting

Integrated gland construction permits optimum mounting


flange sizes
Easy actuator mounting using standard, readily available ISO
adaptors and brackets
Available with pneumatic actuators, manual gear and hand
levers. Contact Neles Controls sales office for details

NELES CONTROLS

EXPLODED VIEW
1

17

6
64
6
43

13

18 11
8

11

12

47

101

10
14

77

882 L & 885 L


40

DN 80 and DN 100
lugged style and in
all Fire-Tite versions.

21

PARTS LIST AND BILL OF MATERIALS


ITEM R

QTY

PART DESCRIPTION

MATERIAL

STANDARD MATERIALS

BODY

Carbon Steel /Stainless steel

DIN 1.0619/WCB

DIN 1.4408/CF8M

INSERT

Carbon Steel /Stainless steel

1.0425/HII

1.4401/316

DISC

Stainless Steel

DIN17445 - 1.4408/CF8M (Special coating for Fire-Tite version)

SHAFT

Stainless Steel

EN 10088 - 1.4418 (17-4PH for NACE spec.)

T SEAT

Polytetrafluoroethylene

PTFE (SS / PTFE for Fire-Tite version)

M SEAT

PTFE with fibers and carbon

Reinforced PTFE

SHAFT BEARING

PTFE with stainless steel

PTFE + 1.4401 (hardened stainless steel for Fire-Tite version)

SHAFT SEAL

Polytetrafluoroethylene

PTFE V-ring (graphite for Fire-Tite version)

6
8

1 set

COMPRESSION RING

Stainless Steel

DIN17445 - 1.4408/CF8M

10

COMPRESSION PLATE

Stainless Steel

DIN17445 - 1.4408/CF8M

11

ANTI-EXTRUSION RING

HT-POLYMER

PEEK

12

SPRING WASHER

Stainless Steel

17-7PH/1.4542

13

WEDGE PIN

Stainless Steel

EN 10088 - 1.4418 (17-4PH for NACE spec.)

14

HEX SOCKET HEAD CAP SCREW

Stainless Steel

DIN 267 Part 11 A2-70

17

NAME PLATE

Stainless Steel

Stainless Steel

18

SHEET RING

Stainless Steel

DIN 17440 - 1.4401

Stainless Steel

DIN 267 Part 11 A2-70

21
40

12 - 16 HEX SOCKET HEAD CAP SCREW


1

BODY SEAL

Polytetrafluoroethylene

PTFE (graphite for Fire-Tite version)

43

BEARING SPACER

Polytetrafluoroethylene

PTFE

47*

RETAINING RING

Alloy Steel

INCONEL X 750

64

THRUST BEARING

Hard Chrome plated Stainless Steel

DIN17440 - 1.4401 + Hard Chrome

SPRING

Alloy Steel

INCONEL X 750

ANTI-STATIC SPRING

Alloy Steel

INCONEL 600

77
101

R = Recommended spare parts


* DN 200 in 882-series and DN 150, 300 in 885-series only.

-2-

WAFER - SPHERE BUTTERFLY VALVES SERIES 882 AND 885

TECHNICAL CHARACTERISTICS
Valve body ratings and seat ratings
The tables below shows maximum body working pressure of different materials and also the maximum differential pressure for
the seat, when the disc is in the closed position.
The seat ratings determine the practical pressure limitations acc. to actual service conditions.
These ratings are a conservative guide for general service. Previous experience in a process or new developments may permit
applications at ratings above those shown. Please consult Neles Controls for specific recommendations.

BODY RATING 885W/L PN40, PN50

BODY RATING 882W/L PN25


Maximum Differential Pressure for Seat

Maximum Differential Pressure for Seat

25

55
50
45

20

Pressure [bar]

Pressure [bar]

40
M

15
T

10

35
30
25
20
T

15
5

10
5

0
-60

-20

20

60

100

140

180

220

Temperature [C]

0
-60

260

-20

20

60

100

140

180

Temperature [C]

1,0619
1,4408

220

260

1,0619
1,4408

Seat Type

Seat Type

BODY RATING 882W/L #150


Maximum Differential Pressure for Seat

BODY RATING 885W/L #300


Maximum Differential Pressure for Seat

25

55
50
45

20
Pressure [bar]

Pressure [bar]

40
15

10

35
30
25
20

15
5

10
5

-60

-20

20

60
100
140
Temperature [C]

180

220

260

Flow data
Valve size

882W/882L

-60

-20

20

WCB
CF8M
Seat Type

60

100
140
Temperature [C]

180

220

260

WCB
CF8M
Seat Type

Test and material certification


885W/885L

Kv

Cv

Kv

Cv

80

141

165

141

165

100

342

400

342

400

125

556

650

NOT AVAILABLE

150

898

1050

898

1050

200

1883

2200

1540

1800

250

2825

3300

2696

3150

300

4366

5100

4066

4750

1) Valve pressure testing certificates


Body pressure and seat tightness test.
2) Material certificates as standard:
Body (item 1)
Compression plate (item 10)
Hex socket head cap screws (item 14)
Disc (item 3)
Shaft (item 4)

-3-

EN 10204 - 3.1B
EN 10204 - 3.1B
EN 10204 - 3.1B

EN 10204 - 3.1B on request.


EN 10204 - 3.1B on request.

NELES CONTROLS

Torque requirement for actuator selection


The following torque charts are valid for Series 882 and 885. An actuator should be selected so that it provides the same or
greater torque output than shown in the charts below. Refer to Neles Controls actuator bulletins to select actuator. If in doubt,
select the next larger actuator.

882W, 882L
Shaft downstream, T and M seat

Shaft upstream, T and M seat


1000

1000

DN 300

500

DN 300
DN 250

500

DN 250

DN 200

DN 150
100

DN 125
DN 100

Torque [Nm]

Torque [Nm]

DN 200

DN 150
DN 125

100

DN 100
50

50

DN 80

DN 80

10

10
0

10

15

20

25

Differential pressure [bar]

10
15
Differential pressure [bar]

20

25

885W, 885L
Shaft downstream, T and M seat

Shaft upstream, T and M seat

2000

2000

1500

DN 300
DN 250

500

DN 200

1500

DN 300

1000

DN 250
DN 200

500

DN 150

DN 150

DN 100

100

Torque [Nm]

Torque [Nm]

1000

DN 80

50

DN 100

100

DN 80
50

10

10
0

10

20

30

40

50

10

Differential pressure [bar]

20

30

Differential pressure [bar]

M-Series valve operator

ACTUATOR SELECTION
Manual and pneumatic actuators with ISO 5211/
DIN 3337 connections can be mounted to WaferSphere series 882 and 885 butterfly valves. Electric actuator mounting is also available. Please
contact your Neles Controls sales office for actuator selection and details. For required actuator
torque, see pages 4 and 5. Standard mounting
configurations are shown at right.

D-Series
pneumatic actuator

ISO 5211
Connection face

-4-

B1-Series pneumatic actuator

40

50

WAFER - SPHERE BUTTERFLY VALVES SERIES 882 AND 885

Fire-Tite Wafer-Sphere Series F 882 and F 885

Torque requirement for actuator selection

The Wafer-Sphere Fire-Tite construction provides lasting


bubble tight shut-off (DIN 3230, part 3, rate 1), proven by
over 40 years of installed experience.
The primary sealing element is PTFE with a back-up metal
seat ring. In case of fire, the PTFE primary seat is destroyed,
and sealing is provided by the metal secondary seat. FireTite Wafer-Sphere butterfly valves are tested and certified to
API 607 and BS 6755, part 2.
For high cycle applications, consult Neles Controls.

The following torque charts are valid for Series F 882 and F
885. An actuator should be selected so that it provides the
same or greater torque output than that shown in the charts
below. Refer to Neles Controls actuator bulletins to select
actuator. If in doubt, select the next larger actuator.

Fire-Tite version F882W, F882L


Stainless steel/PTFE seat
2000

Advantages

1500

Reliable tight shut-off before, during and after fire.


Bi-directional flow.
One piece PTFE/METAL seat ring.
No metal contact between disc and seat during normal
service.
Tightness according to DIN 3230, part 3, leakrate 1.
Easy seat replacement - if necessary.
Certification according to API 607 and BS 6755, part 2.

1000

DN 300
DN 250
DN 200

500
Torque [Nm]

DN 150
DN 125
DN 100
DN 80

100
50

10
0

10

15

20

25

Differential pressure [bar]

HARDENED STAINLESS STEEL


SHAFT BEARING
GRAPHITE SEALS
PREVENT SHAFT LEAKAGE
AFTER FIRE

Fire-Tite version F885W, F885L


Stainless steel/PTFE seat

INSERT PROTECTS SEAT


FROM ABRASION AND
EROSION

DISC AND METAL SEAT


SURFACES TREATED WITH
SPECIAL ANTI-FRICTION COATING

2000

ONE-PIECE SHAFT

TANGENTIAL PINNING
AVOIDS SHEARING

DN 300

1500
1000

DOUBLE OFFSET
DISC
STAINLESS STEEL/PTFE SEAT
ENSURES BUBBLE-TIGHT
SHUT-OFF

DN 150
Torque [Nm]

WAFER DESIGN AS WELL AS SINGLE


FLANGE LUGGED
DESIGN ARE AVAILABLE

DN 250
DN 200

500

GRAPHITE BODY SEAL


PREVENTS LEAKAGE AT
INSERT/BODY JOINT

ONE PIECE BODY


NO LEAKAGE TO ATMOSPHERE

DN 100
100

DN 80

50

Operating principle
Wafer-Sphere
Fire-Tite seat

Wafer-Sphere
Fire-Tite seat after fire

In normal operation, bubble


tight shut-off is achieved by
seat insert.

After fire, metal seat ring provides metal-to-metal shut-off.

DISC

METAL
SEAT
RING

INSERT
RING

10

20

30

Differential pressure [bar]

PTFE - INSERT

METAL
SEAT
RING

BODY

DISC

PTFE - INSERT

INSERT
RING

10

BODY

-5-

40

50

NELES CONTROLS

DN 80 - 300, 882W, F882W

API

A1/A2

Y
C

Thread x4

Face to face dimension according to


A1: EN 558-part 1 and 2, table 5 / basic series 20 (DIN 3202-K1)
A2: EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
API: API 609 class 150

L1

Flange dimensions according to :


DIN 2632 - DIN 2633 - DIN 2634
or ANSI B 16.5 Class 150

L2

DN

Flange

Dimensions in mm

ISO Flange

PN

ANSI

A1

A2

API

L1

L2

Type

Thread

kg

80

10 - 25

150

46

49

48

14

11

11

25

27

138

73

168

291

89

F07

M8

10

100

10 - 25

150

52

56

54

14

11

11

25

30

162

95

182

319

115

F07

M8

12

125

10 - 25

150

56

64

14

11

11

25

30

188

111

205

356

141

F07

M8

16

150

10 - 25

150

56

70

57

18

14

14

30

33

216

142

207

379

159

F10

M10

19

200

10 - 25

150

60

71

64

22

17

17

33

36

270

188

257

468

210

F12

M12

32

250

10 - 25

150

68

76

71

26

19

19

35

41

326

236

290

540

255

F12

M12

43

300

10 - 25

150

78

83

81

33

24

24

46

47

376

282

320

620

305

F14

M16

57

DN 80 - 300, 882L, F882L

API

A1/A2

Y
C

Thread x4

Face to face dimension according to


A1: EN 558-part 1 and 2, table 5 / basic series 20 (DIN 3202-K1)
A2: EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
API: API 609 class 150

DN

PN 16

PN25

Flange dimensions
according to :
DIN 2632 - DIN 2633 - DIN 2634
or ANSI B 16.5 Class 150

Class 150

Thread qty Thread qty Thread qty Thread qty


M16
8
M16
8
M16
8
M16
8
M16
8
M20
8
5/8
8
M16
8
M16
8
M24
8
3/4
8
M20
8
M20
8
M24
8
3/4
8
M20
8
M20
12
M24
12
3/4
8
M20
12
M24
12
M27
12
7/8
12
M20
12
M24
12
M27
16
7/8
12

L2

Note: All flange drillings


are threaded through.

Flange
PN

80
100
125
150
200
250
300

PN 10

L1

Standard flange
drillings in W/S 882L
DN

Dimensions in mm

ISO Flange

ANSI

A1

A2

API

L1

L2

Type

Thread

kg

80

10 - 25

N.A

46

49

48

14

11

11

25

27

138

73

200

168

291

89

F07

M8

13

100

10 - 25

150

52

56

54

14

11

11

25

30

162

95

235

182

319

115

F07

M8

16

125

10 - 25

150

56

64

14

11

11

25

30

188

111

263

205

356

141

F07

M8

20

150

10 - 25

150

56

70

57

18

14

14

30

33

216

142

300

207

379

159

F10

M10

25

200

10 - 25

150

60

71

64

22

17

17

33

36

270

188

341

257

468

210

F12

M12

40

250

10 - 25

150

68

76

71

26

19

19

35

41

326

236

425

290

540

255

F12

M12

56

300

10 - 25

150

78

83

81

33

24

24

46

47

376

282

485

320

620

305

F14

M16

86

-6-

WAFER - SPHERE BUTTERFLY VALVES SERIES 882 AND 885

DN 80 -300, 885W, F885W

API

A2/A3

Y
C

Thread x4

Face to face dimension according to


A2: EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
A3: EN 558-part 1 and 2, table 5 / basic series 16 (DIN 3202-K3)
API: API 609 class 300

L1

Flange dimensions according to :


DIN 2634 - DIN 2635
or ANSI B 16.5 Class 300
Ansi class 300
DN 250: 4 x threaded through 1"
DN 300: 4 x threaded through 11/8"

DN

Flange

L2

Dimensions in mm

ISO Flange

PN

ANSI

A2

A3

API

L1

L2

Type

Thread

kg

80

40

300

49

64

48

14

11

11

25

27

138

73

168

291

89

F07

M8

12

100

40

300

56

64

54

14

11

11

25

30

162

95

182

319

115

F07

M8

15

150

40

300

70

76

59

22

17

17

33

34

218

142

232

416

159

F12

M12

21

200

40

300

71

89

73

26

19

19

35

40

285

188

274

499

210

F12

M12

34

250

40

300

76

114

83

33

24

24

46

44

345

236

320

598

255

F14

M16

45

300

40

300

83

114

92

41

30

30

58

50

410

282

360

699

305

F16

M20

61

DN 80 - 300, 885L, F885L

API

A2/A3

Y
C

Thread x4

Standard flange drillings in 885L


Thread qty Thread qty
M16

3/4

100

M20

3/4

150

M24

3/4

12

200

M27

12

7/8

12

250

M30

12

16

300

M30

16

1 1/8

16

L1

80

DN

Face to face dimension according to


A2: EN 558-part 1 and 2, table 5 / basic series 25 (DIN 3202-K2)
A3: EN 558-part 1 and 2, table 5 / basic series 16 (DIN 3202-K3)
API: API 609 class 300

Class 300

DN

PN 40

Flange dimensions
according to :
DIN 2634 - DIN 2635
or ANSI B 16.5 Class 300
Note: All flange drillings
are threaded through.

Flange

Dimensions in mm

L2

ISO Flange

PN

ANSI

A2

A3

API

L1

L2

Type

Thread

kg

80

40

300

49

64

48

14

11

11

25

27

138

73

200

168

291

89

F07

M8

18

100

40

300

56

64

54

14

11

11

25

30

162

95

235

182

319

115

F07

M8

27

150

40

300

70

76

59

22

17

17

33

34

218

142

305

232

416

159

F12

M12

40

200

40

300

71

89

73

26

19

19

35

40

285

188

375

274

499

210

F12

M12

57

250

40

300

76

114

83

33

24

24

46

44

345

236

450

320

598

255

F14

M16

84

300

40

300

83

114

92

41

30

30

58

50

410

282

514

360

699

305

F16

M20

122

-7-

NELES CONTROLS

HOW TO ORDER
EXAMPLE:
1.

2.

200

3.

4.

882

5.

1. Sign

6.

7.

8.

9.

54

27

41

MT

10.

VALVE SIZE

11.
K

8. Sign

DISC + SHAFT COMBINATIONS


Disc

80, 100, 125 (882), 150, 200, 250, 300

BASIC CONSTRUCTION

2. Sign
-

Standard, without sign

Fire-Tite

3. Sign

Shaft & pins

41

1.4408 / ASTM A 351 gr. CF8M

1.4418

43

1.4408 / ASTM A 351 gr. CF8M

17-4PH ( NACE )

35

20
Alloy 20, ASTM A 351 gr. CN7M Alloy
ASTM B 473 Carpenter 20 Cb 3

71

Monel ASTM A 494 gr. M-35-1

Monel K 500

73

Hastelloy C
ASTM A 494 gr. CW-6M

Hastelloy C 276
ASTM B 574

BODY PRESSURE RATING

882

PN 10, PN 16, PN 25, ANSI class 150

885

PN 40, ANSI class 300

SEAT AND SHAFT SEAL COMBINATION

9. Sign

Seat

Shaft seal
Standard construction

BODY STYLE

4. Sign
W

Wafer

Single flange lugged

PTFE
Filled PTFE

PTFE
PTFE
Fire-Tite construction

CONSTRUCTION / SPECIAL SERVICE

5. Sign

TT
MT
AE

PTFE / 1.4401

Graphite

AF

PTFE / Alloy

Graphite

AH

PTFE / Monel

Graphite

Standard, without sign


C

Chlorine

CJ

Bearing protection

Double packing

DL

Double packing with leak-off connection

01

Smooth Finish (Ra 3.2 - 6.3)

NACE MR-01-75

03

DIN 2526 Form D (Ra 10)

Oxygen

04

DIN 2526 Form E (Ra 4)

07

DIN 2512 Form N (groove) (Ra 10)

17

ANSI B16.5 Large groove (Ra 3.2)

10. Sign
-

FACE TO FACE

6. Sign

FLANGE FACING
DIN 2526 Form C (Ra 10 - 40), without sign

54

EN 558-part 1 and 2, table 5 / basic serie 20 ( DIN 3202-K1 )

51

EN 558-part 1 and 2, table 5 / basic serie 25 ( DIN 3202-K2 )

11. Sign

52

EN 558-part 1 and 2, table 5 / basic serie 16 ( DIN 3202-K3 )

DIN PN 10

11

API 609

DIN PN 16

DIN PN 25

DIN PN 40

ANSI class 150

ANSI class 300

7. Sign

BODY MATERIAL

27

Carbon steel 1.0619 / ASTM A 216 gr. WCB

36

Stainless steel 1.4408 / ASTM A 351 gr. CF8M

35

Alloy 20, ASTM A 351 gr. CN7M

71

Monel ASTM A 494 gr. M-35-1

73

Hastelloy C, ASTM A 494 gr. CW-6M

FLANGE DRILLING

Subject to change without prior notice.

INTERNATIONAL MANUFACTURING AND SALES LOCATIONS


UNITED STATES: Shrewsbury, Massachusetts. MEXICO: Chihuahua. BRAZIL: So Jos dos Campos.
FINLAND: Helsinki. FRANCE: Wittenheim. PEOPLES REPUBLIC of CHINA: Shanghai.
Our products are available through Neles Controls sales offices in Australia, Austria, Belgium, Canada, Chile, Denmark, England,
Germany, Indonesia, Italy, Japan, The Netherlands, Norway, Portugal, Russia, Saudi Arabia, Singapore, South Africa, South Korea,
Spain, Sweden, Switzerland, Thailand, United Arab Emirates, Venezuela, as well as through a world-wide network of representatives.

Neles Controls Oy P.O. Box 110, 00881 Helsinki, Finland Tel. int. +358 204 80 150 Fax int. +358 204 80 151
Neles Controls Inc. P.O. Box 8004, Shrewsbury, MA 01545, USA Tel. int. +1 508 852 3567 Fax int. +1 508 852 8762
Neles Controls PTE. LTD 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore Tel. int. +65 735 5200 Fax int. +65 735 2955
NELES CONTROLS GROUP A MEMBER OF RAUMA CORPORATION
www.nelescontrols.com