Beruflich Dokumente
Kultur Dokumente
TRAINER
LEVEL CONTROL
TRAINER
Description
Level control trainer is designed for understanding the basic principles of level
control. The process setup consists of supply water tank fitted with pump for water
circulation. The level transmitter used for level sensing is fitted on process tank. The
process parameter (level) is controlled by microprocessor based digital controller
which manipulates pneumatic control valve through I/P converter. A pneumatic
control valve adjusts the water flow in to the tank. These units along with necessary
piping are fitted on support housing designed for tabletop mounting.
The controller can be connected to computer through USB port for monitoring the
process in mode.
Set Point
Level Controller
I/P Converter
Air Regulator
Process Tank
Air Supply
Rotameter
Supply Pressure
Signal
Pressure
LT
Outlet Valve
Pump
Control Valve
Specifications
Product
Communication USB
Level transmitter Type Electronic, two wire, Range 0300 mm, Output 4
20mA
I/P converter Input 4-20mA, Output 3-15 psig
Control valve Type: Pneumatic; Size: 1/4", Input: 315 psig, Air to
close, Characteristics: linear
Rotameter 1-10 LPM
Pump
monoblock
Process tank SS
Supply tank SS
Air filter regulator Range 0-2.5 kg/cm
2
2
Pressure gauge Range 0-2.5 kg/cm (1No), Range 0-7 kg/cm (1No)
Optional Software package; Mini Compressor
Commissioning
Switch on the pump and ensure that flow through rotameter is above 10 LPM.
Fill the process tank up to @ 50% level and switch off the pump.
Confirm the reading on indicating is within +/- 2%.
Switch on the compressed air source and adjust the air regulator to set
supply air pressure at @ 2 kg/cm^2.
position.
Switch on the computer and install the software.
NOTE: For longer shut down, remove water from the supply tank and clean it.
Experiments
The experiment is to get feel of the process and PID settings.
Startup Setup:
Switch on the pump and ensure that flow through rotameter is above 10 LPH.
Adjust the tank drain valve such that the tank level remains between 50 and 80%
Switch on the compressed air source and adjust the air regulator to set
supply air pressure at @ 2 kg/cm^2
Select On-Off mode option for the control from software. (click on
Com port. Button, and select com port available.
Change the values of the set point and observe the On-Off control operation.
Observations
Observe that if process value exceeds the set point and increases above the
value of (0.5x Hysteresis), control valve is fully closed and if process value
decreases below the set point by (0.5 x Hysteresis), the control valve opens
fully i.e. controller operates like On/Off switch.
Observations
Observe the effect of very low proportional band values (system works as
on-off control).
Observe the response of the system at load change. Load change can be given
by slightly manipulating the drain valve of the tank.
Set the set point to desired level value (@50%). Allow the process to
reach at steady state. Record the steady state error.
Switch the controller to manual mode. Reduce the integral time to half of
the previous value. Switch to Auto mode and apply step change(+/- 10%)
to the set point. Note the response of the system.
Observations
Observe the effect of reducing integral time on the response of the process.
Set the set point to desired value. Allow the process to reach at steady
state. Note the response of the system.
Increase the derivative time gradually and observe the process response for
step change.
Observations
Adjust the set point to @ 50 %. Switch the controller to auto mode. Apply
step change of 10%. Observe the process response.
Observations