Beruflich Dokumente
Kultur Dokumente
SERVICE INFORMATION
Purpose of the service Service man
Arrival date Previous service Edell. iskutunnit Work. hours Dism. Insp.
Perc.mechanism Rot.mechanism
Remarks tested tested
Cont.
EXIT
D 20111 - 2 en 1104 / JT 1 (1)
CORRECT INCORRECT
Max.
55_
HLX5T . . . . . . . . . . . . . . . . . . . . . . 218 kg
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. TAKING A NEW ROCK DRILL IN USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2. Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. HOSE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. REMOVING FRONT END WITH ROCK DRILL ON FEED RAIL . . . . . . . . . . . . 6
5.1. Replacing the flushing housing seals and the seal housing
guide rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2. Changing the bearings of the flushing housing . . . . . . . . . . . . . . . . . . 8
5.3. Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4. Rotation sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.5. Chuck bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.6. Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.7. Rotation bushing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.8. Wear limits of the shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. CHECKING AND TIGHTENING BOLTS AND TIE RODS . . . . . . . . . . . . . . . . . . 10
6.1. Tie rod tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2. Pressure accumulator and stabilator bolts . . . . . . . . . . . . . . . . . . . . . . 11
6.3. Flushing house bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7. PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2. Maintenance tools and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.3. Every day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.4. Every week . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.5. Basic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.6. After rock drill service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.7. Service card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.8. Service follow-- up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1. GENERAL
These instructions describe in brief the main maintenance procedures for HLX5T and
HFX5T hydraulic rock drills.
Service is always ready to help and give advice in all maintenance problems. The qualified
TAMROCK maintenance personnel of your TAMROCK dealer and original TAMROCK
spare parts ensure reliable operation of your drilling equipment.
New rock drills are delivered with the pressure accumulators not
pressurized and the hose connections plugged.
CAUTION
Avoid use of full percussion power if the steel is not against the rock.
This will reduce the breakage of the accumulator’s diaphragm, the wear
of flushing housing, drilling tools and the cavitation of the percussion
CAUTION
mechanism. This type of ”idling drilling” is the most critical while drilling
upwards or cleaning the holes with pumping motion.
3. HOSE CONNECTIONS
2 1
7
5 6
4. LUBRICATION SYSTEM
The rock drill percussion mechanism and the rotation motor are lubricated by the hydraulic
oil flowing through them.
The rotation mechanism and the shank have oil mist lubrication. The lubrication line from
the central oiler is connected to end of the rock drill. From there the oil mist is ducted
through piston rear end to the front end of the rock drill where the flow will lubricate the
rotation mechanism, coupling and the bushing of the flushing housing.
Leakage oil from the rear seals of piston is also ducted to the front end of the rock drill
through hole.
The oil that has circulated through the rock drill lubrication system is removed through the
shank lubrication collector or can be led via return channels and spacer to the feed rail.
Never connect the used oil mist to the hydraulic system return line.
CAUTION
4 1
Air
When you remove the flushing housing and shank, turn the rock drill to a
horizontal position. The rotation bushing and the coupling can fall out
and cause injury.
WARNING
If the shank lubrication is clogged (no air comes from the shank
lubrication return hose), stop the compressor. Before opening the
flushing housing bolts, carefully open the locking screw and let the air
WARNING pressure out. Otherwise the air pressure can blow / burst out the flushing
housing and cause injury.
The flushing housing can be removed when the rock drill is in the feed rail. Through
opening the bolts (4), the flushing housing (1), shank (2), and coupling (3) can be removed
without removing the rock drill from the feed rail. The rotation sleeve (6) can be pulled out
by opening the screw (5). The screw (5) prevents the rotation sleeve from dropping, for
example, when the shank is changed. Check the condition of the stabilizer pins (7).
6
3
1
5
4
5.1. Replacing the flushing housing seals and the seal housing guide
rings
Flushing housing seals (A) 5 pcs and the seal housing guide rings (B) 2 pcs must be
replaced when the flushing air or water escapes from the sides of the seal housing, and
they should be checked whenever the shank is changed. Seals are easier to install when
they are lubricated. Install the new flushing housing seals making sure they face the right
direction (shown in the figure). The use of a spare flushing housing is recommended, as
it speeds up on--site maintenance of the rock drill.
AIR FLUSHING
WATER FLUSHING
Fig 5. The flushing housing seals must be installed facing the right direction, determined
by the flushing mode
In addition, a damaged seal plate (1) must be replaced due to risk of
corrosion.
CAUTION
5.3. Coupling
Pull the coupling out from the rotation bushing. Check and
replace, if the edges of the inner teeth are worn sharp.
Check the chuck bearing inside the rotation sleeve. The bearing
must be replaced when the bearing surface is worn to the level of
the wear indicator groove at any point.
5.6. Chuck
1 mm C The chuck inside the rotation sleeve must be replaced every 500
percussion hours; it has worn over 1 mm from its original level,
the surface against the stabilizer is worn to the level of the wear
indicator groove C; or the chuck has cracks in it.
max.1 mm max.1 mm The shank must be changed if the 1 mm bevel of the striking
head or 1 mm of the splines is worn out or any other wear limit is
exceeded.
Manufacturing 2 mm
Reject 1 mm
When installing a new shank, take care that no dirt enters inside the rock
drill with the shank. Insert the shank carefully through the flushing
housing, so that the flushing device seals are not damaged.
CAUTION
CAUTION
1 4
5 6
3 2
7 8
2 4
7
5
3 1
7. PERIODIC MAINTENANCE
7.1. General
The idea of periodic maintenance is that the rock drill is serviced before any breakdown
occurs. This way expensive additional damages and unwanted stops can be avoided.
The maintenance interval is 500 percussion hours, but depends on the local conditions,
and it must therefore be determined according to this experience.
Searching for the correct maintenance interval, it is advisable to start the periodic
maintenance as specified, and then lengthen the intervals until a period that suits the local
conditions has been found.
In addition the rock drill should always be taken in for service when the operator reports
of a fault that can cause major damage or a production stop.
1 6
5
2
3
Other rock drill parts which are to be available at the rig for maintenance are flushing
housing gasket, flushing seals and shank adapter.
Pilot cylinder
Front bushing
Rear bushing
Distributor
LP accumulator
HP accumulator
Spacer
Gear housing
Rotation bushing
Rot.bush.bearing
Chuck
Connecting piece
Rotation motor
Rotation shaft
Rot. shaft bearings
Front cover/ body
Flus. seal housing
Shank bearings
Percussion Rotation
Remarks mechanism tested mechanism tested
CONTENTS
1. DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1. Flushing housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2. Replacing the flushing housing seals and the seal housing
guide rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3. Replacing bearings on flushing housing . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4. Replacing bearing inside rotation bushing . . . . . . . . . . . . . . . . . . . . . . 7
1.5. Pressure accumulators and rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6. Gear housing, primary gear and stabilizer accumulator . . . . . . . . . . 9
1.7. Removing spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.8. Percussion cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.9. Hydraulic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.10. Stabilizer spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2. WEAR LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1. Percussion cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2. Rotation motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3. Assembling and centralizing the stabilizer piston seal . . . . . . . . . . . 28
3.4. Stabilizer spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5. Installing bearings of gear housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6. Installing chuck, rotation bushing and rope mountings . . . . . . . . . . 34
3.7. Installing of flushing housing and stabilizer accumulator /
protective cower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.8. Pressure accumulators and rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4. TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5. SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
EXIT
2 (42) D 23700 - 5 en 0106 / TL
1. DISASSEMBLY
1.1. Flushing housing
The flushing housing (1), the shank (2), and the coupling (3) can be pulled out without
removing the rock drill from the feed rail, just open the bolts (4). When the Allen screw (5)
is opened, the rotation bushing (6) and the chuck (7) can also be pulled out. The Allen
screw (5) prevents the rotation bushing from accidentally falling out when, for instance,
the shank is being replaced.
7
6
3
2
1
4
1.2. Replacing the flushing housing seals and the seal housing guide
rings
The flushing housing seals (A) 5 pcs and the seal housing guide rings (B) 2 pcs must be
replaced if flushing air or water is leaking out past the seal housing, and checked
whenever the shank is being replaced. Lubricate the seals with grease before installation.
Install the new seals in the right direction, as illustrated. We recommend that a
pre--assembled spare flushing housing is used, it saves time in rock drill maintenance at
the drilling site.
AIR FLUSHING
WATER FLUSHING
Fig 2. The flushing housing seals must be installed the correct way according the type
of flushing
Due to risk of corrosion, also replace the gasket (1) if it is damaged.
CAUTION
Detach the front cover (Fig. 4) and press the bearings out (Fig. 5, 6, 7) using a hydraulic
press and the punches in the tool kit in the direction indicated by the arrows in the
illustration.
Fig 5. Pressing the shank bushing out by using the special tools no. 5 and 7
(See ”Special tools”)
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
EXIT
6 (42) D 23700 - 5 en 0106 / TL
9
2
Fig 6. Pressing the front bearing out of front cover by using the special tool
no. 2 and 9(See ”Special tools”)
Fig 7. Pressing the rear bearing out of the shank bushing by using the special tool
no. 2 and 9 (See ”Special tools”)
Pull the coupling out from the rotation bushing. Check and
replace, if the edges of the inner teeth are worn sharp or visible
cracks are seen.
Fig 8. Coupling
B
9
The chuck inside the rotation bushing must be replaced after 500 percussion hours or if
shank end has worn more than 1 mm from original surface, shoulder on stabilizer end has
worn down to end face level C (Fig. 10) or it has hair cracks.
C
1 mm
WARNING!
Open the accumulator fastening bolts (2). Remove the accumulators. Remove the O--ring
and the gasket. Put protective plugs into the openings on the rock drill body. Open the rear
cover’s fastening bolts (4). Detach the rear cover (3) from the rock drill.
On disassembly, inspection, re--assembly, and filling of pressure accumulator, see
”Pressure accumulators, repair instructions“.
3
17
16
5a
5b
Fig 12. Mounting rock drill to repair stand and disassembling stabilizer accumulator /
protective cover
Open the cap nuts (1) of the tie rods (6 pcs). Remove the gear housing (2). If gear housing
has stuck together with spacer, they can be detached by unfastening the lower most tie
rods with a 19 mm spanner. Remove simultaneously primary gear (3) and slide washers
(4). Check gear and washers. Replace if they are worn down, seized up or have hair
cracks.
3
1
4
Remove the gear housing side bolts (4 pcs). Clean the bores carefully through the side
bolt holes.
Check the gear housing front bearing and rear bearing for wear. Bearings must be
replaced if the bearing surface is worn down at any point of the indicator grooves (1). If
the gear housing bearings are worn or damaged, remove them using a hydraulic press
and punches (Fig. 14, 15 and 16).
13
7
Fig 15. Pressing the front bearing out by using the special tools no. 7 and 13
(See ”Special tools”)
12 7
Fig 16. Disassembly of rear bearing with steel frame with special tools no. 7 and 12
(See ”Special tools”)
Remove rotation shaft front bearing assembly from gear housing. Replace the needle
bearing every 500 operating hours. Use grease (3) and the special tool no. 4 and 10 (See
”Special tools”) as illustrated. Blows with the hammer make the grease drive the bearing
out. (Fig. 17).
4
10
3
1 4
If body cylinder (1) is stucked together with the spacer (2), they can be detached by
unfastening middlemost tie rods (3) using a 19 mm spanner (Fig. 19).
2 3 1
3
A
3 4 2 A
Fig 21. Disassembling the rear bearing, pilot cylinder and distributor
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
EXIT
16 (42) D 23700 - 5 en 0106 / TL
Detach rear bearing (1) and distributor (2) from pilot cylinder (3). Check parts for cracks,
seizure marks and other damages. Minor scratches can be polished with cloth pad disc,
grinding is not allowed. Rear bearing is recommended to be replaced latest after 2000
percussion hours usage. (Fig. 23)
3
2
Check the piston seal grooves (A) at the rear bearing. Maximum groove width is 4.35 mm.
The width of the groove can be checked with gauge no. 14 (see page 40). Also check the
grooves visually; if the groove is too wide or damaged, replace the rear bearing.
14
3
5
10
2
1
3
4
Inspect grooves for percussion piston seals. Maximum width of the groove is 4.35 mm.
If groove is worn too wide, or damaged, seal bushing has to be replaced. Use special tool
no. 14 (See ”Special tools”) for inspecting the groove. Check also the groove visually.
14
The seal bushing can be removed by special tool (no. 3 and 7, See ”Special tools”) and
press.
Install O--ring (3) into groove in the seal bushing. When assembling the seal bushing the
temperature difference between the spacer and seal bushing has to be at least 60°C. Use
special tool (no. 15, See ”Special tools”)
3
15
2. WEAR LIMITS
Make sure that the percussion cartridge goes into the body cylinder together with the
spacer.
Take measurements C, D, E. Measurement “C > (D+E)” (Fig. 31), otherwise the body
cylinder must be discarded.
Take measurements C, E, L, M. Measurement “L < (C--E+M)” (Fig. 31), otherwise the body
cylinder must be discarded.
A/B
G A
1 mm
H J
B
1 mm N
H F
I
I A
B
G
K
J
3. ASSEMBLY
Before assembly:
-- Remove all old O--rings and seals.
-- Clean all parts thoroughly.
-- Lubricate parts liberally !
-- Mount body cylinder to repair stand.
Fig 33. Assembling the distributor, the piston rear seals and rear bearings
Push the pilot cylinder assembly into the body cylinder (1). Mount piston into pilot cylinder
and push front bearing to it’s position inside pilot cylinder (2). (Fig. 334)
1. 2.
11, 12
1
3
2
4
5
6
7
9
8
10
Place disc valve (1) on top of the balance plate, mark (with chalk or ink) drive spline tip,
which lines up with the hole (A) on outer rim of the valve.
Mark drive spline bottom of valve drive shaft which counteracts with the marked spline in
disc valve. Place valve drive (2) inside disc valve, the end with widest splines (5 mm) is
mounted into the disc valve. Push channel plate to it’s place.
Mount gear wheel set and align rotor (3) so that bottom of the external teeth is aligned with
the marked spline of valve drive. Turn rotor counterclockwise until splines engage with the
splines on the valve drive.
Install the shaft and the hydraulic motor cover. Ensure that the studs are fully tightened.
Tighten the nuts in a crosswise pattern first to 40 Nm. The final tightening torque is 80 Nm.
4
3
19 20
21 1
Lubricate all stabilizer parts. Mount stabilizer pistons into their cylinders through seal
centralizing punch (5) in order to avoid seal damages during assembly. Make sure, that
coated (marked with VC on bottom face) stabilizer pistons are aligned with the 3 recesses
in pin housing.
Mount O--rings (1) on the spigots of stabilizer spacer and pin housing. Push (or tap gently
with rubber mallet) pin housing to it’s position.
VC 1
3 4 2 4 1 4
Install the piston seals in their grooves. Lubricate the seals thoroughly and soften them
carefully with your fingers. Alternatively, the seals can be softened in warm oil or water
(max. +50°C).
Insert the bearing housing (1) and the spherical roller bearing (3) into the spacer (4).
1
3
Install the O--rings at the end of the body cylinder and on the spacer hub with grease.
Install the rotation motor shaft (1) in the rotation motor. Install the spacer (2), and lubricate
the cap nut (3) (2 pcs) threads with grease. Pre--tighten (tightening torque 200 Nm) the
centermost side bolts to secure the spacer.
11
2
6
11
Install the needle bearing into the bearing housing of the rotation shaft using punches 4
and 26 (See ”Special tools”).
4 26
Install the O--ring into its groove and install the bearing housing into its position in the gear
housing. Make sure that the bearing housing is pushed fully home.
1 4
5 6
3 2
7 8
1. Push chuck (1) into the rotation bushing (2) install the assembly into the gear
housing. Place coupling piece (3) into position.
2. Install the Allen screw (4) and the seal (5).
Place front (8) and rear (9) feed rope mounting clamps to spacer claws, fasten with bolts
torque 240 Nm (Fig. 49).
1
2
5
3
4
3A
3B
4A
4B
Surface model
UG model
Accumulator pressures
4. TEST RUN
General
After completed maintenance, the rock drill can be tested in the TAMROCK Service
Container using the hydraulic powerpack. Test run can be carried out on the floor of the
service container with the rock drill lying on a piece of cushion rubber, for instance.
The rock drill may not be test run on the assembly stand! The shank must
be removed before test run.
CAUTION
The purpose of test run is to check the operation of the percussion and rotation
mechanism of the rock drill, and to see if any major leaks are observed. When testing the
rotation mechanism, the hoses to the percussion mechanism must be connected to the
rock drill to enable the internal lubrication of the rotation motor to operate.
WARNING!
6 4 6 5
7 8
10
10...210 bar
3 2 9
M
1
Test run
1. Connect the rock drill according to the hydraulic flowchart.
2. Make sure that:
-- There is enough oil in the tank (1).
-- The control valve (4) and (5) levers are in neutral position.
3. Start the powerpack.
4. Start percussion by pulling the control valve (4) lever towards yourself.
5. Start rotation by pulling the control valve (5) lever towards yourself. You can
change the direction of rotation by pushing the lever to the other extreme position.
6. Continue the test run for about 5 minutes, and observe possible leaks.
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
EXIT
40 (42) D 23700 - 5 en 0106 / TL
5. SPECIAL TOOLS
The table shows some special tools in the tool kit. A complete listing of the contents of the
tool kit is provided in the spare part manual.
Notes:
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. CHECKING THE FILLING GAS PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. REMOVING THE PRESSURE ACCUMULATOR FROM THE ROCK DRILL . 3
4. DISMANTLING THE PRESSURE ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . 4
5. CHECKING THE PRESSURE ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7.1. Filling device of pressure accumulators . . . . . . . . . . . . . . . . . . . . . . . . 7
7.2. Filling instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3. Filling pressures of accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3.1. Low pressure accumulator (LP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3.2. High pressure accumulator (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3.3. Pressure of stabilizer accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. MOUNTING THE PRESSURE ACCUMULATOR ON THE ROCK DRILL . . . . 11
1. GENERAL
As in all hydraulic machinery so also in hydraulic drill rigs cleanness is the most important
consideration if trouble--free operation is to be ensured. We therefore recommend that all
maintenance work of the accumulators is done in a clean and dustless room.
The condition of pressure accumulator should be checked always when the accumulator
is dismantled and when the rock drill is overhauled. The rock drill special tool set includes
all the tools needed in maintenance and checking the accumulators.
Experiences have shown that the first (originally fitted) accumulator diaphragm does not
reach the normal service life, particularly if the time interval between the pressurization
and taking into use is long. For this reason the accumulators supplied as spares are
unpressurized. There is a note of this on the accumulator.
The accumulator bottom and cover should always be kept as a pair. Tamrock supplies
covers and bottoms only as a pair; other parts such as diaphragms and filling valves can
be obtained separately.
Before removing the accumulator from the rock drill, discharge the
accumulator pressure by opening the filling valve.
WARNING
WARNING
While using the gauge, the pressure relief hole must always be pointed
to the opposite direction from any persons close by to avoid personal
injures in case the sudden pressure discharge.
WARNING
a b
WARNING
WARNING
1. Fasten the assembly stand (1) in the vice, and place the accumulator in the stand
with the bottom upwards.
2. The same number appears both on the accumulators cover as well as on the
bottom. The cover and the bottom must remain paired.
3. Make sure that the filling valve is open!
4. Open the accumulator bottom with the opener (2).
WARNING
6. ASSEMBLY
b
10 Nm
40 Nm secure with glue
20 Nm
b
1. Fit a new or inspected diaphragm in the cover. Make sure that the diaphragm is
in the groove and fitted the right way down.
2. Lubricate the surface (a) with vaseline or lanolin.
Check that the number on the cover and the bottom is the same.
WARNING
D The high pressure accumulator is marked with uneven numbers and the low
pressure accumulator with even numbers.
HP LP
Check the wear limit marks of the threads always after tightening (150 Nm) of the bottom.
If the mark (I) in the bottom remains after the tightening between the dot (S) and the mark
(R) in the cover, the thread is in order.
If the mark (I) in the bottom goes beyond the mark (R), are the threads of the accumulator
cover and bottom too much worn. Replace the accumulator and discard the old one.
A worn--out or damaged pressure accumulator must be discarded
immediately.
WARNING
7. FILLING
The only allowable filling gas is nitrogen (N2).
WARNING
WARNING
D You can refill the accumulator while mounted to the rock drill.
N2
11 10 13,14 15 4 1
1. Accumulator body
2. Filling valve
3. Locking nut
4. Cap
5. Quick coupling stem
6. Quick coupling sleeve
7. Hose
8. Accumulator pressure gauge
9. Gas bottle pressure gauge
10. Pressure reducing valve
11. Pressure regulating valve
12. Shut--off valve
13. Adapter
14. Seal
15. Elbow adapter
100
90
80
70
Filling pressure
60
50
40
30
20
10
0
100 120 140 160 180 200 220
Percussion pressure
Upper limit
Lower limit
100
90
80
Filling pressure
70
60
50
40
30
20
10
0
100 120 140 160 180 200 220
Lower limit
HLX5 T . . . . . . . . . . 8 bar
HFX5 T . . . . . . . . . . 8 bar
HLX5 LT . . . . . . . . 30 bar
HL 800 T . . . . . . . . . 30 bar
HL 1500 . . . . . . . . . 50 bar
HL 1560 T . . . . . . . 40 bar
1. Before mounting the accumulator on the rock drill, remove the cover plugs from
the accumulator connection port, and clean the joint surfaces both in the
accumulator and in the rock drill.
2. Check that the bolts move easily in their threads in the drill body. Lubricate the
threads of the bolts.
3. Fit the O--ring and the gasket.
4. Tighten the pressure accumulator bolts in two phases:
pretightening 100 Nm, final tightening 200 Nm.
1 2
4 3
Notes: