Beruflich Dokumente
Kultur Dokumente
PII: S1359-835X(96)00154-6
ELSEVIER
Mechanical
properties and failure behaviour
of carbon fibre-reinforced
polymer
composites under the influence of moisture
R. Selzer
and K. Friedrich
of Kaiserslautern,
67663 Kaiserslautern,
1996)
The effect of moisture on the mechanical properties and the failure behaviour of fibre-reinforced polymer
composites was investigated. Moisture was introduced into the specimens by immersion in distilled water.
Three materials were investigated, which were all reinforced with continuous carbon fibres. Two thermosetting matrices (unmodified and toughness-modified epoxy) and one thermoplastic matrix (polyetheretherketone) were used. The results showed that the absorbed moisture decreases those properties of
both epoxy-based composites which were dominated by the matrix or the interface. The influence of
water on the fibre-dominated values, as well as on the properties of the thermoplastic material, was not
detectable. The distinct fall of the matrix- and interface-based values due to moisture can be ascribed to the
weakening of bonding between fibre and matrix and softening of the matrix material. 0 1997 Elsevier
Science Limited
(Keywords: mechanical properties;failure behaviour;carbon fibre-reinforcedpolymer composites; moisture)
INTRODUCTION
Composite materials in practical use can be subject to a
wide variety of different loading conditions. The most
important conditions are mechanical stresses and environmental attacks. To utilize the full potential of composite
materials, their behaviour under various conditions has
to be determined. The main environmental attacks are
related to temperature, moisture, radiation and/or contact
with various types of chemicals. These factors can affect
the thermal and mechanical properties of the composites
in different ways2>3. In particular, the effect of water must
always be taken into account, because moisture is always
present due to the humidity of the atmosphere.
Mechanical stresses occur during different types of
loading, such as tension, compression, and fatigue in
structural components. An issue of major concern in the
utilization of composites is associated with the occurrence of delaminations or interlaminar cracks, which
may be related to manufacturing defects or induced in
service by low velocity impact.
The purpose of this study was to examine the influence
of water absorption on the mechanical properties and
failure behaviour of carbon fibre-reinforced polymers.
EXPERIMENTAL
PROCEDURES
Materials
595
Moisture
and mechanical
properties:
Type
P (g cm-3 )
E (GPa)
c (MPa)
E (%)
GIcResin
5208, BASF
5212, BASF
Victrex, ICI
Thermoset
Thermoset
Semicrystalline
thermoplastic
1.27
1.23
1.32 (crystalline)
1.26 (amorphous)
4.24
3.35
4.10
65
80
100
1.8
3.3
4.9 (yielding)
50 (fracture)
54
238
3072
Table 2
(J mm2 1
Type
Diameter (pm)
P (g cmm3)
E (GPa)
0 (MPa)
E (%)
G30-500, Celion
AS4, Herkules
HT fibre
HT fibre
7
7
1.78
1.79
234
231
3800
4000
1.6
1.6
manufactured out of hybrid yarn. The polyetheretherketone used in this study had a crystallinity of -28%.
All panels made out of this material had the same
crystallinity. This fact was very important for the
mechanical tests, because the crystallinity of a material
has a significant influence on the properties and cannot
be neglected4.
Due to the fact that the properties of the fibres were
rather similar (Table 2), the same term, CF, was used to
denote all fibre types in this paper. Information about
fibre treatment for improved fibre-matrix adhesion was
not available. The average fibre volume fraction was
60% by volume, with a standard deviation of 1% for all
material systems studied. Both epoxy resins were reinforced with carbon fibre G30-500, and the thermoplastic
with AS4 fibre, respectively.
All test specimens were cut from unidirectional
([0]16,[90]&, bidirectional ([0, 9014,) and/or multidirectional ([0, f 45,90],,) panels which were manufactured
out of 16 prepreg plies and cured in an autoclave
according to the recommendations of the manufacturers.
For the specimens used for investigation of the interlaminar fracture properties, a foil was placed at the midthickness of the laminate. This foil prevented adhesion
between the two prepreg layers and had the same effect as
a delamination.
Conditioning
596
(1)
The tensile, compression, fatigue and compressionafter-impact tests were performed according to the
standards listed in Table 3. For the mode I and mode
II tests the double cantilever beam (DCB) and the endnotched flexure (ENF) test configurations were used. A
detailed description of specimen geometry, test procedures and data reduction is given in ref. 14.
After various periods of time the specimens were
taken out of the baths and subjected to the mechanical
tests. The tests were performed at room temperature in a
laboratory air environment. The amount of moisture
desorbed during the span of testing was found to be
negligible. The specimens were tested in three different
states: dry, half-saturated and fully saturated.
Standard
Value
Tensile
Compression
Fatigue
Compression after
impact
Mode I
Mode II
DIN
DIN
DIN
DIN
EGF
EGF
29971
65380
50100
65561
Microscopic studies
properties:
RESULTS
Glass transition temperature
3ooo
2500
z
Testing problems
Table 4 Influence
materials tested
of moisture
on glass
Material
(C)
CF/EP
258
197
169
CF/EP,,,
CFjPEEK
transition
temperature
2000
S
F
1500
g
UJ
Q)
.G
1000
e
c
500
01
0.0
0.2
I
I
- - q CF/EP
---muo CFlEPmod )-A
CF/PEEK 1 1
1
I
I
.
I
I
0.4
0.6
0.8
1.0
0.6
1.0
Tensile strength
of 0 laminates
100
of
(C)
0
0.0
0.2
0.4
0.6
Tensile strength
of 90 laminates
597
Moisture
and mechanical
properties:
0
0.0
0.2
0.4
0.6
0.0
1.0
0.0
0.2
0.4
0.6
0.8
1.0
Figure 5
Elongation of 0 laminates
290
1-5
10
CR
l,o
iii
01
0.0
0.2
0.4
050
J
0.6
0.8
0,5
1.0
0.0
598
0.2
0.4
0.6
0.8
1.0
Elongation of 90 laminates
Moisture
H.....
500
j-A
0.0
,CI
CF/EP
CF/PEEK
,
0.4
0.2
0.6
0.8
1.0
0.0
.
0.2
1
0.4
.
0.6
0.2
0.4
0.6
0.8
1.0
0.0
properties:
o CF/EPmod 1-1
and mechanical
0.0
Figure 10
Figure 11
]
1.0
150
100
Fatigue tests
50
---mmo CF/EPmod
-A
CF/PEEK
0
0.0
0.2
0.4
0.6
0.0
1.0
599
Moisture
and mechanical
properties:
l
l
lo4
lo5
Cycles
Figure 12 Fatigue behaviour
LO,54% 9%
2m1500
1000
Figure 13 demonstrates
that CFjPEEK was the
system with the highest damage resistance, followed by
CF/EP,,d. CF/EP, as a very brittle system, had the
lowest damage resistance of the three materials compared. Wet laminates behaved in the same manner.
The results of the compression tests on specimens with
damage can be concluded as follows. The compression
strength values of the wet CF/epoxies were lower than
those of the dry ones (Figures 14 and 15). Undamaged
wet specimens of CF/EP showed values which were 17%
lower than for dry samples. For CF/EPmod this effect
was in the same range (16%). Specimens which were
impacted with an energy of 6 Jmm- showed larger
differences (CF/EP, 52% and CF/EP,,d, 26%).
The difference between dry and wet specimens cannot
be explained purely by the larger damage area due to the
moisture absorbed. The main effect was the moisture
itself, because the undamaged specimens showed lower
01
600
Figure 15 Compression
varying energies
4
2
impact Energy [J/mm]
strength of CF/EP,d
properties:
100C
0.0
0.0
0.2
0.4
0.6
1.0
wsus
moisture
0.6
1.0
0.6
Results
of mode
0.0
0.2
I tests
0.4
of CF/EP,,,d
0.6
strength
of CFjPEEK
after
impacts
with
Results
of mode
I tests
of CF/PEEK
versus moisture
W~SUSmoisture
content
601
properties:
DISCUSSION
Correlation between static andfatigue behaviour
0.0
0.4
0.2
0.6
0.8
1.0
Figure 20
versus
moisture content
._
0.2 -
!!?C
h
0
100C
0.0
70C
I
0.0
0.2
.
0.4
0.6
0.8
1.0
Results
versus moisture
content
A
AP
00
0.0
0.2
0.4
0.6
0.8
1.0
Results
versus
moisture
content
602
Moisture
2. Compression
1. Impact
and mechanical
properties:
poly-
Failure maps
Figure 23
Compression
after impact
test
Total Failure
Damage Free
c.
0
Failure
CF/EP
400.
Growth of Cracks and Delamlnations
z
5
F
300.
Defaminations
;
v)
J
S
z
LL
loo-
Damage Free
Failure
CFIEP,,,
603
Moisture
and mechanical
properties:
Figure 26
REFERENCES
1
CONCLUSIONS
This investigation deals with the effect of moisture on the
mechanical properties and the failure behaviour of
carbon fibre-reinforced polymer composites. Three composite materials were investigated: two with thermosetting matrices (unmodified and toughness-modified
epoxy, EP and EP,,d) and one with a thermoplastic
matrix (polyetheretherketone,
PEEK). Samples of these
materials were exposed to water in baths of different
temperatures. The properties of the epoxy-based composites were influenced by the absorbed moisture only in
specimens in which fibres were orientated perpendicular
to the load direction. Examinations of the fracture surfaces of the carbon fibre/epoxy composites showed that
the moisture led to an increase in interface failure. The
epoxy matrix becomes softer with moisture absorption,
and the fibre-matrix adhesion poorer. The values for
CFjPEEK were not affected by moisture, which can be
explained by the low maximum moisture uptake of the
PEEK matrix.
The specimens were conditioned at three different
temperatures. It was found that the water temperature
had no influence on the mechanical properties of the
materials used. The reason for this behaviour is that the
glass transition temperature did not go below the maximum water temperature of 100C.
Furthermore, this examination showed that the properties of the composites are not dependent on the
duration of exposure after the specimens were fully
saturated. The maximum duration of exposure was three
years in water at room temperature and more than one
year in boiling water. Nevertheless, it could be possible
that there are further changes in properties on extended
exposure.
ACKNOWLEDGEMENTS
The authors acknowledge the support in the field of
fractography from AGARD, Project G 75. Further
604
10
11
12
Narmco Materials, Material Selection Guide, Produktbeschreibung. BASF AG, Ludwigshafen, 1989.
BASF Kunststoffe, Forschung und Entwicklung, Produktbeschreibung. BASF AG, Ludwigshafen, 1990.
ICI Fiberite: Product forms of aromatic polymer composite,
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Heym, M., Altstldt, V., Ehrenstein, G.W. and Orth, F., Einfluss
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14
15
16
Selzer, R. and Friedrich, K., Influence of water up-take on interlaminar fracture properties of carbon fibre-reinforced polymer
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Mtinchen, 1992.
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17
Baron, C., Mechanische Eigenschaften kohlenstoffaserverstlrkter Kunststoffe bei Variation der Matrixduktilitat und der
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