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ER-JR Service Manual

ER-JR SERVICE MANUAL

12/6/2007

ER-JR Service Manual

< Table of Contents >


1.

Introduction ............................................................................................................................... 4
1.1.

Preface .................................................................................................................................... 4

1.2.

Precaution ............................................................................................................................. 4

1.3.

Specifications ...................................................................................................................... 5

1.4.

Dimension.............................................................................................................................. 6

1.5.

Key & SYMBOLS ON DISPLAY .................................................................................... 7

1.6. SealingMethod .................................................................................................................... 8


2.
Calibration ................................................................................................................................. 10
2.1.

General Calibration ........................................................................................................ 10

2.1.1.
C4 Setting ........................................................................................................... 11
2.1.1.1.
C4-1 Setting................................................................. 11

3.

2.1.1.2.

C4-2 Setting................................................................. 11

2.1.1.3.

C4-3 Setting................................................................. 11

2.1.1.4.

C4-4 Setting................................................................. 12

2.1.1.5.

C4-5 Setting................................................................. 12

2.1.2.

SPAN Calibration Setting (C-3) .............................................................. 13

2.1.3.

Gravity Constant Value Setting (C-9) ................................................ 13

2.1.4.

Calibration factor Setting (C-10) .......................................................... 14

2.1.5.

Displaying Real A/D Value (C-5) .......................................................... 14

2.1.6.

Input Function Key Code (C-6) .............................................................. 15

2.1.7.

Percent Calibration (C-7) .......................................................................... 16

2.1.8.
Battery Calibration (C-8) ........................................................................... 16
The Schematics and Diagram ......................................................................................... 18
3.1.

System Block Diagram ................................................................................................. 18

3.1.1.

Main ........................................................................................................................ 20

3.1.2.

Power Part & Back_Light........................................................................... 21

3.1.3.

Key Part ............................................................................................................... 22

4.

3.1.4.
Display Driver(Main PCB) & REAR Display ...................................... 24
Exploded View Load Cell drawing ............................................................................... 26

4.

Load Cell drawing.................................................................................................................. 27

5.

Part Location ............................................................................................................................ 28


5.1.

Main PCB (Top) ................................................................................................................ 28

5.2.

Main PCB (Bottom) ........................................................................................................ 29

5.3.

Rear Display PCB (Top) ............................................................................................... 30


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5.4. Rear Display PCB (Bottom) ....................................................................................... 30


6.
Error Messages & Solution............................................................................................... 31
7.

Part List ....................................................................................................................................... 32

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ER-JR Service Manual

1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the EB series.
Please keep it handy for the future references.

1.2. Precaution
Make sure that you plug your scale into the proper power outlet.
Place the scale on a flat and stable surface.
Plug into a power outlet 30 minutes before operations.
Keep the scale away from strong EMI noises may cause incorrect weight readings.
This scale must be installed in a dry and liquid free environment.
Do not subject the scale to sudden temperature changes.
Do not subject the platter to sudden shocks.
If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.

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ER-JR Service Manual

1.3. Specifications

Capacity

Internal
Resolution
External
Resolution
Display
Symbols
Interface
Keys

ER-JR 6

ER-JR 15

ER-JR 30

Dual Interval

Dual Interval

Dual Interval

3 kg / 0.001 kg

6 kg / 0.002 kg

15 kg / 0.005 kg

6 kg / 0.002 kg

15 kg / 0.005 kg

30 kg / 0.01 kg

1 / 60,000

1 / 60,000

1 / 60,000

1 / 3,000

1 / 3,000

1 / 3,000

Three LCDs with 6 digit


Charge, stabilization, zero, tare, lower battery, NET
backlight (LCD version only)
RS 232C (Printer Option)
Number(0~9), Direct PLU(M1~M4),Clear, ZERO, TARE,
*, +(add), Power ON/OFF
Direct PLU(4) / Indirect PLU(200)
Price computing scale

Function

Low Battery Indication function


Auto Power Off, Auto BL off
BL brightness control function

Product Size

304(W) X 324(D) X 112(H)

Platter Size

290(W) X 209(D)

Operating

- 10 C ~ +40 C

Temperature
Power

12 V Adaptor or PB BATTERY (6V3.6AH/20HR)

Options

Recharge Battery, BACK LIGHT

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1.4. Dimension

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ER-JR Service Manual

1.5. Key & SYMBOLS ON DISPLAY


Table

: Key Functions
KEYS

FUNCTIONS

Numbers import

Direct PLU keys


Function key, PLU restore,
P mode (User s Set-up Mode enter)
Push more than 2 second when using P mode
To make several sales transaction by adding up

To Clear data

To set zero

To set up or clear tare value

To turn on/off the scale or backlight(LCD version only)

Table : Symbols on Display


KEYS

FUNCTIONS

Weight steady

To adjust zero

Tare on

Backlight on

Low power warning

Used to call a toral price of add up transations

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1.6. SealingMethod

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2. Calibration
2.1. General Calibration
Pressing and holding calibration switch press [POWER] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [TARE] key.
Please simply follow below procedure to move to other mode.
(1) Calibration Mode: Pressing and holding Calibration Switch press [POWER] key.
(2) It displays CAL-0 after CAL, and it blinks the version of scale three times.
(3) Selecting menu: press [TARE].
(4) ENTER(Setting) : [TARE] key

MODE

Function

CAL 1

Display normalized AD

CAL 2

Display Keypad infomationWeight Setting Mode


UnLoad [TARE]

CAL 3

MIDD [TARE] after loading for 1/3 weight


FULL [TARE] after loading for Full weight
MIDD [TARE] after loading for 1/3 weight END

CAL 4

Option Setting ( Table 1 )

CAL 5

Display filtered Raw AD

CAL 6

Function setting on each Key ( Table 2 )

CAL 7

% Calibration

CAL 8

Battery calibration

CAL 9

Gravity constant
Set calibration factor
Unit [TARE] select 0, 1 (0:kg, 1: lb) [TARE]
CAPA [TARE] select capacity [TARE]

CAL 10

MCAPA [TARE] select mid-capacity [TARE]


W-dP [TARE] Select Decimal Point [TARE]
1 d [TARE] Select division [TARE]
Dual [TARE] Enable dual interval (0:disable, 1:enable) TARE

CAL 11

Set nation(00 : OIML , 01 : NTEP , 02: KOREA)


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< Modes >


2.1.1. C4 Setting
2.1.1.1.

BIT 6~7

BIT5

C4-1 Setting

Initial Zero range

Tare Type

5%

10%

3%

2%

Proper tare

Full Tare

(+), (-) Direction successive Tare

(-) Direction successive Tare

(+) Direction successive Tare

One Time tare

Use

Don't use

Use

Don't use

Use

Don't clear

Clear

Don't clear

Clear

Don't use

Use

No

Yes

"." dot

"," comma

Don't use

BIT4

BIT 2~3

Successive tare

BIT1
BIT0

2.1.1.2.

C4-2 Setting

BIT7
BIT6

Use PLU Tare

BIT5

Use PLU Name

BIT4

Use Daily Total

BIT3

Clear Price

BIT2

Clear Tare

BIT1

Use Euro

BIT0

Power On Euro

2.1.1.3.

C4-3 Setting

BIT7

Dot Type

BIT6

Use Preset tare

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BIT5

Use Back light

BIT4

Use Head message

BIT3

Use gram

BIT2

Use oz

BIT1

Use lb

BIT0

Use Kg

2.1.1.4.

BIT6

Price round off

BIT3

BIT2

BIT 0~1

2.1.1.5.

Use

Don't use

Use

Don't use

Use

Don't clear

Clear

Don't clear

Clear

Don't use

Use

No

Yes

00, 25, 50, 75

00, 10, 20

0, 5

normal

1000/1

100/1

10/1

1/1

Don't use

Use

Special case

O.OOOOOO

C4-4 Setting

BIT7

BIT 4~5

Unit / Price

C4-5 Setting

BIT7

Use Standby time

BIT6

Price decimal point

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ER-JR Service Manual

BIT3

Use Unit message

BIT2

Use Total price window over

BIT 0~1

Print type

O.OOOOO

O.OOOO

O.OOO

O.OO

O.O

Don't use

Use

Don't use

Use

Don't use

DEP-50

1
0

2.1.2. SPAN Calibration Setting (C-3)


(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL 1
message.
(2) Press [ZERO] to display CAL-3.
(3) Press [TARE] key and then it displays zero message.
(4) Press [TARE] key and then it displays midup message
(5) Load middle weight (ex:1/3 full capacity) on the platform
(6) Press [TARE] key and then it displays span message
(7) Load full weight on the platform
(8) Press [TARE] key and then it displays middn message
(9) Load middle weight (ex:1/3 full capacity) on the platform
(10) Press [TARE] key and then it display CAL 3 message

2.1.3. Gravity Constant Value Setting (C-9)


Current gravitational Acceleration value is set to 9.7994 m/s2 .
(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL-1
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message.
(2) Press [ZERO] to display C-9.
(3) Press [TARE] key, and then G-1 message and 9.7994 will be shown. The first digit,9 will
blink.
(4) Input a gravitational acceleration value by using [ZERO] key.
(5) Press [TARE] key, and then G-2 message blinks.9.7994 will be shown. The first digit,9 will
blink.
(6) Input a gravitational acceleration value by using [ZERO] key.
(7) Press [TARE] key to save the gravitational acceleration value, and C-9 message will be shown.

2.1.4. Calibration factor Setting (C-10)


(1) Pressing and holding Calibration Switch press [POWER] key.
(2) After CAL message blinks three times and shows the version of scale, it displays CAL-1
message.
(3) Press [ZERO] to display C-10.
(4) Press [TARE] key, and then UNIT message and 0 will be shown. The first digit,0
will blink. It means calibration unit is kg (0 : kg, 1 : lb)
(5) Input a calibration unit by using [ZERO] key.
(6) Press [TARE] key, and then CAPA message blinks.0015 will be shown. The first digit,0 will
blink. It means a full-capability is 15 (calibration unit, kg or lb)
(7) Input a capability by using [ZERO] key.
(8) Press [TARE] key, and then MCAPA message blinks.0005 will be shown. The first digit,0 will
blink. It means a mid-capability is 05 (calibration unit, kg or lb)
(9) Input a capability by using [ZERO] key.
(10)Press [TARE] key, and then W-dP message blinks.3 will be shown. The first digit,3 will blink.
It means a weight decimal point is 3 (will display 0.000)
(11)Input a weight decimal point by using [ZERO] key.
(12) Press [TARE] key, and then 1d message blinks.0.005 will be shown. The third digit,0
will blink. It means a division is 0.005 (calibration unit, kg or lb)
(13) Input a division by using [ZERO] key.
(14) Press [TARE] key, and then dual message blinks.1 will be shown. The third digit,1 will blink.
It means a dual interval is disable. (0 : disable, 1 : enable)
(15) Input a dual interval enable by using [ZERO] key.
(16) Press [TARE] key to save the calibration factor, and C-10 message will be shown.

2.1.5. Displaying Real A/D Value (C-5)


Display Raw AD

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ER-JR Service Manual

2.1.6. Input Function Key Code (C-6)


(1) Under the calibration switch ON press [POWER] key.

CAL message blinks three times.

(2) Press [ZERO] to display C-6.


(3) E-SET display on the weight window.
(4) XX message shows up on the total price window.
(5) Input Soft Key Code in the following table.
For first example, press 16 as SOFT KEY CODE and then press + key.
For second example, press 19 as SOFT KEY CODE and then key.
(5) Press C key to exit from Input Soft Key Code mode.

NOTE:

User doesnt need MATRIX KEY CODES by inputting soft key code because MATRIX

KEY CODES are fixed in hardware.


* FIXED KEYS & THEIR SOFT KEY CODES
KEYS

MATRIX KEY CODES

SOFT KEY CODES

0 through 9

0 through 9

0 through 9

10

10

ON/OFF

12

12

ZERO

13

13

TARE

14

14

FUNCTION

SOFT KEY CODES

REMARK

00

11

ADD

16

TTP CALL

18

PAY

19

MR

20

MW

21

CAN

22

MODE

23

1/2

24

1/4

61

PRE PACK

26

* CHANGEABLE KEYS & SOFT KEY CODES

15

25

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ER-JR Service Manual


KG/LB

27

TEST

28

HOLD

29

PRINT

30

NO FUNCTION

31

EURO

60

PERSENT TARE

62

TARE SAVE

63

BOTH SAVE

64

PERSET

65

MUL X

66

PLU

32~59

KEYS

MATRIX KEY CODES

SOFT KEY CODES

0 through 9

0 through 9

0 through 9

10

10

ON/OFF

12

12

ZERO

13

13

TARE

14

14

2.1.7. Percent Calibration (C-7)


(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL 1 message.
(2) Press [ZERO] to display CAL-7.
(3) Press [TARE] key and then it displays per 0 message. Select the percent value using the
[numeric] key. You can choose 10~90 percent.
(4) Press [TARE] key and then it displays zero message
(5) Press [TARE] key and then it displays pspan message
(6) Load choice percentage weight of full weight on the platform
(7) Press [TARE] key and then it displays CAL 7 message

2.1.8. Battery Calibration (C-8)


(1) Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL 1 message.
(2) Press [ZERO] to display CAL-8.
(3) Press [TARE] key and then it displays voltage of battery.
(4) Change the jumper-pin of main PCB, BAT to +5V.
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(5) Press [ZERO] key two times and then Press [-] key two times.
And then it display 500
(6) Change the jumper-pin of main PCB, +5V to BAT.
(7) You can see the calibrated voltage of battery.

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3. The Schematics and Diagram


3.1. System Block Diagram

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ER-JR Service Manual

ER-II
MAIN
BOARD

RS232

L/C

REAR
DISPLAY

ONE MODULE
KEY

LCD
Driver

RECHARGE

POWER
(12V Adaptor)

LCD Display

Pb BATTERY
(6V 5Ah)

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Circuit Diagram

3.1.1. Main

Key Connector PART

MODULE CONNECTOR PART


R16 10
2

A_GND

Bat_chk
Power_chk
Power_con
Rx
Tx
Key _IN_1
Key _IN_2
Key _IN_3
Key _IN_4

P1.6

P1.7

RXD

TXD

P3.2

P3.3

P3.4

10

P3.5

11
12
13

LCD_CS
LCD_DATA
LCD_WR
BUZZER
BL_con

P2.0

14

P2.1

15

P2.2

16

P2.3

17

P1.1

U6

ONE_MODULE1
1

A_Vcc

18

A_Vcc

AIN+

A_GND

AIN-

Bat_chk

A_GND

P1.6

P1.0

P1,7

P0.0

Rx

P0.1

Tx

P0.2

P3.2

P0.3

P3.3

P0.4

P3.4

P0.5

P3.5

P0.6

P3.6

P0.7

P3.7

PSEN

P2.0

I2C_SDA

P2.1

I2C_CLK

P2.2

D_Vcc

P2.3

D_GND

P1.1

RTC_Power

36

AIN+

35

AIN-

34

A_GND

33

P1.0

32

P0.0

31

P0.1

CAL_SW
Key _Out_1

5
6
7
8
D9
D10
D11
D12
D13
CN7

KDS160
KDS160
KDS160
KDS160
KDS160

27

1
2
3
4
5
6
7
8
9
10

26

11

30

P0.2

29

P0.3

28

P0.4

Key _Out_2
Key _Out_3
Key _Out_4
Key _Out_5

4
3
2
1

18
17
16
15
14
13
12
11

LL1 LL102

B0
B1
B2
B3
B4
B5
B6
B7

TP1
TP2

TP3
TP4

+5V
C3
0.1uF

5
6
7
8

+5V

4
3
2
1
RL1

CN4
1
2
3
4
5

RL103

L4

C4
1
0.1uF19

21

C20 C21 C22 C23


0.001uF / 3kv
0.001uF / 3kv
0.001uF / 3kv
0.001uF / 3kv

D_Vcc
20
D_GND
19

A0
A1
A2
A3
A4
A5
A6
A7

B0
B1
B2
B3
B4
B5
B6
B7

18
17
16
15
14
13
12
11

L102S

L2

L102S

L102S

L7 L102S
AIN+

L8 L102S

AINL5

U7
2
3
4
5
6
7
8
9

L1

L3 L102S

CN4

+5V

I2C_CLK

LOADCELL PART

+5V

74HC245/SO

PSEN
22

RL103
4
3
2
1
Key _Out_5
Key _Out_4
Key _Out_3
Key _Out_2
Key _Out_1

1
19

DIR
OE
L9
L102S

24
I2C_SDA

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7

25

23

RL2
5
6
7
8

L102S

Key _IN_4
Key _IN_3
Key _IN_2
Key _IN_1

DIR
OE
74HC245/SO
+5V

5
6
7
8

RTC_Power

4
3
2
1
RL3

OneModule

RL103

POWER_KEY

PROGRAM PART

RS232 DRIVER PART

CAL PART

CN1
+5V
R1
10k

C5
0.1uF
C6
0.1uF
C7
0.1uF

+5V

V+

Tx
CON_TX

1
3

C1+
C1-

Q1
KTA1504

16

DIN1
DIN2
RIN1
RIN2

15

C8
0.1uF

11
10
13
8

GND

CAL S/W

V_CC

U1A
S1

V-

CAL_SW

R2
4.7k

JP1

+5V
CON_RX
CON_TX

1
2
3

+5V

PSEN

BUZZER PART

BUZZER

BUZZER
DOUT1
DOUT2
ROUT1
ROUT2
C2+
C2-

14
7
12
9
4
5

CON_RX
Rx
C9
0.1uF

max3232idbre4

Title

ER2 MAIN CIRCUIT


Size
B
Date:

20

12/6/2007

Document Number

Rev

6100 - PER - 0002


Friday , June 29, 2007

Sheet

of

ER-JR Service Manual

3.1.2. Power Part & Back_Light


RECHARGEABLE BATTERY
CN2
Power SW

1
2

TP_LED1

LM7809

D1

IN

TP_BUZZER

TP_BUZZER

GND

U5

Power_LED

OUT

SS14
+9V

Charge

A_Vcc
U2
R4
0.33 1W

LED

U3

DC

SWC

PK

SWE

L6

D5

1
2
3

VCC
COMP

TCAP
GND

SS14

C10
0.1uF

VOUT

+ C11

C12
470u/35

C13
0.1u

100u/16

SS14

D6
SS14
4

C14
470pF

C15
470u/35

CN3

C16
470u/35

D4

1N5406
6

CE

220uH
D3

7
Adaptor

VIN

MC34063A
3

+5V

XC6204C502MR

VSS

TP_BAT

D2

TP_GND

C2
0.01uF / 3kv

C19
0.01uF / 3kv

+5V

R6
C17
0.1u

R5
10K

R7
2k

D8

+5V

Power_con

D7
1

(+5V ,

R8
100

Bat)

1N4004

100k

KDS184

Power_chk

TP_IN

R3
1k

SW1
SW Charge

R9
100k
CN5_MALE1 CN5_FEMALE1
F1
BT1
Pb 6V/5A

3
2
1
BAT

FUSE
POWER_KEY

3
2
1
Pb BAT

Bat_chk
R10
1k

Power PART

TP_BL

+5V

Q2

KTA1666
BackLight

C18
100u/16
R11
100k

R12
20k

Q3
2N2222

R13
10k
BL_con

R14
100k

Back_Light

Title

ER2 POWER
Size
A3
Date:

21

12/6/2007

Document Number

Rev
A

6100 - PER - 0002


Friday , June 29, 2007

Sheet

of

ER-JR Service Manual

3.1.3. Key Part

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0

M1

M2

ZERO

M3

TARE

M4

ADD

CON1
1
2
3
4
5
6
7
8
9
10

KEY _OUT1
KEY _OUT2
KEY _OUT3
KEY _OUT4
KEY _OUT5
KEY _IN1
KEY _IN2
KEY _IN3
KEY _IN4
KEY _POWER

11

GND

ON/OFF

Title

ER2 KEY CIRCUIT (MEMBRANE)


Size
A
Date:

23

Document Number

Rev
0

2101 - E20 - 0030


Tuesday , May 29, 2007

12/6/2007

Sheet

of

ER-JR Service Manual

3.1.4. Display Driver(Main PCB) & REAR Display

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SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20

DISPLAY DRIVER(MAIN PCB)

FRONT DISPLAY (MAIN PCB)

LCD WR
LCD DATA

R15 2.2k

CS
NC
RD
WR
DATA
VSS
OSCI
VDD
VLCD
IRQ
BZ
NC
BZ
T1
T2
T3
COM0
COM1
NC

NC
NC
NC
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
NC
NC
NC

HT1622-64 QFP

51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33

SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7

20
21
22
23
24
25
26
27
28
29
30
31
32

C1
0.1uF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

COM2
COM3
COM4
COM5
COM6
COM7
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6

+5V

LCD_CS

SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
NC

64
63
62
61
60
59
58
57
56
55
54
53
52

U4

COM4
COM6
SEG12
SEG14
SEG10
BACKLIGHT

SEG0
SEG2
SEG4
SEG6
SEG8
SEG16
SEG18
COM0
COM2
SEG28
SEG25
SEG30
SEG31
SEG26
SEG27

SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
COM7
COM6
COM5
COM4
COM3
COM2
COM1
COM0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26

COM5
COM7
SEG13
SEG15
SEG11
BACKLIGHT

SEG1
SEG3
SEG5
SEG7
SEG9
SEG17
SEG19
COM1
COM3
SEG20
SEG21
SEG22
SEG23
SEG24
SEG29

S16
S17
S18
S19
S20
COM0
COM1
COM2
COM3
S28
S21
S22
S23
S24
S25
S29
S30
S31
S26
S27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SEG16
SEG17
SEG18
SEG19
SEG20
COM0
COM1
COM2
COM3
SEG28
SEG21
SEG22
SEG23
SEG24
SEG25
SEG29
SEG30
SEG31
SEG26
SEG27

S0
S1
S2
S3
S4
COM4
COM5
COM6
COM7
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11

WEIGHT_DISPLAY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SEG0
SEG1
SEG2
SEG3
SEG4
COM4
COM5
COM6
COM7
SEG12
SEG5
SEG6
SEG7
SEG8
SEG9
SEG13
SEG14
SEG15
SEG10
SEG11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SEG0
SEG1
SEG2
SEG3
SEG4
COM0
COM1
COM2
COM3
SEG12
SEG5
SEG6
SEG7
SEG8
SEG9
SEG13
SEG14
SEG15
SEG10
SEG11

S0
S1
S2
S3
S4
COM0
COM1
COM2
COM3
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
PRICE_DISPLAY

UNIT_DISPLAY

CN6
REAR DISPLAY CONNECTOR (MAIN PCB)

REAR DISPLAY PCB

COM4
COM6
SEG12
SEG14
SEG10
BACKLIGHT

SEG0
SEG2
SEG4
SEG6
SEG8
SEG16
SEG18
COM0
COM2
SEG28
SEG25
SEG30
SEG31
SEG26
SEG27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26

COM5
COM7
SEG13
SEG15
SEG11
BACKLIGHT

S16
S17
S18
S19
S20
COM0
COM1
COM2
COM3
S28
S21
S22
S23
S24
S25
S29
S30
S31
S26
S27

SEG1
SEG3
SEG5
SEG7
SEG9
SEG17
SEG19
COM1
COM3
SEG20
SEG21
SEG22
SEG23
SEG24
SEG29

WEIGHT_DISPLAY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SEG16
SEG17
SEG18
SEG19
SEG20
COM0
COM1
COM2
COM3
SEG28
SEG21
SEG22
SEG23
SEG24
SEG25
SEG29
SEG30
SEG31
SEG26
SEG27

S0
S1
S2
S3
S4
COM4
COM5
COM6
COM7
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

SEG0
SEG1
SEG2
SEG3
SEG4
COM4
COM5
COM6
COM7
SEG12
SEG5
SEG6
SEG7
SEG8
SEG9
SEG13
SEG14
SEG15
SEG10
SEG11

SEG0
SEG1
SEG2
SEG3
SEG4
COM0
COM1
COM2
COM3
SEG12
SEG5
SEG6
SEG7
SEG8
SEG9
SEG13
SEG14
SEG15
SEG10
SEG11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

S0
S1
S2
S3
S4
COM0
COM1
COM2
COM3
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
PRICE_DISPLAY

UNIT_DISPLAY

CN8
REAR DISPLAY CONNECTOR(REAR PCB)

Title

ER2 DISPLAY (REAR)


Size
A3
Date:

25

12/6/2007

Document Number

Rev
A

6110 - PER - 0002


Tuesday , May 29, 2007

Sheet

of

ER-JR Service Manual

4. Exploded View

26

12/6/2007

ER-JR Service Manual

Load Cell drawing

27

12/6/2007

ER-JR Service Manual

5. Part Location
5.1. Main PCB (Top)

28

12/6/2007

ER-JR Service Manual

5.2. Main PCB (Bottom)

29

12/6/2007

ER-JR Service Manual

5.3. Rear Display PCB (Top)

5.4. Rear Display PCB (Bottom)

30

12/6/2007

ER-JR Service Manual

6. Error Messages & Solution


Error
Message

Description

Solution

on Display
"Err 0"
"Err 1"
"Err 2"

The "Err 0" occurs when scale is not stable.

Remove unstable facts.

The "Err 1" occurs when a current zero point has

Please call your CAS

shifted from the last span calibration.

dealer.

The "Err 2" is not a real error. Only it prompts

Please call your CAS

return CAL switch to the normal position.

dealer.
Please remove the

"Err 3"

The "Err 3" is an overload error.

"Err 4"

The "Err 4" is leakage of payment.

"Err 5"

The "Err 5" means there is already tare.

Remove the tare.

The "Err 6" means total price summation is

Please change unit price

over.

or remove some weight.

"Err 6"
"Err 7"

The "Err 7" means total price is over.

"Err 8"

The "Err 8" means Euro rating price is over.

weight.
Scale needs more
payment.

Please change unit price


or remove some weight.
Please change unit price
or change euro rate.

The "Err 11" means a writing error of the internal


Err 11

nonvolatile memory. To recognize this error, be

If it still has "Err 11",

sure to check the voltage on the circuit and do

replace the digital module.

calibration procedures.
The "Err 12" warns that the scale has lost the
Err 12

parameters for weighing regulations or has lost


the factors for a digital span calculation.

Enter each condition codes


again (?).
Please try a span calibration
again if still not fixed.
Please try to find out which

Err 13

The "Err 13" means the soft key code is broken.

key lost soft key code and


then input this code again.

Err 14
Err 15

The "Err 14" means calibration range is not

Please call your CAS

correct.

dealer.

The "Err 15" means 1/2 or 1/4 unit price is over.

Please change unit price

31

12/6/2007

ER-JR Service Manual

7. Part List
1.1 MAIN PCB ASS'Y [110E20EMAPUN0101]
No

Part Name

Specification

MAIN PCB ASS'Y

ER2-15CB(LCD)

PCB-MAIN

6100-PER-0001-A(ER LCD)

ONE MODULE

ONE MODULE

IC(REGULATOR)

KA7809A(D-PACK)

IC(REGULATOR)

Part Number

Q'ty
1

6100PER00010

Remark
MAIN PCB ASS'Y

1
1

ONE MODULE1

6220IS078090

U5

XC6204C502MR(5.0V)

6220IS0C5020

U2

IC(LCD DRIVER)

HOLTEX HT1622 (ERS-LCD)

6224I0016220

U4

IC(DC DC CONVERTER)

MC34063AD

6242I003406A

U3

IC(C MOS)

74HC245D(LP-II)

6236IS00245A

U6,7

32

12/6/2007

ER-JR Service Manual

IC(INTERFACE)

MAX3232(3.3V)(SMD)

6232IS032320

U1

TRANSISTOR CHIP

KTA1504 SY

6281I0015040

Q1

10

TRANSISTOR CHIP

KTA1666

6281I0016660

Q2

11

TRANSISTOR CHIP

2N2222AS

6281I0022220

Q3

12

DIODE POWER

1N5819(SMD)

6291IS058190

D1,3,4,6

13

DIODE-CHIP

KDS184

6294ICP01840

D8

14

DIODE-CHIP

KDS160(SMD)

6294ICP01600

D9,10,11,12,13

15

DIODE-SWITCHING

PMLL4148L(LP-CONT')

6294ISW4148A

D7

16

DIODE-POWER

1N5406

6291IP054060

D5

17

RESISTOR 2W

CFR 0.33 (5%)

6512CJ000033

R4

18

RESISTOR-CHIP 1/10W

RR1220P-103D(10K)

6527ID301000

R1,5,13

19

RESISTOR-CHIP 1/10W

RR1220P-472D(4.7 )

6527ID300470

R2

33

12/6/2007

ER-JR Service Manual

20

RESISTOR-CHIP 1/10W

RR1220P-102D(1K)

6527ID300100

R3,10

21

RESISTOR-CHIP 1/10W

RR1220P-104D(100K)

6527ID310000

R6,9,11,14

22

RESISTOR-CHIP 1/10W

RR1220P-202D(2 )

6527ID300200

R7

23

RESISTOR-CHIP 1/10W

RR1220P-101D(100)

6527ID010000

R8

24

RESISTOR-CHIP 1/10W

RR1220P-100D(10)

6527ID001000

R16

25

RESISTOR-CHIP 1/10W

RR1220P-203D(20K)

6527ID302000

R12

26

RESISTOR-CHIP 1/10W

RR1220P-222D(2.2K)

6527ID300220

R15

27

RESISTOR-CHIP-ARRAY

RP164P103J(=1608 10k X 4PCS)

6598IJ301000

RL1,2,3

28

INDUCTANCE

HB-1M2012-102JT(TP2,LP2,DBB)

6670T0001020

L1,2,3,4,5,7,8,9

29

INDUCTANCE

220uH(NT SERIES)

6670T0102200

L6

30

CONDENSER-CERAMIC

0.01uF/3KV

6710CAP0103B

C2,19

31

CONDENSER-CERAMIC

0.001uF/3KV

C19,20,21,23

34

12/6/2007

ER-JR Service Manual

32

CONDENSER-CHIP

CL21F 471KBNC

6712CHP04710

C14

33

CONDENSER-CHIP

CL21F 104KBNC

6712CHP01040

10

C1,3,4,5,6,7,8,9,10,13,17

34

CONDENSER-ELECTRIC

100uF/16V

6704C1601000

C11, C18

35

CONDENSER-ELECTRIC

470uF/35V

6704C3504700

C12, C15, C16

36

CONNECTOR WIRE

D9P*3P*230mm(ER-2)

7840W0012230

RS232 WIRE

37

CONNECTOR(WAFER)

03-5267

7805CCN67030

CN3

38

CONNECTOR(WAFER)

5273-02 (LPH03-02)

7804CCN73020

CN2

39

CONNECTOR(WAFER)

5273-03 (LPH03-03)

7804CCN73030

CN1,5

40

SOCKET CONNECTOR

5332-50P

7813C000050B

CN6

41

FPC-CONNECTOR

FCZ254-11A

7807CFP0011A

CN7

42

CUSHION-VFD

30*20*2T

2631A0000010

CUSHION

43

FERRITE

LL1

BEAD

SMD MZA3216R102A(TDK)
35

6810F0001020
12/6/2007

ER-JR Service Manual

ARRAY
44

FUSE

1.6A/250V 5 UL,S,VDE,BSI() fast blow type

7620S0516000

F1

45

FUSE HOLDER

GF-205B(EXP-300L)

7630S0002050

FUSE1

46

JUMPER

2PIN

7821CJM00020

JP1,2,3

47

LCD

PT-215(CHINA)ER-2

7212D0002150

LCD1,2,3

48

LED BACK LIGHT

MD-2766-K(CHINA)ER-2

7224D0027660

LED_BL 1,2,3

49

LED LAMP

5-RED

7232DR00005A

D2

50

PIEZO BUZZER

HYR-1407A(ER-2)

7002Z0014070

BUZZER

51

TACT S/W

11902(DJTA-1102)

7600STA19020

S1 (CAL SW)

1.2 REAR DISPLAY PCB ASS'Y [110E20ERDPUN0101]

36

12/6/2007

ER-JR Service Manual

No

Part Name

Specification

Part Number

Q'ty

Remark
REAR DISPLAY PCB

REAR DISPLAY PCB ASS'Y

ER2-15CB(LCD)

110E20ERDPUN0101

1
ASS'Y

CUSHION-VFD

30*20*2T

2631A0000010

CUSHION

PCB-DISPLAY

6110PER2001A (ER2-ONEMODULE)

6110PER2001A

REAR PCB

LCD

PT-215(CHINA)ER-2

7212D0002150

LCD1,2,3

LED BACK LIGHT

MD-2766-K(CHINA)ER-2

7224D0027660

LED_BL 1,2,3

FLAT CABLE CONNECTOR

50P*50P*500mm(ER-2)

7850W00B0500

CN1

37

12/6/2007