Method

B.L.
KSAHYAP & SONS LTD
METHOD
STATEMENT
FOR CONSTRUCTION
ACTIVITIES
Regional Office: 4th floor, West Wing, Soul Space Paradigm, Near Innovative Multiplex, Outer Ring Road, Bangalore 560 037
Corporate Office: B-1/E-23, Extension, Mohan Co-op, Industrial Estate, Mathura Road, New Delhi 110044.
B.L.KSAHYAP & SONS LTD
INDEX
METHOD STATEMENT FOR SETTING OUT OF THE BUILDING

LAYOUT.
METHOD STATEMENT FOR FOOTING EXCAVATION.
METHOD STATEMENT FOR EXCAVATION FOR WALL
FOUNDATION.
METHOD STATEMENT FOR CONCRETING WORKS.
METHOD STATEMENT FOR SHUTTERING WORKS.
METHOD STATEMENT FOR CUTTING, BENDING & PLACING
REINFORCEMENT.BARS.
METHOD STATEMENT FOR RANDOM RUBBLE STONE MASONRY

WORKS.
METHOD STATEMENT FOR BACK FILLING IN FOOTING PITS.
METHOD STATEMENT FOR EARTH FILLING WORKS FOR THE

PREPARATION OF SUB GRADE.
METHOD STATEMENT FOR 150MM THICK RUBBLE SOILING.
METHOD STATEMENT FOR COLUMNS.
METHOD STATEMENT FOR SLAB.

METHOD STATEMENT FOR SLAB SHUTTERING.
DESIGN STATEMENTS.
SHUTTERING DRAWINGS.

METHOD STATEMENT FOR SETTING OUT OF THE BUILDING LAYOUT
The setting out works is the most important activity in any execution work. It is called out in the
following way
1.The Points, which are forming the base line having certain defined references from
certain permanent structure, are established and protected from any disturbances.
2.
A theodolite having-at least count of one second is set at one of the points and is sited to any
other point to form a base line from where the offset and the angle to any point to the
proposed structure is considered.
3.
A point at a comfortable distance from the building grid which falls in the line showing the
distance from the base line is established and marked on masonry pillars is protected.
4.
Now from the above operation we have established a reference point for the structure.
5. The theodolite is then shifted to the above point and the first point is sited and is turned
to the defined angle to form a: lone parallel the grid line.
6. The above line is established and the point which from this line are marked on
pillars constructed in the above line.
7. The survey pillars are constructed at point's from where the distancelo the main point
can be measured by turning a line perpendicular to the line parallel to the grid line.
8. In the above' line, the distance to the points are measured and marked with paint so
that these points are nor removed easily.
9. The theodolite is the'set at a point established at a point from where the line already
established and the points in the other grid line, which is at a defined angle from the
previous line, Can be sited.
10. Now the new line is established and points. are marked as described earlier.
11. The theodolite is then shifted to the next point and the setting of the theodolite
establishing the points are continued till the starting point is sited and measured.
12. There, can be closing error and the error is distributed to all the points as a corrective
measure.
13. All the above points established which the reference for the proposed structure are
given due respect and are preserved undisturbed till the structure has come up to the
defined shape with the required accuracy.
,

METHOD STATEMENT FOR EXCAVATION FOR WALL FOUNDATION
The excavation works of wall foundation are carried out in the following manner.
1. The area to be excavated is marked with lime powder giving due allowance for
working space.
2. The excavation is carried out manually by using hand tools.
3. The excavated earth which is good for filling works is spread at places required filling and
the unwanted earth is disposed off.

METHOD STATEMENT FOR CONCRETING WORKS
1. P.C.C
The earth surface at the location is made wet before receiving concrete P.C.C of
specified grade, is transported to the location in atransit mixer and is poured down inside
the formwork erected by means of chute. It is then leveled manually and finished to the
required standards by blowing with a rammer. Curing is done by allowing water to stay
above the PCC surface in the form of pond.
2.RCC FOORINGS
The PCC above which the following is to be casted is made wet. The RMC of the
specified grade is then position directly from the transit mixer into the forms erected in
position and is consolidated by vibrating properly internally with a needle vibrator. The
concrete surfaces are inspected after stripping of form works and if defects noticed are
rectified to the specification.
RCC COLUMN IN PLINTH/PEDESTALS
The surface to receive concrete is made wet and cement slurry is poured above the starter, which
is a construction junction. The- RMC received is unloaded tray made out of MS plates. The
concrete is then
mixed well properly to' form a uniform concrete free from segregation of
bigger aggreg-ates. It is then poured inside the forms manually to a layer of concrete to a
depth of 600mm. It is then consolidated, by using needle vibrator. Then the second layer of
concrete is poured and is vibrated. Similarly concreting is done to the required height. It is
cured 'for at least seven days by keeping the Hessian cloth wrapped around the column wet.
2. PLINTH BEAM
The SM surface above which the plinth beams rests are to be made wet. The RMC unloaded
over the MS span is mixed .well and is poured inside the forms. It is then consolidated by
means of a needle vibrator. Concrete is cured by keeping the Hessian cloth covering the beam
wet.
METHOD STATEMENT FOR SHUTTERING WORKS


1. P.C.0
The area where P.C.0 is to be laid is marked. The wooden runners to the required thickness free
from any twist or wrap are selected to from the sides of PCC. These are then joined by mailing
and supported properly to withstand the forces causing deviations while pouring the concrete.
Shuttering oil as recommended is applied to the surface of shuttering so as to make the
removal of forms easy without causing any damage to the concrete surface. The side shuttering
is kept for at least twelve hours and it removed without disturbing concrete casted.
2.RCC FOOTINGS
Frames of required dimension are made with wooden runners and Plywood boards are fixed
over the frames to form the side shutter. These shutters are then placed at the required position
and are fixed properly to form a box having inside dimension to the size and shape of RCC
footing.. it is then erected properly in position in plumb by rigid support by means of steel pipes
or wooden runner so that the position is not disturbed by lateral forces of vibration while
concreting. Shuttering oil is applied to the surface of Plywood as a releasing agent. The forms
are kept undisturbed for at least twelve hours after concreting. The shutters are then removed
without disturbing the structure.
3.RCC COLUMN IN PLINTHIPEDESTALS
Column pedestal starter in concrete which defines the location, size and shape are made to a
thickness 75 to 100 mm. The shutters of required dimension are made with plywood board
fixed above frames made out of wooden runners or steel frame. Shuttering oil is applied on the
surfaces. The shutters when fixed together will form a box confining the size and shape of the
column pedestal to be cast: It is then erected in position to plumb by referring the starter
defining the location of the column pedestal by giving support with MS props, so that the
location and the plumb are again checked immediately after concreting and if any deviations are
found it is then corrected by adjusting the support props. The shutters are kept undisturbed for at
least twenty four hours. The shutters are then, removed by taking care not to disturb the
structure.
4.RCC PLINTH BEAMS
Plinths beams to be cast above stone masonry and are in between two columns. The top level of
SSM is checked and is. corrected to the level proper methods if required. The shutters made out
of ply boards fixed over wooden frames are theri kept in position to from the side shutters after
applying shuttering oil. These shutters are then fixed in position by supporting with props. The
location and alignment is once again checked after the concrete pour and corrected if required.

METHOD STATEMENT FOR CUTTING, BINDING AND PLACING REINFORCEMENT
BARS
The bars received are made straight manually. The required length are then marked on the bar
with chalk pieces. It is then cut manually or with the help of shearing machine. It is then bend to
shape as required. These bars are carried to the place of erection and tide in position using MS
binding wire of specified thickness. The reinforcement is maintained in position by providing
cover blocks as specified. At places where the reinforcement is to be provided at top and
bottom of rafts, footing etc. chairs are provided to keep the bars in position. In ROC walls where
the reinforcements are at the faces of the wall it maintained in position providing spacers made
with bars.

METHOD STATEMENT FOR RANDOM RUBBLE STONE MASONRY WORKS
The stone masonry works are carried out as follows
1.
Stones of required sizes and river sand are stacked near the place of work
2.The surface of
PCC over which the masonry is to be done made clean and damp.
3.Cement sand mortar of specified proportion is prepared over a clean metal sheet.'
4.The area and -size of the masonry are marked by lying strings, which forms a guideline
for the mason working on this.
5.
A layer of sand mortar is placed is placed over the PCC the stones are laid in a staggered
manner to form a coarse of masonry.
6.
The voids are then packed with the mortar and the stone surfaces are made clean,
7.
A layer of sand mortar is again laid over the first layer of masonry and a course of masonry is
constructed.
8.
Similarly required courses of a masonry is build as per drawing and kept clean to received the
next day's works.
9.
Care is taken to provided through Stones (Header or Bond Stone) in each layer in a staggered
manner in such a way that one header comes in one square meter area.
10. The second stage of construction is started next day and if the final height of the same
section comes within
four coarse it is then finished to the required level properly and
keystones are provided for continuing with

11.
the next section.
The curing is done for at least seven days.

METHOD STATEMENT FOR BACKFILLING IN FOOTING PITS
The excavated pits for footing are backfilled after the completion of RCC works up to plinth in
the following manner.
1. The pit is cleared from all debris and wooden runners and nails etc. used for shuttering.
2. Water if found is pumped out of removed manually.
3. The approved earth for filling is then stacked near the pit and is filled in layers to a
thickness not more then 200mm.
4. The loose earth is then compacted mechanically by means of a plate compactor or
manually by ramming with the required tool.
5. Water is spread over to saturation and allowed for drying so that the entrapped air
escapes.
6. The surface is then rammed properly so as to get one layer of filled up earth.
7. The second layer is filled above the previous layer in the same way as explained earlier.
8. Similarly the required depth is made up and necessary tests are carried out to confirm the
required standards.

M E T H O D S TATE M E N T F O R E A RTH F I L L I N G WORKS FOR THE PREPARATION
OF SUBGRADE
The following are the sequence of activities in the earth filling work for the preparation of sub
grade.
1. The existing ground levels are recorded.
2.
The area is cleared from all debris and vegetation.

3. The selected suitable earth is dumped as heaps at places where filling works are to
be carried out.
4. The above loose soil is spread to a layer to a thickness not more than 200mm
manually or by mechanical means.
5. The dry filled up soil is compacted by rolling by means of Static Roller of 8 to 1ONIT
capacity.
6. Water is spread over these areas manually or by using a tanker to saturation.
7. The area where water has been spread is kept undisturbed for over four hours to allow the
water to percolate and release the entrapped air.
8. The area is again rolled for over one hour and water is spread as before.
9. The rolling, wetting and rolling are continued till satisfactory compaction is achieved.
10.The second layer of filling is started and the filling operation is carried out layer by layer till
the required level is achieved.
11.Finally the top level of filled up earth is observed and if any difference from the required
level noticed the same is build by filling at places in depression and cut into the
required level at places in elevation.
12.The final rolling is carried out and the density tests are carried out at different locations
to confirm the specified requirement.
13.The locations not satisfying the standard are treated as required to achieve the specified
standards.

METHOD STATEMENT FOR COLUMNS.
General
All works for shuttering, reinforcement and concreting of columns will be

undertaken by experienced workers under the supervisor/engineer.
Safety works will be always be ensured. All workers working at the top of the columns during
concerting will be provided with helmets, gloves and safety belts. A platform will prepared all
around the top of the column for easy movement of concreting/vibrating team.
Concrete will be done with crane buckets or manually.
6 For constructions at night adequate lighting and workmen will be maintained.
Detailed Procedure
Reinforcement
Bars of specified diameter will be straightened. Cut bend and placed in position as per
the approved construction drawings and bar bending Schedule. The steel will be lapped at
specified locations adequately. Care will be taken not to lap the bars at mid height of the
columns after erection of reinforcement in place stirrups will be prepared and positiOned cover
blocks will then be bound to the sides of stirrups.
Casting of Starters
This will be activity on columns which is to he taken up immediately after casting of

footings. Framework for starters will then be put in place. Formwork will be made of 4"x2"
wooden battens nailed together to square form. The height of starter will be minimum 75100mm.
Layout will again be checked after putting of starter form work to check for covers Alignment, Etc.
Concreting will be done using 40mm diameter needle vibrators. Care will be taken that the
vibrator needle does not touche the reinforcement or the sides of framework. After starter
concreting, shear keys will be made.
Concrete will be placed manually, in steel pans or with crane buckets, and properly vibrated
continuously. Concreting will be done in layer Care will be taken to pour the concrete slowly,
so that the concrete does not accumulate heavily at the base of column. One supervisor will be
deputed at the base with wooden mallet to check any voids in concreting.
After concreting is complete, plumb and diagonals of the column will be again checked.
Post concreting
Deshuttering will be done after .24 hours of concreting. Any making good of the concrete surface
will be carried out as soon as forms are stripped. However approval will be requested prior to
making good of any defect in concreting.
-
After this the column will be wrapped fully ,with wet Hessian cloth for curing purpose. One
labour will be deputed full time for curing, to ensure that the concrete surface is always wet.
Curing will be done for at least seven days, after which Hessian will be removed.
As a final completion work, layout mortar, Concrete/mortar droppings at the base of the column
will be removed and finished smooth and clear.
METHOD STATEMENT FOR SLAB

GENERAL
1.All workers for shuttering, reinforcement and concreting of slab will be undertaken by
experienced workers under the supervision of a supervisor engineer.
2.Safety during the work will always be better to avoid any type of accident. All people
working during the work will wear safety helmet and gloves.
3.A ladder or proper approach will always be there to climb.the slab level.
4.Proper lightning arrangement will be provided there while working at slab /evel.at night.
5.Safety barcation will be made all around the slab at bottorri level and as well as top to
avoid any accident.
Detailed of Procedure.
As soon as the column reaches the required beam bottom level the activity of slab form work
will start.
Site at the ground floor will be made clean and no object will be their other then shuttering
material.
For first floor level slab ground will be made uniform/level and proper compact will be made
there to erect the staging for form work.
Staging will be erect at slab/beam area up to required height level.
At beam position M.S. span will be fix to the required length of the beam & it will be rest on
the staging made for that.
The above same exercise wily be made whenever beam is coming shown on the slab form
work drawing.

Above span the wooden batten will be placed perpendicular the length of
the span.
Above the wooden batten fix on the MS span the beam bottom of that particular beam will
be placed along the length of the span. Proper fixing arrangement will be done with
beam bottom to the wooden batten.
Formwork leveling will be done to check the exact level of bottom level of beam.
Side of beam made of 12mm plywood will be fix, and it will rest on top of beam bottom
and it will fix with nailing.
After fixing the side it will extra supported with inclined batten as shown in the attached
sketch.
MS Span at 600c/c will be fixed in between two beam side support and proper nailing will
be done to fix the MS span and beam side.
On top of the ms span provided in between two beam side MS plate will be kept to
complete the slab form work.
Leveling of all work will be done as per the required level.
Extra supporting from bottom will be done where ever required.
Cleaning of all slab form work will be done to remove all dust.
Shuttering oil will be applied on top.
Reinforcement
Bars of -specified diameter will be straightened cut bend and placed in
position as per the approved construction drawing and bar bending schedule.
The reinforcement will lap at the specified location adequately,
While fixing the reinforcement at site first beam main reinforcement fixing
will be done after that the stirrups of required die and dimension will be
positioned.
Cover block will be then kept at position
After binding the beam reinforcement slab reinforcement will be fix there.
Cover block will then kept.
Concretin
On the approval of concrete will start with necessary equipment.
Concrete first will be placed at the column beam junction and then in
the beam position. While concreting vibrator will be used.
Concreting will be done in layer..
After pouring the concrete in the beam concrete will be done in slab
area. at slab. One supervisor and one engineer will always be there while concreting
Post concreting
Curing of slab will be done for seven days.

Deshuttering will be done for slab bottom after seven days and for beam
bottom 14 days.

DESIGN STATEMENT
DEAD WEIGHT OF SHUTTERING MATERIALS AND LOAD CARRYING CAPACITY
SI.
No
Description
Weight
Load carrying
capacity when
placed
Props Male 65 (bottom)

Female 60 (top)
1.8Kgs.
15Kgs.
55 Kgs.
12 Kgs.
1.65 Tons
Acrow san
MS Shuttering sheet
with Angie frame.
4.
10.
11.
High Pressure Micro

Film faced shuttering
20 Kgs.
1.80 Tons
Horizontal
Position
Req. for one

has EF 1.3
9.0 x 8.0 =
72.0 m2
54 Nos.
26 Nos.
100 Nos.
Total load
carrying
capacity
Total weight
of steel &
concrete.
89.10 T
. 46.80 T
100.0 T
100 M2
PI
.
Wooden Battens/
8kgs/rmt 2 . 4 x 1 . 2
100.M
Runners 4"x3"/2"x3"
5.5kg/m
200 M
Nails 4",3" & 2" long
80 kgs.
1.050 T
Steel
for
Beam 1.050.
Tons
300x750x9.0x3 Nos.
0.700
0.700 T
Tons
Steel for Slab 9.0x8.0
1.665 T
1.665 EF 2.3
Concrete Beam
22.39 T
750x750x8.0x2 Nos.
Concrete Beam
15.11 T
300x750x9.0x3 Nos.
Concrete Slab
35.82 T
9.0x80M
23.44 T
15.81 T
37.49 T
Total Weight of RCC - M Tons*

Total Load Carrying
Capacity of Shuttering M Tons
Including F/S

METHOD STATEMENT FOR SLAB SHUTTERING
A. Preparation of Base.
1. Filling area is leveled and same is compacted properly.
2. The height available between filled up level and shuttering bottom is measured.
3. As per requirement, the minor level is made up by filling or scraping.
4. Either solid block or. ISMC or wooden runners below the prop are provided in
order to reduce the stress on the filled up soil.
5. Props are checked whether is has proper base, if not rectify it or replace it.
B. Beam Shuttering.
Shuttering for Peripheral Beams.
1. The bottom of the beam shuttering is marked in each columns according to the
depth indicated by Consultant.
2. APS unit are lined, up along the beam alignment as per the spacing. required.
3. Acrow. Span are mounted over the APS unit abutting the columns.
4. Cross runners 4"x3" are laid with required spacing over the already mounted
Acrow Span.
5. Now, Beam bottom with adequate back up timber shall be temporarily spread.
6. Beam Bottom shall now be, aligned, leveled in its proper position and it is nailed
to the cross runner.
Shuttering for Internal Beams

1. All above procedure shall remain same except, the support shall be with Props,
2. Now, the beam sides shall be fixed to the beam bottom considering the slab
thickness,
3. Alignments are verticality sides vertical & horizontal are nailed for positioning
Acrow Span.
C. Shuttering for Slab.
1. Acrow Spans are checked individually for stability & damages if found are
rejected forthright. 2. Acrow Spans are extended up to 3.5 m length so that it sits
over extra runner provided to the sides of the..beams.
3. Acrow Spans are aligned properly and the ends of the span are nailed with the
beam side runner.
4. Now, the spans are ready to take the Floor Forms.
5. The Floor Forms are laid over the. Acrow Span in such a way that the joints of the
forms are in one line, which on Deshuttering will look presentable at the bottom.
6. The middle screw of Acrow Span is tightened properly.
7. Now the levels of each Floor Forms is checked by thread and gauging method & a
cross check is also made with leveling instrument.
8. The Joints of Floor Forms are covered with adhesive tape in order to restrict the
slurry leakage.
9. After checking levels & alignment of the entire Shuttering system oil is applied
over centering, which would enable trouble free Deshuttering:
10. Clearance is now given for the Bar bending team for placing reinforcement.
Formwork
Formwork activity will start the next day of pouring of starters. Prior to erection of
formwork, the starter layout will be again cross-checked by the deputed engineer.
Any discrepancy, error, mistake in operation quality, alignment (Le. the column
starter should not get skewed) will be informed immediately to the clients Engineerin-charge, who will advise necessary action
Column forrnwork will be made of 12mrn shuttering plywood. The ply face will be
stiffened with 3" x 2" wooden battens all around at the edges. And internal supportstiffeners with 3" x 2" wooden battens (horizontal & vertical). Spacing of internal
stiffeners will be as per the formwork design drawings. Care will be taken to ensure
that the battens "sit" on the face of the plywood to prevent bulging.
The joint at the junction of two-ply pieces will be strengthened with an additional
batten.
The surfacing of ply (inner face) will be applied with form releasing oil of approved
make,
The column will then be tightened with tie rods fixed at regular intervals. Props
jacks will be supported at regular intervals on sides to keep the formwork in exact
position. Verticality and alignment will then be checked. After this the client's
Engineer-in-charge will be requested to review and approve the column, and sign on
the pour card.
Concreting
On approval of column form work, access platform will be. created up to'the top to
allow workmen to stand on top proceed with concreting. 1 No of vibrator with 40
mm diameter needle will be deputed on top of the access tower. 1 No. of vibrator
will be kept at the base as a standby.
Prior to placing of concrete, rich cement slurry will be poured into the column for
better bonding of new and old concrete.
D. Final Check before Concreting Commences.

1. AU props are checked for its rigidity, and ensure proper wedges are provided
below in tight position.
2. The gaps if found any of the Shuttering joints shalr be closed by plywood or GI
Sheets.
3. Bracing for all vertical Units shall be provided with horizontal ledger/ pipes by
clamping it using swivel couplers.
4. Proper cleaning of the shuttering surface for dust, Leaves, Cement, Residues,
Papers etc., shall be ensured by using Air blower, Vacuum Cleaner and watering.
Note:Any need arises for construction joint, the some shall be discussed with consultant's
site team and such location shall be provided with offset runners, which will give
proper key for the subsequent concrete.

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B.L.

KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

METHOD STATEMENT FOR SETTING OUT OF THE BUILDING

METHOD STATEMENT FOR RANDOM RUBBLE STONE MASONRY

METHOD STATEMENT FOR BACK FILLING IN FOOTING PITS.

METHOD STATEMENT FOR EARTH FILLING WORKS FOR THE

METHOD STATEMENT FOR 150MM THICK RUBBLE SOILING.

METHOD STATEMENT FOR COLUMNS.

METHOD STATEMENT FOR SLAB.

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

RCC COLUMN IN PLINTH/PEDESTALS

METHOD STATEMENT FOR SHUTTERING WORKS

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

four coarse it is then finished to the required level properly and

keystones are provided for continuing with

the next section.

The curing is done for at least seven days.

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

The area is cleared from all debris and vegetation.

B.L.KSAHYAP & SONS LTD

All works for shuttering, reinforcement and concreting of columns will be

Concrete will be done with crane buckets or manually.

6 For constructions at night adequate lighting and workmen will be maintained.

This will be activity on columns which is to he taken up immediately after casting of

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

METHOD STATEMENT FOR SLAB

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

Cover block will then kept.

Curing of slab will be done for seven days.

B.L.KSAHYAP & SONS LTD

Props Male 65 (bottom)

High Pressure Micro

Req. for one

Total Weight of RCC - M Tons*

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

Shuttering for Internal Beams

B.L.KSAHYAP & SONS LTD

B.L.KSAHYAP & SONS LTD

D. Final Check before Concreting Commences.

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