HYTORC Power Generation

SAFETY
QUALITY
SCHEDULE
THE NEW STANDARD IN BOLTING FOR POWER GENERATION
An Introduction to HYTORC
HYTORC was formed in 1968 by John Junkers. At that time tight was when the nut could not be turned any further. Today, 43
years later, HYTORC guarantees Joint Integrity with unmatched Bolt Load Precision, Speed and Safety.
HYTORC s first hydraulic ratcheting wrench was developed in 1972 in cooperation with the Westinghouse field service
division. Since then, HYTORC literally invented every single major improvement in torque and tension tools. Realizing in the
early nineties that further developments of hydraulic torque and tension tools are limited by the fact that, in the field, torque
has unknown friction and tension has unknown bolt relaxation, HYTORC formed a Research & Development company called
JETYD in 1993. It s challenge: to eliminate the unknown friction of torque and the unknown bolt relaxation of tension.
Existing bolting tools were already capable of accurate torque so JETYD focused on the fastener in order to achieve accurate
bolt load through accurate torque, a previously unaccomplished feat. In 1995, JETYD engineered the world s first fastener
that can be operated with a standard HYTORC torque tool. Its field use assures a torsion- and side load-free calibrated bolt
load accuracy of + 5% as well as a frictional turning resistance from nut to nut within 3%. Bolt and surface galling and nut
loosening are eliminated, joint failures and lengthy bolt elongation measurements are no longer necessary, bolting time is
literally cut in half over any other method including heat induction and best of all, our new technology is the safest in the
world market.
Additionally, HYTORC sets the standard in its industry with 4 hydraulic tool lines: the economical solution for basic
maintenance, the most frequently used torque tool in the world, the patented and universal Stretch-to-Load torque/tension
machine and the fastest hydraulic tool in the market. With the largest worldwide sales and service network of Bolting Experts
in its field, an alliance with ASME and OSHA for world-wide industrial bolting and safety courses and the certification of its
technology by TUV, ISO and Lloyd, HYTORC reached the first plateau in its endeavor for perfection.
The following is a presentation of the HYTORC Technology for your kind consideration.
_______________________________________
John K. Junkers, CEO
HYTORC, Division UNEX Corporation
333 Route 17, Mahwah, NJ 07430, USA
+ 1 201 512-9500 1 800 FOR HYTORC
Presentation Contents
Why HYTORC?
Hytorc Nut Applications
Hytorc Nut Technology
Hytorc Washer Applications
Hytorc Washer Technology
Pages 3-5
Pages 6-37
Pages 38-39
Pages 40-47
Pages 48-49
Hytorc Torque Technology
Pages 50-51
Installation Supervision
Pages 50-51
Accreditations
Pages 52-59
Why HYTORC?
RELIABILITY
INNOVATIONS
HYTORC is the oldest and largest

company in its field.
Accredited by ASME and OSHA for bolting
procedures and safety
Worldwide 24/7 service by trained bolting
experts
The most experienced job supervision
teams in the industry
The only company in its field to provide
free Safety Trainings on request
PRODUCTS
HYTORC invented every single major

improvement in Torque and Tension since 1972
The only technology in the industry that can
reach the desired bolt load within 5% without
requiring measurements
Our newest technology works with your
standard HYTORC Torque Tool
The first torque wrench that can stretch bolts
without side load, torsion, or bolt relaxation
The only torque wrench that can be remote
operated even on inverted applications for
hands-free safety
The first company to do the job in half the time
of any other method
The only company in its field

with 4 unique product lines:
The economical basic

maintenance Torque
Wrench line
The worlds most

trusted, field proven
Torque Wrench line
The largest selling

universal Torque &
Tension Tool line
The worlds fastest

universal Torque &
Tension Tool line
Why HYTORC?
OUR GLOBAL SERVICE POLICY COVERS ALL HYTORC TOOL USERS
FREE SERVICES
FREE User safety training upon receipt of merchandise
FREE Semi-annual user safety training on request
FREE Annual safety seminar on appointment
FREE Loaner tools in case of product failure within 24 hours
FREE Torque/Tension consultation/seminar
FREE Half day, first use supervision
FREE Annual product inspection on request
FREE Product demonstration
FREE 12 Month No-Questions-Asked Warranty
FREE Lifetime safety/durability/function upgrades
(Above services are NOT subject to travel expense charges)
REPAIRS
All Repairs are guaranteed for 6
months from date of repair
Repairs are subject to labor and part
cost, as outlined in the official
HYTORC Price List
All Warranty Repairs are free of all
charges including return-freight
All Repairs will be tested and
calibrated to ensure the highest
quality repairs
TOOL RENTALS
50% of all rentals will be applied as a discount toward new
purchases for 12 month after rental period
100% of all rental fees will be applied if purchasing the same
equipment
User training for first time rentals is FREE of all cost
Return freight charges are FREE
Rental tools are guaranteed to perform and are subject to the
FREE loaner tool policy of HYTORC
Money-Back Guarantee for

leak-free/failure-free startup
using new technology
100% Satisfaction Guaranteed
Why HYTORC?
BECAUSE HYTORC SUPPORT IS WORLDWIDE
www.HYTORC.com
Hytorc Nut
Applications
THE HYTORC NUT
TM
Applications and Case Studies from Various Industries
STEAM TURBINES
HYTORC Nut Installation
3-1/2 Bolts-Inner casing horizontal joint

2-1/4 Inner casing manways
2 Blade carriers/Exhaust diuser
1-3/4 Diaphrams

(18) Alstom-LP Upgrade Turbines in the Exelon System
www.HYTORC.com
STEAM TURBINES
Safe BolOng: Exposure to high

pressure bolOng equipment is a
thing of the past. Hands-Free
Remote OperaOon on horizontal,
verOcal and inverted applicaOons.
Horizontal Joint
www.HYTORC.com
Hytorc Nut
Applications
STEAM TURBINES
Exhaust Diuser bolts

Quad CiOes Nuclear Plant Upgrade Unit #1
www.HYTORC.com
STEAM TURBINES

Precision cold stretch Tensioning
100% to Load in one Bolt Pass.

Blade Carriers/Exhaust diuser
www.HYTORC.com
Hytorc Nut
Applications
10
11
STEAM TURBINES
Limited radius is never a

problem for the HYTORC-Nut.

Blade Carriers
www.HYTORC.com
STEAM TURBINES
GE TURBINE-INNER CYLINDER BOLTS
OLD METHOD PREVIOUS INSTALL: 14 HOURS W/INJURIES

NEW METHOD: HYTORC-NUT/COLD STRETCH
(40) 2 BOLTS - HIGH TEMP: 3-1/2 HOURS, FREE OF INJURY!
OVER 10 HOURS OF TIME SAVED!

www.HYTORC.com
Hytorc Nut
Applications
12
13
STEAM TURBINES
EXELON LIMIRICK - 08
IN SERVICE FOR 14 YEARS WITH THE HYTORC-NUT

DISASSEMBLY TIME, FREE OF INJURY: 4 HRS 26 MIN.
ASSEMBLY TIME WITHOUT A SINGLE NUT REPLACEMENT: 3 HRS.

www.HYTORC.com
STEAM TURBINES
LP-STATIONARY-BLADE RINGS
(16) 2-1/2 -8 BOLTS
OLD METHOD: 5 HOURS, 45 MIN
NEW METHOD: 30 MINUTES

www.HYTORC.com
Hytorc Nut
Applications
14
15
STEAM TURBINES
(82) INTERNAL/EXTERNAL BOLTS

OLD METHOD: 21 HOURS 50 MINUTES
NEW METHOD: 3 HOURS
NEARLY 20 HOURS OF TIME SAVED!
COMPLETE LP TURBINE
www.HYTORC.com
STEAM TURBINES
(16) 2-3/4 -8 BOLTS

OLD METHOD: 6 HOURS
LP-GUIDE BLADE CARRIERS
www.HYTORC.com
Hytorc Nut
Applications
16
17
STEAM TURBINES
ALSTOM LOW PRESSURE TURBINE UPGRADES

(44) 2-1/4 Internal HYTORC-NUTS
(40) 3-1/2 Horizontal HYTORC-NUTS
Installa<on Time
1 Tool/1 Operator per side: 1 Hr 43 Min

2 Tools/2 Operators per side: 25 Min
www.HYTORC.com
STEAM TURBINES
COMPLETE -HP TURBINE
(52) INTERNAL BOLTS

NEW METHOD: 2 HOURS 30 MINUTES
www.HYTORC.com
Hytorc Nut
Applications
18
19
STEAM TURBINES
LP POCKET BOLTS AND TURBINE CASING

NEW METHOD: 2 HOURS 30 MINUTES
www.HYTORC.com
STEAM TURBINES
LP TURBINE INTERNAL BOLTS

HANDS-FREE REMOTE CONTROLLED
TURBINE ASSEMBLY WITH EXTENSION
www.HYTORC.com
Hytorc Nut
Technology
20
21
GAS TURBINES
VerScal Joint Turbine Shell to CDC Tightened Hands-Free
www.HYTORC.com
GAS TURBINES
COMPLETE HORIZONTAL SHELL
Average Time to stretch each bolt to the desired

Load Compression: 2 min. 54 sec.
www.HYTORC.com
Hytorc Nut
Technology
22
23
STEAM LINES
INVERTED INTERNAL BOLTS
HANDS-FREE REMOTE CONTROLLED STEAM LINE ASSEMBLY
www.HYTORC.com
STEAM LINES
CROSS-OVER FLANGES
NEW METHOD: HYTORC NUT/COLD STRETCH

(60) 2 BOLTS NEW TIME: 2 HOURS 15 MINUTES
OLD METHOD-PREVIOUS TIME: 5 HOURS

www.HYTORC.com
Hytorc Nut
Applications
24
25
COUPLING
GE LOAD COUPLING

(20) 2-1/4 BOLTS NEW TIME: 55 MINUTES
OLD METHOD-PREVIOUS TIME: 4 HOURS 20 MINUTES
www.HYTORC.com
STOP VALVE
GE MAIN STOP VALVES

(16) 2-3/4 BOLTS - NEW TIME: 35 MINUTES
www.HYTORC.com
Hytorc Nut
Applications
26
27
REHEAT VALVE
GE REHEAT VALVES-PRODUCTION HYDRO


www.HYTORC.com
STEAM VALVE
STEAM CHEST VALVES
NEW METHOD: PARALLEL JOINT CLOSURE

www.HYTORC.com
Hytorc Nut
Applications
28
29
STOP VALVE
MAIN STOP VALVES


www.HYTORC.com
PUMP
BOILER CIRCULATING PUMPS


www.HYTORC.com
Hytorc Nut
Applications
30
31
PUMP
BOILER FEED PUMP -STUFFING BOX

(16) 1-1/2 BOLTS -NEW TIME: 1 HOUR

www.HYTORC.com
PUMP
BOILER FEED PUMP-MAIN HEAD

(16) 2-1/2 BOLTS - NEW TIME: 1 HOUR 20 MINUTES

www.HYTORC.com
Hytorc Nut
Applications
32
33
Nuclear-Steam Turbines/Valves/Pumps
HYTORC Nut Installations
Turbine Casing Horizontal Joints: 2-1/2, 3, 3-1/2 (Avanti-20/Clamp Drivers)

Turbine Blade Carriers: M56, M60 (Avanti-5/Clamp Drivers)
Turbine Inner Casing: Bolt sizes 1-3/4, 2, 2-1/4 (Avanti-5/Clamp Drivers)
Throttle Valves: Bolt Size 2-1/4 (Avanti-10/Clamp Drivers/Pump)
Governor Valves: Bolt Size 2 (Avanti-5/Clamp Drivers/Pump)
Control Valves: Bolt Size 2-1/4 (Avanti-5/Clamp Drivers/Pump)
Combined Intermediate Valves: Bolt Size 2 (Avanti-5/Drivers/Pump)
Turbine Bypass Valves: Bolt Size 1-1/2 (Avanti-5/Clamp Drivers/Pump)
Main Stop Valves: Bolt Size 2-3/4 (Avanti-10/Clamp Drivers/Pump)
Boiler Feed Pumps: Bolt Size 2-1/2 (Avanti-l0/Clamp Driver/Pump)
Cross Around Relief Valves: Bolt Size 1-1/4 (Avanti-1/Drivers/Pump)
Boiler Circ Pumps: Bolt Size 2-3/4 (Avanti-20/Clamp Driver/Pump)
Cross Over Flanges: Bolt Size 2 (Avanti-5/Clamp Driver/Pump)
Load Couplings: Bolt Size 2-1/4 (Avanti-10/Clamp Drivers/Pump)
HP Nozzle Plates: Bolt Size 1-3/4 (Stealth-4/Pump)
Feed Water Heaters: Bolt Size 1-1/2 (Avanti-3/Clamp Drivers/Pump)
Generator Belly Bands: Bolt Size 1 (Avanti-1/Drivers/Pump)
Main Steam Safety Valves: Bolt Size 1-1/2 (Avanti-3/Drivers)
Steam Chest: Bolt Size 1-3/4 (Stealth-1 Low Clearance Tools)
www.HYTORC.com
Hytorc Nut
Function
34
THE HYTORC NUT

HOW DOES IT WORK?
www.HYTORC.com
TM
35
THE HYTORC NUT

HOW DOES IT WORK?
THE HYTORC NUT has an Inner Sleeve,

an Outer Sleeve and a Washer, which is
spline-connected with the Inner Sleeve.
Inner Sleeve and Washer have a higher
turning friction than Outer Sleeve. When a
Precision HYTORC reacts on the Inner
Sleeve or the Washer and acts on the
Outer Sleeve, only the Outer Sleeve turns.
This raises the Inner Sleeve. As the Outer
Sleeve turns at a known coefficient of
friction, the bolt is stretched without sideload or torsion to the desired calibrated
bolt load within 5%.
www.HYTORC.com
THE HYTORC WASHER

Applications and Case Studies from Various Industries
www.HYTORC.com
TM
Hytorc Washer
Technology
36
37
GENERATOR
HYTORC Washer Installations
GE GENERATOR BELLY BANDS
NEW METHOD: LOADISC

(6) 1 -8 BOLTS NEW TIME: 2 HOURS 10 MINUTES
TIME SAVINGS OF 6 HOURS!

www.HYTORC.com
38
HEATER
Hytorc Washer
Technology
REHEAT VALVE
(20) 2-1/2 -8 BOLTS-PARALLEL JOINT CLOSURE

www.HYTORC.com
39
HEATER
FEEDWATER - HEATERS
(20) 1-5/8 BODY BOUND BOLTS

NEARLY 2 HOURS OF TIME SAVED
www.HYTORC.com
40
STEAM VALVE
Hytorc Washer
Technology
CROSS AROUND RELIEF VALVE

(20) 1-1/4 BODY BOUND BOLTS
www.HYTORC.com
41
REACTOR
INVERTED REACTOR APPLICATION
(32) 1-1/2 BOLTS (4-Tool Parallel Joint Closure)

www.HYTORC.com
42
REACTOR
Hytorc Washer
Technology
REACTOR COVER
(28) 1-3/4 BOLTS (50% Coverage, Parallel Joint Closure)

OVER 2 HOURS OF TIME SAVED
www.HYTORC.com
43
CRITICAL PATH
CRITICAL PATH JOINT
(28) 1-3/8 TENSION BOLTS (4-Tool Parallel Joint Closure)

www.HYTORC.com
44
HOW DOES IT WORK?
www.HYTORC.com
Hytorc Washer
Function
THE HYTORC WASHER
TM
45
THE HYTORC WASHER

HOW DOES IT WORK?
The HYTORC Torque Machine

can be equipped with an inner
and an outer socket. The nut is
dry-lubed to reduce the usual
frictional scatter. The inner
socket turns the nut and the
outer socket locks on to the
economical HYTORC washer
underneath the nut. Hands-free
operation in any position and a
reliable facial friction of the nut
is assured.
www.HYTORC.com
Action and reaction become

coaxial. The usual frictioncausing side load is eliminated.
A threaded segment in the inside
of the HYTORC washer creates a
counter-nut effect with the nut
thread. It stops the bolt from
turning with the nut. Further
turning of the nut creates an axial
bolt elongation, which pulls along
the thread segment in the inside
of the washer.
The counter-nut effect remains

intact throughout the assembled
state of the fastener, so that
despite the use of a low-friction,
dry lubricant, inadvertent nutloosening is eliminated.
An inexpensive ASTM compliant
washer perfects bolting by
providing even bolt load within
10% without affecting the
integrity of your fastener.
46
Examples of Custom Fixtures Developed by HYTORC
www.HYTORC.com
Hytorc Torque
Technology
HYTORC TORQUE TECHNOLOGY
47
KEROTEST VALVE
HYTORC Custom Installation
GLOBE / CHECK VALVE
DOSE AND MANPOWER REDUCED BY 50%

HANDS FREE REMOTE CONTROLLED VALVE BOLTING
www.HYTORC.com
48
STEAM VALVE
Copyright
UNEX Corp. 09
MAIN STOP VALVE-PRESSURE SEAL HEADS

DOSE AND MANPOWER REDUCED BY 50%
HANDS FREE REMOTE CONTROLLED VALVE BOLTING
www.HYTORC.com
Hytorc Torque
Technology
49
PRESSURE VALVE
PRESSURE VALVES
Dose, Time and Manpower reducOon by 50%

Hands-free remote controlled Valve Assembly
www.HYTORC.com
50
CONTROL VALVE
Hytorc Torque
Technology
GE CONTROL VALVES


www.HYTORC.com
51
COUPLING
GE SHAFT COUPLINGS
NEW METHOD: SIMULTORC

www.HYTORC.com
52
HYTORC JOB SUPERVISION
Installation
Supervision
The Installation Process from Start to Finish
www.HYTORC.com
53
SUPERVISION OF STAFF OR CONTRACTORS

From Cri<cal Path to On-Time Startup!
SURVEY
JOINT PREPARATION
www.HYTORC.com
PROCEDURES / SOLUTION
HARDWARE INSPECTION
INSTALLATION
START UP GUARANTEE
54
HYTORC ACCREDITATIONS
www.HYTORC.com
Accreditations
CERTIFICATES AND RECOMMENDATIONS
55
CERTIFICATES & ACCREDITATIONS
56
Accreditations
57
58
Accreditations
59
60
Accreditations
61
62
AVANTI, STEALTH, XXI:

Contact

333 Route 17N, Mahwah, NJ 07430. USA
Tel.: +1 201 512-9500
Fax: +1 201 512-9615
Email: info@hytorc.com
Web: www.HYTORC.com
HYDRAULIC, 10,000 PSI PUMPS

Contact

333 Route 17N, Mahwah, NJ 07430. USA
Tel.: +1 201 512-9500
Fax: +1 201 512-9615
Email: info@hytorc.com
Web: www.HYTORC.com
HYTORC NUT & HYTORC WASHER

Contact:
JETYD Corporation
120 Wesley Street, South Hackensack, NJ 07606
Tel.: +1 201 343-4570
Fax: +1 201 828-5224
Email: info@jetyd.com
Web: www.JETYD.com
Copyright 2011. All trade names listed, all designs shown, and the distinctive likeness thereof are trademarks of the UNEX Corporation & JETYD Corporation

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SAFETY

THE NEW STANDARD IN BOLTING FOR POWER GENERATION

Hytorc Torque Technology

HYTORC is the oldest and largest

HYTORC invented every single major

The only company in its field

The economical basic

The worlds most

The largest selling

The worlds fastest

Money-Back Guarantee for

THE HYTORC NUT

Applications and Case Studies from Various Industries

3-1/2 Bolts-Inner casing horizontal joint

(18) Alstom-LP Upgrade Turbines in the Exelon System

Safe BolOng: Exposure to high

Exhaust Diuser bolts

Blade Carriers/Exhaust diuser

Limited radius is never a

GE TURBINE-INNER CYLINDER BOLTS

OLD METHOD PREVIOUS INSTALL: 14 HOURS W/INJURIES

IN SERVICE FOR 14 YEARS WITH THE HYTORC-NUT

(82) INTERNAL/EXTERNAL BOLTS

(16) 2-3/4 -8 BOLTS

LP-GUIDE BLADE CARRIERS

ALSTOM LOW PRESSURE TURBINE UPGRADES

1 Tool/1 Operator per side: 1 Hr 43 Min

COMPLETE -HP TURBINE

(52) INTERNAL BOLTS

LP POCKET BOLTS AND TURBINE CASING

LP TURBINE INTERNAL BOLTS

VerScal Joint Turbine Shell to CDC Tightened Hands-Free

COMPLETE HORIZONTAL SHELL

Average Time to stretch each bolt to the desired

INVERTED INTERNAL BOLTS

HANDS-FREE REMOTE CONTROLLED STEAM LINE ASSEMBLY

NEW METHOD: HYTORC NUT/COLD STRETCH

NEW METHOD: HYTORC NUT/COLD STRETCH

GE MAIN STOP VALVES

NEW METHOD: HYTORC NUT/COLD STRETCH

GE REHEAT VALVES-PRODUCTION HYDRO

STEAM CHEST VALVES

NEW METHOD: PARALLEL JOINT CLOSURE

MAIN STOP VALVES

NEW METHOD: PARALLEL JOINT CLOSURE

BOILER CIRCULATING PUMPS

NEW METHOD: HYTORC NUT/COLD STRETCH

BOILER FEED PUMP -STUFFING BOX

BOILER FEED PUMP-MAIN HEAD

Turbine Casing Horizontal Joints: 2-1/2, 3, 3-1/2 (Avanti-20/Clamp Drivers)

THE HYTORC NUT

THE HYTORC NUT

THE HYTORC NUT has an Inner Sleeve,

THE HYTORC WASHER

GE GENERATOR BELLY BANDS

NEW METHOD: LOADISC

HYTORC Washer Installations

(20) 2-1/2 -8 BOLTS-PARALLEL JOINT CLOSURE

(20) 1-5/8 BODY BOUND BOLTS

HYTORC Washer Installations

CROSS AROUND RELIEF VALVE

INVERTED REACTOR APPLICATION

(32) 1-1/2 BOLTS (4-Tool Parallel Joint Closure)

HYTORC Washer Installations