Beruflich Dokumente
Kultur Dokumente
categorised for their nature, shape and size and for making payments to the
contractor. The principle of units of measurements normally consists the
following:
a) Single units work like doors, windows, trusses etc., are expressed in
numbers.
b) Works consists linear measurements involve length like cornice, fencing,
hand rail, bands of specified width etc., are expressed in running metres
(RM)
c) Works consists areal surface measurements involve area like plastering,
white washing, partitions of specified thickness etc., and are expressed in
square meters (m2)
d) Works consists cubical contents which involve volume like earth work,
cement concrete, Masonry etc are expressed in Cubic metres.
Table below shows units of measurement of various items of civil
engineering works based on IS 1200.
Sl.
No.
1
Particulars of item
Units of
measurement
Units of
payment
Earthwork
1.
Earthwork in excavation
CUM
Per CUM
2.
CUM
Per CUM
3.
CUM
Per CUM
SQM
Per SQM
Concrete
1.
2.
3.
RCC in slab
4.
5.
6.
CUM
Per CUM
CUM
Per CUM
SQM
Per SQM
Brick work
CUM
Per CUM
SQM
Per SQM
7.
1.
Brickwork in foundation
2.
Brickwork in plinth
3.
4.
5.
Brickwork in arches
CUM
Per SQM
6.
Reinforced brickwork
CUM
Per CUM
CUM
Per CUM
Stone work
1.
Stone masonry
Wood work
1.
CUM
Per CUM
2.
SQM
Per SQM
3.
Earch
Per Each
Steel work
1.
Quintal
Per Quintal
2.
Quintal
Per quintal
3.
Quintal
Per quintal
SQM
Per SQM
CUM
Per CUM
SQM
Per SQM
4.
5.
6.
Iron grills
Roofing
1.
2.
3.
SQM
Per SQM
4.
AC sheet roofing
SQM
Per SQM
1.
2.
3.
10
SQM
Per SQM
SQM
Per SQM
SQM
Per SQM
4.
SQM
Per SQM
5.
SQM
Per SQM
Flooring
1.
SQM
Per SQM
2.
SQM
Per SQM
SQM
Per SQM
3.
11
RM
Per RM
12
Each
Per each
13
SQM
Per SQM
14
Each
Per Each
Note:
SQM = Square meter
RM = Running meter
1. Calculate the dry volume of materials required for 1m3 cement mortar. Considering voids in
sands, we assume that materials consists of 60% voids. That is, for 1m3 of wet cement mortar,
1.6m3 of materials are required.
2. Now we calculate the volume of materials used in cement mortar based on its proportions.
Lets say, the proportion of cement and sand in mortar is 1:X, where X is the volume of sand
required.
Then, the volume of sand required for 1:X proportion of 1m3 cement mortar will be
Since the volume of 1 bag of cement is 0.0347 m3, so the number of bag of
cement will be calculated as:
Example:
For cement mortar of 1:6, the quantity calculated will be as below:
Sand quantity:
Volume of cement =
= 6.58 bags.
Compressive strength of concrete: Out of many test applied to the concrete, this is the utmost
important which gives an idea about all the characteristics of concrete. By this single test one
judge that whether Concreting has been done properly or not.
Compressive strength of concrete depends on many factors such as water-cement ratio, cement
strength, quality of concrete material, quality control during production of concrete etc.
Test for compressive strength is carried out either on cube or cylinder. Various standard codes
recommends concrete cylinder or concrete cube as the standard
specimen for the test. American Society for Testing Materials ASTM C39/C39M provides
Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens,
For cube test two types of specimens either cubes of 15 cm X 15 cm X 15 cm or 10cm X 10 cm
x 10 cm depending upon the size of aggregate are used. For most of the works cubical moulds of
size 15 cm x 15cm x 15 cm are commonly used.
This concrete is poured in the mould and tempered properly so as not to have any voids. After 24
hours these moulds are removed and test specimens are put in water for curing. The top surface
of these
done by putting
specimen.
These specimens are tested by compression testing machine after 7 days curing or 28 days
curing. Load should be applied gradually at the rate of 140 kg/cm2 per minute till the Specimens
fails. Load at the failure divided by area of specimen gives the compressive strength of concrete.
Following are the procedure for testing Compressive strength of Concrete Cubes
APPARATUS
Compression testing machine
PREPARATION OF CUBE SPECIMENS
The proportion and material for making these test specimens are from the same concrete used in
the field.
SPECIMEN
6 cubes of 15 cm size Mix. M15 or above
MIXING
Mix the concrete either by hand or in a laboratory batch mixer
HAND MIXING
(i)Mix the cement and fine aggregate on a water tight none-absorbent platform until the mixture
is thoroughly blended and is of uniform color
(ii)Add the coarse aggregate and mix with cement and fine aggregate until the coarse aggregate
is uniformly distributed throughout the batch
(iii)Add water and mix it until the concrete appears to be homogeneous and of the desired
consistency
SAMPLING
(i) Clean the mounds and apply oil
(ii) Fill the concrete in the molds in layers approximately 5cm thick
(iii) Compact each layer with not less than 35strokes per layer using a tamping rod (steel bar
16mm diameter and 60cm long, bullet pointed at lower end)
(iv) Level the top surface and smoothen it with a trowel
CURING
The test specimens are stored in moist air for 24hours and after this period the specimens are
marked and removed from the molds and kept submerged in clear fresh water until taken out
prior to test.
PRECAUTIONS
The water for curing should be tested every 7days and the temperature of water must be at 27+2oC.
PROCEDURE
(I) Remove the specimen from water after specified curing time and wipe out excess water from
the surface.
(II) Take the dimension of the specimen to the nearest 0.2m
(III) Clean the bearing surface of the testing machine
(IV) Place the specimen in the machine in such a manner that the load shall be applied to the
opposite sides of the cube cast.
(V) Align the specimen centrally on the base plate of the machine.
(VI) Rotate the movable portion gently by hand so that it touches the top surface of the
specimen.
(VII) Apply the load gradually without shock and continuously at the rate of 140kg/cm2/minute
till the specimen fails
(VIII) Record the maximum load and note any unusual features in the type of failure.
NOTE
Minimum three specimens should be tested at each selected age. If strength of any specimen
varies by more than 15 per cent of average strength, results of such specimen should be rejected.
Average of there specimens gives the crushing strength of concrete. The strength requirements of
concrete.
CALCULATIONS
Size of the cube =15cm x15cm x15cm
Area of the specimen (calculated from the mean size of the specimen )=225cm2
Characteristic compressive strength(f ck)at 7 days =
Expected maximum load =fck x area x f.s
Range to be selected is ..
Similar calculation should be done for 28 day compressive strength
Maximum load applied =.tones = .N
Compressive strength = (Load in N/ Area in mm2)=N/mm2
=.N/mm2
REPORT
a) Identification mark
b) Date of test
c) Age of specimen
d) Curing conditions, including date of manufacture of specimen
f) Appearance of fractured faces of concrete and the type of fracture if they are unusual
RESULT
Average compressive strength of the concrete cube = .N/ mm2 (at 7 days)
Average compressive strength of the concrete cube =. N/mm2 (at 28 days)
1 day
16%
3 days
40%
7 days
65%
14 days
90%
28 days
99%
M15
10
15
M20
13.5
20
M25
17
25
M30
20
30
M35
23.5
35
M40
27
40
M45
30
45
Formwork in concrete construction is used as a mould for a structure in which fresh concrete is
poured only to harden subsequently. Types of formwork for concrete construction depends on
formwork material and type of structural element.
Formworks can also be named based on the type of structural member constructionsuch as slab
formwork for use in slab, beam formwork, column formwork for use in beams and columns
respectively etc.
The construction of formwork takes time and involves expenditure upto 20 to 25% of the cost of
the structure or even more. Design of these temporary structures are made to economic
expenditure. The operation of removing the formwork is known as stripping. Stripped formwork
can be reused. Reusable forms are known as panel forms and non-usable are called stationary
forms.
Timber is the most common material used for formwork. The disadvantage with timber
formwork is that it will warp, swell and shrink. Application of water impermeable cost to the
surface of wood mitigates these defects.
3. The joints in the formwork should be tight against leakage of cement grout.
4. Construction of formwork should permit removal of various parts in desired
sequences without damage to the concrete.
5.
The material of the formwork should be cheap, easily available and
should be suitable for reuse.
6. The formwork should be set accurately to the desired line and levels
should have plane surface.
7. It should be as light as possible.
8. The material of the formwork should not warp or get distorted when
exposed to the elements.
9. It should rest on firm base.
Economy in Formwork
The following points are to be kept in view to effect economy in the cost of formwork:
1. The plan of the building should imply minimum number of variations in the size of
rooms, floor area etc. so as to permit reuse of the formwork repeatedly.
2. Design should be perfect to use slender sections only in a most economical way.
3. Minimum sawing and cutting of wooden pieces should be made to enable reuse of
the material a number of times. The quantity of surface finish depends on the
quality of the formwork.
Formwork can be made out of timber, plywood, steel, precast concrete or fiberglass used
separately or in combination. Steel forms are used in situation where large numbers of re-use of
the same forms are necessary. For small works, timber formwork proves useful. Fibre glass made
of precast concrete and aluminium are used in cast-in-situ construction such as slabs or members
involving curved surfaces.
25 mm to 40mm thick
Joints, ledges
50 x 70 mm to 50 x 150 mm
Posts
Plywood Formwork
Resin bonded plywood sheets are attached to timber frames to make up
panels of required sizes. The cost of plywood formwork compares favourably
with that of timber shuttering and it may even prove cheaper in certain
cases in view of the following considerations:
Steel Formwork
This consist of panels fabricated out of thin steel plates stiffened along the edges by small steel
angles. The panel units can be held together through the use of suitable clamps or bolts and nuts.
The panels can be fabricated in large number in any desired modular shape or size. Steel forms
are largely used in large projects or in situation where large number reuses of the shuttering is
possible. This type of shuttering is considered most suitable for circular or curved structures.
2. Steel forms can be installed and dismantled with greater ease and speed.
3. The quality of exposed concrete surface by using steel forms is good and such
surfaces need no further treatment.
Rapid hardening cement, warm weather and light loading conditions allow early
Rapid hardening cement, warm weather and light loading conditions allow early removal of
formwork. The formwork should under no circumstances be allowed to be removed until all the
concrete reaches strength of atleast twice the stresses to which the concrete may be subjected at
the time of removal of formwork. All formworks should be eased gradually and carefully in
order to prevent the load being suddenly transferred to concrete.
Figure 1 to 6 shows formwork for different types of members in civil engineering construction.
Figure 1(a): Details of timber formwork for RCC beam and slab floor
Figure 3(b): Details of timber formwork for square or rectangular RCC column
Period of time
1 to 2 days
3 days
7 days
7 days
14 days
14 days
21 days
Regular concrete is too dense. It is heavy and hard to work. After it sets one
cannot cut into it, or nail into it. And it's [sic] surface is ugly, cold, and hard in
feeling unless covered by expensive finishes not integral to the structure.
And yet concrete, in some form, is a fascinating material. It is fluid, strong, and
relatively cheap. It is available in almost every part of the world. A University of
California professor of engineering sciences, P. Kumar Mehta, has even just
recently found a way of converting abandoned rice husks into Portland cement.
Is there any way of combining all these good qualities of concrete and also
having a material which is light in weight, easy to work, with a pleasant finish?
There is. It is possible to use a whole range of ultra-lightweight concretes which
have a density and compressive strength very similar to that of wood. They are
easy to work with, can be nailed with ordinary nails, cut with a saw, drilled with
wood-working tools, easily repaired.
We believe that ultra-lightweight concrete is one of the most fundamental bulk
materials of the future.
The variable density is normally described in kg per m, where regular
concrete is 2400 kg/m. Variable density can be as low as 300 kg/m,
[16]
Dry
7-day
Thermal
Modulus of
Drying
Density
Compressive
Conductivity*
Elasticity
Shrinkage
(kg/m3)
Strength (N/mm2)
(W/mK)
(kN/mm2)
(%)
400
0.5 1.0
0.10
0.8 1.0
0.30 0.35
600
1.0 1.5
0.11
1.0 1.5
0.22 0.25
800
1.5 2.0
0.17 0.23
2.0 2.5
0.20 0.22
1000
2.5 3.0
0.23 0.30
2.5 3.0
0.18 0.15
1200
4.5 5.5
0.38 0.42
3.5 4.0
0.11 0.19
1400
6.0 8.0
0.50 0.55
5.0 6.0
0.09 0.07
1600
7.5 10.0
0.62 0.66
10.0 12.0
0.07 0.06
Roof Insulation
Levelling Floors
Void Filling
Ground Stabilisation