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PROJECT REPORT
ON
INVENTORY MANAGEMENT
Of
SWISS GLASSCOAT EQUIPMENT
LIMITED VIDHYANAGAR
GLASS PRODUCT
-: PREPARED BY:-
SANDEEP RANA
ROLL NO :- 1411001440
t
SEMESTER:-3rdSem(INTERNATIONAL
BUSINESS MANAGEMENT)
GUIDED BY
SUNIL B. PATEL
SUBMITTED TO
GENIUS TECHNOLOGIES
SIKKIM MANIPAL UNIVERSITY NADIAD CENTER
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SANDEEP RANA
On
INVENTORY MANAGEMENT
IS APPROVED AND IS ACCEPTABLE IN QUALITY
AND FORM.
Internal Examiner
External examiners
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PREFACE
Today the field of management is expanding. The demand for
Professional manager is increasing day to day. To become professional manager
Specialized knowledge. skills and trading are required .M.B.A. is the program
which can provide all these pre-request.
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In college , we get only theoretical knowledge but in industrial training we get the
practical knowledge which very essential. I found that the staff as well the member
are quite co-operative and helpful in solving queries of related to project.
Sandeep Rana
MBA (3rd Sem)
Roll no:- 521123043
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ACKNOWLEGDEMENT
A successful completion for a project requires active involvement of
many people from time of inception of an idea to its implementation. Many beings
work together and together and that only provides fruitful results.
It is great pleasure and privilege in presenting this INVENTORY
MANEGEMENT Training report to one and all concerned. My deepest gratitude
to our college for giving me great opportunity to undergo training at one of the
most reputed organization like SWISS GLASSCOAT EQUIPMENT LIMITADE. I
am deeply interested and thankful to the company for giving me a wonderful
opportunity in allowing me to my project work there.
I take this opportunity to express my gratitude to my respected director
Suresh Patel granting me presentation to undertake practical training
I am very thankful to its staff specially Mr. Atul sir (personal manager)
for providing me the relevant information during own trading period and helpful
me in finding solution of the problem related to inventory management.
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Iam also thankful to my respected miss Ygna Vyas for providing proper
Guideline to prepare this report and helped me finding of the solution of problem.
I Thanks to all of them who provided me the information about unit.
I Express my views for all necessary information provided to me or the visit
Are the costs of their valuable time?
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Index
No. particular
1.
Company profile
2.
3.
Research methodology
4.
Date analysis
5.
Conclusion
6.
Suggestions
7.
Finding
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COMPANY PROFILE
INTRODUCTION
SWISS GLASSCOAT EQUIPMENT LIMITED (S.G.E.L.) is located at G.I.D.C.
Vithal Udhyognagar. NearAnand .S.G.E.L. was established in the year 1992.The
technical knowledge for glass has been obtained from (SIR/ CGCRT) calculated
for the entire product rage of the company comprising of glass lined items
Through a license under the memorandum of an agreement on 11thNovember
1993. production activity commenced in Dec.1994.
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Mr .shashikantpatel Director
Mr .paresh shah
Director
ANKERS ::
Axis banks
STATUTORY AUDITORS :
Legal Advisor:
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Competitors :In India the company is facing competition from two competitiors:
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And responsibility to all state holder. Company has practically institutionalized the Project
Best practices in respect of effective control ad enhancement of share holder value.
SGEL was established with the technological advocated glass lining is one
of the best was that apply serves the purpose due to its inseparable characterizes.
Swiss glass coat not only has a history of being a director leader of domestic market
in design and development of reactors and vessels. But also continuous to be an
innovation in working out effective and efficient solution to a wide variety or
applications.
Today SGBL becomes front runner of domestic glass lining. There are very
few companies in the world who manufacture glass lined reactors vessels. In India
only 3 companies manufacture this product. In this 3 GMM is first with regard to
market share and SGBL is a front runner. Since its incorporation it has try to
increases market share and achieve high level of efficiency and effectiveness.
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MANUFACTURING FACILITIES
Shop setup
Total land area
42,000 sq.m.
1,405 sq.m.
14,500 sq.m.
Power capacity
2900 kva
180 kva dieselgenset
1385 kva gasgenset
Manufacturing capacity
7,50,000literage/annum
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1 MT-2 nos.
Jib cranes
1 MT-4 nos.
Fork lift
2 MT-1 nos.
Manipulator
30 MT-1 nos.
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Cutting facilities
Gas cutting
Up to 50mm thickness
Profile cutting
Up to 50mm thickness
Up to 30omm thickness
Welding process
SMAW,
SAW,
GTAW and
MIG.
04 nos.
Grinding machine
12
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Material sub contract
Dished end forming
Forgings
Casting
GLASSLINING TEST
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WELDING TEST
Dye penetration test for detecting superficial defects on the metal surface.
Ultrasonic test for detecting welding defects.
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OBJECTIVE
expectations.
2.Meeting accelerated growth to become a market leader.
3.Adopting innovative manufacturing processes .
4.Imparting training to every employee and u sub vendor of the
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POLICY
1.
To provide our customers with products and services that exceed their
expectation.
3.
To ensure that the profits are share by all those contributing to the growth
of the organization.
5.
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INRODUCTIONS OF INVENTORY
MANAGEMENT
The dictionary meaning of the inventory is stock of goods. but the generally
accepted meaning of the word goods in accounting language is the stock of
finished goods only. in a production organization however in addition to stock of
finished goods. this will be stocks of finish goods. There will be stocks of partly
finish goods. Raw material and stores.
Inventories constitute the most important part of current assets of a large
majority of companies in India. On an average. Inventories are approximate 60%
of current assets in public limited companies in India. Because of large sizes of
inventories maintained by firms. A considerable amount of funds is required to be
committed to them.
A firm neglecting the management the management of inventories will be
jeopardizing its long run profitability and may fail ultimately. It is possible for a
company to reduce its levels of inventories to a considerable.
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Nature Of Inventories
Inventories are stocks of the product a company is manufacturing for
scale and components that make up the product. The various forms in which
inventories exits in a manufacturing company are :
Raw material
Work in process
Finish goods
Raw material
Raw material are those basic inputs that are converted into finished product
through the manufacturing process. Raw materials inventories are those units
which have been purchased and stored for future production.
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Work in-process
FinishGoods
a)
products which are ready for sale stocks of raw materials and work in- process
facility production while stock of finish goods ,
b)
Its required for smooth marketing operations. Thus inventories serve as a link
The levels of three kinds of inventories for the a firm depend on the nature
of its business. A manufacturing firm will have substacally high levels of all three
kinds of inventories while a retail or whole share firm will have a very high level
of finish goods inventories and no raw material and work in process inventories.
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Firm also maintained a fourth kind of inventory. Supplier or stores and
spares. Suppliers include office and plant cleaning material like soap. Booms. Oil
fuel light bulbs etc. there material are directly enter in production. But are
necessary for production process.
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Transaction motive
Precautionary motive
Speculative motive
1.
Transaction motive:
Precautionary motive
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3.
Speculative motive
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Reorder point
The problem how much to order is solved by determining the economic
order quantity . yet the answer should be bought to the second problems whom to
order. This is a problem of determining the reorder point. The reorder point under
certainty .we should know
Lead time
the order has been placed. By certainly we mean that usage and lead time do not
function under such a situation . Reorder point is simply that inventory level which
will be maintained for consumption during the level time is:
Re- order point = lead x average usage.
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b)
c)
Risk of liquidity.
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Excessive inventories carried for long period increase chance of loss of liquidity. It
may not period increase chances of loss of liquidity. It may not be possible to sell
inventories in time and at full value. Raw material are generally difficult to sell as
the holding period increase. These are exceptional circumstances where it may pay
to the company to hold stocks of raw materials. This is possible under condition of
inflation and security difficulties may be faced to dispose of finished goods
inventories as time lengtheners.
Inadevate
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The aim of inventories management. This should be to avoid excessive and
inadequate levels of inventories and to maintain sufficient inventories for the
smooth production and sales operation. Efforts should be place an order at right
time with the right source to acquire the right quantity.
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RESEARCH METHODOLOGY
INTRODUCTION :
Research in common per lance refers to a search for knowledge, once can
also define research as a scientific and automatic search for pertinent information
on a specific topic, in fact, research is an art of scientific investigation or inquiry
specially through search for new facts in any branch of knowledge . some people
consider research as a moment from the known in the unknown. It is actually a
voyage of discovery.
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it is the pursuit of truth with the help of study. Observation comparison and
experiment in short the search for knowledge through objective and systematic
method of finding solution to problem is research. The systematic approach
concerning generation and the formulation of theory is also research.
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1.Primary data
2.Secondary data
But here the present data is based on secondary data. The data relating to this
study are collected through following secondary sources.
Internet
www.glasscoat.com
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for the purpose of analysis of balance sheet and profit and loss Account.
They have been rearrange and presented in a condensed from the figures
taken from annual reports of SGEL are converted in to thousand to facilitate
comparison and decimals are adjusted accordingly.
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In this study attempt is made analysis financial of well established glass lined
unit. So this study is mainly useful to management competitors. Investors
suppliers. Bankers creditors tax authorities researchers and employee of the
company.
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05 to 2008-09
3. The study is undertaken to analysis financial statements which have their
own limitations.
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DATA ANALYSIS
The dictionary meaning of the inventory is stock of goods. But the generally
accepted meaning of the ward goods. But in accounting language. is the stock of
Finished goods only. In a production organization how ever in addition to stock
to stock of finished goods. There will be stocks of partly finished goods. Raw
Material and stores.
Inventory may be defined as the material which are either scalable in the
market or useable directly or in directing in the manufacturing process and it also
include the items which are ready for making finished goods by some other
procures or composing them either by the concern itself or by outside parties.
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PARTICULAR AMOUNT
%AGE
2010-11
Inventories
204753369
62.61
50475036
15.43
24611608
7.53
Sundry debtors
472021286
14.43
2009-10
Inventories
204753369
62.61
50475036
15.43
24611608
7.53
Sundry debtors
472021286
14.43
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2008-09 :
Inventories
204753369
62.61
50475036
15.43
24611608
7.53
Sundry debtors
472021286
14.43
From the above details we can see that inventory form a large component of
current assets .
So inventory is a very important components of current assets .it forms nearly
half of current assets.
In swiss glass coat verification system . in this system . the whole of the country
inventory is checked usually at the end of given period which is normally the close
of the financial year. Inventory is verified on the data of balance sheet thus the
inventory is checked only in a year.
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Inventory Turnover Ratio :
Sold
Average Inventory
Average Inventory is calculated as the sum of the inventory at the beginning and at
the end of the period divided by 2.
Cost of goods sold figure is obtained from the income statement and the values of
beginning and ending inventory are obtained from the balance sheets at the start
and at the end of the accounting period.
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Analysis :
Inventory turnover ratio is used to measure the inventory management efficiency
of a business. In general, a higher value indicates better performance and lower
value means inefficiency in controlling inventory levels. A lower inventory
turnover ratio may be an indication of overstocking which may pose risk of
obsolescence and increased inventory holding costs. However, a very high turnover
may result in loss of sales due to inventory shortage. Inventory turnover is different
for different industries. Businesses which trade in perishable goods have very
higher turnover with comparison to those dealing in durables. A comparison would
be fair only if made between businesses of same industry.
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Examples:
Example 1:Dring the year ended December 31, 2010 Loud Corporation sold
goods costing $324,000. Its average stock of goods during the same period was
$23,432. Calculate the company's inventory turnover ratio.
Solution
Inventory Turnover Ratio = $324,000 / $23,432 = 13.83
Example 2: Cost of goods sold of a retail business during a year were $84,270;
Its inventory at the beginning and at the ending of the year was $9,865 and $11,650
respectively. Calculate the inventory turnover ratio of the business from the given
information.
Solution
Average Inventory = ( $9,865 + $11,650 ) / 2 = $10,757.5
Inventory Turnover = $84,270 / $10,757.5 = 7.8
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YAER
INVENTORY
TOTEL ASSETS
(CA + EA)
INVENTORYS
%
Of total Assets
44.01
2010-11
204753369
465230715
2009-10
129807855
408812756
31.75
2008-09
121946559
378135350
32.24
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INTERPRETATION
From the above calculation , we can see that inventorys percentage of total assests
has been continuously increasing during the last five year.
Inventory as a largest components of current assets can be a profit center. If the
finance manager concentrate more on it inventory is a direct contribution if it is
managed well.
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INVENTORY TURN OVER RATIO :
sales
360
Inventory Turnover Ratio
Year
2010-11
360
=
2009-10
325402083
98301049
3.31times
=
=
2008-09
2.48
145 days
36
9.31
109days
360
3.8
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inter/inventory :
The inventory turnover ratio in swiss glass coat is not consistent. In some
year it increase and again it falls during the last five years.
Inventory holding days at present has increased from last year also we
see the graph we can conclude that after year 10-11 it has a remarkable leverage
in the inventory holding time also after year09-10 till year it is on a
devisal slope which is indirectly a profitable phase for the company. There he in
year 08-09 it is so days which is profitable to the company.
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Stores and spares turnover ratio
1. Stores and spares turnover ratio
=
Ave .stores & spares
Year
2008-09
sales
360
Stores and spares turn over ratio
= 426.47 times
2007-08
406427629
1065413.5
= 381.47 times
=
=
2006-07
326165690
1745493.5
= 174.58 times
=
=
360
426.47
0.84 days
360
318.47
0.94 days
360
174.78
2.06 days
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Finished goods turnover ratio :
1 .finished goods turnover ratio =
Average finished goods/inventory
2.u Finished goods holding days =
Year
2010-11
sales
360
Finished goods turnover ratio
415329071
170609468
= 24.36 times
360
24.33
15days
=
2009-10
406427629 = 65.16times
6237768
360
65.16
6days
=
2008-09
8951717.5
326165690
= 36.44 times =
36.44
360
=
2007-08
325402083 = 42.59times
7640275.5
10days
360
42.59
8days
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Interpretation :
After stores and spares turnover ratio the finished goods turnover ratio forms a
second largest of inventory ratios.
During the largest last five years. The finished goods turnover ratio is not
consistent due to increase and decrease in the average finished goods inventory.
This finished goods holding days at present has not present has increased
compared to last years. And if we see the graph we can revert that after 07-09 it
has a remarkable increase in the finished time by 6 days to 15 days. it is not
profitable for the business. because its the period for which the business load
the punished good in land.
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year
2010-11
sales
415329071
% growth
2.19
inventory
% growth
204353369 57.73
2009-10
406427629
24.6
129807855a6.44
2008-09
326165690
0.23
121946559a34.1
2007-08
325402083
7.43
90938668
86.06
2006-07
333954308
41.55
1056634.3
51.66
Interpretation
In 2008-09,the growth percentage of raw material is increasing and
decreasing over the last five years, in year 2007-08 was highest growth as he in
year 04-05, it was lowest and as if use we compare to 07-08 to 08-09 there is
decrease in the growth rate by 21.29 % but now company and trying to increase
the growth rate.
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YEAR
RAW MATERIAL
GROWTH %
2010-11
49971093
77.51
2009-10
64464838
99.3
2008-09
64917543
35.7
2007-08
47837979
87.37
2006-07
54752234
30.86
Interpretation :
The growth rate percentage of raw material is increasing and
decreasing over the last five years. In year 2007-08 it was highest growth as
he in year 04-05 it was lowest and as if use we compare to 07-08 to 08-09
there is decrease in the growth rate by 21.29 % but now company are trying
to increase the growth rate.
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Work in process
YEAR
WORK IN PROCESS
GROWTH %
2010-11
121091290
92.37
2009-10
62947318
90.00
2008-09
44818352
33.10
2007-08
33671295
81.08
2006-07
41529034
73.42
Interpretation
In last five year, the growth rate percentage of work in process is increasing
and decreasing the highest percentage in work in process growth is in year 08-09
while is increase from 07-08 which is 51.93 %. As from date we can also see that
it was also highest in year 05-06.
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YEAR
GROWTH %
2010-11
852215
77.70
2009-10
1095534
5.82
2008-09
1035293
38.32
2007-08
2701330
22.56
2006-07
829655
2.38
Interpretation
The growth rate is not consistent in last five year in stores and spares
growth there is a constant fluctuation at an highest rate after year 08-09 to 09-10
there is increase by 66.50 % as in year 045-05 it was lowest at the rate of 2.38 %.
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FINISHED GOODS :
YEAR
FINISHED GOODS
GROWTH %
20010-11
32838771
2425.73
2009-10
1300165
11.63
2008-09
111753371
66.10
2007-08
6728064
78.67
2006-07
8552487
177.78
Interpretation
In last five years, years the growth rate is also not consistent. Here the
finished goods growth rate in 08-09 is highest and in year 07-08 it was lowest at
11.63% .after year 04-05 till a years 06-07 is goes on rate but as compare to year
06-07 in year 07-08 it decrease by 54.57
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Current ratio
Current ratio =
current assets
Current liabilities
2010-11
32704298
146254620
2.23:1
2009-10
274790330
137946220
1.97:1
2008-09
=
238872620
114674435
2.08:!1
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Liquidity ratio :-
Liquidity ratio
2010-11
= 377042198 204763369
146254620
= 0.83:1
2009-10
= 374790330 129807855
139746220
= 1.03:1
2008-09
Interpretation :The standard ratio current ratio is 2:1 here. The ratio is 2.23.:1 it is good
for the company and its soundness. The liquidity ratio is 1:1 . and here in the
company ratio is 0.83.1 which is near to 1:1 this shows good position f the
company.
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Inventory records :-
Inventory records help to solve the problem of when to order and how
much to order by giving proper accounting information about inventories both in
quantity and value . maintain of proper inventory records is necessary for
successful of inventory management . normally a certain process of inventory
handling is followed which in its nature course forms the basis of inventory
recording and accounting system.
Every records has its own important and gives adequate information for the
purpose of inventory control . in swiss glass coat proper records of inventory are
maintained .there are adequate internal control procedure for the purchase of
inventory.
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Conclusion
Swiss glass coat limited is a public limited company producing a wide range
of process equipment in glass coat line construction.
Its was the ISO certificated by IROA to needs of Indian markets.
It has many shop set up material handling facilities .cutting facilities.
Testing facilities and any other such arrangement which creates the proper glass
lined produces.
Employees of company are 180 only so there are very small group and having
good relations with each other which created an environment of peace in the
company and so the productivity Is high.
The report on inventory management is concerned with decision relating
problems that arises in attempting to manage the raw material and finish goods. It
lubricates the wheels of productions. This facilities the industrial units to have
continuous production.
I have observed that the SWISS GLASSCOAT EQUIPMENT LIMITED
Had strong financial position and inventory management.
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Suggestion
1. Liquidity position of SWEL is not good because the average current ratio
and liquid ratio are lower than the stander . so management has to take steps
to improve there ratio by maintaining proper balance of current assets and
current liability.
2. SGEL should review its credit policy and there by to shorten collection
period.
3. SGEL has try to increased the export of glass lined equipments. The
company has to create the market both inside and outside the country and
there by capture more market share.
4. The competition is increasing in glass line industry had in such a situation
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Finding
Glasing stock of raw materials. Stores and spares packing materials is valued at
cost work in process is valued at cost plus procurement and production overhead.
Finished goods ,stocks in valued at cost or market value whichever is lower.
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Inventory financing
Investment in inventories normally accounts for about one third value or total
assets and for an average manufacturing concern , cost of inventories about one
half of the product cost.
Inventory is the stock of finished goods which meets the operational and
Maintenance requirement so inventory financing is very important .
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1. The company has taken unsecured loans from parties and firms covered in