Gas Turbine

Description

SIEMENS V94.3A

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................................................................ ).(PCC

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............................................................ ).(TXP

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 SIEMENS V94.3A

Gas Turbine Engine

) (Rotary Engine :

:
. ) (
.
.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:


.



%
%
= .

%
%







%
+
) (.
.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:
Brayton cycle Joule cycle
:
.
.
.
.

.

.

)(.

.

:

.






.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:


) (


.

:
) (
) (
) (Diffuser
) (

) (

.



).(Air Straightener


) (Inlet Guide Vanes IGV IGV
GE .

. ---.

 SIEMENS V94.3A

Compressor Rotor Blades

Gas Turbine Engine

Compressor IGV

:Surge
Surge Surge
Surge
) (
Surge

.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Surge ) (:
Base load )
Interruption (
Base load IGV





Cyclic action . Surge

Surge ):(Start-Up
Compressor stall


Compressor stall
) (Vortex shedding
) (Fluttering
.

Surge

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

.
) (Seals .
.
.

:
.
.
.
.

:Blow off valve system

Surge



stall
Surge Bypass

Bypass

Stall Surge

Hot section


Pneumatic
Surge
MBA43AA051 40 rps 49 rps
MBA42AA051 MBA41AA051
47.5 rps MBA41AA051
MBA42AA051 MBA43AA051
4 rps Delay
Force
4 rps .
47.5 rps
Shutdown 47.5 rps Startup
.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:Seal air system

Seal air %

Variable frequency drive VFD
Fuel oil rings
Seal air ball valves
Uncontrolled
combustion

Oil Leak Orifices
Cross flow
.

:
MBH40CT101/102/103
Trip
.

:Compressor cleaning system

Demi. Water Detergents
Online or hot wash
Offline or cold wash
Online Spray nozzles

Offline Jet spray
) + .(SFC

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:Compressor Online washing

IGV = 95%
3-5 % Base load 108% IGV
temperature controller IGV Max OTC
Controller IGV temperature controller IGV 95%
IGV 90%
IGV .

NOx
Detergent
DCS

Detergent

Online
Online Offline
Jet spray
Online Offline





Mobile
IGV
IGV

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

7 MW 10 MW
Coated .

:Compressor Offline washing

:
. .Turning gear operation
. Air intake flap .Anti condensate heater
. IGV controller Manual IGV IGV power
ON .PCC
. IGV 100%
Online .Controllers
. Enclosure
Diffuser .
.
) (.
. Ignition transformer 400 V .PCC
. .
. .
. Turning gear .
. SFC
SFC Compressor wash Prepare Turning gear
Start SFC SFC
10 rps
13 rps
Turning gear
SFC
HRSG Purge
)
(
.Drains
: .Icing

:
MBA11CT101/102/103
.OTC
MBA11CP101
Digital
Compressor
pressure ratio limit controller .Surge

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

MBA11CP001/002/003
) IGV ( Nozzle

30 mbar Surge protection Trip
IGV .Surge
MBA12CT101/102A,B

.
MBA12CP101/102

.
IGV MBA11CG101 IGV Actuator
MBA11AS001 .

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

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 SIEMENS V94.3A

Gas Turbine Engine

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:

) Radial
(turbines Turbochargers .

:

) (
) (Nozzle

) (Impulse ).(Reaction

Single stage

Multi stage

:
Buckets


.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:
Blades
Nozzle
Nozzle
.

:


.

:

) (Fir-tree blade root

.

= :

= * * =

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:
:
. Film cooling
Film

Film cooling
.
.
Circ.Room
Impingement
cooling Insert
insert

) (Piping
Convection cooling
Trailing edge .Blade tip
.
Circ.Room
Impingement cooling
Insert insert

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

) (Piping
Convection cooling
Trailing edge .Blade tip
.

Convection cooling
Labyrinth


Circ.Room
Compensation Balance piston
Thrust bearing
.
Blade fixation
) . (

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 SIEMENS V94.3A

Gas Turbine Engine

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 SIEMENS V94.3A

Gas Turbine Engine

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:Turbine cooling valves

:Cooling Valves GV2 .4 rps
Fault GV2
GV2 :
(0.69 (Press.GV2/Comp.Press))*100
Press. Cooling GV2 LOW
Press. Cooling GV2 TOO LOW .Shutdown
- .Press. Cooling GV2 High
GV2 5% .Diff>Max
Enable close .4 rps
:Cooling Valves GV3 .4 rps
Fault GV3
GV3 :
(0.4 (Press.GV3/Comp.Press))*100
Press. Cooling GV3 LOW
Press. Cooling GV3 TOO LOW .Shutdown
- Press. Cooling GV3 High
47.5rps Nat gas diff ) .(Nat gas startup
GV3 %
.Shutdown
Enable close .4 rps

:

:
Mono block .
ALSTOM
Circumferential tie bolts .
GE
Center tie rod .
Hirth
coupling .SIEMENS

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Journal bearing
Thrust bearing Combined thrust/bearing
.

Tilting Pad bearing Oil whirl

)
(
Cylindrical or sleeve bearing Oil
whirl .

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Upper casing or Cover Lower casing
or Pedestal .

Relative shaft vibration Proximity probes
) (0.001 mm Proximity probes
X & Y
WIN-TS SFC Purge
) (13 rps
125 micron
195 micron Trip .SFC
14.7 micron
0.44 mm
Casing vibration
Velometer mm/s 9.3 mm/s
BRG.CSG.Vib High 14.7 mm/s Vibration protection trip
.
VM600 Phase
:
Key Phasor One pulse per revolution device Slot
Pulse Slot
Balance .

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Trip .

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Software Hardware Hardwired Software
Trip Hardware
Trip Overspeed

.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:
.
.
.
.
.

47.5 rps
Load rejection
Trip .
51.5 rps
Load rejection
Trip .
47 rps Load rejection
Trip .
52 rps Load rejection
Trip .
54 rps Trip
.Winding Slots

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:



.

:

:
Annular combustion chamber
Can Chamber
Cannular combustion chambers
Can
Cannular

Cannular
Cross fire tubes

Reversed flow
SIEMENS GE Cannular ALSTOM
. Single can combustor

Annular design

Cannular design
. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Fuel Burners

.Dual burner

:


Diffusion flame


NOx



Swirlers

.



Pilot flame

Premix flame NOx 300 PPM 9 PPM
.Hybrid Burner

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Humming :

IGV

Heat release rate Unsteady heat release rate

) (Humming
Broad band noise
)(Vibration
.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Humming
:Limits

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

Passive measures
.
Start up
Active measures AIC system SIEMENS
Humming Pilot Gas
Humming Piezo pressure sensors
Humming mbar ) (Acceleration G
Humming
) ( Humming
Acceleration ARGUS System
ARGUS System
Time wave form Fast Fourier Transform or Spectrum
Humming :
. 120Hz .LEVEL 1
. 170 Hz .LEVEL 2
ARGUS System Humming
Humming mbar ) (MAX 1 Or MAX2 IGV
% :
Humming mbar MAX 1 120Hz 170Hz :
LVL 1 OR LVL 2 > MAX 1
Humming mbar MAX 1 120Hz 170Hz :
LVL 1 AND LVL 2 > MAX 1
6 MW
Humming mbar MAX 2 120Hz 170Hz :
LVL 1 OR LVL 2 > MAX 2
6 MW

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

OR

AND

Humming :
Humming 40 mbar 6MW
Block IGV .
Humming 60 mbar .NOx

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

60 mbar NOx
30MW Change over Premix To Diffusion Diffusion
Block .Premix
:Flame Protections

Flame detectors



.
Flame ON


Flame ON
.
Start up Flame ON ESV
.
Flame ON The Both of flame detectors
Trip .

Flash Back :
) (




. Flash back
Burner body temperature thermocouple



Diffusion oil Block Premix Premix
Change over Premix Diffusion
Shutdown
.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:Combustion chamber pressure drop

Pressure drop Drop
:

= ) ( *
1.8%

Premix
Premix
Diffusion Diffusion .Alarm

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

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 SIEMENS V94.3A

Gas Turbine Engine

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 SIEMENS V94.3A

Gas Turbine Engine

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:

) (10 kv


.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

:Turbine drainage system

Offline
:

MBA22AA001


.

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

PH .

:Turbine Supports
Enclosure Support I beam steel
structure
. Pedestal

. ---.

 SIEMENS V94.3A

Gas Turbine Engine

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 SIEMENS V94.3A

Gas Turbine Engine

. ---.

Gas Turbine Engine

SIEMENS V94.3A

Siemens V94.3A2 Combustion System Configuration for passive controls of combustion oscillation

Burners without CBO

Annular plenum

Rotating oscillation
damper 1

Rotating oscillation
damper 3

Rotating oscillation
damper 2

Eng.M.Nagar

For burners 7, 10, 15 they are fitted with Piezo pressure transducer to measure sound
pressure fluctuations (Humming), the humming values of burners 7, 10, 15 equals that of
burners 19, 22, 3 which are in the opposite direction to them, but the values are
inverted.
For burners from 1 to 20 they are fitted with CBO (Cylindrical Burner Outlet) to help for
humming suppression.
The burners 21, 22, 23, 24 are without CBO, this helps too for humming suppression.
The rotating oscillation dampers are welded to the outer casing on which the diffusion
burners are installed, and they help for damping the rotating sound waves.
The distance between every tow neighboring dampers must not be equal for best work
thus: the distance between damper 1, 2 clockwise is 3.5 m and 2, 3 is 3 m and 3, 1 is 5.5
m the whole circumference of the ring is 12 m.
The circumference of the premix burners' holder is 10 m.
The premix burner inlet provided with a metallic grid to break the large eddies in the
combustion air flow to the premix burner.

Without CBO

. --- .

With CBO

Air Intake System

SIEMENS V94.3A

Air Intake System

):( Introduction


.

) :( System Utility



.

):(System Component
: Filter house
:
Weather hoods .
MBL10AT001 Bird screen ).(NO P
MBL10AT002 Coalescer filter .
) ( MBL10AT003 Pulse filter


.
) ( MBL10AT004 Fine filter
.
MBL20BS001 Silencer
.
Expansion joint Filter house . Filter house
--

. ---.

 SIEMENS V94.3A

Air Intake System

MBL20AA001 Air intake flap Stack effect

380 V
400 V . PCC
Spray nozzles On line washing
Jet nozzles
On line . Off line
Anti condensate heater Air flap
Purge


Sorption wheel




) (.

--

. ---.

 SIEMENS V94.3A

Air Intake System

)(System instrumentations

--

. ---.

 SIEMENS V94.3A

--

Air Intake System

. ---.

 SIEMENS V94.3A

--

Air Intake System

. ---.

 SIEMENS V94.3A

Air Intake System

:
. :Air flap
:Auto open . :Protection open 4 rps :Auto close .
:Release close .3 rps . . . :Anti condensate heater
:Auto ON ) (. :Auto OFF - ) (.

.GT Enclosure

--

. ---.

 SIEMENS V94.3A

--

Air Intake System

. ---.

 SIEMENS V94.3A

--

Air Intake System

. ---.

 SIEMENS V94.3A

Air Intake System

:Pulse Air Compressor Station

screw compressor
.
GA37 with IFD Atlascopco
400 V PCC
PCC
Container
.

:System working principle & components

Screw AF
IV
AR E
CV AR
CS VP
CA
AV MT
CO BV
OF E
OF BV
) (Compressor element temperature Control
panel TT 11
SV 10.2 11 bar VS

) (
Y1 IV

UV )
(

AV
.


Automatic drains
.

--

. ---.

 SIEMENS V94.3A

- -

Air Intake System

. ---.

 SIEMENS V94.3A

Air Intake System

Compressor unit dash panel

:
Push button .
Compressor element discharge temperature .

) _ _ ( )
( .
: . P Pulse 5 mbar
. .
. 85%

- -

. ---.

 SIEMENS V94.3A

Air Intake System

:
) ( ) (

.
diaphragm valve : * * =
= )(DCS


) ( ) (Red LEDs

Coalescer Pulse




)
(.
ambient temperature .

- -

. ---.

Lube Oil System

SIEMENS V94.3A

Lube Oil System

):( Introduction


: MBD11 Thrust\Journal
MBD12 MKD11 . MKD12

) :( System Utility
:
.
.
.
.
.

):(System Component
. : (MBV10BB001) Oil Tank
)
+( MBV10AA401
Air release property





)( Bearing labyrinth


.
. :(MBV21AP001\2\3) Oil Pumps

\
AC Motor
driven 380 V DC Motor driven 220 V
400 V PCC 220 V :
)(MBV21AP001
)(MBV21AP002
) (MBV21AP003 - \.
--

. ---.

 SIEMENS V94.3A

Lube Oil System

. :(MBV23AH001\002) Oil Cooler

) (MBV24AA151







Orifice ) (MBV22AA281
Orifice
) (MBV24AA281 Orifices
. AA
. :(MBV25AT001\002) Oil Filters



) (MBV25AA201
.
. :Oil lines to Bearings
Orifices


) Labyrinth (
.
. :(MBV50AN001\002) Oil vapor Extractor

Vacuum
) (MBV50AT001 Vent
.

--

. ---.

 SIEMENS V94.3A

Lube Oil System

)(System instrumentations
Pressure switches and transducers
) (MBV21CP501\2\3\4
.
.
) (MBV21CP001
.(P OK or Not OK) OM
) (MBV25CP001 Delta P High

.
) (MBV26CP501\101
.
) (MBV26CP002\003 Bearing oil feed P OK
003 Hard wiring
.
: ) (MBV50CP101 .
Temperature indicators
) (MBV10CT501\101
.
.
) (MBV26CT101\102
.
Level indicators
) (MBV10CL501 .
) (MBV10CL001

.
:
.
--

. ---.

 SIEMENS V94.3A

Lube Oil System

Protection and Control System

. :
:Release ON
9 OK
:Auto ON
9
9
9
:Protection ON
9 .
:Release Off
9
9 0.1 Stand Still
9
:Auto Off
9 .
9 .
:Protection Off
9 Fire Protection Trip
9
9 0.1 Stand Still
Fire protection trip

. :
:Release ON
9 OK
:Auto ON
9
9

--

. ---.

 SIEMENS V94.3A

Lube Oil System

:Protection ON
9 4.5
9 1.5
9
0.11
:Release Off
9
9 0.1 Stand Still
9
:Auto Off
9 .
9
9 .
:Protection Off
9 Fire Protection Trip
9
9 0.1 Stand Still
Fire protection trip .

. :
:Release ON
9 OK
:Auto ON
9
:Protection ON
9 4.5
9 1.5
9
9
9 Fire protection trip
9 400 volt

--

. ---.

 SIEMENS V94.3A

Lube Oil System

:Release Off
9 Fire protection trip
9 0.1 Stand Still
9 1.5
:Auto Off
9 .
9 Fire protection trip
:Protection Off
9 Fire Protection Trip
Fire protection trip ECO Relay Off
ECO Relay .

--

. ---.

 SIEMENS V94.3A

--

Lube Oil System

. ---.

 SIEMENS V94.3A

Lube Oil System

:Lube oil heating system

.

:Rotor lifting oil system

) Oil film bearing (Journal bearing





Pumping effect





).(500 rpm
Lifting oil pump
1.5 \
Vane pump

MBV21AA251
MBV30AA201
MBV30AA191
MBV30CP002
MBV30CP502 P OK MBV30CP001

MBV31AA201:
MBV31AA202




Rotor pumping effect
--

. ---.

 SIEMENS V94.3A

Lube Oil System

Protection and Control System

:Rotor lifting pump

:Release ON
9 ) ( .
9
:Auto ON
9 8.33 rps 0.11 rps
9
9 SFC
:Protection ON
9
:Release Off
9 Standstill
:Auto Off
9
9 0.1 rps delayed .
:Protection Off
9 Fire Protection Trip
Fire protection trip .
:

--

. ---.

 SIEMENS V94.3A

Lube Oil System

:Turning gear system

.

:

MBV35AA003


MBV35AA001\002
Limit
switches
.
: BHS .

:
:
. ) (Coastdown
. . Standstill
3 rps
Deferential speed

2.3 rps Air flap



Standstill Ready .

.

- -

. ---.

 SIEMENS V94.3A

- -

Lube Oil System

. ---.

 SIEMENS V94.3A

- -

Lube Oil System

. ---.

 SIEMENS V94.3A

- -

Lube Oil System

. ---.

 SIEMENS V94.3A

- -

Lube Oil System

. ---.

 SIEMENS V94.3A

- -

Lube Oil System

. ---.

Pneumatic System

SIEMENS V94.3A

Pneumatic System

):( Introduction
Actuators
Siemens .

.

) :( System Utility
:

) ( .

)(Blow off valves

) (
) & Temperature control ( Minimum Flow
)(Seal air valves
) (
)(NOx System
) ( NOx
)(Purge valves
) (

):(System Component
) ( Master
) (Slave .
:
-
-
-
-
-

-
-

).(MBX21AT001
).(MBX21AN001) (Single cylinder air cooled reciprocating compressor
) (MBX21AA191) (Safety valve
.
.
) (MBX21AA501) (Solenoid


) (MBX23BS001)(Silencer .
) (MBX23BB001 ) (Drains
)(MBX23BB002
.
) (MBX21AA201) (Non-return valve
.

- ) (MBX22AT001) (Chiller type air dryer

).(MBX22AT011
- ) (MBX22AT003
).(MBX22AT013
%.%
--

. ---.

 SIEMENS V94.3A

Pneumatic System

) (MBX22AA251 .

) (MBX23AA201 .
-
) (MBX24BB001
-
) (MBX24A401

).(MBX24A191

):(Instrumentations
):(MBX22CP001


)(
.
):(MBX24CP501
.Locally
):(MBX24CP003/004) (Pressure Switches





.

Trends
.
):(MBX24CP001/002/008) (Pressure Switches

) (MBX24CP001 Pressure Low
) (MBX24CP002/008 Pressure Too Low Trip .

Too Low
Trip .

--

. ---.

 SIEMENS V94.3A

Pneumatic System

* :
).(Compressor fuse blown . . ) (MBX21AA501 Start up . ) (MBX22CP001) (Differential pressure switch .
).(Power supply loss* :

* :
. - Reset Panel .

* ) (MBX24CP001 <MIN 1
* :
.
> MIN 2 . Trip
* :
. - Fault .

:


Pressure < MIN 2 Trip Reset


) (
--

. ---.

 SIEMENS V94.3A

Pneumatic System

) ( .
Panel )
Bridge ( Forced
.

:
:
MBA41AA051 )(1.1
MBA42AA051 )(1.2
MBA43AA051 )(2
) (1.1 (MBX90AS001) Actuator )(MBX90AA001
) (1.2 (MBX91AS001) Actuator )(MBX91AA001
) (2 (MBX92AS001) Actuator )(MBX92AA001
):(MBA41AA051

).(MBX90AA001) (Solenoid Valve

) (MBX90AS001

. Butterfly valve
) Deenergized (MBX90AA001

Silencer
).(MBX90BS002
) (MBX90AA001 Energizing
)
( Silencer
).(MBX90BS001

--

. ---.

 SIEMENS V94.3A

Pneumatic System

--

. ---.

 SIEMENS V94.3A

Pneumatic System

:
:
MBN12AA053 Min. flow .
MBN55AA151 .
MBN34AA051 .Diffusion fuel oil
MBN44AA051 .Premix fuel oil
MBN12AA053 (MBX98AS007) Actuator
) (MBX98AA007 MBN55AA151 Actuator
) (MBX98AS111 ) (MBX98AA111 ) (MBX98AA011
(MBX98AS038) Actuator
MBN34AA051
) (MBX98AA038 MBN44AA051 Actuator
) (MBX98AS039 ).(MBX98AA039

--

. ---.

 SIEMENS V94.3A

Pneumatic System

MBX98AA151 MBN55AA151
) (MBX98AA011 Actuator
.
MBN12AA053 MBN34AA051 MBN44AA051 Ball Valve
Spring Deenergizing MBX98AA007/038/039
MBX98BS007/038/039 .
Energizing
. .Normally open
MBN55AA151 Normally closed Deenergizing
MBX98AA011
.MBX98BS011 Silencer
Start up Open
Energizing MBX98AA011 % Open
MBX98AA111 ) /(
Open Position controller
.Temperature control
.

--

. ---.

Hydraulic oil System

SIEMENS V94.3A

Hydraulic Oil System

):( Introduction

.

) :( System Utility
NOx
:
+ ESV
+ ESV
+ ESV NOx
.

):(System Component
MBX01BB001


MBX08AA251 MBX08AA202 MBX01AA401
MBX02AP001/002 Axial piston swash plate
) (160 bar
3 Phase 380 V
MBX06AP001/002 Internal gear pump
MBX06AH001

MBX06AA201/202 Cross flow
MBX06AA191/192
MBX06AA251

MBX02AA191/193

Swash plate
Swash plate
MBX03AT001/002
MBX03AA253/254 MBX08AA191

MBX02AA192/194
MBX03AA201/202 Accumulator
MBX04BB001/002
)(


--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

)( MBX04AA251/252
MBX04AA401/402
MBX04AA191/192

MBX08AT001 MBX01AT001
.

)(System instrumentations
Pressure switches and transducers
MBX02CP501/502 . MBX03CP501/003-502/004 Digital 003/004
MBX03CP101
.
MBX04CP501/502 Accumulators . MBX03CP001/002 ) (. MBX08CP001 Back pressure .
MBX06CP001 501 . Temperature indicators
MBX01CT501 . MBX06CT101 . Level indicators
MBX01CL501 . MBX01CL001-S01,S02,S03 .
Protection and Control System

):(MBX03CP003/004/101
) (
) (
.
Hyd. Press Low
2-3 logic
.Hyd. Press trip
--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

):(MBX06CT101

.
.
- .Hyd. Oil temp high

):(MBX01CL001-S01,S02,S03
S01 Hyd. Oil level low
S02, S03 Hyd. Oil level too low
.
.
.

:System operation
:Main hydraulic pump
:Release on
Level ok :Auto on
. 40 rps .
) 3 rps ( )(. :Protection on
. :Release off
. - .

--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

:Auto off
. . :Protection off
) .(Block .Too Low :Auxiliary hydraulic pump
:Release on
Level ok :Auto on
-

.
40 rps
.
) 3 rps (
.
.
.

:Release off
. . :Auto off
. . :Protection off
. - .Too Low

--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

:
NOx
ESV Control valve ESV
.

:(MBP13AA051) Natural gas ESV

ESV
:
-

MBX70AT002
Solenoid MBX70AA031 3/2
.
.MBX70AA001
. MBX70AA051 Pressure intensifier
Actuator .MBX70AS002

:
MBX70AA001 Some delay
MBX70AA031 MBX70AA001
MBX70AA051

Cartridge
MBX70AA051 MBX70AA031
MBX70AA051
MBX70AS002
ESV .

:
Trip MBX70AA001 MBX70AA031
MBX70AA001 MBX70AA051
Cartridge ESV
ESV
ESV
Orifice MBX70BP002
.

--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

:(MBP21AA151) Natural gas Diffusion control valve

MBX70AA031 ESV MBX80AA101
4/3 )
( :
% MBX80AA002
ESV
- MBX80AA101 Solenoid
- MBX80AA101 Solenoid
MBX80AA101
.

--

. ---.

 SIEMENS V94.3A

Hydraulic oil System

ESV

ESV
--

. ---.

 SIEMENS V94.3A

--

Hydraulic oil System

. ---.

 SIEMENS V94.3A

Hydraulic oil System

Swash plate

Swash plate

Swash plate

Swash plate )(

--

. ---.

 SIEMENS V94.3A

- -

Hydraulic oil System

. ---.

 SIEMENS V94.3A

- -

Hydraulic oil System

. ---.

Fuel Gas System

SIEMENS V94.3A

Fuel Gas System

):( Introduction



)( ) .(CH4

) :( System Utility


.

):(System Component
:
. EKG
. MBP

):Fuel gas supply system (EKG

NATGAS
.
EKG60AA001 Butter fly
EKG60AA002\003
EKE30AA191 Vent
Motorized
) ( Motorized Vent valve
.

)(System instrumentations
Pressure switches and transducers
EKG60CP501
EKG60CP001

EKE30CP501 .EKE30CP081

--

. ---.

 SIEMENS V94.3A

Fuel Gas System

Temperature indicators
EKG60CT001
Flow meters
Turbine flow meter EKG60CF001\2

EKG60CP001 EKG60CT001

.
Level indicators
) (EKE30CL501 .
) (EKE30CL081
.
Protection and Control System

:Motorized shutoff valve

:Release Open
9 Vent valve closed
:Auto Open
9 .
:Protection Open
9 .
Release Close
9 .
:Protection Close
9 Fire Protection Trip
9 Gas detection trip
9 Enclosure .

--

. ---.

 SIEMENS V94.3A

Fuel Gas System

:Motorized vent valve

:Release Open
9 Shut off valve closed
:Protection Open
9
9
9
9

Fire Protection Trip

Gas detection trip
Enclosure .
Shut off

:Auto Close
9 Shut off valve open
9 .

):Fuel gas feeding system (MBP

Trip
MBP11AT001
Emergency stop valve MBP13AA151 Solenoid unloading valve

) Premix
(Diffusion Pilot MBP22\21\23AA151 Control valve
ESV Trip
MBP32\31\33AH001

Diffusion Diffusion

) (Ring
MBP32BP001-024 Orifice
Humming Humming

: Emergency stop valve

.

--

. ---.

 SIEMENS V94.3A

Fuel Gas System

):(Premix Diffusion Pilot

) (
%
Pilot %
Premix IGV . %

)(System instrumentations
Temperature indicators
MBP13CT101\102\103
MBP13FT901

.
Pressure switches and transducers
MBP13CP101\102 ESV
MBP13CP101 MBP14CP101 ESV
.
:
Premix MBP22CP501
Diffusion MBP21CP501
Pilot MBP23CP501
Flow meters
Pilot MBP33CF101
Pilot Pilot Diffusion
NOx Tuning .
Position transducers

:
MBP21CG151 Diffusion control valve
MBP22CG151 Premix control valve
MBP23CG151 Pilot Control valve
.Limit switches

--

. ---.

 SIEMENS V94.3A

Fuel Gas System

Protection and Control System

:
MBP13CP101\102 ESV MBP14CP101 ESV
22.8 ESV 22.3 ESV P Low
21.2 ESV 20.7 ESV ESV

.

:
MBP13CT101\102\103 ESV
ESV
.

:(MBP13AA501) Solenoid unloading valve

:Release open
9
9
9
9
9
9
9

NG ESV Closed
Close Diffusion
Diffusion %
Close Premix
Premix %
Close Pilot
Pilot %

:Auto open
9 .

9 .

:Line heat trace

. . Premix Diffusion. ON Active . Not active ON .--

. ---.

 SIEMENS V94.3A

Fuel Gas System

:Fuel gas start up

) %
( ESV Diffusion

10 kv ESV
diffusion
Flame ON ESV Trip

34 rps
diffusion
Pilot % diffusion
Premix + pilot
OTC IGV Pilot
35% IGV
Pilot Pilot
. NOx

:Changeover from fuel oil to fuel gas

:
Premix fuel oil Diffusion fuel gas
IGV 30 % 45 %
.

--

. ---.

 SIEMENS V94.3A

--

Fuel Gas System

. ---.

 SIEMENS V94.3A

--

Fuel Gas System

. ---.

Fuel Oil System

SIEMENS V94.3A

Fuel Oil System

)(
):( Introduction



)( ) .(CH4

) :( System Utility


.

):(System Components
:
. EG
. MBN

):Fuel oil supply system (EGD

:
. :Fuel unloading pump system
50m3/hr 2.2 bar
Ball valve
Gate valve Y
380 V
Gate valve

Drain .
. :Storage tanks system
20000 m3 40 m 17.72 m
16.62 m 850 kg/ m3
:
( Gate valve .
( Gate valve Limit
switch .
--

. ---.

 SIEMENS V94.3A

(
(
(
(

Fuel Oil System

.
Secondary return
MBN Limit switch
.

.
Pump
house

.
Foam
.

:



Ball valve Gate valve
Drain
Drain

2.2 bar )
2.3 2.4 bar
( Drain
) . :
(.
:
40 m3 = 40000 liter
= 50 m3/hr 2.2 bar
= = / =
=

--

. ---.

 SIEMENS V94.3A

Fuel Oil System

. Sump pump system

380 V

Local panel Auto


Hand
.
:

.
. :Fuel oil transfer pumps system

: 145m3/hr 8.5 bar
380 V
Gate valve Y Gate valve


.

:

Limit switch limit switch


Reset
.
. : Fuel Oil Purification system



Pneumatic
.
:


0.1bar
--

. ---.

 SIEMENS V94.3A

Fuel Oil System

):Fuel oil feeding system (MBN

.
.

.
.

.
MBN11AT001/002
MBN11AA251

MBN11AA252
MBN11AA501/502 Orifice
MBN11BP002 MBN11AA401/402 .
MBN11BB001/002 Accumulator

.


MBN13AA181
MBN12BP004 Orifice MBN12AA053 Min.flow
%
Recirculation ESV Min.flow

6.3 KV Switchgear.
ESV C.V
Premix Diffusion ESV C.V
Return line

Best Eff.Point


Back pressure



.

(MBN14AA051) ESV Diffusion

(MBN23AA051) ESV Premix
(MBN52AA051) ESV Return
(MBN14AA151) C.V Diffusion
(MBN23AA151) C.V Premix
(MBN53AA151) C.V Return
ESV C.V MBN14/23/52AA501
.

--

. ---.

 SIEMENS V94.3A

Fuel Oil System

. Distribution rings
Premix Diffusion


Diffusion oil


. MBN34/44AA051 Seal air valves Ball valve
Seal air

MBN34/44AA002

.
. MBN45AA401/402 Premix Ring trip
Premix Oil Ring Diffusion Orifice
MBN36BP001 Diffusion Ring Return Ring Seal air
Diffusion ring . Return ring
. Mixer NOx MBN33/43AM001 NOx
.
MBN55AA151
.

secondary return



.Cavitations
MBN60AP001 Leakage oil pump
.
Leak oil
MBN60AA191
MBN60AA202
MBN60AA251 .
Purge water Ring
.
siphon
.

:System instrumentations
:Pressure Measurements
MBN11CP001 MBN11CP501 .
MBN54CP101/102 . MBN12CP101/102/103 MBN12CP501 .
- MBN12CP502 .

--

. ---.

 SIEMENS V94.3A

Fuel Oil System

MBN13CP101/102/103 )
.(Return line valves
MBN23CP101/102 Premix . MBN14CP101/103 Diffusion . MBN52CP101 .Return MBN41CP101 .Premix MBN31CP101 .Diffusion MBN34CP001/002/003 .Seal air for diffusion - MBN44CP001/002/003 .Seal air for premix

:
(2 from 3 logic MBN12CP101/102/103) 0.1 bar .Trip
(MBN23CP101/102) Premix (MBN14CP101/103) Diffusion
:
Diffusion 10 bar Trip.
Premix 2 bar Trip .Premix
MBN41CP101 Premix 1.5 bar PM . DM
MBN31CP101 Diffusion 1.5 bar .Fuel oil Shutdown
seal air Premix Diffusion Trip .
:Temperature Measurements
-

--

MBN11CT501
MBN56CT501
.
MBN55CT101/102/103 .
MBN55CT104
I&C
MBN12CT107/108
MBN12CT105/106
MBN25CT101 .Premix
MBN17CT101 .Diffusion
MBN51CT101 .Return

. ---.

 SIEMENS V94.3A

Fuel Oil System

:
) (2 from 3 logic .Trip Fuel Oil
Trip . :Flow rate Measurements
-

MBN11CF501
.
MBN12CF001 . Suction flow
MBN25/17/51CF101 Premix Diffusion
.Return
MBN44/34CF501 Seal air .

: Level Measurements
Leak oil tank MBN60CL001 Leak oil pump .
Leak oil tank MBN60CL002 Fault Leak oil pump .
MBN60CL501 . :Fuel Oil Injection Pump
:Release ON
. Min. Flow . :Auto ON
. :Protection OFF
-

.Fire protection
0.1bar
.Suction flow <Min Delayed
) .(ESV
.

:Auto OFF
- .

--

. ---.

 SIEMENS V94.3A

Fuel Oil System

:Fuel oil purge water system

.

:System components
Positive displacement Screw pump
380V PCC MBN80BB001
) (Demi.Water Demi.
NOx MBN80AA251 MBN80BP001 Orifice
MBN80AA001 Solenoid Drain
MBN80AA401 MBN81AT001
MBN81AA151 MBN81AA191
Premix Diffusion
Enclosure Return shutoff

. Pneumatic

: System instrumentations
MBN82CP501 MBN81CP101
MBN81CF101 MBN80CP101
Head .

:Level Protection
: MBN80CP101Low ---- Opens the solenoid valve MBN80AA001 for filling.
Very Low ---- Shutdowns purge pump or inhibits the pump starting.
High ---- Closes the solenoid valve MBN80AA001.
Very High ---- Gives an alarm.

1.
2.
3.
4.

. :Purge pump operation

:Release ON . - .Not Very Low

--

. ---.

 SIEMENS V94.3A

Fuel Oil System

:Auto ON
. :Auto OFF
. :Protection OFF
Fault .MBN80CP101 .Very Low - Fault .Shutoff

):Ignition Gas System (MBQ

Diffusion gas

.
:
MBQ10BB001
MBQ10BR001
MBQ10BR003 Coupling MBQ10AA491
MBQ10AZ101 MBQ10AA001 MBQ10AA003 Solenoid
MBQ10AA201 MBQ10AA004
Coupling MBQ10AA492 MBQ10AZ102 MBQ10AA006
MBQ10AA202 MBQ10AA005
MBQ10AA002
MBQ10AA191 MBQ10AA192/193


MBQ10AA007 MBQ10AC004
MBQ10AT001 MBQ10AA194

MBQ10AA008 MBQ11AA251
MBQ11AA001 Enclosure
MBQ12AA151 MBQ13AA501
MBQ13AA001 MBQ13AA201 Diffusion
.
--

. ---.

 SIEMENS V94.3A

Fuel Oil System

:system instrumentations

:Ignition gas tank filling

- -

.
.
MBQ10AA007/008 .
Liquid phase
Vapor phase
MBQ10AA001/006
MBQ10AA003
) Start filling (.
.
60% .
Stop
. filling
.
Filling .
. ---.

 SIEMENS V94.3A

Fuel Oil System

:System protection

- -

. ---.

 SIEMENS V94.3A

Fuel Oil System

:GT Start up with fuel oil

-

- -

.
%
.
Diffusion Return . Start up
SFC .
SFC
) (.
ESV Orifice
Min.Flow .

Min.Flow Line % .Design flow
%
Diffusion gas .
ESV Diffusion Return Diffusion oil
.
.
%
.
% .
50 rps
Speed controller
.Synchronization with electrical grid

Load controller Diffusion oil .Base load
Diffusion Premix
OTC IGV ).% % (.
Premix line
Premix .
.Purge
Premix ring ) ( ESV
Premix
Premix Diffusion Return
Premix Diffusion .Pilot
Premix Diffusion
Diffusion Premix line
. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

Premix

.
Premix control valve

. Premix
Premix ring
. Ring
.
.Diffusion oil
Trip Diffusion


Trip Uncontrolled
combustion .
IGV % . %

. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

. ---.

 SIEMENS V94.3A

- -

Fuel Oil System

. ---.

 SIEMENS V94.3A

Fuel Oil System

- -

. ---.

DeNOx Water System

SIEMENS V94.3A

DeNOx Water System

):( Introduction




NOx
.

) :( System Utility

NOx
Emulsion water
)


NOx
NOx ( NOx
Diffusion Premix Premix flame
NOx NOx Premix Power
.Augmentation

):(System Component
NOx Demi Demi
MBU24AA251 MBU24AT001 MBU24AA401
MBU24AA501 Filling
MBU25AP001 NOx
6.3KV
Switchgear Diffusion
NOx NOx Diffusion
Min.Flow MBU25AA051
Zero flow Min.flow
Demi Premix Diffusion ESV
C.V :
-

ESV MBU46AA051 Premix line

MBU46AA151 Premix line
ESV MBU41AA051 Diffusion line
MBU41AA151 Diffusion line

.
--

. ---.

 SIEMENS V94.3A

DeNOx Water System

ESV C.V MBU41/46AA052 Unloading valve

.Pneumatic
.
NOx
MBU43/48AA201
.

)(System instrumentations
Pressure switches and transducers
MBU24CP501 . MBU25CP001 . MBU25CP501 . MBU25CP101/102 )(101 for Premix line & 102 for Diffusion line
MBU25CP503/504 . MBU41/46CP101 ) NOx
. MBU43/48AA201
Temperature indicators
MBU25CT001 . : . MBU25CT107/108 .
. MBU25CT105/106 .
Flow meters
-

MBU24CF501 Filling.
MBU25CF001 .
MBU48CF101 .Premix
MBU43CF101 .Diffusion
Protection and Control System

:
-

P 0.5 bar .
0.6 .
0.6 Trip.
. Cavitation
MBU25CP101/102
Trip .NOx

--

. ---.

 SIEMENS V94.3A

DeNOx Water System

:
-

Trip .
)
( Trip.
Fault Channels Channel
Trip Fault 2 Channels .
.

:
Trip Over heating .Recirculation
NOx : MBU48CF101 .Premix
MBU43CF101 .Diffusion

Trip .

:NOx
: :Release ON .MIN .MAX :Auto ON .NOx :Auto OFF
.NOx Switch gear .MIN :Protection OFF
.MAX .MIN .MIN .MAX .MAX--

. ---.

 SIEMENS V94.3A

DeNOx Water System

) (NOx Filling Filling

WET

Min.Flow Demi ESV
Premix line Diffusion
.NOx

--

. ---.

 SIEMENS V94.3A

DeNOx Water System

Down stream

--

. ---.

 SIEMENS V94.3A

--

DeNOx Water System

. ---.

 SIEMENS V94.3A

--

DeNOx Water System

. ---.

Exhaust & Diverter

SIEMENS V94.3A

Exhaust & Diverter

):( Introduction

Diverter Damper

Global warming

.

) :( System Utility
Combined
Simple

Diffuser
Flow induced vibrations


.Exhaust stack silencer

):(System Component
:
. Exhaust diffuser & Exhaust stack
. Diverter damper system

:Exhaust diffuser & Exhaust stack

Diffuser
Diverter Diverter closed Diverter
open Vortex shedding repetition
Flow induced vibration
Harp
Harp Diffuser
) (
Diffuser Simple cycle Bypass stack
MBR20BS001 Silencer
MBR10AA404
Diverter

PH MBR10AA402 Diverter
Diverter Diverter
--

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

Diverter
Raw water MBR10AA403


Exhaust diffuser Off
line MBR10AA401
Diffuser Duct Diffuser MBR10BQ002
Diffuser Diffuser . MBR10BQ001

)(System instrumentations
:
- .MBR20CP081/082/083

:
Exhaust system MBR10CT001A,B---006A,B .
: MBA26CT101A, B, C --- 124A, B, C (A, B, C) 3 channels
:
. Channel B,C 48 channel
.
. 24 B OTC OM
Channels
Channels .Sensing Deviation
. 6 A ) (MBA26CT101A -105A 109A 113A 117A 121A
OTC OTC
6
channels OTC
.
. ) (Channel B,C 48 channel
Temperature spread



.

:
- MBR10CQ001/002/003 .

--

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

Protection and Control System

:
MBR20CP081/082/083 48 mbar Trip
. Trip
:

* MBA26CT :.

Channel B,C
:
) Channel B,C (
.Cold Spot Warn.
) Channel B,C (
Shutdown .
) Channel B,C (
) (
Trip .
) Channel B,C (
Trip .

. Channel B,C
:

) (Channel B,C Hot Spot

.Warn.
) (Channel B,C Trip
.

Trip
cold Hot Load rejection
. Changeover
Cold Hot spot
47.5 rps Delay
time Changeover
.
. TATK ) TEXH
OTC (
:
MBA26CT101B,105B,109B,113B,117B,121B ) ( .Outlet temperature High

--

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

) ( TATK TEXH Trip .

Fault Shutdown . - Fault 24channel B or C Shutdown .

--

. --- .

 SIEMENS V94.3A

--

Exhaust & Diverter

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

) Diverter damper system. (:

Combined cycle Simple cycle
.

:System components
Diverter damper Blanking Plate

Diverter
400 V PCC Diverter Open & Close
Seal air . Diverter
Diverter
Axial piston pump :
. MBR40AP011
. MBR40AP012
. MBR40AP013
MBR40AA021/022/023 Recirculation valve

) ( ) (
: Diverter HRSG Trip
Accumulator
MBR40AA030A,B 4/3
Diverter )
+ ( Diverter
Diverter
Actuators Diverter

HRSG Trip Accumulators
2/2 MBR40AA025/026 Emergency valves Pressure intensifier
cartridge Diverter HRSG Trip

MBR40AP030 .

. MBR40AH003/004
Seal air system

:
. MBR34AA001 .Diverter
. MBR33AA001/002 .Diverter
Diverter
Diverter
Diverter Diverter Metal to metal contact .
--

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

Diverter :
Diverter Local panel Remote
Diverter damper system ON DCS
Fault ) :
( ) (
:
.
.
.
.

diverter remote DCS
Diverter .

MBR40AA030 . A


) Diverter : Diverter
(
Diverter )( MBR40AA030 .B
Diverter
) ( MBR40AA021/022/023



Diverter .

:Diverter emergency close

Diverter

:
MBR40AA025/026 Emergency
Cartridge
) Cartridge Cartridge
( Cartridge
MBR40AA030A,B

.Diverter

--

. --- .

 SIEMENS V94.3A

:Diverter

Exhaust & Diverter

MBR40CP091/092
reset Panel


.
MBR40CP030/031/032/033
CP030 %
CP031 %
.CP032/033
MBR40CP021026
CP021 CP022 %
.
MBR33CP081 Diverter
MBR34CP081 Diverter

:
MBR40CT001/002


Reset
reset
.

:
MBR40CL001 MBR40CL003
.
MBR40CL002
MBR40CL004 .

:Limit switch
MBR10CG081/082/083 .Diverter Open
MBR10CG091/092/093 .Diverter Close

--

. --- .

 SIEMENS V94.3A

Exhaust & Diverter

:
.
.
.
.
.
.
.

.
.
.
.
Failure .Analog pressure transducer
Failure .Analog Temperature transducer

.

:
Feedback ON

Trip Hyd. System fault.
) ( .
Feedback ON Fault .
fault
Feedback .

Diverter :
Diverter Local Local local Panel
Diverter Travel switch
panel Local.

--

. --- .

 SIEMENS V94.3A

- -

Exhaust & Diverter

. --- .

 SIEMENS V94.3A

Anti-Noise Enclosure System

Anti-Noise Enclosure System

:Introduction


.

:System components
Level 0
Level 4
Ventilation System Induced draft
Air inlet flaps

Trip
Ready for start
Air flaps CO2
OFF

Trip 400 V PCC
Enclosure SAM30CT001
) (


Full Load

SAM30CP001-004 .

--

. ---.

 SIEMENS V94.3A

Anti-Noise Enclosure System

:Fire fighting system

Heat sensor Flame
sensor Enclosure PCC Generator bearing zone
PCC PCC
Local control AC DC
LED
) Quick discharge PCC
Enclosure Extended discharge Enclosure (
Rack Quick
Solenoid
Extended
Quick


Enclosure
Quick
Extended Quick



.

)
( Inhibit
.

Extended 16 cylinders

Quick 16 cylinders

--

. ---.

 SIEMENS V94.3A

Anti-Noise Enclosure System

Enclosure Panel Auto/Manual

CO2 ON/OFF Enclosure CO2

Enclosure
.Enclosure

:Gas detection system

CH4 :
. .
. .
. Exhaust Duct .

PCC Main switch Power

Deactivation Deactivation
Power Trip .

Reset Reset Beacon
:

Relay
Relay . Gas detection trip
--

. ---.

 SIEMENS V94.3A

Anti-Noise Enclosure System

Startup


.

:CTG Area Sumps

:
.
.
.
.

--

Cable trench manhole 6.3

Switchgear
.
CTGs Area sump
.

PH .

PH .

. ---.

 SIEMENS V94.3A

Anti-Noise Enclosure System

Trip :Trip/Fire trip push buttons

Manual trip :
.
.
.
.
.

PCC MYB01GS001
MYB01GS002 (DCS) CCR
Diffuser MYB01GS003
LEVEL 4 Enclosure .
) External isolator (SFC .

Manual fire trip :

.
.
.
.
.
.

PCC MBY00GS001
MBY00GS002 (DCS) CCR
MBY00GS003
MBY00GS004
MBY00GS005
PCC MBY00GS006

:Turbine building Ventilators

) Suction Fans (SF
) Exhaust Fans (EF :
:SF
SF1,2,3,4,5,6,7,8
:EF
EF1,2,3,4,5,6

:
: SF5,6,7,8 EF1,2 .
: SF1,2,3,4 EF3,4,5,6
.

--

. ---.

 SIEMENS V94.3A

--

Anti-Noise Enclosure System

. ---.

 SIEMENS V94.3A

Generator & SFC

Generator & SFC

.
:

Synchronous Generator Stator Rotor

Slots Stator Winding
3Phase
Phase Phase
Phase angle Rotor Slots

(SEE) Static Excitation Equipment . PCC

) Electromotive force
(EMF
.

AC DC

) ( ) (
Intermediate shaft
Rotor Stator

Star Bus Duct Neutral point
Grounding cubicle
:

= ) * ( /

Base Frame
Stator Core
Stator Winding
Rotor Shaft
Rotor Winding
Exciter
Air Cooler
Connections

--

1
2
3
4
5
6
7
8

. ---.

 SIEMENS V94.3A

Generator & SFC

:Excitation Equipment
Switchgear 6.3 KV
720 volt PCC rectifier
Thyristors ) Silicon Controlled Rectifier (SCR

Firing angle Thyristor
). Reactive power (MVAR

connection to rotating rectifier bridge

connection to rotor winding
bearing position

Core locking bars

Winding support
)Fan (Balancing disk
Banding
Balancing slot

--

6
7
8
9
10

1
2
3

Shaft
Rotor core
Clamping bolt
Clamping ring
Radial cooling ducts

1
2
3
4
5

. ---.

 SIEMENS V94.3A

--

Generator & SFC

. ---.

 SIEMENS V94.3A

Generator & SFC

:Generator voltage regulation
. (AVR) Automatic voltage regulator

Over excitation
Over excitation
MW MVAR
Capability Diagram

Capability diagram
.

--

. ---.

 SIEMENS V94.3A

Generator & SFC

+

Over excitation
:
. Service
Closed cooling
.
. MVAR -5%
.
. MW .
:
MVAR

.


.

--

. ---.

 SIEMENS V94.3A

Generator & SFC

:



.


.

.

Cold air
High Trip Low
Trip ) Pitting (.

--

. ---.

 SIEMENS V94.3A

Generator & SFC

Anti condensation Heater

Stator winding temperature detector
Temperature detector cold air TE
Temperature detector cold air EE
Temperature detector warm air
Temperature detector bearing TE
Temperature detector bearing EE
Shaft vibration detector TE
Shaft vibration detector EE

1 /2
3
4
5
6
7
8
9
10

) ( Babbitt or lining

Vibration
) Vibration trip (
Electrical run out Proximity probes
.

Brush Holder
Grounding Brush Design A
Grounding Brush Design B
Brush Spindle
Insulation

--

1
2
3
4
5

. ---.

 SIEMENS V94.3A

Generator & SFC

:(SFC) Starting frequency converter

:
.
.
.
.
.

.SFC

SFC
Thyristors SFC
Switchgear 6.3 KV 1.8 KV
Rectifier
Inverter DC AC

.

: SFC SFC
SFC

) (.

--

. ---.

 SIEMENS V94.3A

Generator & SFC

SFC Purge
SFC Purge + unit start
Block SFC :

--

. ---.

 SIEMENS V94.3A

Generator & SFC

:Generator protection
Differential protection .
Phase to Phase fault Short
circuit Fault Differential relay
.
Stator ground fault .
Frame Phase to ground fault
Neutral point
Rotor ground fault .
Rotor ground fault Fault
One ground fault Double fault
.
Under excitation .
Capacitive load
Excitation .
Over current protection .
Over current
Neutral point .Differential protection
Load Unbalance protection .
Earth faults Phases
Trip .
Rise in voltage protection .
Load rejection
High voltage :
1.45 Trip.
1.2 Trip Delay.
Under frequency protection .
.
Reverse Power protection .
Over
heating
.

Over voltage protection

Surge arrester

.
- -

. ---.

 SIEMENS V94.3A

- -

Generator & SFC

. ---.

 SIEMENS V94.3A

)Power Control Center (PCC

)Power Control Center (PCC

:Introduction
Container 400 V
TXP 220DC/24DC converter SEE
SFC 220 VDC AC/DC inverter IGV
OM ES
)Load center SEE XFMR 6.3/0,72 SFC XFMR 6.3/1.8
(XFMR 6.3/0.4 Power Control Center
PCC

:System Components
. :Battery Room
BTA10 PCC 1/6
PCC
) (
6.6 240 220 VDC
AC/DC Inverter


Emergency lube oil pump Fire Protection TXP
Blow off valves

) (
.
. : 400 Volt
BFT01 BFE,BME Bus Coupler Incoming
BFE CTG Load Center PCC
Switchgear BME STG Load center
CTG Load center Bus coupler
CTG Load center
Bus coupler Bus coupler

Enclosure Air intake flap
Ignition XFMRs
Miniatures Labels
.
--

. ---.

 SIEMENS V94.3A

)Power Control Center (PCC

. :Gas detection Panel

CYQ01 PCC
Relays Trip Reset
.
. :IGV
CUH01 PCC
IGV IGV .
. :OM & ES Console
PCC OM Logic ES CPUs
PU/SU A,B OT PU Processing Unit SU Server Unit OT
Operating Terminal TXP
OM ES
. Analogue Synchroscope
. :Air Conditioners
PCC


.
. :TXP Panels & Gen Cubicles
TXP CHA12,CHA11 400 V
PCC

Auto Parallel device

GEN CB
Reset
Reset Lockout relay Relay Room.MCC
TXP CJQ02
ARGUS System Reset Fault Argus
Vibration VIBRO-METER 600 Vibration
Humming Acceleration CJQ01 Flame .
CJP41 Fail safe AG95F
PLC ET200U Step 5 CJP02
Automation processor AP OSM .Terminal bus
--

. ---.

 SIEMENS V94.3A

)Power Control Center (PCC

CJP01 Automation processors

CJR01 Turbine governor APT Automation
(Simadyn) processor for turbine TXP
CPA01,02 ET200 Input/Output CPA03
220 VDC TXP
DCS CPA21,22,31 Enclosure
ET200 Input/Output Simadyn DC Converter
.
. :220 VDC
BUB BFE BUC BME 400
BTL10,20
24 VDC DC Converters
) (BUK01,02 .Labels
. SFC: Excitation
CJT01 TXP 220 VDC
) SEE (SFC
Reset Fault SFC
Channels Excitation .
.

)(SFC XFMR SEE XFMR Load center XFMR

PCC :
1.8KV Starting Frequency Converter .SFC
720 V Static Excitation Equipment .SEE
400 V . CTG Load Center
Switchgear .

--

. ---.

 SIEMENS V94.3A

)Power Control Center (PCC

)Plan View for Power Control Center (PCC

--

. ---.

 SIEMENS V94.3A

--

)Power Control Center (PCC

. ---.

 SIEMENS V94.3A

HV & MV System

HV & MV System

/
. :
( SIEMENS . ) ( GT
( ( HRSG ) ALSTOM
( MHI . ) ( ST

ST 1

ST 2

HRSG1A

GT

HRSG1B

GT 1B

HRSG2A

GT

HRSG2B

GT 2B

500 KV )
16.5/500 KV (15/500 KV 500 KV
500 KV ) ( 220 KV
) 500 /220 KV (Tie Transformer
220 KV KV:
( &
( &

( &
( &

) SWITSHGEAR (SG
SG. ) (GT. Auxiliary Transformer
16.5 / 6.3 KV
SG. ) : ( SG 2
6.3 KV. Incoming Incoming . GT.

--

. ---.

 SIEMENS V94.3A

HV & MV System

400V ) (Transformers 6.3KV/400V :

: ) (400 V Bus Coupler
& ) (2 Incoming
:
(2 Emergency MCC) -
2A & 2B
(2Essential MCC ) -
2A &2B
: ) (400 V 6.3 KV ) ( 1 & 3 ( 6.3 KV
) / 400 V -:
2A &2B
(2 MCC ) -
.
(2 MCC ) -
* S.G. P.H. :
- 6.3 KV
S.G. M1 & S.G. M2
- 400 V (6.3
) KV /400 V 6.3 KV 400V -:

) (2 MCC
(
400 V P.H.
) (2 MCC
(
)(S.G. & MCC
)(Electrical UPS & DC. Load list

) (

--

. ---.

 SIEMENS V94.3A

HV & MV System

Switchgear:

S.G.
:
-- :

Selector
Switch

NORMAL

INC. 1

INC. 2

* LOCAL Two Incoming

REMOT Selector .Normal
* Incoming Automatic OFF
. Normal
( : (Normal)
) (Incoming 1 OR Incoming 2
.
( : ( Incoming1 )
incoming 2 incoming 1
Synch
incoming 2 incoming 1 .
( : ( Incoming 2)
incoming 1 incoming 2
SYNK
incoming 1 incoming 2 .
- : 6.3 KV
6.3 KV
.Test

--

. ---.

 SIEMENS V94.3A

HV & MV System

Rack In

) ( DC Fault
) (
)(

Test
DC
off
) ( )(

Rack Out
DC
Rack in ) (
DC ) (

- : 400V
(2XEKEK02) 400V 2

)(GEN. STSRT AUTO GEN. TEST

NORMAL

) 6.3KV ( 400V
1AESES0207 :400 V
.I
.II
.III
.IV

--

( INC.1 ) 400V
B.C 400V
GEN. C.B.
B.C. INC. 3.1

. ---.

 SIEMENS V94.3A

HV & MV System

) ( MANUAL
( B.C.
1AESES0207 6.3 KV 400V
B.C INC. 1
( B.C INC.1
6.3KV 1AESES0207 400V
INC:3.1 INC.1


- )6.3KV ( -:
. (INC.1 & INC.2) 400V
. GEN. CB.
. (INC3.1 &INC3.2) 400V
) ( MANUAL
:
. 6.3KV 2AESES0207 400V
. 6.3KV 2BESES0207 400V
. INC:3.1 INC.1
. INC:3.2 INC.2
.

400 V:PCC
PCC PCC 400V
:
:
6.3KV 400V PCC
:
S.G.
Bus Coupler 400V 220V DC )Battery Charger (BTL20 BTL10
220V DC 24V DC )DC /DC Converter (BUK01 BUK 02
--

. ---.

 SIEMENS V94.3A

HV & MV System

400 V
) (Normal Supply From 6.3KV 400V
Trip Trip
) (Normal Supply Bus Coupler
400V Manual Bus
Coupler .
400V Normal
Supply From 6.3KV :
.
.
.
.

Bus Coupler
Normal Supply From 6.3KV
Aux. Supply 400V
Bus Coupler

Normal Supply
6.3KV Aux. Supply
Trip 400V :
.
.
.
.

--

Bus Coupler
Aux. Supply
Normal Supply
Bus Coupler

. ---.

 SIEMENS V94.3A

--

HV & MV System

. ---.

 SIEMENS V94.3A

HV & MV System

:
-:

-: ) (

-:






-:
-
- ) (
-
-:
-
-
-
-
- ) (
-
- ) (
-
- ) (
- ) (
- ) (
-
- ) (
-
%




) (






--

. ---.

 SIEMENS V94.3A

HV & MV System

-




-
- )
(
-

-

- ) - ( - ) ( Y-
- ) ( Y-Y
- )( Y
-:

--

. ---.

 SIEMENS V94.3A

HV & MV System

-


-

) (


- ) (





-






) ( O.N ) ( O.NA.N - ) (
)
(

- ) (


-:


- -

. ---.

 SIEMENS V94.3A

HV & MV System

- ) (

- ) (




-


-

- -

. ---.

 SIEMENS V94.3A

HV & MV System

- ) (





) (

-



) ( ) (
) ( S

- ) (


- -

. ---.

 SIEMENS V94.3A

- -

HV & MV System

. ---.

 SIEMENS V94.3A

- -

HV & MV System

. ---.

 SIEMENS V94.3A

HV & MV System

* % :


* -:
) ( -


*
- -:

- -:
-:

*

* ) (
-
-
-
-
-
-
*
-
-
-
-
-
- -

. ---.

 SIEMENS V94.3A

HV & MV System

* ) (
-
-
) (.
* :
-







*




) ( ////
) ( In



*


*
) (Indoor or Outdoor

-



*
)
(
)
(
) (
) (
*
-
- ) (
- -

. ---.

 SIEMENS V94.3A

HV & MV System

-
-
* :


* -:
-
-
-
* :

.

- -

. ---.

 SIEMENS V94.3A

- -

HV & MV System

. ---.

TELEPERM XP Components

SIEMENS V94.3A

TELEPERM XP Components
TXP
:Introduction



BUS System
.

:System Components
TXP:

.
.
.
.
.
.
.

AS 620
) Function Module (FUM-B TXP
PCC ) Signal Module (SIM-B
Field Bus FUM SIM Automation Processor AP
.
AS 620 F FUM-F SIM-F
Automation processor .
AS 620 T Fast closed loop controllers
Simadyn Processor system SIM-T AP
SFC & SEE .
Processing unit PU Automation system
OM System
Short term archive .
Server unit SU Long term archive
.Central Provision of texts
Engineering System ES680
.Commissioning
Operating terminals OT
Graphic server
1.5 * 2 m . 4 segment display wall
OM 650 :

SCO UNIX Windows .

D-ISAM .
OSF-MOTIF Graphics .
Infrastructure module
OM 650 Object managers
Object manager :
--

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

) Man Machine Interface (MMI

Man .Machine
ARC Short term archive
.
) Module administrator and controller (MAC
.Operating hours
) Automation system representative (ASR
.Command execution
) Description data manager (BDM
.KKS
) Long term archive (LZA Hard disk
.Magneto optical disk MOD
) Logging (PRT Logs Printer .File
) Note Book (NTB .

Object Managers OM 650:

MMI . OT
ARC,MAC,ASR . PU
BDM,LZA,PRT,NTB . SU
PU,SU .PU/SU

--

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

--

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

--

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

:Gas turbine Logic Window

- -

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

:Power plant identification codes KKS

KKS Kraftwerk Kennzeichen System
Identification System for power plants
.
:
11 MBV 21 AP 001
1 for module one
1 for unit one
M for machine set
B for gas turbine
V for lube oil system
21 for the pump zone in the lube oil system
A for equipment
P for pump
001 for main pump & 002 for auxiliary pump

- -

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

- -

TELEPERM XP Components

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

- -

. ---.

 SIEMENS V94.3A

TELEPERM XP Components

:
Circuit breaker GS
Open
XB02

Pump AP
OFF
XB02

Close
XB01

)Solenoid valve AA(001-099

ON
XB01

Close
XB02

Open
XB01

:
Auto
XC11

Manual
XC12

Open
XC01

Close
XC02

KKS :

nnXYZnnABnnn - XAnn
Signal Identification SID

- -

Function Identification FID

. ---.

 SIEMENS V94.3A

Gas turbine Governor

Gas turbine Governor

:Introduction

Off-design


.

:Master controller functions

. Run Up Function
. Speed Controller
. )Load Controller (IGV Temperature controller
. OTC Controller
. Load limit Controller
. Gen. Load limit Controller
. CP Ratio limit Controller
. Cooling air limit Controller
MIN Logic

.

--

. ---.

 SIEMENS V94.3A

--

Gas turbine Governor

. ---.

 SIEMENS V94.3A

--

Gas turbine Governor

. ---.

 SIEMENS V94.3A

Gas turbine Governor

:Run Up Function
Trip

SFC SFC
SFC

Trip 11 rps
26 rps 31 rps SFC
50 rps 50 rps
Speed controller Synch .
SFC Protection function
OTC
Run up function .

--

. ---.

 SIEMENS V94.3A

Gas turbine Governor

:Speed Controller
Load
rejection Synch

Load Controller

Droop factor
Droop factor 5% 100%
5% ) 2.5 rps (
100% Load rejection
Speed Controller Droop factor

Set point .

):Load Controller (IGV Temperature controller

Synch
IGV ) 0% 70 (

IGV
OTC ) 560 ( IGV

--

. ---.

 SIEMENS V94.3A

Gas turbine Governor

IGV



) (

* Q = m * LHV
IGV IGV

) (560 IGV
.OTC Controller

IGV temperature controller

.IGV

--

. ---.

 SIEMENS V94.3A

Gas turbine Governor

:OTC Controller
OTC :

IGV

Block OTC Controller
OTC IGV Controller OTC Controller
Controllers OTC
OTC OTC Controller 10 15
OTC Controller 560 + 15 = 575 IGV Controller
IGV 560 OTC
240 575 560
OTC Controller OTC 560
--

. ---.

 SIEMENS V94.3A

Gas turbine Governor

560 575
OTC 575 OTC Controller

OTC IGV
OTC Controller .
) IGV OTC (.
OTC Controller .

--

. ---.

 SIEMENS V94.3A

--

Gas turbine Governor

. ---.

 SIEMENS V94.3A

Gas turbine Governor

:Load limit Controller

.

:Gen Load limit controller

.

: CP Ratio limit Controller

Compressor surge
Surge :
.
IGV Compressor inlet floe rate
Stall . Surge
.
.
:

IGV

.Surge Protection Trip

:Cooling air limit Controller

IGV OTC
IGV
OTC IGV OTC IGV
IGV
IGV
.

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

Gas turbine Operation

/
:

:
- .
- .
- Fire ) . ( CO2
- Gas Detection Enclosure .
- ) . ( Fuel Oil & Fuel Gas
- Gas Turbine Systems :
* .
* . Air Intake
* Fuel Oil . Ignition Gas
* . Fuel Gas
* . Diverter
* . NOX
* . Lube Oil System
* . Hydraulic & pneumatic
*
* . Ventilation
* ). Operating Monitors (O.M

- .

:
( Loop Check .
( .
-
. O.M

--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

: .
* .
* .
* ) 6.3 KV . (SFC& Excitation
* .
* .
* SFC .Fault & Blocked
* Generator Air Dyer .
* C.B ) Q81,Q82 (Q9 Remote
:
C.B
:Q82
Main transformer
:Q9
: Q0 C.B.
:Q81
Q82

) ( open

) ( closed

Aux. transformer
1
Q9 0

: .

Q0

/
Open
closed
closed
Open

Q82
Q9
Q0
Q81

1
0
1 0

:

Local (
Remote ( OM

Open
closed
)Open (remote
Open

Q81

Remote

Local

Lamp test

Q82
.

--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

(Power Control Center) PCC

* O.M Feed Back .
* 400-V Closed Bus Coupler 400-V Closed O.M
Tie Feeder Emergency Open Fault Fault
.220- V DC & 220- V DC
* SFC & EXC Open .Fault
- .Co2
Fire Protection Fault Co2.
- Gas Detection .Enclosure
PCC Activate Control Panel
Faults Channels Faults .
- ) .( Fuel Oil & Fuel Gas
) _
__ (
.
- :Gas Turbine Systems
-
.Faults
Seal Air . Faults
- . Air Intake
Pulse Compressors
Faults Compressor Air Shut Off Fault
3 Limit Switch .
- . Fuel Oil & Ignition Gas
SGC Fuel Oil Auto Leakage Tank Level Max
Drain Valves Check Filters Accumulators Fuel Oil
Pump Leakage Oil Pump
Sequence DCS Fuel Oil
.
. Flushing Water System Flushing Water Pump Fault Purge
Level Tank .
. Ignition Gas System Tank Ignition Gas
Valve 1 & 2 Closed Ignition Gas Unloading Valve
Opened Propane Tank Power .
- .
* SGC Auto . S/D
* .
* Heat Tracing . Ring
Diffusion . Min
* ESV Close 3-Control Valve Close N.G Unloading Valve Open
--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

* Shut Off Valve Remote

Enclosure
. Flow Encl Vent > Min
- . Diverter
Diverter ) POWER ON
(REMOTE Fault
Drain Exhaust Off Line .
- - : NOX Water
Drains SGC
AUTO S/D NOX PUMP .
NOX DEMI DEMI
Sequence
- -:Lube / Lifting Oil
Closed Cooling DSC
.
.
) Max( Min
.
Vapor Extractor .
SGC Lube Oil System Auto SGC
Turning Gear . Auto
Min 1 .
- .
.Pneumatic System
Dryer Check
.Pneumatic
.
. Hydraulic System
.
Check .
Check

- .
Closed Cooling Water OM SLC
Generator Dryer . On
Check . 4 Cooler A,B,C,D
L LIQ GEN CSG TE &L LIQ GEN CSG EE
MAX
- Ventilation .
* 5 Air Flaps
* Enclosure Start Up
. Flow >Min
.SLC GT ENC Vent
* ON
* Enclosure .
--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

- .
* SGC . Auto /On
* Fault . Start Up
* . Ready For Start
Ready for start
1) Gas turbine enclosure ventilation system in operation
) ( enclosure ) (
2) Emulsion water shut off system valve closed.
NOX WATER ) off (
3) Cold air generator protection release.
) ( Ok
4) Fuel oil drain valves start release.
) ( open
5) Fuel oil premix drain valves closed.

6) Flushing water shut off closed
off
7) Fuel oil shut off system closed
off
8) Natural gas shut off system closed
off
9) Gas turbine controller ok
ok
10) Protection cubical power supply not fault
fault
11) Gas turbine unit switch gear not fault
fault switch gear 6.3kv
PCC
12) Start up frequency converter not blocked
) Block ( SFC
13) Excitation not blocked
) Block ( ) ( DC
14) Gas turbine protection not fault
fault
) reset fault (
15) Cooling turning start release
) ( T.G. .
16) Temperature lube oil tank > min
) ( > min 10 co
17) Gas turbine trip circuit release subgroup control
G.T. trip circuit
18) Unit control gas turbine start release present

--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

19) Acceleration monitoring not inspection necessary

inspection
20) Level liquid generator < max
) ( < max
* : .
* . Skid
* NOX DEMI NOX Skid
* Water Steam Cycle Combined Cycle
. Purge

Ready For Start
Start Up .:
- ) T/G (
- .
-
.
- Set Point 5MW .
- MBY10EU011 .OM
- Closed Cooling .
- Purge . Combined
- Speed Control Activated .

Start Up :
- DCS Purge .
- Start Up . Simple Cycle
In the event that enable (start criteria) for the SGC Gas Turbine are not fulfilled, these
signals are output on the process alarm printer with the date, time, ID code (KKS) and
plain text after the start command has been issued. The STARTUP program of the SGC
Gas Turbine is subdivided into steps 1 to 7 and 8 to 16. In steps 1 to 7, the startup process
is initiated, e.g. start up of the lube oil and hydraulic system and preparation of the startup
frequency converter for the start.
In step 8, either SGC Fuel Oil or SGC Natural Gas is started depending on the fuel
selected. In steps 9 to 16 the generator is prepared and synchronized with the grid.

--

. ---.

Gas turbine Operation

SIEMENS V94.3A

STARTUP PROGRAM:
NO. of
Step
Step 1

Step2

Step 3

Step 4

Step 5
Step 6
Step 7
Step 8

Command
- Anti condensate heat compressor OFF
- IGV power controller ON
- Fuel oil drain valves closed.
- Compressor air shut off ---- ON
- Hydraulic pump ON
- Hydraulic standby pump ON
- SGC Natural gas ON
- SGC Fuel oil ON
- SGC lube oil / turning system start up
- SGC emulsion water system ON
- IGV position controller
- cooling water for gas turbine generator Required
- SLC generator air dryer ON
- Volt controller auto
- Selection switch yard circuit breaker 1 OFF
- Selection switch yard circuit breaker 2 OFF
- SFC start mode setting
- Compressor air shut off open
- Compressor bellow off 1.1 open
- Compressor bellow off 1.2 open
- Compressor bellow off 2 open
- Cooling water for gas turbine generator in operation
- SGC lube oil / Turning system at step 10
- SGC SFC HRSG purge start up
- wait to finish purge
- wait to turbine speed < IGN
- SFC prepare
- SGC natural gas start-up
- SGC fuel oil start-up

Step 9
Step 10
Step 11
Step 12
Step 13
Step 14
Step 15
Step 16

. --- .

- Turbine speed > 38.6 rps

- SFC isolator open
- SFC OFF
- monitoring speed rise > 49 rps
- SFC unit state valid
- Excitation on
- Selection circuit breaker Auto
- Auto paralleling device start
- Natural gas shut off valve block operation
- Generator on load
- - Steady sate operation.

W.
Time

M. Time
30 sec.

3 sec.

25 sec.

2 sec.

10 sec.

--

60 sec.

---

2 sec
20 min.

--

165 sec.

--

200 sec.

--

270 sec.

--3 sec
--

80 sec.
15 sec.
4 sec.
50 sec.

--

200 sec.

--

 SIEMENS V94.3A

Gas turbine Operation

OM

:

Command
S
W
M
>1
&
SS
NS
P on
P off
A on
A off
E on
E off
S/ UP
S/D

) ( Step
Waiting Time Control .
Monitoring Time Control
Run time
OR 1
.
AND 1
.
Not .
Status step
Next Step
Protection on
Protection off
Auto on
Auto off
Enable on
Enable off
Start up
Shut down

- ) (W),(S ) Step Feed Back Step Run

Time )( Step
- Feed Back For All Commands
.
 synchronization
- F 0
- V 0
- 0 Angle phase

--

. ---.

 SIEMENS V94.3A

Gas turbine Operation

:
.
. SFC & Excitation
.Purge
. 500 RPM .
. SFC & Excitation .Purge
. .500 RPM
. Diffusion gas CV 6 RPS % .
. SFC & Excitation
Startup
. ESV Diffusion gas CV
Ignition transformer .
. .500 RPM
Premix gas CV
.
SFC & Excitation .
.
.
.
.
.
Excitation .
.
.
.
IGV MAX OTC Controller .
.
.A
.B
.C
.D
.E
.F
.G

--

Standstill .
Turning gear .
HRSG Purge .
Run-up Function
Speed Controller
Load Controller
OTC Controller

. ---.

 SIEMENS V94.3A

Gas turbine Operation

) :( Synchronization
- :
) ( Auto ) ( start up ) ( G.CB ) (unselect )
( start up synch. G. CB Auto Auto Paralleling
Device Running Synch. .G. CB Auto
- :
Manual synch. G. CB manual start up
) ( F & V
Auto Paralleling Device
G. CB.
- :
Auto synch. G. CB Auto start Auto Paralleling Device
Synch. .G.CB Auto
:
Load Rejection Speed Control
( Synch. S.G. manual Auto
Synch. .Start up
( Synch. G. CB Auto Auto Paralleling Device
Synch. Auto Synch..
Start up Synch. Auto Paralleling Device
Synch.

:
:
- Set Point DCS Diverter
Shut Down
13MW / Min
- DCS Shut Down
Hot Spot & Cold Spot

- -

. ---.

Gas turbine Operation

SIEMENS V94.3A

: :
: Shut Down
(S 51-53)
5MW 
(S 54-55) Generator C.B 
. 
(S 56)
(N.G & F.O) 
(S 57-59)

:*

( 51-52) N.G SGC N.G

( 51-55) F.O SGC F.O
.
The shutdown program comprises shutdown of the gas turbine from natural gas and
from fuel oil operation in steps 51 to 62. In the first steps the gas turbine is unloaded and
then the generator is disconnected from the grid. After this, the fuel systems and other
auxiliary systems that are no longer required are shut down, and turning gear operation
is activated.
SHUTDOWN PROGRAM:
- Unloading of gas turbine
- Switch off startup frequency converter
- Switch off SGC HRSG purging
(if SHUTDOWN program is initiated during HRSG purging)

S51
S52
:
S53
S54
:
S55
S56
S57
:
S60
S61
S62

- Spare
- Disconnect generator from grid
- Switch off generator excitation
- Switch SGCs for fuel systems to SHUTDOWN program
- Open FO drain valves
- Switch SGC Lube Oil/Turning Gear Operation to SHUTDOWN program
- Shut down high-pressure hydraulic system
- Switch on generator auxiliaries
- SHUTDOWN program completed

. --- .

- -

 SIEMENS V94.3A

Gas turbine Operation

Turning Gear
500 RPM Lift Oil Pump
.Hydrodynamic lubrication

: 3 RPS SGC :
SGC ) (S 60-62
SGC )(S 51-57
24 H ) (S 58-59 T/G
.Stand Still
Flow > Min

.
: Interval Turning Gear
* 6 H ) (S 60-62 SGG Lube Oil & Lifting Oil Pumps
* (S 63-66) Interval T/G 0.11 rps

.
* (S 67) Interval T/G
SGC BHS Turning Gear Operation:
The STARTUP program for SGC BHS Turning Gear Operation is initiated by SGC
Lube Oil/Turning Gear Operation. To standardize automation for the various different
operating modes, step 1 first switches off the turning gear. In step 2 turning gear
operation is initiated. A distinction is made here between starting turning gear operation
by engaging the pinion on the turning gear with the gearwheel on the GT shaft in the
course of coast down (steps 3 to 8), and starting turning gear operation from GT
standstill (steps 9 to 14).

- -

. ---.

Gas turbine Operation

SIEMENS V94.3A

STARTUP PROGRAM:
S1
S2
S3
S4
:
S5
S6
S7
S8
S9
S10
S11
S12
:
:
S13
S14

- Close shutoff valve

- Close engaging valves
- Decrease flow control valve setting (to minimum)
- Branch: Start turning gear operation from GT standstill?
- Open shutoff valve
- Increase flow control valve setting (to maximum)
- Monitor speed rise for hydraulic gear motor
- Wait for synchronism between gearwheel on GT shaft and pinion of turning gear
.
- If necessary, decrease flow control valve setting
- Open engaging valves
- Monitor engaging process
- Increase flow control valve setting (to maximum)
- Monitor speed rise for hydraulic gear motor
- Steady-state turning gear operation
- Wait for reliable standstill of turbine
- Decrease flow control valve setting (to minimum)
- Open engaging valves
- Open shutoff valve
- Monitor engaging process
- Increase flow control valve setting (to maximum)
- Monitoring speed rise for turbine to turning gear speed
- Steady-state turning gear operation

The SHUTDOWN program for SGC BHS Turning Gear Operation is initiated by SGC
Lube Oil/Turning Gear Operation. This program terminates turning gear operation.
SHUTDOWN PROGRAM
S51
S52
S53

- Close shutoff valve

- Close engaging valves
- Monitor disengaging process
- Decrease flow control valve setting (to minimum)
- Turning gear operation terminated

Fuel Oil Operation

FO S/Up
Diffusion Mode SGC Step 11
NOX Diffusion Premix Premix
. Water

-: Premix Diff 
.Diff S11 FO SGC -.( OTC > 530 o C & IGV < 7% ) -.( MBN01EC001) FO SGC Premix -. S16 S11 Premix Diff FO SGC -. Premix S17 - . --- .

- -

 SIEMENS V94.3A

Gas turbine Operation

 S/UP NOX : Premix

- S17 SGC Premix Mode Emulsion Water Premix NOx SGC Emulsion
) .( MBU02EC001 :
- . Not dry
NOx :
) (S01 - 02 NOx Demi . Demi
SGC . SGC
Demi .
) (S03 - 09 NOx .Diff
) (S10 - 14 NOx .Premix
Premix Emulsion Mod with FO S17 SGC
.

 Premix : Diff
S17 SGC Premix . NOx
Premix Diff NOx -:
- . IGV < 63%
- NOx SGC MBU02EC001 (S51
).52
o
- .OTC < 520 C
FO Premix Dry Mod S17 . FO SGC
) SGC (MBN01EC001 Premix S11 Diff
.Dry

 N.G. : FO.
NG FO
Forward ) Sequence
(.
:
( ) DCS ( .
( SIEMENS SGC MBY10EU001

- :. IGV = ( 35% - 60% ) (

(
. OTC = 545 OC

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

- :* Load Set point

) (IGV &OTC SGC ESV
) Shutdown (S51-52 SGC MBN01EC001
Diff Mode S11
* FO Premix Diff . Premix

 FO. : N.G.
FO Premix Emulsion :
- S/D Emulsion .
- Premix . Diff
- ) (.
-

S/D NOx SGC MBU02EC001 ) (S5152 IGV

. < 63%
* S17 FO Premix Dry Mode
* Diff OTC < 520 OC MBN01EC001
) (S 1922 FO Diff Dry Mode FO PM ESV
).(S11
* NG. NG SGC
MBY10EU011 Load Set Point SGC
:
IGV = ( 40 65 % ) -
SGC MBP01EC001 FO Diff NG
Premix FO ESV S/D MBN01EC001
NG PM Operation .S15
:Abnormal Conditions
Fault
) (Events
. Fault

.

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

:
- :
I &C Component ) (H1 bus OM System AP :
(a
(b
(c
(d SLC SGC Manual
(e Turning Operation
(f Local
- :
1) Load Rejection:
C.B.
Power Power
Controller Load control Speed control
Controller Over speed . Trip
Over speed Hardware OR Software .
Controller Trip :
( SGC G.T. Manual Auto Synch.
( Synch. Synch. ) .(
2) Faults during F.O. operation:
a) Failure to F.O. start:
- ) Flame 12 sec ( FO DO ESV.
- CC .
nd
- ) ( 2 Solenoid valve 12.5 rps
- S/UP 5 mins S/UP .

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

b) Making manual flushing to FO. PM. burners:

- GT Trip ) Purge ( FO PM Auto. Manual
, Purge :
( ) FO PM seal air-v(11MBN44AA051 T/G
( )Flushing water pump (11MBN81AP001
( ) FO PM Ring Flush V1 (11MBN84AA051
( ) FO PM Ring Flush V2 (11MBN84AA052
( 100 sec FO PM Ring Flush V2 Flushing
( FO PM Ring Flush V1
( )Flushing water pump (11MBN81AP001
( ) FO PM seal air-v(11MBN44AA051 Auto
Manual
c) First filling for FO PM Lines:
- FO PM CV Burners FO DM Mode PM

- FO DM MODE ) FO PM MODE 24( PM .

** Controller : FO PM
( PM ESV PM CV
Min. Position
( PM FO
( PM MODE OPERATION
DM MODE PM FO
** 2% Trip FO PM
TRIP DURING FILLING START
d) Fast change over from FO PM to FO DM mode:
- PM NOx Water Injection PM MODE DM MODE
DeNOx Water Trip & FO PM Trip
GT Trip

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

e) DeNOx Water Trip:

- DeNOx Water Trip Trip for whole FO sys. GT Tripf) GT Standstill after loss of power supply:
- ) ( Power Supply )( EM. P
Controller .
** ) ( Over
heat Exhaust Casing
** Shaft Power Supply .
** 6 .
** Power Supply 45 )
( Shaft
. Stand still
g) Shaft distortion after failure of T/G Sys. :
- Stand still Hot )( .Shaft* ) T/G ( :
( Lift Pump .
( Lift Pump
10 .
( 24
.
( T/G
.
( T/G
Vibration .
** :
( ) T/G Switch off (
( SFC ) ( auto OR manual
.
** SFC :
( )( Start up
( HRSG Purging
( Comp. washing

- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

:Trip
- Trip ) ( Manual : Push buttons Trip Local Fire Protection Buttons
)(GT trip buttons Fire protection buttons
- Trip : ( . Logs & events
( T/G .
( Trip Push buttons

( Trip.
( .

:Fire protection trip

- Fire Protection Buttons S/D.
- : ( Trip Fire
( Fire protection button
( ) (.
** Man. OR Auto. Fire Protection Trip :
- . Trip
- Protection .Main. , aux. &lift pump
- . SLC LUB OIL HEATING
- Protection Eme. Lub oil pump
5.
- ECO relay
- Protection . Hydraulic oil pumps
- .SGC LUB OIL /TRN SYST
- Protection S/D " "SGC BHS TRN SYST
.Turning gear
- Protection . FO injection pump
- Protection FO recirculation temp CV
- Protection . FO leakage pump
- S/D . FO forwarding
- -

. ---.

 SIEMENS V94.3A

Gas turbine Operation

- Protection ) & NG isolating valve (Shut off valve NG supply vent

.valve
- NG supply sys.
- Protection Sub Loop Control .Enclosure
** EMER. Pump Fire Protection 5

Lube Oil .

- -

. ---.