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Coverage
Aircraft design process overview
Aircraft configuration
Analysis
Pertinent regulation
Aircraft Design | Lemuel F. Banal
Requirements
1. Range.
2. Take-off distance.
3. Stalling velocity.
4. Endurance [usually important for reconnaissance airplanes; an overall dominating factor for
the new group of very high-altitude uninhabited air vehicles (UAVs) that are of great interest at
present].
5. Maximum velocity.
6. Rate of climb.
7. For dogfighting combat aircraft, maximum tum rate and sometimes minimum tum radius.
8. Maximum load factor.
9. Service ceiling.
10. Cost.
11. Reliability and maintainability.
12. Maximum size (so that the airplane will fit inside standard hangars and/or be able to fit in a
standard gate at airline terminals).
John D. Anderson, Jr. Aircraft Performance and Design
Mission Specification
Mission Specification
Payload and type
Range and/or loiter requirements
Cruise speed and altitude
Field length for take-off and landing
Fuel reserves
Climb requirements
Maneuvering requirements
Certification base (experimental, FAR 23, FAR 25, military)
Jan D. Roskam. Airplane Design
Suggested Approach
Preliminary Design
Preliminary Design
P. D. Sequence I
Aircraft Design | Lemuel F. Banal
Preliminary Design
P.D. Sequence II
Aircraft Design | Lemuel F. Banal
Trade Study
Aircraft Configuration
Why do aircraft look like they do? What are the merits and drawbacks of
certain wing, empennage, fuselage, and landing gear configurations?
size (area)
aspect ratio
taper ratio
thickness ratio
sweep angle
dihedral angle
incidence angle
twist angle
airfoil(s)
Aircraft Design | Lemuel F. Banal
Wing Geometry
Wing Geometry
Wing Geometry
Wing Geometry
Planform Shape
Vertical Position
High Wing
Places
easier
High Wing
A strutted wing usually presents less weight but
High Wing
For a STOL aircraft, a high wing provides ground
High Wing
Landing gear is installed to the fuselage rather than
High Wing
Fairing where wing connects to the circular fuselage
is necessary
Flattened bottom will provide desired floor height
High Wing
fairing
flattening
High Wing
Better visibility towards the ground
Restricted visibility towards the rear
Obscures pilot vision in a turn
Mid Wing
Least interference drag
To a degree, has the ground clearance advantage of
Mid Wing
Needs fuselage stiffening; means more weight
Carry-through structure will limit space for a
Low Wing
Landing gear can be attached to (and retracted into)
Low Wing
Commonly adapted by large commercial transports
Number of Wings
Biplane
Number of Wings
Triplane
Number of Wings
Multiplane
Biplane
Pass
Low structural weight
Does not require high-lift devices for low speed flight
Compact: relatively short wing span
Half induced drag compared to monoplane producing
Stagger
the longitudinal offset of the two wings relative to
each other (positive, when upper wing is closer to the nose;
negative, otherwise)
Decalage relative incidence between the two wings (positive,
when upper wing has a larger incidence; negative, otherwise)
Aircraft Design | Lemuel F. Banal
Cantilever vs Strutted
Strutted wings are lighter
Struts cause profile and interference drag
loading is required
Wing can be kept small by using flaps
wing is required.
Of course a large wing means more weight
A low wing loading translates to a high load factor
Aspect Ratio
b
AR
S
increased (L/D)max
Also means high lift curve slope; good approach
Aspect Ratio
Aspect Ratio
Thickness Ratio
max thickness
t/c
chord
Higher thickness ratio, higher profile drag / wave drag
Higher thickness ratio, lower weight
Higher thickness ratio (up to 12-14%), higher Clmax
Thickness Ratio
Thickness Ratio
Thickness Ratio
Sweep Angle
Delays drag divergence effects
Sweep Angle
Sweep Angle
Recall the concept
of a critical Mach
number?
Sweep Angle
Effective M is reduced
Mcr is increased.
Sweep Angle
Is Mcr = 0.808 the critical Mach number for the wing?
NO! Because of 3D effects.
M cr for airfoil
M cr for airfoil actual M cr for swept wing
cos
Sweep Angle
Effective thickness is reduced
Sweep Angle
The thicker the airfoil,
drag divergence
effects by increasing
the critical Mach
number.
Aircraft Design | Lemuel F. Banal
Sweep Angle
In supersonic flight, sweep reduces wave drag.
swept
wing
has
superior
stall
characteristics; outboard-mounted lateral controls
maintain effectiveness well into a stall
Aircraft Design | Lemuel F. Banal
Sweep Angle
Sweep Angle
Sweep Angle
Contributes to pitch up characteristics
Variable Sweep
A solution ton constant sweep problems
Attendant balance problems
Weight penalty due to pivot mechanism
Complexity
Variable Sweep
Sweep Angle
qCL
W /S
n q(C L / )
W /S
Taper Ratio
ct
cr
stall
Less taper means more fuel volume
Tapered wings cost more than untapered wings
Aircraft Design | Lemuel F. Banal
Taper Ratio
A wing with taper is a trade-off between elliptical
Taper Ratio
Geometry for minimum induced drag
Taper Ratio
Supermarine Spitfire
Aircraft Design | Lemuel F. Banal
Taper Ratio
Taper Ratio
Taper Ratio
Effect of Taper on Lift Distribution
Taper Ratio
Reverse Taper
Improved tip stall characteristics
smaller fuselage
Weight penalty
Variable Taper
Wing Twist
Wing Twist
Geometric Twist one type of airfoil used, incidence is
changing relative to root chord.
Linear Twist
incidence is proportional to distance
from root airfoil.
Aerodynamic Twist difference in the zero-lift angles
of the root and tip airfoil. Same as geometric twist if
one type of airfoil is used.
Aircraft Design | Lemuel F. Banal
Wing Twist
Note: It is possible for a wing without geometric twist
to have an aerodynamic twist. This can happen, for
example, when the root and the tip are using different
airfoil.
Wash-out tip airfoil has negative incidence relative to
root airfoil.
Wash-in
opposite of wash-out.
Wing Twist
Wing Twist
Wing Twist
Washout delays tip stall
May increase induced drag
Less-loaded tip; less strength requirements; less
weight
Wing twist will only be optimal relative to lift
Wing Twist
Wing Incidence
Wing Incidence
Used to minimize drag at some operating condition,
usually cruise.
Used to improve attitude
Fuselage angle of attack for minimum drag and
Wing Incidence
Dihedral
Dihedral
Dihedral
Wing Tips
Wing Tips
Wing Tips
A sharp tip is more effective than a rounded tip in
wingtip
Tip curved upwards/downwards increase effective
Wing Tips
A swept wing tip addresses the condition that
Wing Tips
The endplate is an intuitive solution to the leakage of
Wing Tips
Works better for low aspect ratio wings; less effective
use winglet?
Aircraft Design | Lemuel F. Banal
High-Lift Devices
High-Lift Devices
High-Lift Devices
High-Lift Devices
(1) airfoil only
(2) plain flap
(3) split flap
(4) leading-edge slat
(5) single-slotted flap
(6) double-slotted flap
(7) double-slotted flap in
combination with a
leading-edge slat
(8) addition of boundarylayer suction (BLC) at the
top of the airfoil.
Aircraft Design | Lemuel F. Banal
Plain Flap
Rear section of the airfoil is hinged so that it can be
rotated downward.
With a simple plain flap, CLmax can be almost doubled
Creates more lift simply by mechanically increasing
Split Flap
Only the bottom surface of the airfoil is hinged
Causes a slightly higher CLmax than that for a plain flap.
Performs
flap,
Split Flap
Invented by Orville Wright in 1920
Employed on many of the 1930s and 40s airplanes
Leading-Edge Slat
Leading-Edge Slat
Functions primarily to modify the pressure distribution
much lower pressure over its top surface; but the flow
interaction results in a higher pressure over the top
surface of the main airfoil section.
Leading-Edge Slat
This mitigates to some extent the otherwise strong
increase in drag
flap
Single-Slotted Flap
The slot allows the higher-pressure air on the bottom
Double-Slotted Flap
If one slot is good, two are even better
mechanical complexity.
Fowler Flap
Does not only deflect downward to increase the
Leading-Edge Flap
Pivots downward, increasing the effective camber.
But unlike the leading-edge slat, the leading-edge flap
Krueger Flap
Essentially a leading-edge slat which is thinner, and
Empennage
Design Considerations
control.
For the horizontal tail, trim is usually achieved
multi-engine aircraft.
Propwash may cause the vertical tail to produce a
Empennage Configurations
Conventional
Conventional
It works! Adapted by about 70% or more of aircraft in
service (Raymer)
Relatively lightweight
Horizontal tail is in the wake of the wing
Does not allow for an aft-mounted engine
Low horizontal tails are best for stall recovery
Aircraft Design | Lemuel F. Banal
T-Tail
T-Tail
Heavier than conventional due to strengthening of the
Cruciform
Cruciform
Compromise between conventional and T-tail
Less weight penalty compared to T-tail
Undisturbed flow in lower part of rudder at high
angles of attack
No endplate effect
H-Tail
H-Tail
H-Tail
Undistrubed flow in vertical tails at high angles of
attack
May enhance engine out control in multiengine
possible
H-Tail
Heavier than conventional
Hides hot exhaust from heat seeking missiles (as in the
A-10 Warthog)
Allows
(area
is
V-Tail (Butterfly)
V-Tail (Butterfly)
V-Tail
May allow for a reduced wetted area
Reduced interference drag
Control/Actuation complexity
V-Tail
Inverted V-Tail
Y-Tail
Avoids complexity of ruddervators
Twin Tails
Twin Tails
Avoids blanketing of the rudders due to wing and
vertical tails.
Usually heavier than a single centerline-mounted
vertical tail.
Boom-Mounted Tails
Boom-Mounted Tails
Boom-Mounted Tails
Allows for a pusher propeller configuration
Tailbooms are typically heavier than a conventional
fuselage construction
May be connected or not; high-, mid-, or low-mounted
Ring Tail
Ring Tail
Ring Tail
Doubles as a propeller shroud.
Conceptually appealing, however proven inadequate
in application.
All-Moving Tail
All-Moving Tail
Other Configurations
Control Canard
Control Canard
Negligible contribution to lift
Used to control angle of attack of wing
Used to balance pitching moments due to flaps
Lifting Canard
Lifting Canard
Contributes to lift; higher aspect ratio for reduced
Lifting Canard
Pushes wing aft; bigger pitching moments due to flaps
Canard is closer to CG; less effective pitch control;
Tandem Wing
Tandem Wing
Tandem Wing
Extension of the lifting canard concept
50% theoretical reduction in induced drag because lift
as far as possible
Aircraft Design | Lemuel F. Banal
Three Surface
Three Surface
Theoretically offers minimum trim drag
Additional weight; more interference drag; complexity
Engine Disposition
Mounting
Wing-mounted
Fuselage-mounted
Empennage-mounted
Any combination of the above
installation
Inlet requirements and resulting effect on
Tractor VS Pusher
Tractor VS Pusher
Tractor - the propeller or inlet plane is forward of the
Tractor
The heavy engine is at the front, which helps to move
engine.
Tractor
The propeller slipstream disturbs the quality of the
Pusher
Higher-quality (clean) airflow prevails over the wing
and fuselage.
The inflow to the rear propeller induces a favorable
Pusher
Engine noise in the cabin area is reduced.
Pusher
The heavy engine is at the back, which shifts the
center of gravity
longitudinal stability.
rearward,
hence
reducing
at landing.
Engine cooling problems are more severe.
Landing Gear
Design Considerations
Single Main
Employed by many sailplanes for its simplicity
Bicycle
Flat attitude take-off and landing; aircraft must have
Bicycle
CG should be aft of the midpoint of the 2 wheels
Taildragger
More propeller ground clearance
Less drag and weight
Taildragger
Tricycle
Stable on the ground; can be landed with a large
Quadricycle
Flat take-off and landing attitude
Permits a very low cargo floor
Multi-boogey
For extra heavy aircraft (200-400 kips)
Redundancy for safety
Regulations
What are the local and international regulations
that have bearing on aircraft design?
Aircraft Categories
24,000
n 2.1
W 10,000
for normal and commuter category airplanes, where
W = design maximum take-off weight, except that n
need not be more than 3.8; 4.4 for utility category
airplanes; or 6.0 for acrobatic category airplanes.
Aircraft Design | Lemuel F. Banal
24,000
n 2.1
W 10,000
where W = design maximum take-off weight, except
that n may not be less than 2.5 and need not be more
than 3.8.
Aircraft Design | Lemuel F. Banal
Design Airspeeds
For W/S 20
VC k W / S
where k must vary linearly
from 33 at W/S 20, to 28.6 at W/S 100
VD 1.25VC
For W/S 20
the multiplying factor must vary linearly
from 1.40, 1.50 or 1.55 at W/S 20, to 1.35 at W/S 100
VA VS n
VS is a computed stalling speed with flaps retracted at the
VB VS1 ng
ng is the positive airplane gust load factor due to gust, at speed
VS1 is the stalling speed with the flaps retracted at the particular
V-n Diagram
V2 SCL
L
n 2
W
W
1
2 C L , max
nmax V
W
2
S
VC
VB
VD
VA
Vg
tan
Vg
V
Vg
C L C L C L
L qSC L
L qSCL (Vg / V )
n
W
W
Aircraft Design | Lemuel F. Banal
(1 / 2) V SCL Vg
2
n 1 n 1
n 1
WV
VSCL Vg
2W
Aero Board Exam Review 2015
VSCL Vg
2W
n 1
k gU deVa
498(W / S )
curve CNA per radian if the gust loads are applied to the
wings and horizontal tail surfaces simultaneously by a
rational method.
The wing lift curve slope CL per radian may be used
when the gust load is applied to the wings only and
the horizontal tail gust loads are treated as a separate
condition.
Aircraft Design | Lemuel F. Banal
CL vs CN
CN
CL
VSCL Vg
n 1
2W
Vak gU de
k gU deVa
498(W / S )
2(W / S )
(0.002378)V (1.68781)ak gU de
2(W / S )
k gU deVa
498(W / S )
Aero Board Exam Review 2015
k gU deVa
498(W / S )
0.88 g
5.3 g
2(W / S )
2m
g
cag
caS
Where
g is the airplane mass ratio, c is the mean
aerodynamic chord (ft), m is the air mass (kg), and g is the
gravitational acceleration (ft/s2).
Aircraft Design | Lemuel F. Banal
n 1
k gU deVa
498(W / S )
1 constant x V
V
Aircraft Design | Lemuel F. Banal
Types of Airspeeds
Indicated Airspeed (IAS)
Above is FAA definition. With JAR, IAS is considered to include instrument error correction.
Aircraft Design | Lemuel F. Banal
Types of Airspeeds
Calibrated Airspeed (CAS)
Types of Airspeeds
Equivalent Airspeed (EAS)
EAS is CAS corrected for compression of the air inside the
pitot tube. EAS is the same as CAS in standard
atmosphere at sea level. As the airspeed and pressure
altitude increase, the CAS becomes higher than it should
be, and a correction for compression must be subtracted
from the CAS.
Types of Airspeeds
True Airspeed (TAS)
Types of Airspeeds
Ground Speed (GS)
Take-Off Speeds
VMCG
VMCA
V1
VR
VMU
VLO
Stalling Speed
VS0
VS1
VS0 61 knots
See FAR 23.49 for details.
Aircraft Design | Lemuel F. Banal
Stalling Speed
Stalling Speed
Rotation Speed, V R
For normal, utility, and acrobatic category airplanes,
Rotation Speed, V R
Lift-Off does not happen at rotation because lift is not
clearance is pushed to the limit, and the aircraft liftsoff, the velocity at that point is called VMU.
VMU>VR
Never-Exceed Speed, V NE
FAR 23.1505(a)
The never-exceed speed VNE must be established so that
it is -(1) Not less than 0.9 times the minimum value of VD
allowed under Sec. 23.335; and
(2) Not more than the lesser of -(i) 0.9 VD established under Sec. 23.335; or
(ii) 0.9 times the maximum speed shown under Sec.
23.251.
Aircraft Design | Lemuel F. Banal
Take-Off Speeds
Speed at 50 ft
See FAR 23.51(b) for details
Take-Off Speeds
Critical Engine Failure Speed, VEF
xxx
Regulation
Regulation
Regulation