Ndt-Opr-003 2.0

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PT. Samudra Oceaneering
NON DESTRUCTIVE TESTING

GENERAL PROCEDURE RADIOGRAPIC EXAMINATION
NDT-OPR-003
GENERAL PROCEDURE RADIOGRAPIC
EXAMINATION
UNCONTROLLED COPY WHEN PRINTED
Prepared By:
Designation:
Date:
Abdurohman Bin Rawinda

Project Technical Support Manager
26-January-2015
Approved By:
Designation:
Date:
Ramasamy Baskaran
ASNT Level 3 (132298) MT, PT, UT~~~~
27-January-2015
SUMMARY OF CHANGES SINCE PREVIOUS VERSION:

Refer to page 2.
NDT-OPR-003 Issue 2 Rev 0
Date: 26--.1an-2015
Page 1 of 22
This document contains proprietary information and must not be copied or otherwise used without the written permission of Oceaneering .

GENERAL PROCEDURE RADIOGRAPIC EXAMINATION
INDEX REVISION OF DOCUMENTATION
TOTAL
PAGE
Prepared
by
Approved
by
1-Sep-08
16-Feb09
22
23
NH
AZ
RB
RB
New Release
Change Logo and Re-review and prepared by Project
Technical Support (NDT Level II), Approved by Level
III, addition Index of Documentation (Page 2), Revise
on 8.3.3, 8.3.4, and 8.3.5 by additional temperature
and humidity requirement (page 7). 8.9.7 by additional
control quality of chemical (fixer and developer) (page
12)
1:2
23-May-09
23
RB
SR
1:3
27-Oct-09
23
RB
1:4
14-Jun-10
23
AR
RB
Re-reviewed and prepared by NDT Level III and

Approved by Director of PT. Samudra Oceaneering
(PTSO)
- Section 2.0 (Page 4) Additional References
- Section 8.12 (page 13) additional acceptance criteria
- Section 2.0 (page 4) by additional references
documents:
- NDT-RAD-001
General
Procedure
Radiography Safety Manual
- Takeout API-RP2X from References.
- Section 8.3 (page 7) - Film by additional "or
equivalent" for film type
- Section 8.6.2 (page 9) - Radiographic Sensitivity by
additional statement or specified by the client. The
sensitivity shall be in accordance with clients
requirements (or better) and mentioned in specific
NDT Technique sheet.
- Appendix 1 (page 15) by additional references
Radiograpic film Fuji
- 8.2 Equipment (page 7) paragraph 8.2.1 by
additional "or in accordance with clients
requirements and mentioned in specific NDT
Technique Sheet or Local Rules."
New Format
REV
DATE
1:0
1:1
SUMMARY OF CHANGES
1:5
30-Jun-10
23
AR
RB
2:0
26-Jan-15
23
AR
RB
Date: 26-Jan-2015
Page 2 of 22
This document contains proprietary information and must not be copied or otherwise used without the written permission of Oceaneering.

GENERAL PROCEDURE RADIOGRAPHIC EXAMINATION
CONTENTS
INDEX REVISION OF DOCUMENTATION
1.0
INTRODUCTION
2.0
REFERENCES
3.0
DEFINITIONS
4.0
CONTROL FORM AND RECORD
5.0
GENERAL REQUIREMENTS
6.0
QUALIFICATION OF PERSONNEL
7.0
RADIATION SAFETY
8.0
PROCEDURE
8.1 General
8.2 SURFACE CONDITION
8.3 EQUIPMENT
8.4 FILMS
8.5 LEAD INTENSIFYING SCREENS
8.6 TECHNIQUES
8.7 RADIOGRAPHIC QUALITY
8.8 IDENTIFICATION OF RADIOGRAPHS
8.9 OVERLAP OF FILM
8.10 PROCESSING
8.11 INTERPRETATION OF RADIOGRAPHS
8.12 REPORTING
8.13 ACCEPTANCE CRITERIA
6
6
7
7
7
7
8
8
11
11
11
12
12
13
ATTACHMENTS
13

9.0
10.0 INDEX OF TECHNIQUES
13
APPENDIX 1
APPROVED EQUIPMENT/MATERIALS
14
APPENDIX 2
PERMITTED VARIATIONS FROM SPECIFIC APPROVED TECHNIQUES
15
APPENDIX 3 FIGURE 1
16
APPENDIX 3 FIGURE 2
17
APPENDIX 3 FIGURE 3
18
APPENDIX 3 FIGURE 4
19
APPENDIX 3 FIGURE 5
20
APPENDIX 3 FIGURE 6.1
21
22
Date: 26-Jan-2015
Page 3 of 22

1.0
INTRODUCTION
Test items and areas to be inspected together with any percentage coverage requirements and Acceptance
Criteria shall be as specified on the relevant Drawing or as notified by the Customer prior the
commencement of any inspection.
This operating procedure is applicable for Radiograph Examination of component and/ or welds using IR 192
Gamma-Ray and X-Ray.
This operating procedure details the general requirements to be employed by PT. Samudra Oceaneering
personnel when carrying out Radiography of Components and/or welds.
This general procedure and contract specific procedure sheets raised in accordance with it may not be
subsequently revised with this document.
2.0
REFERENCES
The references shall be in accordance with the latest editions of the following documents:
Technical Standard
Years
Description
ASME Section V
2013
Boiler and Pressure Vessel Code
ASME Section VIII
2013
Boiler and Pressure Vessel Code
ASME B31.3
2013
Process Piping
ASME B31.1
2012
Power Piping
API 5L
2012
Specification for Line Pipe
API 1104
2013
Welding of Pipelines and Related Facility
DNV-OS-F101
2012
Offshore Standard Submarine Pipeline System
ISO 9712
2012
Non-destructive testing Qualification and certification of

NDT personnel
General Procedure Radiography Safety Manual
UNCONTROLLED
COPY
PRINTED
AWS-D 1.1
2010
Structural
Welding WHEN
Code
NDT-RAD-001
3.0
DEFINITIONS
ASTM
American Society for Testing and Materials
SFD
Source to Film Distance
Single Wall method (SWSI)
A method of Radiographic examination in which the source of radiation is

outside the pipe and the film is close to the inside surface or the
intervening wall, or in which the source is inside the pipe and the film is
close to the outside wall
Double Wall method
A method of radiographic examination in which the source of radiation is

outside the pipe and the film is closed the outside of the pipe on the side
remote from the source, the radiation passing through both walls of the
pipe
Double Wall, Single Image

Method (DWSI)
An application of the double wall methods providing a usable image of

only a part of the weld adjacent to the film.
Double Wall, Double Image

Method (DWDI)
An application of the double wall method providing a usable image of both

walls. Coverage of the whole weld can be accomplished on two or more
Date: 26-Jan-2015
Page 4 of 22

films depending on pipe diameter, thickness and set-up.
4.0
5.0

(SFD)
The distance between the radiation source and the film measured in the
direction of the radiation beam
Source to Object Distance

(SOD)
The distance between the radiation source and the source side of the test
object measured along the central axis or the radiation beam
Object to Film Distance

(OFD)
The distance between the radiation side of the test piece and the film
surface measured along the central axis of the radiation beam.
Source Size
The size of the effective focal/ source size of the radiation source
TLD
Thermo Luminescent Dosimeters
BATAN
Badan Tenaga Atom Nasional
CONTROL FORM AND RECORD

No
Control Number
Title
Responsibility
Retention Storage
Media
NDT-FRM004 & 005
Radiographic Inspection Report
Project
Management
6 Years
Hard Copy
GENERAL REQUIREMENTS
This is a general procedure outlining the Radiographic requirements. It is not a specific technique/ procedure
detailing the exact radiographic method appertaining to a specific component and/or fabrication. It must be
supplemented by a specific procedure / technique sheet. Constants in this procedure may be covered on the
specific technique sheet by referral to this general operating procedure.
The Specific Radiographic Inspection Techniques raised shall comply with the requirements of this operating
procedure.
Specific technique sheets shall be controlled by PT. Samudra Oceaneering and allocated a unique number
from the PT. Samudra Oceaneering master log. Copies of all techniques and / or procedures shall be
forwarded either directly to the major contractor or through their Sub-Contractor(s) for approval and/or
records purposes, as required.
All techniques shall be prepared by personnel holding an approval at Level 2 status or above. All Techniques
shall be subject to Level 3 Approval and Authentication.
Once established, specific techniques shall not be changed without Level 3 approval. Any changes shall
warrant an up-issue of the Technique. This does not apply to minor changes in radiographic variables, for
example, when differing radiation Generating equipment is used.
6.0
QUALIFICATION OF PERSONNEL
The personnel carrying out radiography shall be experienced, accustomed to the equipment to be used and
to producing radiographs that will comply with this procedure. Unless otherwise specified by the Client or
contract, the radiographic team employed for site work shall at all times include a qualified technician to meet
one of the following:
ISO 9712 (PCN/ CSWIP Level 2 or equivalent)
BATAN NDT Level 1 & 2
The preparation of Techniques and Product Acceptance/ interpretation shall be carried out by technicians
approved to level 2 as a minimum, and they must be familiar with the applicable acceptance standard.
Radiographer Level-I or Assistant shall assist the Level-II to achieving the above.
Date: 26-Jan-2015
Page 5 of 22

Qualified technician shall be capable of reading the letter sizes equivalent to those defined as Jaeger 1
(times roman N4) and shall be tested for colour blindness particularly in the colours or shades to be used in
subsequent testing. This shall be carried out annually and record of the tests shall be maintained on file.
7.0
RADIATION SAFETY
All work shall be performed in accordance with Company Operating Procedures, General Procedure
Radiography Safety Manual and Local rules. Also, where applicable, clients local rules such as Permit to
Work systems shall be observed.
The radiographer must have a copy of the Company Local Rules (and Client Local Rules, where applicable)
available during the period of the inspection.
Duties of the radiographer include personnel protection and protection of general public according to the
latest maximum permissible limits. All work shall be carried out in line with the regulations and where
necessary by clients safety standards.
The Companys Radiation Protection Officer (RPO) shall be a qualified person and certified by a National
Radiation Protection Body. He is responsible for overall site safety, Dosimeter, and Handling of Emergency
situation.
Prior to radiography on site, barrier rope, warning sign and light shall be used at all times to ensure that the
level of radiation does not exceed a dose rate of 7.5 Sv/ hr (micro-sieverts per hour) at the erected barrier.
All technician/ operator who work in radiography shall use TLD at all time and the TLD will be send to
BATAN for check the dose for each individual TLD, every 3 months.
Beside, the pen dose/ dosimeter pocket shall be using for awareness all technicians. Pen dose shall be
calibrate every one year to BATAN.

8.0
PROCEDURE
8.1
General
All equipment used shall be calibrated in accordance with manufacturers instructions procedures.
Calibration status shall be noted on the equipment.
A list of approved equipment for the specific Oceaneering laboratory location can be seen in Appendix 1.
Gamma-Ray container shall be maintained in accordance with the manufacturers recommendations and
checked in accordance with the Approved Code of Practice (ACOP) and the appropriate radiation safety
procedure.
The operator, prior to and upon completion of each job, shall check delivery tubes and wind-out cables
for damage.
X-ray generator shall be maintained in accordance with the manufacturers recommendations and
checked in accordance with Company Operating Procedure.
The radiation energy to be used shall result in radiographs which meet achieve the required density and
IQI sensitivity requirements.
Date: 26-Jan-2015
Page 6 of 22

8.2
SURFACE CONDITION
Surface shall be free from spatter; attachment or any irregularities such as weld ripples, grinding/ chipping
marks or any others that may interfere with the interpretation of the radiographs.
Visual Inspection shall be carried out prior to radiography to ensure that the weld is in a visually
acceptable condition and free of spatter, slag and other surface matter that may interfere with the process
or interpretation.
The surface shall be in the as welded condition, except that local dressing of surface irregularities may be
carried out, where a smooth contour would assist with the evaluation of any discontinuities.
8.3
EQUIPMENT
8.3.1 Remotely operated projectors shall be used such as Amertest-660 or equivalent. Ir.192
Isotope with maximum activity of 100 Curies shall be used or in accordance with clients
requirements and mentioned in specific NDT Technique Sheet or Local Rules.
8.3.2 For X-Ray 300 KV; XYLON, BALTEAU or equivalent portable equipment shall be used.
8.3.3 The effective source size or focal effective spot size of 3 mm or less will be used.
8.4
FILMS
UNCONTROLLED
COPY WHEN PRINTED
8.4.1 For Gamma Radiography: Ultra fine grain Type-I (e.g. AGFA D4 or equivalent) shall be used for
thickness up to 10 mm and fine grain film Type-II films (e.g.AGFA D7 or equivalent) shall be used
for thickness > 10 mm to 65 mm, as described in ASTM-E94 to produce satisfactory radiographs.
8.4.2 For X-Ray Radiography: Fine grain film Type-II films shall be used for thickness as described in
ASTM-E94 to produce satisfactory radiographs.
8.4.3 Films shall be stored in a clean, dry place that is free from radiation, excessive Heat, undue
o
pressure, or chemical vapour and temperature less than 24 C.
8.4.4 Keep open packages of film at a relative humidity between 30 50%.
8.4.5 Boxes of film should never be stacked horizontally.
8.5
LEAD INTENSIFYING SCREENS

8.5.1 Lead foil intensifying screens shall be used at front and back of the film. Film and screens shall be
placed together and sealed inside a light proof cassette, maintaining good contact throughout the
exposure.
8.5.2 For Iridium-192, Front and Back screen thickness shall be 0.05-0.15mm and 0.15 mm minimum
respectively.
8.5.3 Lead screens shall be maintained clean and free of scratches, dust and moisture that might create
film artifacts and impair radiographic quality.
Date: 26-Jan-2015
Page 7 of 22

8.6
TECHNIQUES
8.6.1 Double Wall Single Image (DWSI) technique shall be used for pipe diameter greater than 76.2mm.
(Refer to figure 1 for shooting sketch and technique details).
8.6.2 Double Wall Double Image (DWDI) (elliptical) technique shall be used for pipe diameter from
38.1mm (1.5) up to 76.2mm (3). (Refer to figure 2 for shooting sketch and technique details)
8.6.3 Double Wall Double Image (DWDI) (Superimposed) technique for pipe diameter less than 38.1mm.
This technique may also be applied to pipe diameter up to 76.2mm where structural appendages
restrict application of the elliptical technique or whenever OD/ID ratio is greater than 1.4. (Refer to
figure 3 for shooting sketch and technique details)
8.6.4 Single Wall Single Image (SWSI) Panoramic technique shall be used for pipe diameter greater
than 500mm. This technique may also be applied to smaller pipe sizes where access is possible
and geometric un-sharpness requirement is satisfied. (Refer to figure 4 for shooting sketch and
technique detail).
8.6.5 Single Wall Single Image (SWSI) technique shall be used for plate welds and structural I-Beams.
8.7
RADIOGRAPHIC QUALITY
8.7.1 Minimum SFD/ FFD and Geometric consideration:
Object to Film Distance
UNCONTROLLED
COPY
PRINTED
The distance between the film and the
adjacent weldWHEN
surface shall be kept
to a minimum.
The nominal OFD (Object to Film Distance) is normally the object thickness or weld thickness.
However, consideration shall be given to any unavoidable gap between the weld surface and film
cassette and so the actual OFD shall be defined as the sum of nominal object ti film distance plus
any unavoidable gap.
For the double wall, double image methods, the nominal OFD shall be considered as the outside
diameter of the pipe.
The minimum source to film distance (SFDmin) is dictated by the maximum allowable geometric
unsharpness value (Ug) and the object to film distance (OFD).
SFDmin = SOD + OFD
Where
SFDmin
SOD
OFD
is the minimum source (or focal) to film distance

is the source (or focal) to object distance
is object to film distance as described above
Image Unsharpness (Ug)

Image (Geometric) Unsharpness shall be calculated using the following formula:
Ug = F x OFD / SOD
Where:
Ug
F
OFD
SOD
= geometric unsharpness
= source or focal spot size
= object to film distance
= source to object distance (SOD < OFD).
Date: 26-Jan-2015
Page 8 of 22

The Geometric Unsharpness shall not exceed the following:

Material Thickness (mm)
Ug maximum
Under 50.8
0.5 mm
50.8 through 76.2
0.76 mm
Over 76.2 through 101.6
1.0 mm
Greater than 101.6
1.8 mm
Note: The Material thickness is the thickness on which
8.7.2 Radiographic Sensitivity
Radiographic sensitivity shall be determined by placing an Image Quality Indicator (IQI) on the
specimen in such a position as to cast an image on the film.
IQI shall be wire type conforming to DIN 54 109, or ISO type penetrameters described in ISO 1027,
or ASTM type penetrameters described in ASTM SE-747/90 shall be used. Tables 1, 2 & 3 show
the standard identification numbers found on the penetrameter packs and the wire sizes found in
the DIN type, ISO type and ASTM type typical packs.
Radiographic sensitivity shall be calculated as follows:
a)
For single image techniques
Sensitivity =
b)
Dia. of thinnest visible wire x 100

Weld thickness
For double image elliptical techniques

Wall thickness + Weld thickness

Sensitivity =
c)
For double image super imposed techniques
Sensitivity =

2 x Weld thickness
2% sensitivity is normally required or specified by the client. The sensitivity shall be in accordance
with clients requirements (or better) and mentioned in specific NDT Technique Sheet.
In certain circumstance, component geometry and exposure parameters make it impossible to
attain required sensitivity. In such cases a revised sensitivity, acceptable to the client shall be
determined from production tests under the most favourable reasonably achievable.
Wire penetrameter(s) shall be placed on the weld so that the length of wires is perpendicular to the
length of weld a. The thinnest wire shall face the edge of film.
IQI placed on the film side of specimen shall be identified with letter F.
A comparator test shall be carried out on a representative weld specimen with IQI placed on both
source side & film side. The source side IQI shall be used to determine that the attained sensitivity
meets the requirement. Then corresponding sensitivity value for the film side IQI shall be
calculated. This value shall be considered as the required sensitivity for subsequent production
radiography with film side IQI.
8.7.3 Radiographic Density
Density shall be measured on the sound weld metal area using a calibrated densitometer.
The density value shall not be less than 2.0 or more than 4.0.
Base fog density in unexposed film shall not exceed 0.3. Each new batch of film shall be checked
to ensure that the fog value is below the specified limit.
Date: 26-Jan-2015
Page 9 of 22

8.7.4 Densitometers
Densitometers shall be calibrated every 12 months in accordance with manufacturer instruction. An
accuracy of +/- 0.05D is required over the working range. The actual readings shall form part of the
calibration certification.
Densitometers shall also be checked daily, when in use, using a calibrated density strip. The Daily
Verification Densitometer form shown in NDT-FRM-012
The density strip used in densitometer calibration / checks shall itself be calibrated and traceable
back to National Standards. The strip shall have a maximum working life of 3 years and be marked
with the expiry date accordingly.
8.7.5 Control of Scatter
A lead letter B with minimum dimensions of 13 mm in height and 1.5 mm in thickness shall be
placed on the back of the film cassette during exposure to determine the presence of Back Scatter
radiation. If the image of letter B appeared on the film, additional backing strip of 1.6mm thick
shall be placed behind the film cassette during exposures.
Directional collimators shall be used for all non-panoramic techniques to restrict the radiation beam
to the area under examination and thus reduce the effect of scatter.
Table 1 - DIN Wire Type Penetrameter
DIN Pack
Designation
Wire Diameter inch (mm) Corresponding Wire Number
UNCONTROLLED
COPY
WHEN
PRINTED
1 FE DIN
0.125
0.098
0.078
0.062
0.050
0.040
0.032
(3.20)
1
(2.50)
2
(2.00)
3
(1.60)
4
(1.25)
5
(1.00)
6
(0.80)
7
6 FE DIN
0.040
(1.00)
6
0.032
(0.80)
7
0.024
(0.63)
8
0.020
(0.50)
9
0.016
(0.40)
10
0.013
(0.32)
11
0.010
(0.25)
12
10 FE DIN
0.016
(0.40)
10
0.013
(0.32)
11
0.010
(0.25)
12
0.008
(0.20)
13
0.006
(0.16)
14
0.004
(0.125)
15
0.004
(0.1)
16
Table 2 - ISO Wire Type Penetrameter

Wire Diameter inch (mm) Corresponding Wire Number
ISO Pack
Designation
1 ISO 7
0.125
(3.20)
1
0.098
(2.50)
2
0.078
(2.00)
3
0.062
(1.60)
4
0.050
(1.25)
5
0.040
(1.00)
6
0.032
(0.80)
7
6 ISO 12
0.040
(1.00)
6
0.032
(0.80)
7
0.024
(0.63)
8
0.020
(0.50)
9
0.016
(0.40)
10
0.013
(0.32)
11
0.010
(0.25)
12
10 ISO 16
0.016
(0.40)
10
0.013
(0.32)
11
0.010
(0.25)
12
0.008
(0.20)
13
0.006
(0.16)
14
0.004
(0.125)
15
0.004
(0.1)
16
Date: 26-Jan-2015
Page 10 of 22

Table 3 - ASTM Wire Type Penetrameter

ASTM Set
Designation
8.8
Wire Diameter inch (mm)
.0032
(.081)
.004
(.102)
.005
(.127)
.0063
(.160)
.008
(.203)
.010
(.254)
.010
(.254)
.013
(.330)
.016
(.406)
.020
(.508)
.025
(.635)
.032
(.813)
.032
(.813)
.040
(1.016)
.050
(1.27)
.063
(1.6)
.080
(2.03)
.100
(2.54)
.100
(2.54)
.126
(3.2)
.160
(4.06)
.200
(5.08)
.250
(6.35)
.320
(8.13)
IDENTIFICATION OF RADIOGRAPHS
8.8.1 Radiographs shall be identified by the following information that shall appear on each processed
film.
Project or Work order number
Drawing or Component Number
Joint Number (with repair status, if any)
Radiographic section / Location in relation to marked datum
Date
Thickness & Diameter
Welder Number
Other information may be included as per the clients requirement
8.8.2 Lead letters and numbers shall be used to identify radiographs. These should be carefully
positioned to ensure that they do not encroach upon radiographic area of interest.
8.8.3 For panoramic exposures full identification is required only on the first radiograph of the series.
Only items I to IV of section 13.1 need to appear on the remainder.
8.8.4 Suitable reference datum marks shall be made on the surface of the work piece to enable
traceability of radiographic results back to the correct location of weld. Paint marker or indelible ink
shall be used to mark on the work piece.
8.8.5 Repair radiographs shall be marked R1, R2, R3 etc. as appropriate.
8.9
OVERLAP OF FILM
8.9.1 Sufficient overlap shall be maintained to ensure 100% coverage of weld area with in density
requirements of section 11.3.
8.9.2 For circumferential butt-welds the number of radiographs per weld shall not be less than that
specified by the applicable code or standard.
8.9.3 A minimum overlap of 50mm of the original weld shall be given when repair area is radiographed.
8.10 PROCESSING
8.10.1 Film processing shall be carried out in a dedicated facility that is prepared exclusively for dark
room type activities.
Date: 26-Jan-2015
Page 11 of 22

8.10.2 Processing chemicals shall be of a standard type from a recognized manufacturer such Agfa, or
equivalent.
8.10.3 Manufacturers recommendations for development time and temperature shall apply in all cases.
Processing solution shall be mixed maintained, replenished and disposed in accordance with
manufacturers recommendations.
8.10.4 A degree of cleanliness and a satisfactory standard of housekeeping shall be maintained in the
dark room at all times.
8.10.5 Prior to and during development, the processing solutions shall be agitated in accordance with
recognized standard practices.
8.10.6 Radiograph shall be free of imperfections or artefacts due to processing which might interfere with
interpretation in the area of interest.
8.10.7 Deterioration Radiographic film processing chemicals can deteriorate either with age or with
usage. Carefully follow the manufacturer recommendation for storage life and useful capacity
discard processing solutions when the recommended number of films has been processed or the
recommended storage life of the prepared solution has been reached whichever occurs first.
Recommended regeneration quantity:
a.
Developer
: 200 ml/ m2
Fixer
: 250 ml/ m2
Film size 4" x 10" maximum 800 sheet/ 40 litter chemical solution
b.
Storage life maximum 60 days from 1st mixing.
UNCONTROLLED
COPY WHEN PRINTED
8.11 INTERPRETATION OF RADIOGRAPHS
8.11.1 Interpretation of radiographs shall be carried out in a darkened room, using an approved viewer
with high intensity capacity.
8.11.2 All radiographs shall be free of artifacts or blemishes, which may interfere with interpretation in the
area of interest.
8.11.3 The radiographer shall only carry out interpretation of radiographs or other personnel qualified to
the same standard, as specified in section 4 of this procedure.
8.12 REPORTING
As a minimum requirement, all Reports shall contain the following information:
1. Oceaneering Name, Logo and Branch Addres
2. Client name and Address.
3. Report Number.
4. Job Number
5. Date of Inspection.
6. Procedure/Specific Technique reference
7. Inspection Standard
8. Acceptance Standard
9. Material and surface condition
10. Component Description
11. Part Number of Unique Number
12. Melt/ Cast/ Spool No as applicable.
13. Quantity.
14. Exposure Reference.
Date: 26-Jan-2015
Page 12 of 22

15.
16.
17.
18.
19.
20.
21.
22.
Result of the inspection.

Interpreter Name(s) and Approvals
Interpreter Signature.
Details of Second Scrutineer, if applicable.
Authorised Oceaneering Signatory.
Details of Sampling as appropriate.
Any vacancies from procedure.
Any anomalies noted.
Reference to specific procedure / techniques may supplement reports, providing the relevant
procedures/ techniques are readily available.
A record detailing the identification of the radiograph shall be made on the RADIOGRAPHIC
INSPECTION REPORT.
8.13 ACCEPTANCE CRITERIA

8.12.1 The acceptance criteria shall be in accordance with clients requirements.
8.12.2 However, unless otherwise specified the minimum acceptance criteria shall be in accordance with
the latest editions of the following:
i)
ASME Section V
- Boiler and Pressure Vessel Code
ii)
ASME Section VIII
- Boiler and Pressure Vessel Code
iii)
ASME B31.3
- Process Piping
iv)
ASME B31.1
- Power Piping
v)
AWS-D 1.1
- Structural Welding Code
vi)
API 5L
- Specification for Line Pipe
vii) API 1104
- Welding of Pipelines and Related Facility
viii) DNV-OS-F101
- Offshore Standard Submarine Pipeline System

9.0
ATTACHMENTS
Appendix 3 Figure-1
Appendix 3 Figure-2
Appendix 3 Figure-3
Appendix 3 Figure-4
Appendix 3 Figure-5
Appendix 3 Figure-6.1&6.2
Double Wall Single Image (DWSI)

Double Wall Double Image (DWDI Elliptical)
Double Wall Double Image (DWDI Superimposed)
Single Wall Single Image (SWSI-Panoramic)
Single Wall Single Image (Plate)
Single Wall Single Image (Pipe)
10.0 INDEX OF TECHNIQUES

Refer to NDT technique sheets or project specific procedures.
Date: 26-Jan-2015
Page 13 of 22

APPENDIX 1
1a
APPROVED EQUIPMENT/MATERIALS
RADIOGRAPHIC FILM
Agfa Gevaert
Kodak
Fuji
1b
D7
Ax
IX100
D4
Mx
IX50
D2
M
IX20
PROCESSING CHEMICALS
Automatic Developer: Agfa Gevaert G135

Automatic Fixer: Agfa Gevaert G335
Manual Developer: Agfa Gevaert G128
Manual Fixer: Agfa Gevaert G328
1c
RADIATION GENERATING EQUIPMENT
BALTEU 300 kV - X-Ray

XYLON 300 kV - X-Ray
ERESCO 300 kV - X-Ray
JME 300 kV - X-Ray
SELENIUM-75 Portable GAMMA Ray
IRIDIUM 192 Portable GAMMA Ray
1d
AUTOMATIC FILM PROCESSING UNITS
Agfa Gevaert NDT U

Agfa Gevaert NDT OS/ F
Date: 26-Jan-2015
Page 14 of 22

APPENDIX 2
2a
PERMITTED VARIATIONS FROM SPECIFIC APPROVED TECHNIQUES
GENERAL
Approved Techniques shall not be altered in any way, other than that which does not affect the quality of the
resultant radiograph(s).
To account for process variables the following minor adjustments may be made without re-submission of the
amended technique.
a) Density variations of +/- 0.15 Density units from the approved sample are permitted, providing the density of the
new radiograph still falls within the required range.
b) Kilo Voltage shall not be increased but may be reduced to account for process variables.
c) Exposure may be varied to compensate for process variables and to allow for greater consistency in obtaining
the required density range. The density and sensitivity requirements of this operating procedure shall be
maintained.
d) Film changes may be made, where necessary, providing the resultant radiograph is not worse in terms of quality
than the approved sample. The required density and sensitivity remains unaltered.
e) SFD/FFD shall not be decreased from that specified in the technique.
f) The SFD/FFD may be increased to improve sharpness / definition and the exposure time adjusted using the
inverse square law.
g) Changes above and beyond those permitted, as listed above, shall require the technique to be amended, upissued and re-submitted for approval.
Date: 26-Jan-2015
Page 15 of 22

APPENDIX 3 FIGURE 1
DOUBLE WALL SINGLE IMAGE (DWSI)
A
Source
Section A-A
Source
Pipe
t
Film
A
IQI
FILM
Alignment of Radiation Beam

The source of radiation shall be positioned so that the center of the projected beam passes through the
centre of the section being examined. The beam shall be offset from the plane through the weld by the
minimum distance necessary to prevent the image of the front side weld falling on the image of the other
side. The film shall be placed diametrically opposite to the source of radiation, in close contact with the weld.
Number of exposures:
Unless otherwise required by contract specifications the following shall apply:
Minimum of four exposures shall be made to radiograph schedule-160 or xx strong material using
Gamma Rays.
Minimum of three exposures shall be made for other Gamma Radiography.
Minimum of four exposures shall be made for X-Ray Radiography.
Date: 26-Jan-2015
Page 16 of 22

APPENDIX 3 FIGURE 2
DOUBLE WALL DOUBLE IMAGE (DWDI- Elliptical)
Offset
A
Source
Source
IQI
IQI
Pipe

t
FILM
Film
Section A-A
Offset of Radiation Beam

The source of radiation shall be offset 12 to 15 to the weld axis, so that the topside weld shifts and
forms viewable elliptical image of both pipe walls in one exposure. The film shall be placed diametrically
opposite to the X-Ray Tube or source of radiation in close contact with the weld as a flat cassette allows.
At least two exposures shall be made at 90 to each other.
Date: 26-Jan-2015
Page 17 of 22

APPENDIX 3 FIGURE 3
DOUBLE WALL DOUBLE IMAGE (DWDI- Superimposed)
A
Source
Source
IQI
IQI
Pipe

t
Film
FILM
Section A-A
Alignment of Radiation Beam:

center of the pipe in the plane of the weld, such that the images of the two sides of the weld are
superimposed.
At least three exposures 120 apart shall be made.
Date: 26-Jan-2015
Page 18 of 22

APPENDIX 3 FIGURE 4
SINGLE WALL SINGLE IMAGE (SWSI-Panoramic)
Section A-A
Film
Pipe
Source
Source
t
Film
A
IQI
FILM

The source of radiation shall be positioned inside the pipe so that the centre of the projected beam passes
through the centre of the weld normal to the pipe surface.
By careful positioning of the source at the centre of the pipe the whole circumferential weld may be
examined in one exposure.
Date: 26-Jan-2015
Page 19 of 22

APPENDIX 3 FIGURE 5
SINGLE WALL SINGLE IMAGE (SWSI-Plate)
A
Source
Source
IQI
IQI
t
Film
Film
Section A-A
center of the weld under examination, normal to the plate surface at that point.
Unless otherwise required by contract specification, the length of weld examined shall not exceed the
FFD/SFD, with the provision that the density at the outer edges of the diagnostic area shall not vary by more
than -15% from the maximum density in sound metal at the center of the diagnostic area.
Date: 26-Jan-2015
Page 20 of 22


SINGLE WALL SINGLE IMAGE (SWSI-Pipe) EXTERNAL SOURCE
A
Source
Source
IQI
IQI
UNCONTROLLED
COPY WHEN PRINTED
Film
Pipe
Film
Section A-A

The source of radiation shall be positioned outside the pipe, with the film inside, so that the center of the
projected beam passes through the center of the section of the weld under examination, normal to the pipe
surface.
At least 4 exposures at 90 to each other shall be made. Reducing pipe diameter and increasing wall thickness
will result in necessity of more exposure.
Date: 26-Jan-2015
Page 21 of 22


SINGLE WALL SINGLE IMAGE (SWSI-Pipe) INTERNAL SOURCE
A
Section A-A
Source
Pipe
Source
IQI
IQI
t
Film
A
FILM
The source of Radiation shall be positioned inside the pipe, with film outside, so that the centre of the
projected beam passes through the centre of the weld, normal to the pipe surface.
Unless otherwise specified by the contract, a minimum of four exposures shall be made for sch.160 or XX strong
material. Minimum three exposures shall be made for other material.
Date: 26-Jan-2015
Page 22 of 22

Ndt-Opr-003 2.0

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(r.

NON DESTRUCTIVE TESTING

UNCONTROLLED COPY WHEN PRINTED

Abdurohman Bin Rawinda

SUMMARY OF CHANGES SINCE PREVIOUS VERSION:

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

INDEX REVISION OF DOCUMENTATION

Re-reviewed and prepared by NDT Level III and

UNCONTROLLED COPY WHEN PRINTED

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

CONTROL FORM AND RECORD

UNCONTROLLED COPY WHEN PRINTED

10.0 INDEX OF TECHNIQUES

APPENDIX 3 FIGURE 6.1

APPENDIX 3 FIGURE 6.2

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

Boiler and Pressure Vessel Code

ASME Section VIII

Boiler and Pressure Vessel Code

Specification for Line Pipe

Welding of Pipelines and Related Facility

Offshore Standard Submarine Pipeline System

Non-destructive testing Qualification and certification of

American Society for Testing and Materials

Source to Film Distance

Single Wall method (SWSI)

A method of Radiographic examination in which the source of radiation is

Double Wall method

A method of radiographic examination in which the source of radiation is

Double Wall, Single Image

An application of the double wall methods providing a usable image of

Double Wall, Double Image

An application of the double wall method providing a usable image of both

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

films depending on pipe diameter, thickness and set-up.

Source to Film Distance

Source to Object Distance

Object to Film Distance

Thermo Luminescent Dosimeters

Badan Tenaga Atom Nasional

CONTROL FORM AND RECORD

NDT-FRM004 & 005

Radiographic Inspection Report

UNCONTROLLED COPY WHEN PRINTED

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

UNCONTROLLED COPY WHEN PRINTED

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

LEAD INTENSIFYING SCREENS

NDT-OPR-003 Issue 2 Rev 0

NON DESTRUCTIVE TESTING

is the minimum source (or focal) to film distance

Image Unsharpness (Ug)

NON DESTRUCTIVE TESTING

The Geometric Unsharpness shall not exceed the following:

For single image techniques

Dia. of thinnest visible wire x 100