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Proportioning

Bunker Jam/Hang Cleaning

Feeding

Solid waste Receiving and charging

Calcined Lime receiving and Charging

Raw Mix route

Ignition Furnce and Gas line Diesel Firing

BFG firing

Sintering

Machine loading

Machine Observation
Cooling

Cooling

Control room operation

DCS operation

Data entry

Product Handling

Product despatch

Utility

Pump house operation

ESP and WGF Area

Inspection

Activity
Operation of Air blaster
Installation of monkey Hammer
Monkey hammer use for heavy jam clearing
Hammering on bunkers
Inspection of each weigh feeder of any abnormality in material quality
Checking and cleaning of conveyor transfer chutes
Eirich mixer moistur checking
Eirich mixer chute cleaning
Eirich mixer pan cleaning
ESP dust RAV cleaning
Weigh feeder belt tracking
Weigh feeder chute cleaning
Bunker Inspection from Proportioning top
Slurry Control and cleaning
Spotting the correct area
Proper Stacking
Starting the RBC and RBRC as per material demand
Selection of flap gate properly
FES Hauler receiving
Receiving and unloading of calcined lime bags
Charging of calcined lime from ground hopper
Poking from the GH top
Controling the material from JAW gate
Disposal of lime bags
Disposal of scrap
Lime bag shiftinh from store to GH
VF 2010 Cleaning
VF 2008 Cleaning
Checking and cleaning of conveyor transfer chutes
Surge Bin Cleaning
Surge bin grizzly cleaning
Cleaning and Disposal of boulders
Moisture checking
Valve Operaon for moisture addition
Checking of calcined lime quality
MND Nozzle cleaning
Belt tracking
Belt Slippage Control
Belt Over Load Clearing
HSDO unloading
HSDO Level checking main and day tank
Starting the pump
Manual Firing

Prepration of manual torch


Burner Nozzle cleaning
Nitrogen purging of gas line
Isolating the gas line
Charging the gas line
Draining of drip pots
Hot air fan damper adjustment
Cleaning of seggregation plate
Checking of loading
Sector gate operation and adjustment
Hearth layer gate operation
Grate Bar checking for chocking
Grate Bar cleaning by hammering
Sticker Cleaning on pallet
14 M grizzly cleaning
Prepration of pallet and grate bar changing
Damage grate bar changing at machine
Grate bar shifting
Grate bar Disposal
Inspection of Spillage chute
Wind box 1 orifice cleaning
Wind Box Cleaning
Poking the bed for checking the strength
Discharge observation for judgement of coke
Checking for any abnormality
Water Spraying
Starting the plant
Stopping the plant
Monitoring the process and parameters
Controling the equipment and parameter as per requirement
Weigh feeder panel selection and resetting
Recording the shift activity and communication
Log book entry
KPI entry
Machine temp. recording
Carbon rate calculation
Material recept in and out entry
Equipment bypass register entry
Issuing and canceling of work permit
JH 18C1 Flap gate operation Including Chute Cleaning
Positioning of DH3C1 tipper troly
Water spray on 7002 Conveyor
Checking and cleaning of conveyor transfer chutes
Cleaning of cascade Chute
7.002 Receiving & 7.001 Jamming Clearing

Chute jamming cleaning (Unplanned)


Damper adjustment of Dedusting ESP fan
Damper adjustment of Dedusting Bag filter fan
Belt tracking
Inspection of screens
Dry fog system operation as required
CaCl2 spray adjustment
Chute jamming cleaning
Belt Over Load Clearing
Hot Material Controlling on belt
Water level checking of soft, receving and makeup water tank
Soft water prepration
Checking of lubrication grease tank
Changeover of grease pump
Soft water hardness checking
Back flushing of soft water plant
Regenaration of soft water plant
Makeup Water Tank Cleaning
Soft Water Tank Cleaning
Raw Water Tank Cleaning
Inspection of Process ESP for any dust or air leakage
Inspection of Dedusting ESP for any dust or air leakage
Inspection of WGF area

SOP to be made by
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
Anurag
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Anurag
Anurag
Anurag
Anurag
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Ali and team
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Ali and team
Ali and team
Ali and team

Ali and team


Ali and team
Ali and team
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Srabanta and team
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Srabanta and team
Srabanta and team
Srabanta and team
Srabanta and team
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Manas and team
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