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CALIBRATION
1.
SCOPE
2.
FIELD OF APPLICATION
published by
key words
classification
NORDTEST
Tekniikantie 12
FIN-02150 Espoo
Finland
www.nordtest.org
heat meters
water meters
calibration
accuracy
durability
test method
UDC 532.57:53.089.6
Q =
q (1 - 2)k*dt
3.
REFERENCES
ISO
OIML
ISO
3534(1977)
(1978)
4006
Statistics:
Vocabulary
ISO/DIS
4064/3
of
Measurement
conduits
of
water
and
of
symbols
legal
metrology
fluid
flow
- vocabulary
Measurement
conduits
Vocabulary
fluid
- Meters
and
flow
for
- Part 3: Test
in
closed
symbols
in
closed
cold
potable
methods
and
equipment
OIML
(1982)
Sixth
preliminary
national
heat
EEC
4.
DEFINITIONS
4.1
Heat meter
79/830
Draft
Recommendation
of
an
Inter-
relating
to
meters
Directive
on
hot
water
meters.
A meter used for the measurement of heat delivery for the purpose of heating buildings and domestic hot water. The working
principle of the meter is described in paragraph 2.
4.2
Heat, Q
The heat delivered through the meter.
4.3
Flow meter
A device for measuring the flowrate or volume flow.
4.4
4.5
Volume flow, V
The volume of liquid passing through the meter.
4.6
Flowrate, q
The quotient of the volume of liquid passing through the flow
meter by the time taken for this volume to pass through the
meter.
4.7
4.8
Nominal flowrate, qn
Half the maximum flowrate, qmax.
4.9
4.10
Transitional flow, qt
A flowrate at which the maximum permissible error of the flowmeter
changes in value.
Maximum permissible error
i
T
I
T
T
f
4.11
q min
qt
k o.5qmax
9 max
Flowrate range
The range limited by the maximum and the minimum flowrates (qmax
and qmin).
This range is divided into two zones called upper and lower zones,
separated by the transitional flowrate.
4.12
Test flowrate
The mean flowrate calculated from the indication of the calibrated
reference device and the elapsed time.
4.13
4.14
Pressure loss, p
The pressure loss caused by the presence of the flowmeter in the
pipe.
4.15
Thermal coefficient, k
The product of the density p of the working liquid at the temperature 2 and the average value of the specific heat of water at
constant pressure, c in the range 1 - 2.
4.16
Supply temperature, 1
The average temperature over a crossection of the supply feed.
4.17
Return temperature, 2
The average temperature over a crossection of the return feed.
4.18
4.19
4.20
Nominal temperature, n
The maximum permissible temperature of the flowmeter for continuous operation.
4.21
4.22
4.23
Nominal diameter, Dn
The internal diameter of the flowmeter inlet pipe.
4.24
4.25
4.26
4.27
4.28
Reference device
A working standard for measuring flowrate, volume flow, temperature or other quantities which has a calibration traceable to
national or international standards.
4.29
Inaccuracy of measurement
The inaccuracy expressed by the totality of the overall limiting
errors of measurements, including all the systematic errors as
well as the limiting random errors.
4.30
Repeatability of measurements
The closeness of the agreement between the results of successive
Reproducibility of measurements
The closeness of the agreement between the results of measurements of the same quantity, where the individual measurements
are made:
- by different methods, with different measuring instruments
- by differemt observers, in different laboratories
- after intervals of time, quite long, compared with the
duration of a single measurement under different normal
conditions of use of the instruments employed.
4.32
Error of measurement, E
The discrepancy between the result of the measurement and the
value of the quantity measured. This is normally expressed in
a percentage of the true, or as true considered, value,
E = (M - T) 100%
T
5.
SAMPLING
Flow meters to be tested shall be delivered ready for use together with any intended ancillary devices.
The number of meters to be supplied for testing, unless otherwise agreed, is indicated below:
Nominal flowrate qn, m3/h
qn < 1.5
Number of meters
10
qn > 15
7
5.1
- Name of manufacturer and designation of metertype
- Nominal flowrate (qn)
- Transitional flowrate (qt)
- Minimum flowrate (qmin)
- Nominal temperature (n)
- Upper limit of the temperature range (max)
- Lower limit of the temperature range (min)
- Nominal working pressure (pn)
- Nominal diameter (Dn)
- Scale division (d or dd) for volumeflow and/or flowrate
- Maximum and minimum output frequency and the corresponding
signal amplitudes (corresponding to maximum and minimum
flowrate of the flowmeter)
- Working position (horizontal, vertical or any position)
- Testing range of the meter.
The information must be supplied individually for each type of
meter, together with information on all intended ancillary
devices.
5.2
An assembly drawing and a photography of each meter type and
ancillary device.
5.3
A description of the function of the meter and directions for
its installation.
5.4
Drawings and specification of materials for the following parts:
- the flowmeter housing and top, including gaskets
- the flowmeter measuring unit complete with bearing details
- the flowmeter computer and pulser
- marking plates.
5.5
Places for pattern approval signs for the flowmeter and the
pulser.
5.6
Electronic computers or ancillary devices shall be specified
by
- a detailed drawing of the pulser
- the designation numbers and functions of circuit boards
- a circuit diagram
- drawings of component positions on circuit boards together
with component specifications
- connecting diagrams
- a list of the components that are critical to the long term
stability of the meter. This information shall be supported
by design specifications.
Equipment using programmable electronics also requires the
following information:
- a logic flowchart where all program features can be observed
- the type of microprocessor used
- the kind of information that is directly programmable on
site (e g by switches) or programmable by means of memory
circuits like PROM, EPROM etc.
6.
METHOD OF TEST
7.
7.1
APPARATUS
Pressurising equipment
Equipment
used
following
in
the
pressure
tightness
test
must
have
the
features:
10
11
12
Measuring section
The measuring section must be long enough to allow full pressure
recovery downstream of the tested meter. There must be straight
length of pipe of at least 15 Dn up and downstream of the meter
having the same internal diameter Dn as the tested meter. (For
further details, see ISO 4064/3.)
Pressure tappings
Holes for pressure tappings must be normal to the pipe axis,
sharp, but free from burrs, and have a diameter less than or
equal to 4 mm but never more than 0.08 Dn.
Preferably several
13
expressed in m /h
- end the test after a preset number of cycles.
7.5
14
expressed in m3/h.
Pipes leading from the two water supplies to the test section
must converge upstream and diverge downstream as close as
possible to the meter under the test to avoid undue mixing of
the two water supplies. These pipes shall each be equipped
with shut off valves in the immediate proximity of the pipe
convergence upstream of the meter and the divergence downstream of the meter.
Measurement of elapsed time and the number of cycles
A timer used for measuring elapsed time must be synchronised
with the starting and stopping of the test. It must have a
resolution of 10 seconds or less.
A counter synchronised with the stopping of each cycle shall
count the number of cycles during the test. It must have at
least 3 digits.
Control devices for the test cycle
A control device must be provided for the test cycle. A test
cycle consists of one period with hot water slow, one intermission at rest, one period of cold water flow and finally another intermission at rest. The control device shall perform
the following tasks:
- initiate the starting and stopping of the two waterflows
through the tested meter(s) with a time interval of l-2
minutes between the hot and cold waterflows. The duration of
each hot or cold flowperiod shall be (8 0.5) minutes
- control the acceleration and deceleration times of the flowrate
- end the test after a preset number of cycles.
8.
8.1
15
evacuated of air. There after the flowrate is gradually increased until qn is reached. The flowmeter is excercised at
this flowrate for at least 1 hour at a pressure of (0.5
0.2)pn and a temperature of (50 5)C.
8.2
9.
PROCEDURE
9.2
9.3
16
0.1
)q
0.0 min
(1.0 0.05)qn
0.1
(1.0 0.0 )qt
(1.0
(0.5 0.05)qn
0.0
)qmax
0.1
separated
17
9.4
pmax =
(qmax)2 p
q
(qn)2 p
q
18
Flowrate
temperature
qn
Number
of cycles
Flow
period
Rest
period
Starting and
stopping times
100 000
15 s
15 s
0.15(qn)s
(50 5)C
Flowrate
Temperature
Duration
qn
(50 5)C
500 h
19
Temperature
Duration
qmax
(85 5)C
Temperature
Duration
qmax
(85 5)C
8 minutes
--
qmax
0
0
(20
)C
10
--
1-2 minutes
8 minutes
1-2 minutes
10.
EXPRESSION OF RESULTS
20
(4.13 - 4.14)
11.
INACCURACY
21
11.1
Meter reading
11.2
Test equipment
22
11.3
Interactive errors
12.
TEST REPORT
23