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Chapter 1

What is operations management?

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management defined


Operations management is the activity
of managing the resources which are
devoted to the production and delivery of
products and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

three core functions of any organization


' the marketing (including sales) function which is
responsible for communicating the organizations products
and services to its markets in order to generate customer
requests for service;
' the product/service development function which is
responsible for creating new and modified products and
services in order to generate future customer requests for
service;
' the operations function which is responsible for fulfilling
customer requests for service through the production and
delivery of products and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Example for three core functions of any


organization

'

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some interfunctional relationships between the operations


function and other core and support functions
Engineering/
technical
function

Understanding of the
capabilities and
constraints of the
operations process

Product/service
development
function

Analysis of new
technology options Understanding of
process technology
needs
New product and
Accounting
service ideas
Provision
and finance
Understanding of the
of relevant
function
capabilities and
data
Operations
p
constraints of the
Financial analysis
operations process
function
for performance
Market
and decisions
requirements
Understanding of human
resource needs

Human
resources
function

Recruitment
development
and training

Understanding Provision of systems for


design, planning and
of
infrastructural control, and improvement
and system
needs

Marketing
function

Information
technology
(IT) function

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Back office operation


in a bank

Kitchen unit
manufacturing
operation

They are
all
Retail operation

operations
Take-out / restaurant
operation

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The best way to start understanding the nature of


operations is to look around you
Everything you can see around you (except the flesh and
blood) has been processed by an operation
Every
y service yyou consumed todayy ((radio station, bus
service, lecture, etc.) has also been produced by an

operation
Operations Managers create everything you buy, sit on,
wear, eat, throw at people, and throw away

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management uses resources to appropriately create


outputs that fulfil defined market requirements

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The new operations agenda

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management at IKEA


Design elegant
products which can be
flat-packed efficiently

Design a store layout


which gives smooth
and effective flow

Ensure that the jobs of


all staff encourage
their contribution to
business success

Site stores of an
appropriate size in
the most effective
locations

Maintain cleanliness
and safety of storage
area

Continually examine
and improve
operations practice

Arrange for fast


replenishment of
products

Monitor and enhance


quality of service to
customers

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Prt a Manger
High-end sandwich and snack retailer
Uses only wholesome ingredients
All shops have own kitchens, which make fresh
sandwiches every
y dayy
Fresh ingredients delivered early every morning
The same staff who serve you at lunch made the
sandwiches that morning

We dont work nights, we wear jeans, we party

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The three basic functions at Prt a Manger

Product /
Service
Development

Promotional
activities,
market
research, etc.

Marketing

Nutritional mechanical and


aesthetic design of the
sandwiches and snacks

Operations

Design, location
and
d managementt off
stores and in-store
processes and the
network that supplies
them

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

All operations are transformation processes

Inputs

Transformation process

Outputs

that transform inputs


into outputs

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some inputs are transformed resources


Some inputs are transforming resources
Transformed
resources
Materials
Information
Customers
Input
resources

Transformation process

Output
products
and
services

Customers

Transforming
resources
Facilities
Staff

Outputs are products and services that add


value for customers

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

At Prt a Manger
Transformed
resources
Ingredients
Packaging
Customers
Input
resources

Served and
satisfied
customers
t

Transforming
resources
Equipment
Fittings
Staff

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transformed and
transforming resources

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transformed resources
One set of inputs to any operations processes are transformed resources.
These are the resources that are treated, transformed or converted in the
process

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Transforming resources
The other set of inputs to any operations process are transforming resources.
These are the resources which act upon the transformed resources. There are
two types which form the building blocks of all operations:
' facilities the buildings, equipment, plant and process technology of the
operation;
p
' staff the people who operate, maintain, plan and manage the operation.
(Note that we use the term staff to describe all the people in the operation, at
any level.)

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Outputs from the process


Although products and services are different, the distinction can be subtle.
The most obvious difference is in their respective tangibility. Products are
usually tangible. Services are usually intangible.
Also, services may have a shorter stored life.
Products can usually be stored, at least for a time. The life of a service is often
much shorter. For example, the service of accommodation in a hotel room for
tonight will perish if it is not sold before tonight accommodation in the same
room tomorrow is a different service

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The output from most operations is a mixture of


products and services
Crude oil production

Acme Whistles

Pure products Outputs


that are exclusively
tangible

Aluminium smelting
Specialist machine tool
production

Prt a Manger

Restaurant
Information systems provider

IKEA

Mixture of products
and services Outputs
that are a mixture of
the tangible and the
intangible

Management consultancy
Mwagusi Safari Lodge
Psychotherapy clinic

Pure services Outputs


that are exclusively
intangible

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations can be analyzed at three levels


Flow between operations

The level of the supply network

Flow between processes

The level of the operation

The level of the process


Flow between resources

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations can be analyzed at three levels

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Some operations described in terms of their


processes

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management is relevant to all parts of the business

All managers should have something to learn from the


principles, concepts, approaches and techniques of
operations management.
we must distinguish
operations:

between

two

meanings

of

' Operations as a function, meaning the part of the


organization which produces the products and services for
the organizations external customers;
' Operations as an activity, meaning the management of
the processes within any of the organizations functions.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Operations management is relevant to all parts of the business


Some examples of processes in non-operations functions

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Business processes
Satisfying customers needs is accomplished through
using many processes, in both operations and other
functions.
Each of the processes contributes some part to fulfilling
customer needs.
A company may re-organize
i its operations
tions so that each
h
product is produced from start to finish by a dedicated
process that contains all the elements necessary for its
production.
Customer needs for each product are entirely fulfilled
from within what is called an end-to-end business
process.
Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Business process Reengineering


end-to-end BP often
organizational boundaries.

cut

across

conventional

Reorganizing (or re-engineering) process boundaries


and organizational responsibilities around these business
processes is the philosophy behind business process reengineering (BPR).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Low

Volume of
output

High
High

High Variety of output Low

High

Variation in
demand

Low

High

Visibility for
customers

Low

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications
Low repetition
Each staff member
performs more of job
Less systemization
High unit costs

Implications

Low

Volume

High
High

High repeatability
Specialization
Capital intensive
Low unit costs

a local cafeteria vs. McDonald

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications

Flexible
Complex
Match customer needs
High unit costs

Implications

High

Variety

Low

Well defined
Routine
Standardized
Regular
Low unit costs

Taxi agency vs. bus services

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications

Changing capacity
Anticipation
Flexibility
In touch with demand
High unit costs

Implications

High

Variation in
demand

Low

Stable
Routine
Predictable
High utilization
Low unit costs

Summer resort hotel vs. a hotel in business center

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A Typology of Operations
Implications
Short waiting tolerance
Satisfaction governed by
customer perception
Customer contact skills
needed
Received variety is high
High unit costs

Implications

High

Visibility

Low

Time lag between


production and
consumption
Standardization
Low contact skills
High staff utilization
Centralization
Low unit costs

R t iler vs. e
Retailer
e-biz
biz

How much of the operations activities its customers experience, or


how much the operation is exposed to its customers
customer-processing operations are more exposed to their
customers than material- or information-processing operations

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

implications of the four Vs


All four dimensions have implications for the cost of
creating the products or services.
high volume, low variety, low variation and low customer
contact all help to keep processing costs down.
low volume, high variety, high variation and high
customer
t
contact
t t generally
lly carry some kind off costt penalty
lty
for the operation.
The position of an operation in the four dimensions is
determined by the demand of the market it is serving.
Most operations have some discretion in moving
themselves on the dimensions.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

4 Vs profile of two operations


Low

Volume

High

High

Variety

Low

High

Variation

Low

High

Visibility

Low

Mwagusi
Safari Lodge

Formule 1
Hotel

Important to understand how different operations are positioned


on the 4 Vs.
Is their position where they want to be?
Do they understand the strategic implications?

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The activities of operations management


' Understanding the operations strategic performance objectives: to understand what it
is trying to achieve. This means understanding how to judge the performance of the operation
at different levels, from broad and strategic to more operational performance objectives.
(Chapter 2)
' Developing an operations strategy for the organization: operations management
involves hundreds of minute-by-minute decisions, so it is vital that there is a set of general
principles which can guide decision-making towards the organizations longer-term goals.
This is an operations strategy (Chapter 3)
' Designing the operations products, services and processes: Design is the activity of
determining the physical form, shape and composition of products, services and processes. It
is a crucial part of operations managers activities (Chapters 4 to 9).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

The activities of operations management


' Planning and controlling the operation: the activity of deciding what the
operations resources should be doing, then making sure that they really are doing
it. (Chapters 10 to 17)
' Improving the performance of the operation: to improve the performance of
their operation. (Chapters 18 to 20)
' The social responsibilities of operations management: It is increasingly
recognized by many businesses that operations managers have a set of broad
societal responsibilities and concerns beyond their direct activities. The general
term for these aspects of business responsibility is corporate social responsibility
or CSR. It should be of particular interest to operations managers, because their
activities can have a direct and significant effect on society. (Chapter 21).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

A general model of
operations
management
Transformed
resources

The operations
strategic
objectives

Operations
strategy

Operations
strategy

Materials
Information
Customers
Improvement

Design
Input
resources

Transforming
resources

The operations
competitive role
and position

Operations
management
Planning
and
control

Output
products
and
services

Customers

Facilities
Staff

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Operations management
The activities, decisions and responsibilities of managing
the production and delivery of products and services.
Operations function
The arrangementt off resources that are devoted
d
t d to
t the
production and delivery of products and services.
Operations managers
The staff of the organization who have particular
responsibility for managing some or all of the resources
which comprise the operations function.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Support functions
The functions that facilitate the working of the core
functions, for example, accounting and finance, human
resources, etc.
Broad definition of operations
All the activities necessary for the fulfilment of customer
requests.
Transformation process model
Model that describes operations in terms of their input
resources, transforming processes and outputs of goods
and services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Transformed resources
The resources that are treated, transformed or converted in a
process, usually a mixture of materials, information and
customers.
Input resources
The transforming and transformed resources that form the input
to operations.
Transforming resources
The resources that act upon the transformed resources, usually
classified as facilities (the buildings, equipment and plant of
an operation) and staff (the people who operate, maintain and
manage the operation).

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Tangibility
The main characteristic that distinguishes products (usually
tangible) from services (usually intangible).
Facilitating services
Services that are produced by an operation to support its
products.
Facilitating products
Products that are produced by an operation to support its
services.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Processes
An arrangement of resources that produces some mixture
of goods and services.
Supply network
The network of supplier and customer operations that have
relationships with an operation.
Hierarchy of operations
The idea that all operations processes are made up of
smaller operations processes.
End-to-end business processes
Processes that totally fulfil a defined external customer
need.
Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Business process reengineering
The philosophy that recommends the redesign of
processes to fulfil defined external customer needs.
Volume
The level or rate of output from a process, a key
characteristic that determines process behaviour.
Variety
The range of different products and services produced by a
process, a key characteristic that determines process
behaviour.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Systemization
The extent to which standard procedures are made explicit.
Standardization
The degree to which processes, products or services are
prevented
t d ffrom varying
i over time.
Customer contact skills
The skills and knowledge that operations staff need to meet
customer expectations.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

Key Terms Test


Front-office
The high-visibility part of an operation.
Back-office
The low-visibility part of an operation.

Slack, Chambers and Johnston, Operations Management 5th Edition Nigel Slack, Stuart Chambers, and Robert Johnston 2007

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