Beruflich Dokumente
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Renewable Energy
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a r t i c l e i n f o
a b s t r a c t
Article history:
Received 4 September 2008
Accepted 3 June 2009
Available online 12 July 2009
Concentrated animal feeding operations, such as cattle feedlots and dairies, produce a large amount of
manure, cattle biomass (CB), which can be included as renewable feedstock for locally based gasication
for syngas (CO and H2) production and subsequent use in power generation. Experimental results on
effects of bed temperature and gas composition on the higher heating value (HHV) and energy recovery
are presented for dairy biomass (DB) gasication using air and airsteam as oxidizers. Some experimental data are compared with adiabatic gasication modeling which includes atom balance conservation for assumed product species and chemical equilibrium analysis. Wyoming sub-bituminous coal
(WYC) and Texas Lignite coal (TXL) are used as standard fuels for comparison purposes in modeling
studies. Two main parameters are investigated in this study. One is the modied equivalence ratio (ERM)
dened as the ratio of stochiometric oxygen to total oxygen supplied in the oxidizing mixture of air and
steam. The second is a measure of how much steam is in the oxidizer and is called the air steam ratio
(ASTR), which is dened as the ratio of oxygen supplied in the air to the total oxygen supplied in the
oxidizer. The results suggested that gasication of CB and coals under higher ERM yield elevated
concentrations of CO and CH4, and low percentages of H2 and CO2, while higher ASTRs (less steam)
produced mixtures poor in H2, CO2, and CH4 and rich in CO with lower HHV. It was also found that FB and
DB produced higher amounts of H2 than WYC and TXL under the same ERM and ASTR.
2009 Elsevier Ltd. All rights reserved.
Keywords:
Coal
Dairy Manure
Feedlot Biomass
Gasication
Fixed bed
Hydrogen
1. Introduction
There is a growing interest in reducing the dependence on crude
oil, coal and natural gas and the resulting emissions due to the
combustion of these fossil fuels. Increasing demand for energy,
particularly in developing countries, has exacerbated the concerns
over global warming caused by green house gas emissions from
combustion of fossil fuels. Research has increasingly included
efforts to partially replace fossil fuels with renewable energysources in thermal conversion processes. Biomass is a CO2 neutral
organic fuel, which includes energy crops, municipal solid wastes,
farm residues, and animal manure wastes. These potential fuels can
serve as a renewable feedstock for sustainable heat and power
generation [1].
2790
the ratio of stochiometric oxygen to actual oxygen used in the gasication of the coal and biomass. The second parameter is a measure
of how much steam is in the oxidizer and is called the air steam ratio
(ASTR). The ASTR is dened as the ratio of oxygen in the air to the total
oxygen included in both the air and steam in the oxidizer mixture
entering the gasier.
2. Literature review
Fixed-bed gasiers are the oldest and historically most common
reactors used to produce syngas, but in the last two decades largescale (higher than 10 MW), xed-bed reactors have lost a part of their
industrial market [12]. Yet, small scale (lower than 10 MW) xed-bed
gasiers that have high thermal efciency and require minimal
pretreatment of the supplied biomass, have maintained a commercial interest especially for locally based power generation [13].
Pyrolysis, partial oxidation, and reforming are the three basic
processes in biomass gasication [1]. Pyrolysis is the thermal
decomposition of fuel in the absence of oxygen. At about 600 K,
pyrolysis produces light volatiles, charcoal, and tars [14]. At higher
temperatures of about 1000 K, the tar cracks to produce volatiles
such as hydrocarbons, carbon oxides, hydrogen, and steam. Under
partial oxidation, the xed carbon is oxidized to produce oxidized
products. Reforming in the presence of steam involves reactions
between charcoal and other secondary products with steam to
produce CO and H2; therefore, biomass gasication produces
volatiles, partially oxidized products, and CO and H2 after steam
reforming.
In a xed-bed gasier, the gasication processes occur in four
different zones [15] known as combustion or oxidation, gasication
or reduction, de-volatilization or pyrolysis, and drying. See Fig. 1. In
the oxidation zone the oxygen and the steam react with the
remaining char from the reduction zone to produce CO2, CO, H2,
and heat. The heat produced in the oxidation zone is carried up by
convection and diffusion to the higher zones to supply the energy
required in gasication, pyrolysis, and drying. In the reduction
zone, the CO2 and H2, produced in the combustion zone by the
reactions C O2 / CO2 and C H2O / CO H2, and the remaining
H2O from the combustion zone react with char that descends from
the pyrolysis zone to produce more CO, CH4, and H2. The homogeneous reactions of CO with steam occur in downstream zones.
In 1987, gasication of Texas lignite coal was studied by Rhinehart
et al. [16] in a pilot-scale uidized bed reactor at 810 kPa using
CO
CO2
CH4
H2
N2
Fuel
~373-450K
Wet Biomass + Heat = steam
+dry Biomass
CO+H2O=CO2+H2
~450-900K
Dry Biomass + Heat= Volatiles + Char
+tar, CO+H2O=CO2+H2
GAS
Drying
Pyrolysis
Reduction
Inert heating
Temperature ~900-1100K
C+H2O = CO+H2
C+CO2= 2CO
C+2H2=CH4
Oxidation
Energy Generated
Temperature ~1100 K
C+O2=CO2
C+1/2O2=CO
C+H2O = CO+H2
Air+ Steam
2791
4. Modeling
Table 1
Experimental operating conditions.
Parameter
Fuel
Pressure (kPa)
Air temperature (K)
Steam temperature (K)
ERM
ASTR
Bed height (cm)
Gases measured
Particulate size (mm)
DB
100
298
373
1.004.00
0.300.60
17
CO, CO2, CH4, N2, H2, and C2H6
6.35
(1)
(2)
ERM
stoichiometric oxygen
2a
actual oxygen
2e f
(3)
The oxygen split between the airsteam mixtures in the gasication processes depends on the ratio between the oxygen supplied
by the air to total oxygen supplied by both air and steam (ASTR).
2792
ASTR
e
2e
ERM
2e f
a
(4)
X
Nk;p hk;p Tp
Nk;R hk;R TR
(5)
where Nk,p and hk,p are the moles and enthalpies of the products at
temperature Tp and Nk,R and hk,R the moles and enthalpies of the
reactants at temperature TR. Eqs. (3)(5) together with equations
obtained from the atom balance of the ve elements of the fuel (C, H,
O, N, and S) dene a system of 8 equation and 8 unknown (e to l) in
Eq. (2) that can be solved to get the moles of CO2, CH4, H2, CO, N2, and
H2S as a function of the adiabatic temperature (Tp) in Eq. (5), ERM, and
ASTR. Annamalai et al. [18] used this method for 3 reactants (fuel, O2,
and steam) and 4 products (CO2, H2, N2, and SO2). Once solved for the
products species, the HHV of the gases and the Energy conversion
efciency (ECE) of the gasier are calculated with Eqs. (6) and (7).
(6)
where Xi and HHVi are mole fraction and gross heating value
(kJ SATP m3, Standard Ambient Temperature and Pressure (SATP)
meter cubed) on a dry basis of the fuel gases respectively, i CO,
CH4, and H2. HHVGases is the energy density (kJ SATP m3) of the
product gases on a dry basis.
hGas;E
HHVGases
NFuel *HHVFuel Nsteam *18fl 4:18373 298g
(7)
where, NFuel and Nsteam correspond to the moles of fuel and steam
supplied, respectively, to the gasier by each SATP m3 of dry product
gases and l is the enthalpy of vaporization. HHVFuel is the gross heat
value (kJ kmol1 of DAF fuel) of the fuel and hGas;E is the ECE.
4.2. Equilibrium model under adiabatic gasication
Equilibrium modeling has also been used to estimate the adiabatic dry gas composition for about 150 species in the product gas.
The NASA equilibrium code PC version was used to solve for species
without the presence of H2O(g) in the products and adiabatic
temperature. Atom and equilibrium modeling is developed under
the operating conditions shown in Table 2.
The equilibrium model provides information on gas composition, HHV of gases, and energy recovery as functions of the ERM and
ASTR. Although, the study was performed for about 150 species,
only signicant species are reported here.
As discussed before, decreasing ASTR at constant ERM decreases
the air to steam ratio supplied to the gasier and there are more H
atoms available, which favor reactions of C with steam and H2 and
CO with steam. Hence, the production of CH4 and H2 is increased
but the production of CO is diminished (Fig. 5). However, at
ERM 2, ASTRs > 0.4 and ASTRs > 0.6 do not affect the production
of CO from FB and TXL and DB, respectively.
Increasing ERM at constant ASTR implies decreasing the oxygen
supplied with the air. Thus, there is less oxygen to produce CO from
the reaction of carbon and oxygen that is exothermic resulting in
lower temperatures not high enough for H2 to be stripped from H2O
in the steam reforming reaction. The effect of ERM on concentrations
of CO and H2 for DB and FB are illustrated in Fig. 6 at various ASTRs.
2793
Table 3
Ultimate and proximate analysis on an as-received basis.
Fuel Name
Dry loss %
Ash %
VM %
FC %
C%
H%
N%
O%
S%
HHV (kJkJ kg1)
DAF HHV (kJ kg1)
Dry HHV (kJ kg1)
Empirical formulae
ER at which FC / CO
Air:fuel ratio FC / CO
38.3
11.5
24.8
25.4
37.2
2.1
0.68
9.6
0.61
14,290
28,466
23,175
CH0.68N0.0157O0.19S0.006
3.2
1.6
22.8
5.5
34.5
37.3
54.1
3.4
0.81
13.1
0.39
21,385
29,809
27,704
CH0.76N0.013O0.18S0.003
3.2
1.6
25.3
15.0
46.8
13.0
35.3
3.1
1.9
19.1
0.42
12,844
21,482
17,185
CH1.06N0.047O0.405S0.0045
5.8
0.87
22.3
16.4
50.1
11.2
32.7
3.3
1.9
22.8
0.52
12,788
20,875
16,462
CH1.23N0.05O0.523S0.006
6.1
0.81
ASTR, higher ERM implies lesser mass ow of air to react with char
and the process is almost pure pyrolysis (production of char), which
produces a lesser mass of gases per kg of fuel resulting in lower
energy recovery. Generally, methane and hydrogen rich mixtures
have greater HHV and provide better energy conversion efciency,
since the methane is a gas with higher energy density
(36,250 kJ m3) as compared to CO (11,543 kJ m3).
6. Experimental results
In this section, experimental results on bed temperature prole
and gas composition of almost adiabatic gasication of DB with air
and airsteam mixtures are presented. The adiabaticity of the
reactor has been checked by determining the overall heat transfer
coefcient (U) and estimating the heat loss; the U was measured by
letting the reactor cool down after the experiment and documenting the change of temperature. Details are given in [21]. As
discussed before, the gases were analyzed in real time and
continuously using a MS for 20 min. In order to estimate the
uncertainty in the gas composition a standard deviation analysis
was conducted on the data. The uncertainty for each gas was
calculated as the ratio between the standard deviation and the
average value measured. Additionally, the uncertainty of the
0.5
0.8
CO
CH4
H2
CO2
0.6
WYC
TXL
DB
0.4
FB
WYC
0.35
0.5
FB
0.4
FB
DB
0.3
FB
WYC
0.3
DB
TXL
WYC
0.25
TXL
FB
0.2
DB
0.15
DB
0.2
FB
DB
0.1
0.1
0
H2
CH4
CO
CO2
0.45
Mole Fraction
0.7
Mole fraction
TXL
DB
TXL
WYC
WYC
FB
WYC
0.05
TXL
DB
TXL
FB
ERm
Fig. 3. Effect of the ERM on CO, CO2, CH4 and H2 production for FB, DB, TXL, and WYC
with ASTR at 0.25 and temperature at 800 K, estimated with atom balance.
0.1
0.2
WYC
0.3
0.4
0.5
0.6
TXL
0.7
0.8
ASTR
Fig. 4. Effect of the ASTR on CO, CH4, CO2 and H2 production for FB, DB, TXL, and WYC
with ERM at 2 and temperature at 800 K, estimated with atom balance.
2794
0.45
Table 4
Comparison of gas composition (mole fraction) between atom model and equilibrium model for DB and FB.
CO
0.40
H2
FB
CH4
0.35
Mole fraction
0.30
Fuel
Parameter
Equilibrium
Atom balance
Difference %
Feedlot biomass
Temperature (K)
ERM
ASTR
CH4
CO
H2
905
2
0.4
0.01364
0.11471
0.38848
905
2
0.4
0.0128
0.1161
0.3906
6.98
1.20
0.54
Temperature (K)
ERM
ASTR
CH4
CO
H2
823
2
0.4
0.06794
0.06432
0.30571
823
2
0.4
0.06671
0.06651
0.3083
1.84
3.40
0.85
TXL
DB
0.25
Dairy biomass
0.20
TXL
DB
0.15
FB
0.10
0.05
DB
FB
0.00
0.2
0.3
TXL
0.4
0.5
0.6
0.7
0.8
ASTR
Fig. 5. Effect of the ASTR on production of H2, CO, and CH4 for FB, DB, and TL with ERM
at 2, estimated with equilibrium model.
570 K for gasication with airsteam at ERM 1.8 and ASTR 0.38.
The DB gradually moved down, heated up, and released water vapor
rst and then pyrolysates at higher temperatures. The Thermal
gravimetric analysis (TGA) curve of DB shown in [14] indicates that
pyrolysis starts occurring at 570600 K. The average temperature
(470 C) shown in Fig. 9 is the integrated average temperature for
the bed at ERM 1.8 and ASTR 0.38 (gasication with airsteam
mixture). Since O2 and H2O are available at the bottom of bed, most
of the oxidation occurs near the bottom of the bed resulting in
temperatures of about 808 C (peak temperature), which correspond to particle temperature of char producing CO and H2 by
reaction of char with steam and oxygen. For negligible steam carbon
reaction and considering only reaction of C with O2, the temperature
of the particle under diffusion controlled and negligible reduction
losses can be derived as:
cp Tp TN
B
hc;I
(14)
CO, DB
0.40
H2, DB
ERm=2
0.35
ERM = 2
CO, FB
ERM = 8
9000
ERm=2
0.25
ERm=6
0.20
ERm=6
0.15
ERm=2
0.10
0.05
DB
7000
FB
FB
TX L
ERm=2
0.2
DB
8000
6000
ERm=6
0.00
10000
ERm=6
0.30
Mole Fraction
11000
H2, FB
TX L
5000
0.4
0.6
0.8
ASTR
4000
0.2
0.4
0.6
0.8
ASTR
Fig. 6. Effect of the ERM and ASTR on production of H2 and CO for DB and FB, estimated
with equilibrium model.
Fig. 7. Effect of the ASTR and ERM on HHV for DB, FB and TXL.
1200
1
ERM = 2
ERM = 8
0.8
TX L
0.7
FB
FB
DB
900
800
700
600
500
400
300
200
0.5
100
0
TX L
0.2
0.4
0.6
0.8
ASTR
evaluated with Eq. (14) (1270 K), indicates that the char may react
with both O2 and steam at the bottom of the bed to produce CO and
H2. When the steam carbon reaction is included in the model and if
diffusion limited to heterogeneous reactions is assumed, the estimated Tp must be lower than that of the experimental data.
From Fig. 9, it is evident that the peak temperature, which
coincides with the char oxidation zone of the bed, is higher for
gasication with air than that for gasication with airsteam
mixtures. The reason is that in gasication with air, there is no
steam at the bed bottom and the char reacts only with O2 to
produce CO2 and CO. However, the CO produced by heterogeneous
oxidation in the bed bottom may still react with the moisture of the
fuel downstream to produce CO2 and H2. The H2 production with air
only has been veried in the past by [5] when gasifying wet feedlot
biomass (FB) with pure air as the oxygen source. The maximum
temperature measured for ER 1.6 (1353 K or 1080 C) is slightly
greater than that equivalent to ER 1.9 (1298 K or 1025 C) because
lower ERMs imply more air available to react with the char to
produce both CO and CO2. Nevertheless, the model accounts only
for CO production.
The temperature prole of gasication of WYC [22] and DB
which have 37.3% and 13.0% of xed carbon, respectively (Table 3)
are represented in the Fig. 10 for comparison purposes. The
1200
1080
1000
1025
808
800
600
400
ERm = 1.6
ERm = 1.9
200
10
12
14
16
18
10
12
14
16
18
20
Fig. 8. Effect of the ASTR and ERM on energy recovery for DB, FB and TXL.
Temperature (C)
WC
1000
DB
0.6
DB
1100
0.9
0.4
2795
20
2796
1200
ERM = 1.45
1000
Temperature (C)
Table 5
Gas composition and high heating value of gases of DB gasication with airsteam at
ERM 1.5 and various ASTR.
1099
998
800
600
400
ERM = 1.9
200
0
Species
ASTR 0.7
ASTR 0.8
CO
CO2
CH4
C2H6
H2
N2
HHV (kJ m3)
HHV (kJ kg-1)
(HHVgas/HHVCH4)a
0.119
0.161
0.016
0.004
0.186
0.513
4408
4185
0.0754
0.109
0.154
0.010
0.005
0.150
0.573
3665
3542
0.0638
10
15
20
25
30
Mass basis.
Temperature (C)
1021
914
800
would be about 25%. This value does not agree with the measured
(19%) because the equilibrium model presumes an innite time to
produce H2. However, both modeling and experimentation show
that the production of H2 decreases when the ASTR is increased (i.e.
steam ow is decreased). On the other hand, the experimental
results show that the mole fraction of CO was almost constant (11
12%) for gasication using airsteam mixtures. The equilibrium
model shows (Fig. 6) that gasication of DB at constant ERM 2 is
not affected by ASTRs higher than 0.6. Other hydrocarbons such as
C2H6 and CH4 appear in small amounts and tend to increase with
decreased ASTR. The composition of CH4 and C2H6 under the
operating conditions given in Table 5 ranged between 0.5 and 1.6%
and 0.2 and 0.5%, respectively.
Results on gas composition for gasication of DB using only air
as oxidizer are presented in Table 6 as a function of ERM. As discussed before with increased ERM, there is lesser O2 in the bottom
of the bed for the char-O2 reaction which tends to increase the
production of CO since the combustion of char is almost diffusion
controlled [20]. In general, increasing the ERM produces mixtures
richer in CO but poorer in CO2 and H2. For instance, increasing the
ERM from 1.45 to 1.9 increases the CO concentrations by about 50%
and decreases the CO2 and H2 by about 32% and 33%. The data on
CH4, and C2H6 for gasication of DB with only air showed an
inconsistent trend; however, the highest values occurred at
ERM 1.9. See Table 6.
The results from Table 5 show that the HHV of the gases is also
affected by changes in the ASTR. Gasication under richer steam
conditions (decreased ASTRs) produced gas mixtures with higher
energy density. It is evident that the energy density (4408 kJ m3)
of gases produced by gasication of DB with airsteam mixture
(ASTR 0.7) is about 24% higher than that of gasication with only
air (3384 kJ m3). Using interpolation in Fig. 7 the energy density of
the gases estimated by the equilibrium model at ERM 1.5 and
724
Table 6
Gas composition and high heating value of gases of DB gasication with air at
various ERM.
632
600
400
200
0
10 12 14
16 18 20 22 24 26 28
Species
ERM 1.45
ERM 1.5
ERM 1.90
CO
CO2
CH4
C2H6
H2
N2
HHV(kJ m3)
HHV(kJ kg1)
(HHVgas/HHVCH4)a
0.154
0.151
0.013
0.004
0.107
0.571
3770
3361
0.0601
0.160
0.155
0.005
0.002
0.103
0.575
3384
3122
0.0562
0.230
0.101
0.020
0.015
0.072
0.563
5149
4549
0.0819
Mass basis.
2797
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