Smartplantintoolsengineeringsoftware 130920044400 Phpapp02 PDF

SMARTPLANT (INtools) ENGINEERING SOFTWARE
DESIGN & DETAILED ENGINEERING IN OIL & GAS PROJECTS
2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a
third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.
Revision History
Sl No
Rev No
Reason for Revision
1
2
3
4
5
6
7
8
9
10
0.1
Initial Draft
2012 QuEST Global Services Pte Ltd. Confidential
Revised by/Date
Approved by/Date
Usha Eti 09-10-2012 Satyanarayana H N
Objective
The main objective of this training material is to give a brief introduction of
SmartPlant Intools software for engineers.
Target Audience & Pre requisites
Target
Audience
Pre requisites
Pre Tests
In Session
/Post Tests
Continuous
Evaluation
None
None
None
i. Basic Electrical, Electronics

& instrumentation &
control system knowledge
required
Engineers interested in
Electrical, Instrumentation ii. Familiarity with
& Control system.
windows applications
Agenda
Sl. #
Date
Agenda
SmartPlant Instrumentation
SmartPlant Electrical
Offsite projects
AsBuilt / Projects environment
Integration
Benefits
Demonstration
Duration
Ground Rules
All Mobiles Switched off/In silent Mode

Please walkout and Answer calls if they are urgent
No discussions amongst yourselves
Timings are tentative and may vary
Please be Attentive and Interactive
Training Content
INtools is also known as "Smart Plant Instrumentation". It is a software
developed by "Intergraph" USA.
Intergraph is the leading global provider of engineering and geospatial
software that enables customers to visualize complex data.
Basically Intergraph, USA developed "smart plant Electrical, Smart Plant
Instrumentation, Smart Plant P&ID etc which are required for Engineering
Project database.
Now, coming to SPI or INtools - It is a software which is very wonderful &
similar to Elecdes. However, INtools is more powerful in terms of bulk
editing / export - import functionality with Excel, bulk generation of loop
diagrams, auto generation of wiring diagrams - JB wise, Marshalling Wise
etc.
Training Content
What is SmartPlant?
SmartPlant Instrumentation was formerly known as INtools.
SmartPlant Instrumentation (SPI) is part of the schematics package of

Intergraph, for plant engineering this is the leading database package for
storing a comprehensive set of Instrument & Control System data.
Smart Plant Instrumentation (INtools) is useful for Design and detailed

engineering and executing engineering projects in Oil&Gas, Power and
Other sectors based on Instrumentation, Electrical, Mechanical and Piping
using Intergraph Smart plant software like INtools (SPI), PDS & SP3D and
SPEL.
Training Content
What is SmartPlant electrical?
An easy and flexible tool for electrical engineers to design and maintain
electrical power distribution networks.
Data centric engineering tool
Creation of consistent data, using reference data, and conventions
Organizing plant / project power consumption

and spare capacity
No drawing tool but it creates the main electrical documents from the
database.
Adding automation and efficiency: Create data once, use it many times
Training Content
What is SmartPlant instrumentation (SPI)?
SPI is a instrumentation design and maintenance package.

SPI is part of the SmartPlant Enterprise.
SPI is a Client Server application
SPI is used world-wide by leading Operating Owners
10
Training Content
Coming to the various modules of INtools :
Modules:
Instrument Index Module
Datasheets Module
Process Data & Spec Binder
Wiring Modules
Calculation Module
Loop diagram Modules
Browser
Instrument Specifications Module
Fieldbus & Hook-Ups (Installation Details) Module
Calibration Module & Maintenance Tools
11
Training Content
Coming to the various modules of INtools :
Modules:
Instrument Index Module:
We can create and maintain the instrument index either using imports /
updates via SQL or manually entering data in SmartPlant Instrumentation
(INtools). where you can create the complete instrumentation index equipment wise, area wise, sub equipment wise, signal type, etc.
System-wide Data Source management tool

Defining Instrument Index Supporting Tables and Properties
Defining a Loop with Its Tags
Duplicating a Loop with Its Tag Numbers
Generate Instrument Index Reports
Typical Loops (Create plant loops in batch mode)
12
Datasheets Module
Datasheets Module:
Importing bulk data into datasheets or manually entering data using the
SmartPlant Instrumentation (INtools) forms. By using this module, you can
create datasheets for all instruments. (See slide 14)
13
Sample of Datasheets
14
Process Data & Spec Binder

Process Data:
Importing process data from various data sources, or exporting data in
different formats for calculation tools.
Spec Binder:
Coupling of datasheets to corresponding spec binders, using binders to
revision control report the data.
Maintain and Control sets of related documents.
Documents can be Grouped according to a common property.
Create a New Technical Specification.
Form Notes and General Notes
15
Wiring Modules
Wiring Modules : Using this module, you can create JBs, PLC panels,
DCS panel wiring etc. For this, first we need to have all the individual
vendors software (INtools connectivity software) loaded into user INtools
database.
We can create default panels, junction boxes, cables and cable schedules
up till cable routing & cable routings. (See slide 17 & 18)
Default Panel (DCS/ PLC/ JB --) & Cables.

DCS Management (I/O assignment).
Multipair cable wiring, Automatic Cross Wiring.
Tracing Signals, Connection Report.
Real-time Tag number signal propagation.
16
Wiring Modules
17
Wiring Modules
18
Calculation Module
Calculation Module:
Importing process data from various data sources, or exporting data in
different formats for calculation tools. (See slide20 &21)
The Calculation module includes Four sub-modules:

Control Valve Calculation
Flow meter Calculation
Relief Valve Calculation
Thermowell Calculation
19
Calculation Module
20
Calculation Module
21

Loop diagram Modules:
You can generate loop drawings using this module. Once the wiring is
complete, you can auto generate loops. Even wiring can be done
automatically. (See slide 23 & 24)
Automatic generation of Schematic Drawings.

CAD Independent. (Supports Smart Sketch, AutoCAD, MicroStation)
Watermark and Redlining.
Associate between Data & Drawing (see next slide)
22
23

Here are the some of the example of Dwgs. generated in INtools:
Sample Wiring block diagram

Sample Loop drawing generated using
generated using Enhanced Smart loop
CAD application.
INtools has more powerful features as an integrated instrumentation
database.
24
Browser
Browser:
Using the pre loaded browsers or creating customized browsers purpose fit
for the job. (see 26 & 27 slide)
Wide-angle view of your instrumentation data

Finding, Sorting and Filter Data in the Browser View Window
Browse through and modify it from within one application.
Export data.
25
Browser
26
Browser
27
Generate Detailed Specifications that comply with ISA requirements.

Single-tag specification.
Multi-tag (See-List) specification.
Customize Spec Sheet & Specification Forms with the Page Editor.
External Editor Utility.
28
Sample of specification sheet template in SmartPlant INtools

29
Fieldbus & Hook

Hook--Ups (Installation Details) Module
Fieldbus:
Latest versions of INtools can also be used to allocate instruments to
segments in e.g. foundation fieldbus setup (an all-digital, serial, two-way
communications system that serves as the base-level network in a plant or
factory automation environment).
Hook-Ups (Installation Details) Module:

Create the required Hook-Up types (categories)
Create appropriate Hook-Ups within Hook-Up types
Associate the actual CAD drawings to INtools Hook-Ups
Build a fittings library
Associate the fittings to the appropriate Hook-Ups
Generate a Bill of Material
30
Calibration Module:
Specify a large variety of calibration parameters such as calibration ranges,
trip point values, and alarms.
Loop Error Calculation
Calibration History
Calibration Reports
Maintenance Tools:
Manage Plant Changes.
Maintain Data Integrity.
Schedule Preventative Maintenance.
Data Repositories.
31
Maintenance and repairs.
32
SmartPlant External Editor
External Editor is an application that allows you to view and modify

specification sheets without the need to use SmartPlant Instrumentation or
InfoMaker. You have the option of importing files modified in the External
Editor back into SmartPlant Instrumentation.
33
Who would use SPI ?
EPC users
Plant conceptual design.
Detailed design.
Construction.
Owner/Operator users
Commissioning.
Operation/Maintenance lifetime.
During upgrades and plant modifications.
34
Typical plant scenario using INtools
Compose instrument specifications

Define process conditions
Interface with process/P&IDs
Perform instrument calculations
Manage specification sheets, create RFQs
Produce CAD loop drawings, instrument hookups
Match contracted activities to contractors
Comprehensive database on instruments & loops
Interface with control systems
Manage instrument wiring & signaling
Manage maintenance & calibration data
Supporting
EPC & OwnerOperator Instrument
Design & Management
Work Processes!
35
Typical plant scenario using INtools

1.
2.
3.
4.
5.
6.
Plant operator reports fault.

Instrument engineer makes preliminary inspection.
Instrument engineer requires documentation.
Documentation EASY to find and UP TO DATE.
Fault takes SHORTER time to repair.
REDUCE cost and MINIMISE downtime.
36
SPI product highlights

SPI product highlights
Supporting Oracle and MS SQL Server

Import/Export data to/from almost any source
Project Environment
Generate documents on-the-fly
Revision management
Part of SmartPlant Enterprise
Use of 3rd party suppliers data
37
Share data between SPI AND SPEL

Share data between SPI and SPEL
Tag Number
Power Supply
Wiring Data
Loop Data
Panel Data
38
Ability to view and embed SPI loop drawings in smart plant electrical (SPEL)
schematics (and vice versa, ability to view schematics in SPI)
Retrieve of PLC card termination data into Schematics
39
40
41
42
43
44
45
46
Centralize databases (off(off-site)

Centralize databases (off-site)
EPC 2
Project A
Country Y
EPC 1
Citrix
Database
Server
EPC 1
Project A
Project B
Country X
Country X
Local
Engineering
Department
47
Business benefits
Minimize on-site employees

No confusion with As-Built data
Consistent Data Entry
No Data Hand-over
Shorter engineering times
Re-use AsBuilt data in a Project.
Engineering - save up to 30% in engineering hours
Design - save 5-25% in design changes and optimization
Procurement - often the largest capital investment
Construction - speed commissioning with test packages
Operations & Maintenance - improve uptime, safety, compliance
48
Asbuilt / project environment

Asbuilt / project environment
Project B
Claimed
data
Project A
AsBuilt Site
49
Benefits project environment
Check work progress

All parties using same reference data
Correct non-compliancy in early stage
No data hand-over
No document hand-over
Shorter project times
50
Why a DCS interface? Benefits
Improve engineering performance

Reuse of intellectual investment
Reduce risks throughout the entire plant life cycle
Improved decision support
Automatic generation of project documentation
Single source of information throughout the entire plant life cycle
SPI providing Validation Rules preventing design mistakes, such as:
incorrect terminal layout including terminal numbering
incorrect channel type for every terminal
Control on naming of different parts to the DCS configuration (e.g. panel
name, nest / rack name, etc.)
Control over other parameters of the card configuration
51
When a DCS interface?

When a DCS interface?
New Greenfield Projects

Exiting Brownfield:
Plant Expansion
Plant Revamp / Modification
DCS Upgrade
Plant Upgrade to
Foundation FieldBus
Process Design Changes
Information As-building
Production Changes and
Simulation Re-runs
Etc, Etc,
52
Administration
Set up
Setup of oracle server. database initialization of new domains.
plant area unit structures etc.
project,
Imports
Importing data into SmartPlant Instrumentation (INtools) for all modules
using any giving data source, from text files, excel files MS Access files etc.
Exports
Exporting data from the INtools database to any given format.
Interfacing to other applications, calculation software or client databases.
53
Administration
Datasheet templates
Modify original INtools datasheets or creation of a complete new customized
template set according client format. (See Sample of datasheet template in
next slide)
Report templates
Creation of complete sets of customized reports deliverable sets. Wiring,
Instrument Index, Installation lists, Cable Schedules, Cutting list etc. Each
report can be delivered in PSR form for easy interfacing with the import
PSR option in SmartPlant Instrumentation (INtools) or using Infomaker
executable files.
54
Administration
Administration
Specifications
Create project database execution specifications for supporting large
number of SmartPlant Instrumentation.
Template management
For clients which subcontract engineering project to various different
engineering contractors it's of great importance each engineering party
ad heres to your strict guidelines in order to keep all you INtools projects
aligned.
This alignment should start from day one till handover of the database at the
end of the project, in order to seamless integrate into company server.
55
Training Content
Instrument engineering options
If starting the tutorial here, you will go to a where the unit
administration items have already been created.
General instrument engineering tasks

Creating instruments and control loops
Defining process data, sizing and specification
Generating hook-up drawings
Viewing and modifying data multiple records
Administration options
56
DCS current vendor alliance status

Single Direction Interface (SPI >> DeltaV) available since
V6.0 Bi-Directional I/F (SPI DeltaV) dev starting on
SPF Adaptors soon...
Successfully proto-types of AMS SPI interface using
SPIAPI
Bi-Directional I/F (SPI CS3000) available since V7.0

Continue improve the interface with tight cooperation
with Yokogawa
57

Bi-Directional I/F (SPI System 800xA) available
(V6.0/V7.0) = PETI
ABB Catalog Manager available from V7.0.2
Note - PETI sold only by ABB
Honeywell standardized on SPI for Global projects

EPKS Catalog Manager available from V7.0.2
Bidirectional Interface in SPI V8
58
The DeltaV Interface

The
Engineering
SP Instrumentation
Interface
DeltaV Resources
Configured
Control System
DeltaV System
Select Components
Download Components
DeltaV
Components
SPI
Download DeltaV Configuration Updates (SPI V8.0)
DeltaV
Reconcile
File
Upload DeltaV Configuration
59
The CS 3000 Interface

The CS 3000 Interface
DeltaV Resources
60
Rapid Return on investment (ROI)

SmartPlant Instrumentation provides strong ROI for both
Owner/Operators and Engineering & Procurement Consultants (EPC)s.
61
Q & A session
Any Questions.
62
References/ Additional Study Material
http://xa.yimg.com/kq/groups/23552736/547350894/name/INtools+V+7+
Tutorial.pdf
http://www.intergraph.com/assets/pdf/SmartPlantInstrumentationCurri
culumPathTrainingGuidelines2011.pdf
63
Post Training Activities
List out the companies whoever using SmartPlant INtools software.

Basic Electrical, Electronics & instrumentation & control knowledge required
Familiarity with windows applications
Practical experience with SmartPlant instrumentation
64
Internalization Plan
Sl #
Action Item
Target Date
Team
Support Needed
1
2
3
4
5
6
7
8
9
10
65
SMEs to contact
Sl No
Contact Name
Mail ID
Usha Eti
usha.eti@quest-global.com
2
3
4
5
66
67
SMARTPLANT (INtools) ENGINEERING SOFTWARE INTRODUCTION

Usha Eti
2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a
third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.

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SMARTPLANT (INtools) ENGINEERING SOFTWARE

DESIGN & DETAILED ENGINEERING IN OIL & GAS PROJECTS

Reason for Revision

2012 QuEST Global Services Pte Ltd. Confidential

Usha Eti 09-10-2012 Satyanarayana H N

2012 QuEST Global Services Pte Ltd. Confidential

Target Audience & Pre requisites

i. Basic Electrical, Electronics

2012 QuEST Global Services Pte Ltd. Confidential

AsBuilt / Projects environment

2012 QuEST Global Services Pte Ltd. Confidential

All Mobiles Switched off/In silent Mode

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

SmartPlant Instrumentation (SPI) is part of the schematics package of

Smart Plant Instrumentation (INtools) is useful for Design and detailed

2012 QuEST Global Services Pte Ltd. Confidential

Data centric engineering tool

Creation of consistent data, using reference data, and conventions

Organizing plant / project power consumption

2012 QuEST Global Services Pte Ltd. Confidential

SPI is a instrumentation design and maintenance package.

2012 QuEST Global Services Pte Ltd. Confidential

Instrument Index Module

2012 QuEST Global Services Pte Ltd. Confidential

System-wide Data Source management tool

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

Process Data & Spec Binder

2012 QuEST Global Services Pte Ltd. Confidential

Default Panel (DCS/ PLC/ JB --) & Cables.

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

The Calculation module includes Four sub-modules:

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

Loop diagram Modules

Automatic generation of Schematic Drawings.

2012 QuEST Global Services Pte Ltd. Confidential

Loop diagram Modules

2012 QuEST Global Services Pte Ltd. Confidential

Loop diagram Modules

Sample Wiring block diagram

Wide-angle view of your instrumentation data

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

2012 QuEST Global Services Pte Ltd. Confidential

Instrument Specifications Module

Generate Detailed Specifications that comply with ISA requirements.

2012 QuEST Global Services Pte Ltd. Confidential

Instrument Specifications Module

Sample of specification sheet template in SmartPlant INtools

Fieldbus & Hook

Hook-Ups (Installation Details) Module:

2012 QuEST Global Services Pte Ltd. Confidential

Calibration Module & Maintenance Tools

2012 QuEST Global Services Pte Ltd. Confidential

Calibration Module & Maintenance Tools

Maintenance and repairs.

2012 QuEST Global Services Pte Ltd. Confidential