Beruflich Dokumente
Kultur Dokumente
INTERNSHIP AT
BY
TEDWIN THOMAS
Reg. No.:15P35J0137
Under the guidance of Asst. Prof. SAMIYA MUBEEN
JULY 2016
DECLARATION
Place: KOLLAM
TEDWIN THOMAS
Date: 08/08/16
Page 2 of 46
ACKNOWLEDGEMENT
I express my whole hearted gratitude to almighty god for giving me the strength and
ability in the smooth and steady conduct of this study and in its report en trusted upon
me .I would like to thank our director of presidency college Dr. M.J.Arul for giving
me the opportunity to undertake this study.
I express my heartfelt gratitude to Asst. Prof. Samiya Mubeen my faculty supervisor
for rendering all possible help and support during the development, implementation
and presentation of the report
I wish to express my sincere thanks to Ms. Resmi OS, Personnel Officer UNILEC
Ltd. for giving me permission to do this study. I would also like to thank the officials
of UNILEC, for providing me with the required informations for this project and for
making this project success.
Place: KOLLAM
TEDWIN THOMAS
Date: 08/08/16
Page 3 of 46
TABLE OF CONTENTS
CHAPTER
TITLE
PAGE
NO.
INTRODUCTION
5 - 13
II
COMPANY PROFILE
14 - 31
III
FUNCTIONAL AREAS
32 - 89
IV
SWOT ANALYSIS
90 - 94
95 - 98
VI
99-102
CONCLUSION
103
BIBLIYOGRAPHY
Page 4 of 46
105
S.NO
List of Tables
Page
Organizational Chart
32
35
Finance Department
46
Production Department
53
Planning Department
59
Commercial Department
61
Purchase Department
65
Quality Control
73
84
10
Store Department
87
11
Safety Department
89
Page 5 of 46
CHAPTER - I
INTRODUCTION
Page 6 of 46
Page 7 of 46
METHODOLOGY
The study was conducted using the method of interview and observation and
also made use of the primary and secondary data
Primary data
Primary data is collected through observation or through direct communication
with employees one form or another or through personal interviews.
The formal and informal interviews with Managers and Department heads,
employee
Direct observation
Secondary data
Secondary data are those which have been collected by someone else and
which have already been passed through statistical process. The secondary data were
collected from.
Company records
Journals
Annual report.
Website
Page 9 of 46
Page 10 of 46
The study was limited, because the time period allotted was not sufficient to conduct a
thorough study on the functioning of the organization. The employee of the various
departments was not able to spend enough time in explaining the functions of their
department, as it affected their work schedule. Respondents were reluctant to reveal complete
details. This lack of knowledge of the respondents and the bias of them has acted as a
hindrance to the study.
Page 11 of 46
INDUSTRY PROFILE
Page 12 of 46
One of the main problems the industrial world faces now is the scarcity of energy. The
demand is more and supply is less. More research is done to find out alternative source of
energy. The researchers are still in its beginning phase. Till some new alternative energy is
found out, the dependence will be on existing forms. Electricity being the important among
them plays a major role in almost all industries. Apart from industries, it is the basic form of
energy for house hold purposes also. Production of electricity has become more expensive
which demands careful utilization and accurate measurement.
The share of electricity consumption of large buildings in the commercial sector is currently
of the order 7 percent of countrys overall consumption and it is growing at about 12 percent
over the last few years. Annual energy consumption in commercial buildings which is in
excess of 200kwh with the standards is implemented. According to Construction Industry
Development Council (CIDC), residential and commercial construction has been growing in
excess of 10 percent per annum and that accounted for nearly 41 million square meters last
year.
With escalating power demand in South East Asia, most countries in the region are
demanding novel electricity meters. Moreover, as increasingly more electric utilities meters at
their consumers (both small power and large power consumers) site, sale for both single
phase and three phase meters are increasing. Hence, the electricity meters market is
witnessing stable growth. This is likely to further accelerate with the transition of electro
mechanical meters to electronic/digital meters in the future.
As the electricity metering and billing industry moves ever closer to full automation and
computerization, electronic meters that can communicate with each other and with other
electronic systems are expected to become an essential part of the network. An
Electromechanical meter merely measures demand and consumption of energy and quite
simple. However, with the latest electronic meters one can implement the tariff at which the
utilities sell the electricity, cites the analyst of this research service. Therefore, power
distribution electric utilities can sell electricity at a lesser price when the demand is low and
Kilowatt-hour (Kwh) pricing can be high when the demand is high. Manufacturers must offer
additional and more advanced technology features to stand apart from competition.
Page 13 of 46
The South East Asian electricity meters market is highly active, with several public and
private utilities, smaller municipalities and electronic co-operatives. There is intense
competition in the electricity meter markets attributed by the presence of Chinese and other
manufacturers and suppliers in South East Asia. One of the main concerns that affect the local
meters market is the presence of the many meter brands from China. These are typically low
priced and low quality meters, which utilities are sometimes forced to opt for since such
meters would meet their budget especially on household meters segment. However
companies that offer high quality meters are likely to find greater demand with certain
utilities in the market and may even increase their profit margins due to the end-user
confidence in their products, says the analyst. With several software-based and multifunctional features such as automated remote metering and multi-calibrations in demand,
manufacturers will have to incorporate more applications into their products and offer more
than just the normal measurement of energy flow for billing. The main players in the
electricity measuring instrument manufacturing in India are
Page 14 of 46
CHAPTER - II
COMPANY PROFILE
Page 15 of 46
United Electricals Industries Ltd, Kollam was incorporated in the year 1950 in the
private sector. It is the factory in India to manufacture Electricity House Service Meters. It is
located at 3 km South of Kollam. The company started its manufacturing activity in technical
collaboration with world renowned measuring instrument manufacturers M/Sarong Meters
Ltd, England. It is initially started with the assembly of Single-Phase meters with imported
components for sub-assemblies. The company owes its origin to Shri. K.P.S. Nair, the chief
Electrical Engineer of Travancore-Cochin State and Shri. Abraham Pothen, an eminent
industrialist. Major shares of the company were taken over by the Kerala Government in
1957 and reconstituted as a Public Ltd Company.
As usual with most industries, this company also had to face certain troubles like inadequate
working capital, labour unrest etc. The company gradually overcome this and started
establishing steady market for the product. In 1956 a plan of diversification was initiated and
manufacturing of Motor Control Gear was started with technical collaboration from Mysore
Electrical industries Ltd, Bangalore. In the same year, production of Poly Phase Meters
commenced which was developed by Research and Development wing of the company. The
company entered into a technical collaboration with General Electricity of India Ltd, Calcutta
for manufacturing of oil and air breaker up to 22 KV rating.
The company manufactures electricity house energy service meters of both electromechanical
and static types; motor starters and contractors. At present the company is mainly
concentrating on the production of static type energy meters and motor starters. The annual
turnover of the organization is about Rs 16 crores and more than 90 percent of the companys
turnover is from the sales of Energy meters to KSEB.
Its Present employee strength is: 84 (Past: 800)
The major shareholder is Government of Kerala and is holding 99 percent of the total share
value. The Board of Directors of the company comprises Government nominees, usually
from the Industries Department and General Manager of the company and also from among
other shareholders.
Page 16 of 46
Strategic Intent
The Mission, Vision and Quality Policy of UEI Ltd are stated as follows:
Mission
To become the number one supplier of electricity meters and to grab two digits share in the
transformer and water meters market in India by ensuring customer satisfaction of its product
and services and continuous improvement.
Vision
To become the pioneers through operational effectiveness and customer satisfaction.
Quality Policy
UEI and its employees are committed to develop, manufacture and marketing of House
Service Energy Meters and Motor Control Gears ensuring customer satisfaction of the
products and services through continual improvement of the effectiveness of its QMS
achieved by setting and reviewing quality objectives.
Strategic Intent
The Mission, Vision and Quality Policy of UEI Ltd are stated as follows:
Mission
To become the number one supplier of electricity meters and to grab two digits share in
the transformer and water meters market in India by ensuring customer satisfaction of its
product and services and continuous improvement.
Vision
Page 17 of 46
Quality Policy
UEI and its employees are committed to develop, manufacture and
marketing of House Service Energy Meters and Motor Control Gears ensuring
customer satisfaction of the products and services through continual
improvement of the effectiveness of its QMS achieved by setting and reviewing
quality objectives.
Quality Objective
UEI shall establish quality objectives at relevant functional levels which will
bring continual improvement in the functions and thereby in the organization. The
quality objectives focus on strategic advantage to the department as well as
performance improvement. The quality objectives established are realistic,
quantifiable and shall set suitable action plans. Also the management will assign
responsibilities to the concerned managers for achieving the objectives as targeted in
the MPRM.
Page 18 of 46
Page 19 of 46
PRODUCT
PROFILE
The main products of United Electrical Company
Ltd. are;
1. Water Meters (Current Production)
2. AB Switches (Current Production)
3. Starters (Current Production)
4. Meters
5. UPS
6. LED Street Light (Current Production)
7. Solar (Current Production)
Page 20 of 46
Meters
Different types of meters produced in this firm are:
i.
ii.
iii.
Product description
i.
Types of UEM statics meter is designed and manufactured to satisfy the highest standard of
accuracy and reliability of energy measurement in single phase and three phase circuits. The
meter is designed for tropical climate and fully complies with ISI 3779,(199) REC
specification.
Meter casing is made of fiberglass reinforced high impact strength polycarbonate. It is UV
(Ultra Violet) stabilized for outdoor application. The meter is broadly divided into base, top
cover and terminal cover. The meter base consists of two compartments, i.e., PCB
compartment and terminal compartment. In PCB compartment, bass terminal suitable up to
40A positioned securely. A synthetic rubber gasket is used between the top cover and the base
to ensure protection against moisture and dust. The top cover is transparent to facilitate easy
and clean reading of count and display of other parameters
ii.
Page 21 of 46
PRODUCT DESCRIPTION
NSD starter
These control gears are available in the range of 10 HP to 200 HP. Correct sequence
device incorporated in the unit ensures proper sequence of operation so that the starter is first
put into the star position. Manual tripping is provided on the side of the starter.
Oil dash pot type overload relays are calibrated from full load to double full load and
are easily adjustable. Under voltage relays, open the circuit in case of abnormally low
voltage.
The contact tips are of electrolytic copper extrusion, silver-plated to prevent corrosion
and pitting. These are of self-aligning type and are easily replaceable. The starter is with a
sheet metal case and facilities are provided to fix pedestal type ammeter.
Up to 20 HP, the price is Rs. 4650, which is the lowest limit and the price up to 150
HP NSD is Rs.15, 625.
Page 22 of 46
These starters are available in the range of 10 HP to 150 HP. They have electrical
interlock between the starter and rotor circuits, so that it is not possible to start the motor
unless all the rotor resistances are in circuits. The starter is fool-proof and the motor can only
be starter from the full position. Rotor resistances are of high-grade resistance wires, wound
on ceramic tubes.
Oil dashpot type relays control the overload; no volt releases and trips the starter in
case of low voltage or power failure.
The contacts are of electrolytic copper extrusions of ample size and are silver-plated.
These are of self-aligning type and are replaceable.
Page 23 of 46
Water Meter:
Features:
Water meters have both pointer and kilometric reading counters and are duly sealed
against tampering. They conform to IS specification No. IS: 779-1994 Class B (latest
amendment) equivalent to international standard ISO-4064.
The hydrostatically tested brass body is machined to a very high degree of accuracy.
Both nuts and nipples are made in brass
Internal components are made of high quality, self-lubricating, wear resistant and anticorrosive engineering plastics. The turbine revolves & floats around frictionless stainless
steel pivot on a synthetic sapphire bearing, ensuring long and accurate working life.
Meters are designed to withstand hydraulic pressure of 20kg/cm 2, specified
temperature and perform accurately over its entire range. 100% of the meters are tested and
calibrated as per standards
Page 24 of 46
UPS:
Features:
When input main supply is between 165 to 270V AC. It is stabilized through built in AVR
and output voltage regulated to 230V
When input main voltage ranges beyond 165 to 270 V (Brownout) or if there is power failure
(Blackout). In this condition the inverter battery comes into action and supplies power
through output socket. Changeover time is less than8ms, so supply to computer remains
virtually uninterrupted.
Battery - Backup time: 20min.40minmMaximum charging voltage: 13.8V -27.6V
Protection - Short circuit: Electronic ShutdownLow battery & Overload: Buzzer sound
Page 25 of 46
11KV 200/400 Amps Triple Pole Gang operated Air Break Isolator suitable for
Horizontal Mounting Conforming to IS 9920/1981, 9921/1985 and2633/1964.
Connectors are suitable for Rabbit / Raccoon.
All Ferrous parts are hot dip galvanized.
The contact ends are tin coated.
The fixed contact elements are made of excluded electrolytic grade copper flat
with flexible ends.
The leakage current passes to earth and not between terminals of the poll or
between polls.
The operating mechanism is suitable for normal operation by one man without
undue effort.
Switch is permitted to pad locking in both open and close position.
Page 26 of 46
ORGANIZTIONAL
CHART
Page 27 of 46
Hard
Elements
Soft Elements
Shared Values
Strategy
Skills
Structure
Style
Systems
Staff
ABBREVIATIONS
UEI
Prd.Com
Production Committee
SMW
MPRC
MRC
SER&D
AEQA
MCG
SEW
SO Store -
SM Com -
SPO
SMA
SM MKG -
SO MKG -
SOS
SOA
SOE
E/M
Electrical Maintenance
GI
Goods Inwards
TO
Time Office
BIBLIOGRAPHY
Websites
www.unileeindia.com
www.quote.com
www.areweb.com
www.tradeindia.com
www.surfindia.com