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Inverter Systems

for HEIDENHAIN Controls

Information for the


Machine Tool Builder

September 2008

HEIDENHAIN Inverter Systems

The inverter systems from HEIDENHAIN are suitable for the HEIDENHAIN controls with
digital speed control. They are designed for operating the synchronous and asynchronous
motors from HEIDENHAIN.

MC 422 B, CC 424 B
with modular inverter

System tests

Controls, inverters, motors and encoders from HEIDENHAIN are


usually integrated as components in larger systems. In these
cases, comprehensive tests of the complete system are required,
irrespective of the specifications of the individual devices.

Expendable parts

In particular the following parts in inverters from HEIDENHAIN are


subject to wear:
Fans

Standards

Standards (ISO, EN, etc.) apply only where explicitly stated in the
catalog.

Contents

Page
Inverter Systems

Overview

Compact Inverters

Modular Inverters

12

Accessories for Inverter Systems

16

Additional Power Supply

22

Ribbon Cables and Covers

24

Overview of Cables for Inverters

29

Dimensions

30

Other HEIDENHAIN Components

46

Index

47

This catalog supersedes all previous editions, which thereby


become invalid.
Subject to change without notice

HEIDENHAIN Inverter Systems

HEIDENHAIN inverter systems are designed for use with QSY


synchronous motors and QAN asynchronous motors from
HEIDENHAIN. The inverter systems are available with power
ratings of 10 kW to 80 kW. They can be supplied as compact
inverters or in modular versions as regenerative or nonregenerative
systems.

Regenerative
inverters

With regenerative inverters, the braking energy of the motors is


fed back into the power supply. Regenerative systems need
additional components, such as line filters and commutating
reactors (see Accessories for Inverter Systems).

Nonregenerative
inverters

With nonregenerative inverters, the braking energy of the


motors is converted to heat. This requires a braking resistor (see
Accessories for Inverter Systems).

Power supply

The inverter systems are designed for connection to a TN public


power supply with a voltage of 3 x 400 V; 50 to 60 Hz ( 10%).
Other public grids or other line voltages must be adapted over a
transformer.

DC-link voltage

Both inverter systems use a rectifier bridge circuit to convert the


line power to the dc-link voltage and other auxiliary voltages for the
electronics of the power modules, the controller unit, and the main
computer. The rectified andfor regenerative systemscontrolled
dc-link voltage is conducted through IGBTs to the motors under
frequency and voltage control. Control is by PWM signals.

UE 112

The dc-link voltage is 565 V for nonregenerative systems and 650 V


for regenerative systems.
Safety functions

In the event of an emergency stop, HEIDENHAIN inverter systems


make it possible to shut down the motors centrally over special
inputs for deleting the pulse release for PWM control of the
IGBTs. The controller unit controls braking until standstill. For each
motor there are separate outputs to the power modules to
control the brakes at standstill.
If required, however, drive groups can be formed to enable
separate switch-off (e.g. axes for the tool magazine). The axes are
then switched off through an axis-release module.

Compact inverters

In a single enclosure, UE and UR compact inverters house the


rectifiers for generating the dc-link voltage and the IGBT full
bridges for up to five drives. Compact inverters with internal
braking resistor are available for power ratings up to 15 kW. As an
alternative, the internal braking resistor can be replaced by an
external resistor to reduce heat generation in the electrical cabinet
(not with UE 11x). Higher power ratings require regenerative
systems.
For special cases, an additional power module can be connected
to a compact inverter (not with UE 11x). Please note that the total
power consumption of the connected motors must not exceed
the power of the compact inverter!
The CC controller unit is connected to the compact inverter over a
ribbon cable and uses PWM signals to control the IGBTs.

UR 242

Modular inverters

Modular inverter systems consist of the following modules:


One UV or UVR power supply unit including
the necessary additional components
Several UM power modules for axes and spindle
Ribbon cables and covers
In modular systems, the supply module produces the rectified
dc-link voltage. The IGBT full bridges are housed in the separate
UM power modules. The dc-link power bar conducts the dc-link
voltage to the power modules.
The CC controller unit is connected to the power modules over a
ribbon cable and uses PWM signals to control the IGBTs.
The power supply unit is arranged the farthest to the left. The
power modules are arranged to the right in order of decreasing
power.

Motor current

The power modules and compact inverters are available in


gradations to make it possible to match them to the required
motor current and torque values. In addition, the PWM frequency
can be adjusted to the motor current. Please remember that very
high spindle speeds require a higher PWM frequency (see
Spindle).

Additional power
supply unit

If the 5 V power supply of the UE 2xx B does not suffice for the
MC, CC and connected encoders, an additional UV 105 power
supply unit is required. For a calculation example, see Additional
Power Supply for MC and CC.

UVR 140 D

Current consumption The UV power supply units supply the current for the electronics
of the connected
of the modules. The following limit values apply:
modules
Power supply

UV 130 D

UVR 1xx D

15 V

1.5 A

3.5 A

24 V

2A

4A

The current consumption for the electronics of the modular


inverters depends largely on their power output. If several highcapacity modules are used, in rare cases the maximum
permissible current for the power supply unit might be exceeded.
Therefore, be sure to check the current consumption for the 15-V
and 24-V supplies individually. This is of particular importance when
the UVR 150 D is used together with the UM 115 D. If the total
current consumption exceeds the maximum value, please contact
HEIDENHAIN.
Ribbon cables
and covers

The individual control components are connected through ribbon


cables for PWM signals, power bus and unit bus. The ribbon
cables must be covered to protect against interference. Ribbon
cables and covers for separate power modules must be ordered in
the required lengths.
The ribbon cables and covers for compact inverters are included in
delivery.

UM 115 D

Overview

Compact inverters

Regenerative

Nonregenerative

Modular inverters

Power supply unit


Regenerative

Nonregenerative

1)

Model

Page

Accessories

Page

UR 230 D
UR 240 D
UR 242 D

10, 11

KDR commutating reactor


EPCOS line filter
UP 110 braking resistor module
As required:
SM voltage protection module
ZKF dc-link filter
Three-phase current capacitor
CMC capacitor module

16
16
18

PW 210 braking resistor


(not for UE 11x)
As required:
SM voltage protection module
Additional UV 105 power supply unit1)

17

KDR commutating reactor


EPCOS line filter
UP 110 braking resistor module
As required:
SM voltage protection module
ZKF dc-link filter
Three-phase current capacitor

16
16
18

PW 210 braking resistor


As required:
SM voltage protection module
CMC/CMM capacitor module

17

UE 110
UE 112

UE 210 D
UE 211 D
UE 212 D
UE 230 B
UE 240 B
UE 242 B

8, 9

UVR 120 D
UVR 130 D
UVR 140 D
UVR 150 D
UVR 160 D
UVR 160 DW

14, 15

UV 130 D

14

19
18
17
20

19
22

19
18
17

19
20

Power module
for one axis

UM 111 D
UM 111 BD
UM 112 D
UM 113 D
UM 114 D
UM 115 D
UM 116 DW

12, 13

Ribbon cables, covers

24

For two axes

UM 121 D
UM 121 BD
UM 122 D

13

Ribbon cables, covers

24

Required for iTNC 530 with Windows XP if UE 230 B, UE 240 B or UE 242 B are used

Compact Inverters
Nonregenerative

Nonregenerative
compact inverters
continued on next page

3 axes + spindle

4 axes + spindle

UE 110

UE 112

3 axes

Spindle

3 axes

1 axis

Spindle

3 333 Hz

6.0 A

12.0 A

24.0 A
36.0 A
36.0 A

6.0 A

12.0 A

9.0 A

18.0 A

24.0 A
36.0 A
36.0 A

4 000 Hz

5.5 A

11.0 A

22.0 A
33.0 A
33.0 A

5.5 A

11.0 A

8.3 A

16.5 A

22.0 A
33.0 A
33.0 A

5 000 Hz

5.0 A

10.0 A

20.0 A
30.0 A
30.0 A

5.0 A

10.0 A

7.5 A

15.0 A

20.0 A
30.0 A
30.0 A

6 666 Hz

4.2 A

8.4 A

16.8 A
25.2 A
25.2 A

4.2 A

8.4 A

6.3 A

12.6 A

16.8 A
25.2 A
25.2 A

8 000 Hz

3.65 A

7.3 A

14.6 A
21.9 A
21.9 A

3.65 A

7.3 A

5.5 A

11.0 A

14.6 A
21.9 A
21.9 A

10 000 Hz

3.0 A

6.0 A

12.2 A
18.3 A
18.3 A

3.0 A

6.0 A

4.6 A

9.2 A

12.2 A
18.3 A
18.3 A

Rated current IN
IS6-40 %1)
Maximal current Imax2)
for PWM frequency

Power supply

3 x 400 V ( 10%); 50 Hz to 60 Hz or 3 x 480 V ( 10%); 50 Hz to 60 Hz

Rated power dc link

10 kW

10 kW

Peak power3) dc link

15 kW / 20 kW

15 kW / 20 kW

Power loss4) at IN (approx.)

450 W

450 W

DC-link voltage

565 V

565 V

Integrated braking resistor5)

1 kW / 27 kW

1 kW / 27 kW

Module width

175 mm

175 mm

Weight (approx.)

20 kg

20 kg

ID

375 713-xx

375 715-xx

Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor

Additional power supply

Voltage protection module6)

SM 110

SM 110

1)
2)
3)
4)
5)
6)

Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
Axes:
0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
1st value: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
2nd value: 0.2 s cyclic duration factor for duty cycle time of 5 s
Power loss during idle running: approx. 10% of the power loss at rated current
1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.
Only for synchronous or torque motors with field weakening

Compact Inverters
Nonregenerative

Nonregenerative compact inverters 3 axes + spindle


or 4 axes
UE 210 D

4 axes + spindle
or 5 axes
UE 211 D

UE 212 D

3 axes

Spindle/axis

2 axis

1 axis

Spindle/Axis

3 axes

1 axis

3 333 Hz

9.0 A
18.0 A
18.0 A

24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A

9.0 A
18.0 A
18.0 A

18.0 A
36.0 A
36.0 A

24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A

9.0 A
18.0 A
18.0 A

18.0 A
36.0 A
36.0 A

4 000 Hz

8.3 A
16.5 A
16.5 A

22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A

8.3 A
16.5 A
16.5 A

16.5 A
33.0 A
33.0 A

22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A

8.3 A
16.5 A
16.5 A

16.5 A
33.0 A
33.0 A

5 000 Hz

7.5 A
15.0 A
15.0 A

20.0 A/15.0 A
7.5 A
30.0 A/30.0 A 15.0 A
30.0 A/30.0 A 15.0 A

15.0 A
30.0 A
30.0 A

20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A

7.5 A
15.0 A
15.0 A

15.0 A
30.0 A
30.0 A

6 666 Hz

6.3 A
12.6 A
12.6 A

16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A

6.3 A
12.6 A
12.6 A

12.6 A
25.2 A
25.2 A

16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A

6.3 A
12.6 A
12.6 A

12.6 A
25.2 A
25.2 A

8 000 Hz

5.5 A
11.0 A
11.0 A

14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A

5.5 A
11.0 A
11.0 A

11.0 A
22.0 A
22.0 A

14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A

5.5 A
11.0 A
11.0 A

11.0 A
22.0 A
22.0 A

10 000 Hz

4.6 A
9.2 A
9.2 A

12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A

4.6 A
9.2 A
9.2 A

9.1 A
18.2 A
18.2 A

12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A

4.6 A
9.2 A
9.2 A

9.1 A
18.2 A
18.2 A

Rated current IN
IS6-40 %1)
Maximal current Imax2)
for PWM frequency

Power supply

3 x 400 V ( 10%);
50 to 60 Hz

3 x 400 V ( 10%); 50 to 60 Hz

3 x 400 V ( 10%);
50 to 60 Hz

Rated power dc link

15 kW

15 kW

15 kW

Peak power3) dc link

23 kW / 40 kW

23 kW / 40 kW

23 kW / 40 kW

Power loss4) at IN (approx.)

475 W

525 W

595 W

DC-link voltage

565 V

565 V

565 V

Integrated braking resistor

1 kW / 27 kW

1 kW / 27 kW

1 kW / 27 kW

Module width

200 mm

200 mm

200 mm

Weight (approx.)

20 kg

20 kg

20 kg

ID

558 302-01

558 303-01

558 304-01

5)

Additional components for nonregenerative compact inverters (see Accessories for Inverters)
Braking resistor

PW 210

PW 210

PW 210

Additional power supply

Voltage protection module6)

SM 110

SM 110

SM 110

1)
2)
3)

Spindle:
Axes:
Spindle:
1st value:
2nd value:

40%
0.2 s
10 s
40%
0.2 s

cyclic duration factor for duty cycle time of 10 minutes (S6-40%)


cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
cyclic duration factor for 10 minutes duty cycle time (S6-40%)
cyclic duration factor for 5 seconds duty cycle time

2 axes + spindle
or 3 axes

3 axes + spindle
or 4 axes

4 axes + spindle
or 5 axes

UE 230 B

UE 240 B

UE 242 B

Spindle/Axis

2 axes

Spindle/Axis

3 axes

Spindle/Axis

3 axes

1 axis

Spindle/Axis

24.0 A/18.0 A
36.0 A/36.0 A
36.0 A/36.0 A

9.0 A

15.0 A

38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A

9.0 A

15.0 A

38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A

9.0 A

15.0 A

28.2 A

46.0 A

38.0 A/28.2 A
46.0 A/
46.0 A/46.0 A

22.0 A/16.5 A
33.0 A/33.0 A
33.0 A/33.0 A

8.3 A

15.0 A

35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A

8.3 A

15.0 A

35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A

8.3 A

15.0 A

26.0 A

46.0 A

35.0 A/26.0 A
46.0 A/
46.0 A/46.0 A

20.0 A/15.0 A
30.0 A/30.0 A
30.0 A/30.0 A

7.5 A

15.0 A

31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A

7.5 A

15.0 A

31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A

7.5 A

15.0 A

23.0 A

46.0 A

31.0 A/23.0 A
46.0 A/
46.0 A/46.0 A

16.8 A/12.6 A
25.2 A/25.2 A
25.2 A/25.2 A

6.4 A

12.8 A

26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A

6.4 A

12.8 A

26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A

6.4 A

12.8 A

19.3 A

38.6 A

26.0 A/19.3 A
38.6 A/
38.6 A/38.6 A

14.6 A/11.0 A
22.0 A/22.0 A
22.0 A/22.0 A

5.3 A

10.6 A

22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A

5.3 A

10.6 A

22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A

5.3 A

10.6 A

16.7 A

33.4 A

22.5 A/16.7 A
33.4 A/
33.4 A/33.4 A

12.2 A/9.1 A
18.2 A/18.2 A
18.2 A/18.2 A

4.5 A

9.0 A

19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A

4.5 A

9.0 A

19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A

4.5 A

9.0 A

14.1 A

28.2 A

19.0 A/14.1 A
28.2 A/
28.2 A/28.2 A

4)
5)
6)

3 x 400 V ( 10%); 50 to 60 Hz

3 x 400 V ( 10%); 50 to 60 Hz

3 x 400 V ( 10%); 50 to 60 Hz

22 kW

22 kW

22 kW

30 kW / 45 kW

30 kW / 45 kW

30 kW / 45 kW

520 W

590 W

770 W

565 V

565 V

565 V

200 mm

200 mm

200 mm

23 kg

23 kg

23 kg

337 038-xx

337 039-xx

337 041-xx

PW 210

PW 210

PW 210

UV 105 (as required)

UV 105 (as required)

SM 110

SM 110

SM 110

Power loss during idle running: approx. 10% of the power loss at rated current
1st value: Continuous duty
2nd value: 1.5% cyclic duration factor for 120 seconds duty cycle time.
Only for synchronous or torque motors with field weakening

Compact Inverters
Regenerative

Regenerative
compact inverters

Rated current IN
IS6-40 %1)
Maximal current Imax2)
for PWM frequency

2 axes + spindle or 3 axes

3 axes + spindle or 4 axes

UR 230 D

UR 240 D

2 axes

Spindle/axis

3 axes

Spindle/axis

3 333 Hz

9.0 A

18.0 A

42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A

9.0 A

18.0 A

42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A

4 000 Hz

8.3 A

16.5 A

38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A

8.3 A

16.5 A

38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A

5 000 Hz

7.5 A

15.0 A

35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A

7.5 A

15.0 A

35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A

6 666 Hz

6.3 A

12.6 A

29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A

6.3 A

12.6 A

29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A

8 000 Hz

5.5 A

11.0 A

25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A

5.5 A

11.0 A

25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A

10 000 Hz

4.6 A

9.2 A

21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A

4.6 A

9.2 A

21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A

Power supply

3 x 400 V ( 10%); 50 Hz to 60 Hz

3 x 400 V ( 10%); 50 Hz to 60 Hz

Rated power dc link

22 kW

22 kW

Peak power3) dc link

30 kW / 40 kW

30 kW / 40 kW

Power loss4) at IN (approx.)

680 W

750 W

DC-link voltage

650 V

650 V

Module width

250 mm

250 mm

Weight (approx.)

22.5 kg

22.5 kg

ID

536 561-01

536 564-01

Additional components for regenerative compact inverters (see Accessories for Inverters)
Commutating reactor

KDR 120

KDR 120

Line filter

EPCOS 35 A

EPCOS 35 A

Braking resistor

SP 110

UP 110

DC-link filter

ZKF 110 or ZKF 120

ZKF 110 or ZKF 120

Three-phase current capacitor

Recommended

Recommended

SM 110

SM 110

5)

6)

Voltage protection module


1)
2)
3)

Spindle:
Axes:
Spindle:
1st value:
2nd value:

10

40%
0.2 s
10 s
40%
0.2 s

cyclic duration factor for duty cycle time of 10 minutes (S6-40%)


cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
cyclic duration factor for duty cycle time of 5 s

4 axes + spindle or 5 axes


UR 242 D
3 axes

1 axis/spindle

Spindle/axis

9.0 A

18.0 A

30.0 A/42.0 A
60.0 A/
60.0 A/60.0 A

42.0 A/30.0 A
60.0 A/
60.0 A/60.0 A

8.3 A

16.5 A

27.5 A/38.5 A
55.0 A/
55.0 A/55.0 A

38.5 A/27.5 A
55.0 A/
55.0 A/55.0 A

7.5 A

15.0 A

25.0 A/35.0 A
50.0 A/
50.0 A/50.0 A

35.0 A/25.0 A
50.0 A/
50.0 A/50.0 A

6.3 A

12.6 A

21.0 A/29.5 A
42.0 A/
42.0 A/42.0 A

29.4 A/21.0 A
42.0 A/
42.0 A/42.0 A

5.5 A

11.0 A

18.3 A/25.6 A
36.5 A/
36.5 A/36.5 A

25.6 A/18.3 A
36.5 A/
36.5 A/36.5 A

4.6 A

9.2 A

15.3 A/21.4 A
30.5 A/
30.5 A/30.5 A

21.4 A/15.3 A
30.5 A/
30.5 A/30.5 A

3 x 400 V ( 10%); 50 Hz to 60 Hz
22 kW
30 kW / 40 kW
930 W
650 V
250 mm
22.5 kg
536 565-01

KDR 120
EPCOS 35 A
UP 110
ZKF 110 or ZKF 120
Recommended
SM 110
4)
5)
6)

Power loss during idle running: approx. 10% of the power loss at rated current
Only for direct drives if an additional UM 1xx D is used
Only for synchronous or torque motors with field weakening

11

Modular Inverters
Power Modules

Power modules

The power modules in the system are to be arranged so that the


heavy modules are mounted at left and the light modules are
at right.
The total power of all connected motors must not exceed that of
the power supply unit.
The UM 1xx D modules feature electronic ID labels. This permits
advanced diagnostic functions (see Diagnostic Functions).

Nonregenerative
compact inverters

Rated current IN
IS6-40 %1)
Maximal current Imax2)
for PWM frequency

1-axis modules
UM 111 D

UM 111 BD

UM 112 D

Axis

Axis

Spindle

Axis

Spindle

Axis

Spindle

Axis

Spindle

3 333 Hz

9.0 A

18.0 A

17.5 A

35.0 A

24.5 A
35.0 A
35.0 A

29.5 A

59.0 A

40.0 A
59.0 A
59.0 A

47.0 A

94.0 A

67.0 A
88.0 A
94.0 A

70.0 A

140.0 A

108.0 A
125.0 A
140.0 A

4 000 Hz

8.3 A

16.5 A

16.5 A

33.0 A

22.5 A
33.0 A
33.0 A

27.5 A

55.0 A

37.0 A
55.0 A
59.0 A

44.0 A

88.0 A

62.0 A
82.0 A
88.0 A

66.0 A

132.0 A

99.0 A
116.0 A
132.0 A

5 000 Hz

7.5 A

15.0 A

15.0 A

30.0 A

20.0 A
30.0 A
30.0 A

25.0 A

50.0 A

34.0 A
50.0 A
50.0 A

40.0 A

80.0 A

50.0 A
75.0 A
80.0 A

60.0 A

120.0 A

90.0 A
105.0 A
120.0 A

6 666 Hz

6.3 A

12.6 A

12.5 A

25.0 A

17.0 A
25.0 A
25.0 A

21.0 A

42.0 A

28.5 A
42.0 A
42.0 A

33.5 A

67.0 A

47.0 A
63.0 A
67.0 A

55.0 A

110.0 A

76.0 A
88.0 A
110.0 A

8 000 Hz

5.5 A

11.0 A

11.0 A

22.0 A

14.5 A
22.0 A
22.0 A

18.5 A

37.0 A

25.0 A
37.0 A
37.0 A

29.5 A

59.0 A

41.0 A
55.0 A
59.0 A

44.0 A

88.0 A

66.0 A
77.0 A
88.0 A

10 000 Hz

4.6 A

9.2 A

9.0 A

18.0 A

12.0 A
18.0 A
18.0 A

15.5 A

31.0 A

21.0 A
31.0 A
31.0 A

24.5 A

49.0 A

34.0 A
46.0 A

37.0 A

73.0 A

55.0 A
64.0 A
73.0 A

Current consumption3)

UM 113 D

UM 114 D

120 mA/60 mA

150 mA/170 mA

170 mA/170 mA

170 mA/250 mA

250 mA/420 mA

70 W

120 W

180 W

280 W

420 W

Module width

50 mm

50 mm

100 mm

100 mm

100 mm

Weight (approx.)

5.5 kg

5.5 kg

9.0 kg

9.0 kg

12.0 kg

ID

392 318-xx

513 035-xx

519 971-xx

518 703-xx

510 509-xx

Power loss5) at IN (approx.)

1)
2)
3)

160 W

270 W

Spindle: 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
Axes: 0.2 s cyclic duration factor for duty cycle time of 10 s with 70% rated current preload
Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload
For 15 V / 24 V (see limit values on page 21)

12

430 W

650 W

Water cooling

Water-cooled inverter components are recommended for


operating powerful axis and spindle motors. Despite their great
power, they are compact and only emit a small amount of heat in
the electrical cabinet. The water-cooled inverter components are to
be connected separately via a distributor to a closed coolant loop.
The initial temperature of the coolant/water should be between
20 C and 40 C. Successfully tested pressure hoses from
HEIDENHAIN are available. For further information, refer to the
Inverter Systems and Motors Technical Manual.

1-axis modules
UM 115 D

2-axis modules
UM 116 DW

UM 121 D

UM 121 BD5)

UM 122 D5)

Axis

Spindle

Axis

Spindle

Axis

Axis

Spindle

Axis

Spindle

115.0 A

230.0 A

150.0 A
180.0 A
230.0 A

175.0 A

350.0 A

250.0 A
275.0 A
350.0 A

9.0 A

18.0 A

17.5 A

35.0 A

24.5 A
35.0 A
35.0 A

29.5 A

59.0 A

40.0 A
59.0 A
59.0 A

106.0 A

211.0 A

138.0 A
165.0 A
211.0 A

165.0 A

330.0 A

231.0 A
253.0 A
330.0 A

8.3 A

16.5 A

16.5 A

33.0 A

22.5 A
33.0 A
33.0 A

27.5 A

55.0 A

37.0 A
55.0 A
59.0 A

96.0 A

192.0 A

125.0 A
150.0 A
192.0 A

150.0 A

300.0 A

210.0 A
230.0 A
300.0 A

7.5 A

15.0 A

15.0 A

30.0 A

20.0 A
30.0 A
30.0 A

25.0 A

50.0 A

34.0 A
50.0 A
50.0 A

80.0 A

161.0 A

105.0 A
126.0 A
161.0 A

126.0 A

252.0 A

176.0 A
193.0 A
252.0 A

6.3 A

12.6 A

12.5 A

25.0 A

17.0 A
25.0 A
25.0 A

21.0 A

42.0 A

28.5 A
42.0 A
42.0 A

70.0 A

141.0 A

92.0 A
110.0 A
141.0 A

110.0 A

221.0 A

154.0 A
169.0 A
221.0 A

5.5 A

11.0 A

11.0 A

22.0 A

14.5 A
22.0 A
22.0 A

18.5 A

37.0 A

25.0 A
37.0 A
37.0 A

59.0 A

117.0 A

76.0 A
91.0 A
117.0 A

91.0 A

183.0 A

128.0 A
140.0 A
183.0 A

4.6 A

9.2 A

9.0 A

18.0 A

12.0 A
18.0 A
18.0 A

15.5 A

31.0 A

21.0 A
31.0 A
31.0 A

270 mA/460 mA

520 mA/200 mA

200 mA/110 mA

250 mA/170 mA

290 mA/330 mA

610 W

1115 W6)

140 W

2x axes: 240 W
1x axis / 1x spindle: 280 W

2x axes: 360 W
1x axis / 1x spindle: 450 W

870 W

1 560 W6)

150 mm

200 mm

50 mm

100 mm

100 mm

19.0 kg

24.0 kg

5.5 kg

9 kg

12.0 kg

387 852-xx

369 629-xx

392 319-xx

513 037-xx

519 972-xx

4)
5)
6)

Power loss during idle running: approx. 10% of the power loss at rated current
With this 2-axis module, only the lower power stage can be used for controlling the spindle
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 50 W

13

Modular Inverters
Power Supply Unit

Power supply unit

Nonregenerative

Regenerative

UV 130 D

UVR 120 D

UVR 130 D

UVR 140 D

Power supply

3 x 400 V ( 10%); 50 to 60 Hz

Rated power
(DC link)

30 kW

22 kW

30 kW

45 kW

40 kW

30 kW

45 kW

65 kW

50 kW

40 kW2)

60 kW1)

80 kW2)

Power loss (approx.)

140 W

300 W

370 W

570 W

DC-link voltage

565 V

650 V

650 V

650 V

Current consumption
15 V / 24 V

240 mA/410 mA

270 mA/310 mA

270 mA/310 mA

380 mA/310 mA

Module width

150 mm

150 mm

150 mm

200 mm

Weight (approx.)

9.8 kg

12 kg

12.5 kg

20.0 kg

ID

389 311-xx

390 188-xx

377 639-xx

390 281-xx

Peak power
(DC link)

S6-40%

1)

Additional components for power supply unit (see Accessories for Inverters)
Commutating reactor

KDR 120

KDR 130 C

KDR 140

Line filter

EPCOS 35 A

EPCOS 80 A

EPCOS 80 A

Braking resistor

PW 210

UP 110

UP 110

UP 110

DC-link filter

ZKF 110 or
ZKF 120 or
ZKF 130

ZKF 110 or
ZKF 120 or
ZKF 130

ZKF 110 or
ZKF 120 or
ZKF 130

Three-phase
current capacitor

Recommended

SM 1xx

SM 1xx

SM 1xx

3)

Voltage protection module4) SM 1xx


1)
2)
3)
4)
5)

0.2 s cyclic duration factor for duty cycle time of 5 seconds


4 s cyclic duration factor for duty cycle time of 20 seconds
Only for direct drives
Only for synchronous or torque motors with field weakening
Is dissipated via water cooling, remaining heat in electrical cabinet: approx. 100 W

14

Regenerative
UVR 150 D

UVR 160 D

UVR 160 DW

3 x 400 V ( 10%); 50 to 60 Hz
55 kW

80 kW

80 kW

80 kW

110 kW

110 kW

110 kW1)

160 kW1)

160 kW1)

640 W

930 W

930 W5)

650 V

650 V

650 V

350 mA/540 mA

400 mA/1.2 A

400 mA/200 mA

200 mm

250 mm

200 mm

20.0 kg

25.0 kg

20.0 kg

390 421-xx

530 341-xx

560 106-xx

KDR 150

KDR 160

KDR 160

EPCOS 80 A

EPCOS 120 A

EPCOS 120 A

UP 110

UP 110

UP 110

ZKF 110 or
ZKF 120 or
ZKF 130

ZKF 110 or
ZKF 120 or
ZKF 130

ZKF 110 or
ZKF 120 or
ZKF 130

SM 1xx

SM 1xx

SM 1xx

15

Accessories for Inverter Systems

Commutating
reactor

Regenerative inverter systems require a KDR commutating


reactor. It suppresses system perturbation and serves as energy
buffer for the boost converter. It is connected between the line
filter and the power supply unit (see Cable Overview).
The size of the commutating reactor depends on the power supply
unit used.

Application

Rated
voltage

Rated
current

Power loss
(approx.)

Rated
frequency

Degree of Weight
protection (approx.)

ID

KDR 120

UR 2xx D
UVR 120 D

3 x 400 V

3 x 35 A

200 W

50 / 60 Hz

IP 00

11 kg

344 505-01

KDR 130 C

UVR 130 D

3 x 400 V

3 x 45 A

250 W

50/60 Hz

IP 00

15 kg

646 271-01

KDR 140

UVR 140D

3 x 400 V

3 x 70 A

340 W

50/60 Hz

IP 00

22 kg

333 068-01

KDR 150

UVR 150 D

3 x 400 V

3 x 80 A

350 W

50/60 Hz

IP 00

23 kg

355 253-01

KDR 160

UVR 160 D
UVR 160 DW

3 x 400 V

3 x 117 A

525 W

50/60 Hz

IP 00

57 kg

573 265-01

Line filter

Regenerative inverter systems, in addition to the commutating


reactor, also require an EPCOS line filter. Line filters suppress
interference and ensure EMC-compatible energy recovery. The line
filter is connected between the line power and the commutating
reactor (see Cable Overviews).
The size of the line filter depends on the supply module.

EPCOS 35 A
1)

EPCOS 80 A

1)

EPCOS 120 A
1)

Application

Rated
voltage

Rated
current

Power loss
(approx.)

Rated
frequency

Degree of Weight
protection (approx.)

ID

UR 2xx D
UVR 120 D

3 x 400 V

3 x 35 A

50 W

50/60 Hz

IP 00

5 kg

340 691-01

UVR 130 D
UVR 140 D
UVR 150 D

3 x 480 V

3 x 80 A

75 W

50/60 Hz

IP 00

11 kg

640 908-01

UVR 160 D
UVR 160 DW

3 x 400 V

3 x 120 A

115 W

50/60 Hz

IP 20

13.5 kg

575 292-01

Integrated 3 x 32 F three-phase current capacitor

16

Three-phase
current capacitor

Three-phase current capacitors are recommended as standard


for regenerative inverter systems. The three-phase current
capacitor suppresses low-frequency noise during the recovery of
energy into the supply system. It is connected between the line
filter and the commutating reactor (see Cable Overview).

Application

Three-phase
current capacitor

Braking resistor

Mesh
voltage

Recommended 525 V
as standard

Capacity

Degree of
protection

Weight
(approx.)

ID

3 x 32 F

IP 00

1.3 kg

348 993-01

During braking, motors feed energy back into the dc-link. The
PW 210 braking resistor converts this energy to heat. The braking
resistor must be mounted outside the electrical cabinet to allow
the heat to dissipate. The PW 210 has no fan, and heat is removed
through radiation.
If the nonregenerative inverter systems UE 240 B, UE 241 B,
UE 242 B and UV 130 D are installed, the PW 210 braking resistor
is required.
The PW 210 can also be used as an alternative to the integrated
braking resistor in the UE 21x D.

PW 210

PW 210

Spindle
power

Recommended
Continuous Peak
Resistance
braking resistance rating
power*

Degree of Weight
protection (approx.)

ID

Up to 15 kW

1 x PW 210

2 kW

27 kW

18 ohms

IP 20

5.5 kg

333 081-01

Over 15 kW

2 x PW 210
in parallel

4 kW

54 kW

9 ohms

IP 20

11 kg

* 1.5 % cyclic duration factor for 120 s duty cycle time

17

Accessories for Inverter Systems

Braking
resistormodule

Regenerative inverters feed the braking energy back into the line
power system. When network power fails, the energy cannot be
returned. This increases the dc-link voltage and results in a switchoff of the inverters. This shutdown leads to an undesired coasting
of the motors. To prevent this, HEIDENHAIN recommends the use
of the UP 1x0 braking resistor module for regenerative inverters.

UP 110

Switching
voltage

Module
width

Peak power
(for 2 s)

Degree of
protection

Weight
(approx.)

ID

UP 110

740 V

50 mm

60 kW

IP 20

7 kg

341 516-01

UP 120

740 V

50 mm

150 kW

IP 20

9 kg

605 731-01

DC-link filter

When direct drives (linear motors, torque motors, and in rare


cases also synchronous motors) are operated with regenerative
inverters, it causes voltage peaks that can destroy the direct
drives. Therefore, during operation with UVR 1xx D and UR 2xx
regenerative inverters, the dc-link filter ZKF 1xx must be used.
The dc-link filter is mounted at left next to the power modules of
the direct drives, and the dc-link current is onducted through it. The
total power of the direct drives must not exceed the power of the
filter.
Please note:
The ZKF 110 differs from the ZKF 120 only in its maximum
discharge current. The use of the ZKF 110 must be inspected by a
HEIDENHAIN service technician on-site to ensure that the
discharge current is less than 1.3 A. With the ZKF 120, ZKF 130 or
ZKF 140, this measurement is not necessary because a discharge
current of 6 A is sufficient.

Power
loss

Module
width

Leakage Power
current
PN

PS6-40% PS6-20% Pmax

ZKF 110

Degree of
protection

Weight
(approx.)

ID

ZKF 110

50 W

100 mm

< 1.3 A

30 kW

47 kW

67 kW

110 kW

IP 20

10 kg

385 764-01

ZKF 120

100 W

100 mm

<6A

30 kW

47 kW

67 kW

110 kW

IP 20

12 kg

391 232-01

ZKF 130

200 W

100 mm

<6A

55 kW

80 kW

100 kW 110 kW

IP 20

13 kg

531 388-01

ZKF 140

200 W

100 mm

<6A

80 kW

110 kW

140 kW 160 kW IP 20

15 kg

597 954-01

18

Voltage protection
module

If synchronous motors (e.g. synchronous spindles, torque motors)


are operated with field weakening, an SM 1xx voltage protection
module is required. In the event of a power failure, this module
prevents a voltage increase at the power connections of the
motors that could destroy the inverters and motor. The voltage
protection module is connected between the motor and inverter.
It shorts the motor phases in case of a fault.
Operation in the field weakening range must be enabled by
machine parameters in the control (see the iTNC 530 Technical
Manual).
The maximum phase current Imax of the SM must be greater than
the short-circuit current IK of the motor. IK = U0/(3 x XH)
The SM 130 filters out high interference peaks, such as may rarely
occur during the operation of synchronous spindles. If correctly
wired, an integrated temperature switch prevents the drive from
being switched on at temperatures above 60 C.

SM 110

Switching
voltage

Max. phase
current Imax

Max. braking Min. wait


time at Imax
time

Degree of
protection

Weight
(approx.)

ID

SM 110

830 V

3 x 63 A

10 s

5 min.

IP 20

2 kg

368 453-01

SM 130

830 V

3 x 300 A

10 s

10 min.

IP 20

6.5 kg

540 739-02

1)

1)

Integrated temperature switch

Accessory for
coolant connection

The water-cooled inverter components UVR 160 DW and


UM 116 DW must be connected to an external coolant loop. The
connecting elements can be purchased as an accessory set.

Hose (set)

1 pressure hose, length 3 m


1 coupling joint for connecting the pressure hose to the distributor
block
ID 584 862-01
Two sets are necessary for each inverter component.

19

Accessories for Inverter Systems

Capacitor modules

In case of a power failure, the danger exists that the tool and
workpiece can be damaged by uncontrolled motions of the axes.
The LIFTOFF function of the iTNC 530 is able to protect expensive
workpieces and tools from being damaged. In case of a power
failure, and if the LIFTOFF function is active, the iTNC 530
attempts to retract the tool in a defined manner using the energy
remaining in the dc-link.
The capacitor modules provide support for the energy necessary
for the LIFTOFF function. They can also be connected in parallel for
increased energy demands.

The CML 110 capacitor module serves to maintain the 24-V control
voltage in case of a power failure. In this case the enablings of the
control system are maintained even after a power failure. The CML
is attached in the electrical cabinet via a top hat rail.

CML 110

CML 110

Power supply

Capacity

Charging current

ID

24 V

5.0 F

2.4 A

574 087-01

For direct drives, the CMH 120 capacitor module is also necessary
in order to maintain the dc-link voltage. The CMH 120 is mounted
directly before the respective inverter module.

CMH 120

DC-link voltage

Capacity

Module width

ID

850 V

10.0 F

50 mm

591 116-01

CMH 120

20

Axis-release module The axis-release module makes it possible to switch off power
modules group by group.
It is screwed onto the front panel of a power module. The axisrelease signal is transmitted via a line in the unit bus from power
module to power module. This line is interrupted through the axisrelease module so that all the power modules connected to the
axis-release module are switched off. All other power modules are
switched off via X72 of the UV(R) 1x0 (D).
If an axis-release module is used, two unit bus cables of the
appropriate lengths are necessary.
The width of the covers for the ribbon cables for the modular
inverter system is reduced by the width of the axis-release module
(50 mm). Suitable covers are included with the modular inverter
system.
ID 573 732-02

Axis-release module
UV / UVR / UR
power supply unit

UM

UM

UZ

UZ

UM

UZ

UM

UM

UP 110

CC / MC

UZ

X72

X79

X71
U V W PE

X79

X79

X79

X79

X79

X72
U V W PE

SPINDLE

U V W PE

U V W PE

AXIS GROUP 1

PEU V W
U V W PE PE

U V W PE

AXIS GROUP 2

Safety controller
release

Safety controller
release

AXIS GROUP 1

AXIS GROUP 2

Safety controller
release
SPINDLE

21

Additional Power Supply for UE 2xx B

UV 105

The power for the main computer, controller unit and the
connected encoders is usually supplied by the compact inverter or
the power supply unit of the modular inverters.
If several encoders with high current consumption (e.g. encoders
with EnDat interface) or the MC 422 B with two processors is
connected to the UE 2xx B, an additional power supply may be
required. HEIDENHAIN offers the UV 105 power supply unit for
this purpose.
Power supply unit

UV 105

22

If required, the UV 105 power supply unit supplies the power for
the MC and CC. The UV 105 is connected to the CC 42x over a
ribbon cable and a 5-V terminal. The UV 105 is shipped with a
cover for the cables.

Power supply

Load capacity Module width Weight

ID

400 V 10%

20 A

344 980-xx

50 mm

4 kg

To determine whether an additional UV 105 power supply unit is


required, one calculates the current consumption of the connected
units and the control components used.

Device

Load capacity

UE 21x D
UE 2xx B

16.00 A
8.50 A

UE 11x

10.00 A

UV 105, UVR 1xx D, UR 2xx D

20.00 A

Device

Current consumption

MC 420
MC 422 C with position inputs
MC 422 C without position inputs
MC 422 B with Windows, with position inputs
MC 422 B with Windows, without position inputs

4.80 A
5.20 A
4.70 A
7.80 A
7.30 A

External USB components

Max. 2 x 0.5 A1)

CC 422 / 6 control loops


CC 424 B / 6 control loops

1.50 A
2.50 A

LS, LB

0.15 A

ERN, ROD, RON

0.20 A

Absolute rotary encoders

0.25 A (+0.085 A with line drop


compensator)2)

Absolute angle encoders

0.35 A (+0.085 A with line drop


compensator)2)

LC

0.30 A (+0.085 A with line drop


compensator)2)

1)
2)

Calculation example

For applications requiring more current, a separate power supply


is needed, e.g. over the USB hub (see Data Interfaces).
For cable lengths > 10 m between the iTNC 530 and each of the
encoders with EnDat interface, a line drop compensator is
required (efficiency = 75 %).

Device

Current consumption

MC 422 C with position inputs


CC 422 / 6 control loops
3 x LS for X, Y, Z
3 x ERN for X, Y, Z
1 x ERN for spindle
2 x ROD for B, C
2 x ERN for B, C

5.20 A
1.50 A
0.45 A
0.60 A
0.20 A
0.40 A
0.40 A

Total

8.75 A > 8.50 A

A UV 105 is required for UE 2xx B.

23

Ribbon Cables and Covers

Conductor bar
Unit bus
Covers

Power supply

Covers for the


ribbon cables

The ribbon cables must be covered to protect them against


interference. The UV(R) power supply unit is shipped with a cover
(329 031-03) to protect the following modules.
UV(R) 1x0
UM 115 D or
One UM 1xx D with 100 mm width and one UM 1xx D with
50 mm width
The cover for the CC 42x is shipped with the CC 42x. If you use
further power modules and the UP 110 resistor module, you need
to order suitable covers separately.
Width

Selecting the covers

24

ID
(1 unit)

ID
(5 units in one
package)

50 mm

329 031-05

538 427-05

100 mm

329 031-10

538 427-10

150 mm

329 031-15

538 427-15

200 mm

329 031-20

538 427-20

Add the widths of all modules between UV(R) 1x0 D and CC 42x
(including UP 110)
Subtract 150 mm from this total width (cover included with the
UV(R) 1x0)
Select the appropriate covers from the table to protect the
remaining width.
If the axis-release module is used, the width is reduced by
50 mm

50-pin ribbon cable


for supply voltage

Connection between the CC 42x and UV(R) 1xx power supply for
power supply unit (required only once).
Length

ID

300 mm

325 816-01

400 mm

325 816-02

500 mm

325 816-03

600 mm*

325 816-04

700 mm*

325 816-05

800 mm*

325 816-06

* For transmission lengths greater than 600 mm, the ribbon cable
is led doubled to the controller unit to increase the cross
section.
The use of a 5-V litz wire (2 x 4 mm2), in addition to the ribbon
cable, is required for reliable power supply. The litz wire must be
provided by the customer.
Selecting a cable
length

UVR: Add 70 mm to the width of all modules between the


UVR 1xx D and CC and select the next larger cable length.
UV 130 D: Add 130 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Module

Width

UM 111 D, UM 121 D

50 mm

UM 112 D, UM 122 D
100 mm
UM 111 BD, UM 121 BD
UM 113 D, UM 114 D
UM 115 D

150 mm

UP 110

50 mm

UV 105

50 mm

25

40-pin ribbon cable


for unit bus

Connection between the UV 1x0 power supply unit and the


UM 1xx power modules and, if needed, the UP 110 braking
resistor module (required only once).
Length

ID

300 mm

325 817-01

400 mm

325 817-02

500 mm

325 817-03

600 mm

325 817-04

700 mm

325 817-05

Selecting a cable
length

UVR: Add the width of all modules between the UVR 1xx D and
the controller unit (including the UP 110) and choose the next
larger cable length from the above table.
UV 130 D: Add 80 mm to the width of all modules between the
UV 130 D and CC and select the next larger cable length.
Axis-release module: Two unit bus cables are required. The
lengths depend on the position of the axis-release module.

20-pin ribbon cable


for PWM signals

Connection between the controller unit and the UM 1xx D power


module (one cable per drive).

26

Length

ID

100 mm

250 479-07

200 mm

250 479-08

300 mm

250 479-09

400 mm

250 479-10

500 mm

250 479-11

600 mm

250 479-12

700 mm

250 479-13

Selecting a cable
length

Distance cn

See the table for distance a of the PWM input on the power
module.
Add the widths b of all modules between the respective power
module and the controller unit (including UP 110 and ZFK)
Add the distance cn of the PWM output on the controller unit to
your result (see table).
Select the next-larger cable length from the above table.
Power module

Distance a

Module width b

UM 111 BD,
UM 111 D, UM 121 D

Approx. 40 mm

50 mm

UM 121 BD

Approx. 85 mm

100 mm

UM 112 D, UM 113 D,
UM 114 D, UM 122 D

Approx. 90 mm

100 mm

UM 115 D

Approx. 140 mm

150 mm

CC 422

Distance in mm
c2
c3
c1

c4

c5

c6

25

37

50

Max. 10 control loops 25

37

50

64

73

Max. 12 control loops 25

37

50

64

73

85

PWM

c1
c2
c3
c4
c5
c6
c7

Max. 6 control loops

CC 424 B

Example

Distance in mm
c1
c2
c3
c4

c5

c6

c7

Max. 6 control loops

23

39

56

Max. 8 control loops

23

39

56

73

Max. 10 control loops 23

39

56

73

90

Max. 12 control loops 23

39

56

90

108

125

Max. 14 control loops 23

39

56

73

90

108

125

CC 42x

Calculating the distance l between the


connectors on the UM 115 D and the
controller unit:
l = a + b1 + b2 + b3 + b4 + c3
= (140 + 100 + 100 + 50 + 50 + 56) mm
= 496 mm
A 500 mm cable (the next larger length) is
used to connect the PWM.

c3

a
b

b b

27

Double-row
configuration

The HEIDENHAIN installation kit allows you to configure the


power modules connected to the iTNC 530 in a second row.
This requires that the iTNC 530 be powered over a UV 105.

UV(R) 1xx D

Conductor bar
Unit bus

PWM

UM

UM

UM

UP

PWM

Covers

Power supply

CC 42x

Housing

PWM

Covers

The following components are required


additionally for the double-row configuration:
Installation kit (housing, cover, neutral
bar, screw, ribbon cable adapter for
supply voltage)
ID 361 452-01
PWM cable (round), l = max. 5 m
ID 360 888-xx
Cable for supply voltage (round),
l = max. 5 m
ID 361 508-xx
Max. voltage drop on the leads of the
5-V supply voltage: 0.1 V. Leads are
provided by customer.

28

MC 422 B

See Motors catalog


for power cable to motor

325 816-xx

325 817-xx

X69

X51 ... X62

Modular inverter (nonregenerative)

X69

X79

250 479-07...-16

250 479-07...-16

CC 42x

325 817-xx

325 816-xx

X79

X69

250 479-07...-16

15m

X69

X51 ... X62

See Motors catalog


for power cable to motor

250 479-07...-16

UV UM 1xx UM 1xx UM 1xx CC 42x


130 D

15m

3 Vac power supply

PW 210

PW 210

UM 111 UV 105

(if needed) (if needed)

Compact inverter (nonregenerative)

UE 2xx B
UE 21x D

3 Vac power supply

Line filter
EPCOS xx

(if needed)

Three-phase
ac capacitor
348 993-01

KDR 1xx

15m

Three-phase
ac capacitor
348 993-01

3-phase~ power

3 Vac power supply

Line filter
EPCOS 35 A

KDR 120

X69

X51 ... X62

CC 42x

See Motors catalog


for power cable to motor

325 816-xx

325 817-xx

250 479-07...-16

250 479-07...-16

UM 111

(if needed)

15m

325 816-xx

X69

See Motors catalog


for power cable to motor

325 817-xx

X79

250 479-07 ... -16

250 479-07 ... -16

UVR UM 1xx UM 1xx ZKF 1xx UM 1xx UP 110


1xx D
(if needed)

Modular inverter (regenerative)

X69

X79

UR 2xx

Compact inverter (regenerative)

X69

X51 ... X62

CC 42x

Cable Overviews
Inverters

29

Dimensions

UE 1xx Series
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

30

UE 21x D Series
UE 2xx B

Dimensions in mm

UR 2xx D Series

280.5

300+1

420

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

31

UM 111 D,
UM 111 BD,
UM 121 D

Dimensions in mm

300+1

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

UM 112 D,
UM 113 D,
UM 114 D,
UM 121 BD,
UM 122 D

32

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

UM 115 D

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

1000.2
149+1

UM 116 DW

93
54.8

90

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

33

UV 130 D

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

132
82

UV 105

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

34

UVR 120 D,
UVR 130 D

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

UVR 140 D,
UVR 150 D

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

35

UVR 160 D
24.75

2000.2

249.5

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

UVR 160 DW
24.75

1500.2
300
280.5

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

36

133.8

51
199.5

50

SM 110

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

37
233

1.5

102

28.5

290
307

40

100

M5

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

Terminal for temperature switch

136.5
254

36

M8
91.25

M8

36

12

5.5 (4x)

1360.2
6.75

118

2400.2

149.5

SM 130

103

107.7

266

37

Three-Phase
Current Capacitor

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
220

125.6

116.20.6

16.80.5

19.60.5

140 min.

M12

16+1

121.61.5

50.5
1642
204 max.
226

38

ZKF 110

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

500.2

300+1

5.5
12

280.5

30

420

456+5

30

24.75

480

ZKF 120
ZKF 130
ZKF 140

5.5
99.5+0.5

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

39

KDR 120

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

271

KDR 130 C

80

190
226

1120.2

40

90

74

67

10.5

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

KDR 140

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

KDR 150

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

41

KDR 160

V1

W1
W2
4

16010

25

V2

10

326

U2
21510

365

U1

300
365
30

120

103

143

11(6x)

M6

42

120

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

EPCOS 35 A

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

EPCOS 80 A

14

M5

10.1

220.5

116.5

20
25

Dimensions in mm

290
2800.3

Line

25

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

261

25

500.2

63010

20

Load

33010

43

EPCOS 120 A
516
430

M8

226
15
125

26 26

70.5

6.5

Dimensions in mm

100

120

1.5

38

110

54

445
465

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

UP 110
UP 120

Dimensions in mm

300+1

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

44

PW 210
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm

f = Cutout in machine panel


m = Mounting surface

45

Other HEIDENHAIN Components

The following components can be combined with the inverters


from HEIDENHAIN:
iTNC 530
contouring control
Information:
iTNC 530
brochure

MANUALplus 4110
contouring control
for lathes
Information:
MANUALplus 4110
brochure

Contouring control for milling, drilling and boring machines,


and machining centers
Max. 11 closed-loop axes and servo-controlled spindle
For digital drive control with HEIDENHAIN inverter systems
Flat-panel color display (15-inch)
Keyboard unit with alphanumeric keys
Program memory on integrated hard disk
Program input with smarT.NC in HEIDENHAIN conversational
format or according to ISO
DXF file import
External programming on CAD/CAM systems or programming
stations
FK free contour programming
User aids: Programming graphics, verification graphics,
program-run graphics
Programming aids: Milling, drilling and boring cycles,
parametric programming, coordinate transformation,
subprogramming
Five-axis machining with TCPM and 3-D tool compensation
Tilted working plane with PLANE function and machining with
a rotary table
HSC machining
Collision monitoring (optional)
Tool, datum, preset and pallet tables
Connection of HR electronic handwheels, TS workpiece touch
probes and TT tool touch probes
Data interfaces: Ethernet (100BaseT), RS-232-C/V.24,
RS-422/V.11, USB 1.1

Motors
Information:
HEIDENHAIN Motors
brochure

Simple CNC control for manually operated lathes


2 closed-loop axes and closed-loop spindle
Digital drive control
10.4-inch color screen
Machining via handwheels or MANUALplus 4110 cycles
Programming through sequential cycle input, program run in
single-block or full-sequence mode
Graphic simulation of machining, interactive graphically
supported contour programming
Insertion and execution of ISO programs
NC program memory: Hard disk
Data interfaces: Ethernet (100BaseT), RS-232-C/V.24,
RS-422/V.11, USB 1.1

Synchronous motors
Stall torque of 1.5 Nm to 62.5 Nm
Axis height from 48 mm to 85 mm
With or without brake
Integrated HEIDENHAIN rotary encoders (incremental or
absolute)
Asynchronous motors
Rated power from 5.5 kW to 40 kW
Axis height from 100 mm to 160 mm
Versions with hollow shaft
Integrated HEIDENHAIN rotary encoders (incremental)

46

Subject Index

Axis-release module .................................21

SM 110 ................................................19, 37
SM 130................................................19, 37

B
Braking resistor .........................................17
Braking resistor module ...........................18

T
Three-phase current capacitor.............17, 38

Capacitor modules ....................................20


CMH 120...................................................20
CML 110 ....................................................20
Commutating reactor ...............................16
Compact inverters ..................................4, 7
Coolant connection ...................................19
Covers for the ribbon cables ....................24

Modular inverters..................................5, 12

UE 110 .........................................................7
UE 112 .........................................................7
UE 1xx.......................................................30
UE 210 D .....................................................8
UE 211 D......................................................8
UE 212 D .....................................................8
UE 230 B .....................................................8
UE 240 B .....................................................8
UE 242 B .....................................................8
UE 2xx B ....................................................31
UM 111 BD ..........................................12, 32
UM 111 D .............................................12, 32
UM 112 D.............................................12, 32
UM 113 D.............................................12, 32
UM 114 D.............................................12, 32
UM 115 D.............................................12, 33
UM 116 DW .........................................12, 33
UM 121 BD..........................................12, 32
UM 121 D ............................................12, 32
UM 122 D ............................................12, 32
UP 110 .................................................18, 44
UP 120 ................................................18, 44
UR 230 D ...................................................10
UR 240 D ...................................................10
UR 242 D ...................................................10
UR 2xx D ...................................................31
UV 105................................................ 22, 34
UV 130 D .............................................14, 34
UVR 120 D ...........................................14, 35
UVR 130 D ...........................................14, 35
UVR 140 D ...........................................14, 35
UVR 150 D ...........................................14, 35
UVR 160 D ...........................................14, 36
UVR 160 DW .......................................14, 36

Nonregenerative compact inverters...........7


Nonregenerative inverters ..........................4

Voltage protection module .......................19

D
DC-link filter ..............................................18
DC-link voltage ............................................4
Double-row configuration .........................28

E
EPCOS 120 A ......................................16, 44
EPCOS 35 A ........................................16, 43
EPCOS 80 A ........................................16, 43

K
KDR 120 ..............................................16, 40
KDR 130 C ...........................................16, 40
KDR 140 ..............................................16, 41
KDR 150 ..............................................16, 41
KDR 160 ..............................................16, 42

L
Line filter ...................................................16

W
P
Power modules .........................................12
Power supply unit .....................................14
PW 210.................................................17, 45

R
Regenerative compact inverters ..............10
Regenerative inverters................................4
Ribbon cable for PWM signals .................26
Ribbon cable for supply voltage ...............25
Ribbon cable for unit bus..........................26
Ribbon cables and covers...........................5

Water cooling ............................................13

Z
ZKF 110................................................18, 39
ZKF 120 ...............................................18, 39
ZKF 130 ...............................................18, 39
ZKF 140 ...............................................18, 39

47

HEIDENHAIN s.r.o.
106 00 Praha 10, Czech Republic
{ +420 272658131
E-Mail: heidenhain@heidenhain.cz

NL

HEIDENHAIN NEDERLAND B.V.


6716 BM Ede, Netherlands
{ +31 (318) 581800
E-Mail: verkoop@heidenhain.nl

DK

TP TEKNIK A/S
2670 Greve, Denmark
{ +45 (70) 100966
E-Mail: tp-gruppen@tp-gruppen.dk

NO

HEIDENHAIN Scandinavia AB
7300 Orkanger, Norway
{ +47 72480048
E-Mail: info@heidenhain.no

ES

PH

HEIDENHAIN Technisches Bro Nord


12681 Berlin, Deutschland
{ (030) 54705-240
E-Mail: tbn@heidenhain.de

FARRESA ELECTRONICA S.A.


08028 Barcelona, Spain
{ +34 934092491
E-Mail: farresa@farresa.es

Machinebanks` Corporation
Quezon City, Philippines 1113
{ +63 (2) 7113751
E-Mail: info@machinebanks.com

FI

PL

HEIDENHAIN Technisches Bro Mitte


08468 Heinsdorfergrund, Deutschland
{ (03765) 69544
E-Mail: tbm@heidenhain.de

HEIDENHAIN Scandinavia AB
02770 Espoo, Finland
{ +358 (9) 8676476
E-Mail: info@heidenhain.fi

APS
02-489 Warszawa, Poland
{ +48 228639737
E-Mail: aps@apserwis.com.pl

FR

PT

HEIDENHAIN Technisches Bro West


44379 Dortmund, Deutschland
{ (0231) 618083-0
E-Mail: tbw@heidenhain.de

HEIDENHAIN FRANCE sarl


92310 Svres, France
{ +33 0141143000
E-Mail: info@heidenhain.fr

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4470 - 177 Maia, Portugal
{ +351 229478140
E-Mail: fep@farresa.pt

GB

RO

Romania HU

RU

HEIDENHAINTechnisches Bro Sdwest


70771 Leinfelden-Echterdingen, Deutschland
{ (0711) 993395-0
E-Mail: tbsw@heidenhain.de

HEIDENHAIN (G.B.) Limited


Burgess Hill RH15 9RD, United Kingdom
{ +44 (1444) 247711
E-Mail: sales@heidenhain.co.uk

GR

SE

HEIDENHAIN Technisches Bro Sdost


83301 Traunreut, Deutschland
{ (08669) 31-1345
E-Mail: tbso@heidenhain.de

MB Milionis Vassilis
17341 Athens, Greece
{ +30 (210) 9336607
E-Mail: bmilioni@otenet.gr

OOO HEIDENHAIN
125315 Moscow, Russia
{ +7 (495) 931-9646
E-Mail: info@heidenhain.ru

HK

HEIDENHAIN LTD
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{ +852 27591920
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HEIDENHAIN Scandinavia AB
12739 Skrholmen, Sweden
{ +46 (8) 53193350
E-Mail: sales@heidenhain.se

SG

HEIDENHAIN PACIFIC PTE LTD.


Singapore 408593,
{ +65 6749-3238
E-Mail: info@heidenhain.com.sg

SK

Slovakia CZ

SL

PT Servitama Era Toolsindo


Jakarta 13930, Indonesia
{ +62 (21) 46834111
E-Mail: ptset@group.gts.co.id

Posrednitvo HEIDENHAIN
SAO HBL s.p.
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{ +386 (2) 4297216
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TH

NEUMO VARGUS MARKETING LTD.


Tel Aviv 61570, Israel
{ +972 (3) 5373275
E-Mail: neumo@neumo-vargus.co.il

HEIDENHAIN (THAILAND) LTD


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{ +66 (2) 398-4147-8
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TR

ASHOK & LAL


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{ +91 (44) 26151289
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T&M Mhendislik San. ve Tic. LTD. T.


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{ +90 (216) 3022345
E-Mail: info@tmmuhendislik.com.tr

TW

HEIDENHAIN ITALIANA S.r.l.


20128 Milano, Italy
{ +39 02270751
E-Mail: info@heidenhain.it

HEIDENHAIN Co., Ltd.


Taichung 407, Taiwan
{ +886 (4) 23588977
E-Mail: info@heidenhain.com.tw

UA

Ukraine RU

DR. JOHANNES HEIDENHAIN GmbH


Dr.-Johannes-Heidenhain-Strae 5
83301 Traunreut, Germany
{ +49 (8669) 31-0
| +49 (8669) 5061
E-Mail: info@heidenhain.de
www.heidenhain.de
DE

AR

AT

AU

BE

BG

BR

NAKASE SRL.
B1653AOX Villa Ballester, Argentina
{ +54 (11) 47684242
E-Mail: nakase@nakase.com
HEIDENHAIN Techn. Bro sterreich
83301 Traunreut, Germany
{ +49 (8669) 31-1337
E-Mail: tba@heidenhain.de
FCR Motion Technology Pty. Ltd
Laverton North 3026, Australia
{ +61 (3) 93626800
E-Mail: vicsales@fcrmotion.com
HEIDENHAIN NV/SA
1760 Roosdaal, Belgium
{ +32 (54) 343158
E-Mail: sales@heidenhain.be
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{ +359 (2) 9632949
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E-Mail: diadur@diadur.com.br

HR

Croatia SL

HU

HEIDENHAIN Kereskedelmi Kpviselet


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{ +36 (1) 4210952
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ID

IL

IN

IT

JP

HEIDENHAIN K.K.
Tokyo 102-0073, Japan
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BY

Belarus RU

CA

HEIDENHAIN CORPORATION
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HEIDENHAIN LTD.
Gasan-Dong, Seoul, Korea 153-782
{ +82 (2) 2028-7430
E-Mail: info@heidenhain.co.kr

VE

Maquinaria Diekmann S.A.


Caracas, 1040-A, Venezuela
{ +58 (212) 6325410
E-Mail: purchase@diekmann.com.ve

CH

HEIDENHAIN (SCHWEIZ) AG
8603 Schwerzenbach, Switzerland
{ +41 (44) 8062727
E-Mail: verkauf@heidenhain.ch

MK

Macedonia BG

VN

MX

HEIDENHAIN CORPORATION MEXICO


20235 Aguascalientes, Ags., Mexico
{ +52 (449) 9130870
E-Mail: info@heidenhain.com

AMS Advanced Manufacturing


Solutions Pte Ltd
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E-Mail: davidgoh@amsvn.com

ZA

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ISOSERVE Sdn. Bhd


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MAFEMA SALES SERVICES C.C.


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CN

CS

DR. JOHANNES HEIDENHAIN


(CHINA) Co., Ltd.
Beijing 101312, China
{ +86 10-80420000
E-Mail: sales@heidenhain.com.cn
Serbia and Montenegro BG

Vollstndige Adressen siehe www.heidenhain.de


For complete addresses see www.heidenhain.de
622 420-23 10 9/2008 E Printed in Germany Subject to change without notice

Zum Abheften hier falzen! / Fold here for filing!

CZ