Beruflich Dokumente
Kultur Dokumente
REVISION STATE
Scope of Validity : PREFABRICATION/QA
FIRST EDITION
FIRST CHANGE
SECOND CHANGE
014
RSB - Unit II
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
RSB, Unit II
ESAB AUTO K 600
MAG (135)
SAILMA 350 HI ( S355 J2)
Oxy Fuel Cutting/Milling/Grinding
Blasting & Manual Wire Brush Cleaning
More than 18mm
PA
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2-4
Filler
5-7
Cover
Current
(A) 30
Voltage
(V ) 4
1.2
180
22
DC +
8.5
200
14
1.2
280
28
DC +
8.5
220
14
1.2
280
30
DC +
8.5
220
14
J. Mallick
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Stick Out mm
4
Arnab Ray
Sign
Date
Wire Diameter
mm
in
0.9
0.035
1.1
0.045
Table II
Typical starting GMAW parameters in Spray Mode
for selected welding conditions
Welding Feed
Metal Thickness
Speed
Current Voltage
mm
in
m/min
ipm
Amps
V
3
0.12
10.7
420
180-230 25-28
4
0.16
12.4
490
220-260 27-29
4.8
0.19
14.2
560
245-280 28-30
5.6
0.22
16
630
260-310 30-32
6.4
0.25
17.8
700
280-350 31-34
4.8
0.19
8.9
350
240-270 26-27
5.6
0.22
10.7
420
280-300 27-29
6.4
0.25
12.4
490
310-340 29-31
9
0.35
14.2
560
370-380 30-32
12
0.5
16
630
390-410 31-33
Deposition Rate
kg/hr
lbs/hr
3.2
7
3.6
8
4.1
9
4.5
10
5
11
4.1
9
5
11
5.9
13
6.8
15
7.7
17
Note that elevated amperages promote fluidity of the pool so that, when welding with elevated
current values, flat or horizontal position should be employed.
Making reference to the clock method explained in the previous article, it would be easy to
remember that wire of 0.9 mm = 0.035 in. is welded in spray mode when the feed speed is
adjusted from 1 o'clock (10.7 m/min = 420 ipm) to 5 o'clock (17.8 m/min = 700 ipm), and the
majority of welds is done between 2 to 4 o'clock (12.4 to 16 m/min = 490 to 630 ipm).
Wire 1.1 mm = 0.045 in. should have speed between 12 to 5 o'clock (8.9 to 16 m/min = 350 to
630 ipm) and most of welding is done between 1 and 2 o'clock (10.7 to 12.4 m/min = 420 to 490
ipm).
Whenever the current is approaching the maximum limit, it is suggested to consider the next
higher size wire.
013
RSB, Unit II
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
RSB, Unit II
ESAB AUTO K 600
MAG (135)
SAILMA 350 HI ( S355 J2)
Oxy Fuel Cutting/Milling/Grinding
Blasting & Manual Wire Brush Cleaning
6 mm -18mm
PA
Joint Configuration
Bead Sequence
Steps
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2-7
Filler
8-11
Cover
Current
(A) 30
Voltage
(V ) 4
Type of
current
/Polarity
1.2
180
22
DC +
1.2
280
28
1.2
280
30
J. Mallick
Date
Travel
Wire feed
speed
mtrs/ min
mm/min
1.5
50
Stick Out mm
4
8.5
200
14
DC +
8.5
220
14
DC +
8.5
220
14
Arnab Ray
Sign
Date
012
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2-4
Filler
5-7
Cover
Current
(A) 30
Voltage
(V ) 4
1.2
280
28
DC +
8.5
200
14
1.2
280
28
DC +
8.5
220
14
1.2
280
30
DC +
8.5
220
14
J. Mallick
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Stick Out mm
4
Arnab Ray
Sign
Date
011
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2-4
Filler
5-7
Cover
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Current
(A) 30
Voltage
(V ) 4
Type of
current
/Polarity
1.2
280
28
DC +
8.5
200
14
1.2
280
28
DC +
8.5
220
14
1.2
280
30
DC +
8.5
220
14
Stick Out mm
4
Shielding Gas:
12-16 Ltrs/min
Not applicable.
J. Mallick
Date
Not applicable.
Released by
Arnab Ray
Sign
Date
010
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
1.2
Current
(A) 30
Voltage
(V ) 4
Type of
current
/Polarity
280
28
DC +
J. Mallick
Date
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
8.5
Stick Out mm
4
200
Arnab Ray
Sign
Date
14
009
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2
Filler
8-11
Current
(A) 30
Voltage
(V ) 4
1.2
160
22
DC +
200
14
1.2
240
28
DC +
220
14
1.2
240
30
DC +
220
14
J. Mallick
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Stick Out mm
4
Arnab Ray
Sign
Date
008
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2 -4
Filler
5-7
Cover
Current
(A) 30
Voltage
(V ) 4
1.2
180
22
DC +
8.5
200
14
1.2
240
28
DC +
8.5
220
14
1.2
240
30
DC +
8.5
220
14
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Stick Out mm
4
Sign
Date
J. Mallick
Arnab Ray
007
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Drawing
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
1.2
Current
(A) 30
Voltage
(V ) 4
Type of
current
/Polarity
180
22
DC +
J. Mallick
Date
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
8.5
200
Stick Out mm
4
14
Arnab Ray
Sign
Date
006
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Welding
Bead no.
Size of filler
metal in
mm
1
Root
2-7
Filler
8-11
Filler
Current Voltage
(A) 30 (V ) 4
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Stick Out 4 mm
1.2
280
28
DC +
8.5
250
14
1.2
280
28
DC +
8.5
250
14
1.2
280
30
DC +
8.5
250
14
Type of
current
/Polarity
Date
Sign
Date
J. Mallick
Arnab Ray
005
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Size of filler
Welding metal in
Bead no. mm
1
Root
2-4
Filler
5-7
Cover
Current
(A) 30
Voltage
(V ) 4
1.2
280
28
DC +
8.5
250
14
1.2
280
28
DC +
8.5
250
14
1.2
280
30
DC +
8.5
250
14
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Stick Out 4 mm
Sign
Date
J. Mallick
Arnab Ray
004
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Size of filler
Welding metal in
Bead no. mm
1
Root
1.2
Current
(A) 30
Voltage
(V ) 4
Type of
current
/Polarity
280
28
DC +
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
8.5
200
Stick Out 4 mm
14
Shielding Gas:
12-16 Ltrs/min
Not applicable.
100 c
Not applicable.
Prepared bSign
Released by
J. Mallick
Date
Arnab Ray
Sign
Date
003
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
WELDING DETAILS
Size of filler
Welding metal in
Bead no. mm
1
Root
2-7
Filler
8-11
Cover
Current
(A) 30
Voltage
(V ) 4
1.2
180
22
DC +
7.5
200
14
1.2
280
28
DC +
8.5
250
14
1.2
280
30
DC +
8.5
250
14
Welding Consumable :
Stick Out mm
4
Shielding Gas:
Gas Flow Rate:
Shielding and Backing:
Details of Back Gauging / Backing:
Pre Heat Temperature:
Inter pass Temperature:
12-16 Ltrs/min
Not applicable.
Grinding & DPT
Room Temperature 27 C
100 c
Not applicable.
Prepared bSign
Released by
J. Mallick
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
Type of
current
/Polarity
Date
Arnab Ray
Sign
Date
002
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
Welding
Bead
Size of
filler
metal in Current
mm
(A) 30
1
Root
2-4
Filler
5-7
COVER
WELDING DETAILS
Voltage
(V ) 4
Type of
current
/Polarity
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
1.2
180
22
DC +
7.5
200
14
1.2
280
28
DC +
8.5
250
14
1.2
280
30
DC +
8.5
250
14
Welding Consumable :
Shielding Gas:
Gas Flow Rate:
Back Shielding and Backing:
Not applicable.
Grinding & DPT
Room Temperature 27 C
100 C
Not applicable.
Prepared by Sign
Released by
J. Mallick
Stick Out 4 mm
Date
Arnab Ray
Sign
Date
001
RSB
Page 1 of 1
CHANGE
Location :
Welding Equipment :
Welding process :
Base Material
Details of Joint Preparation
Type of Cleaning:
Plate Thickness:
Welding position:
DATE
Joint Configuration
BEAD Sequence
STEPS
Symbol
Welding
Bead
Size of
filler
metal in Current
mm
(A) 30
1.2
WELDING DETAILS
Voltage
(V ) 4
Type of
current
/Polarity
28
DC +
280
Welding Consumable :
Shielding Gas:
Gas Flow Rate:
Back Shielding and Backing:
Details of Back Gauging / Backing:
Pre Heat Temperature:
Inter pass Temperature:
Post Heat Treatment and/or Other:
Prepared by Sign
J. Mallick
Date
Travel
Wire feed speed
mtrs/ min mm/min
1.5
50
8.5
Stick Out 4 mm
200
Arnab Ray
Sign
Date
14