Beruflich Dokumente
Kultur Dokumente
(VJTI)
MATUNGA, MUMBAI 400 019
(Autonomous Institute affiliated to University of Mumbai)
Curriculum
(Scheme of Instruction & Evaluation and Course contents)
(Revision 2014)
For
Third Year
of
Four Year Undergraduate Programmes Leading to
Bachelor of Technology (B Tech) Degree in Mechanical Engineering
Implemented from the batch admitted in Academic Year 2014-15
Curriculum
(Scheme of Instruction & Evaluation and Course contents)
For
Third Year
of
Four Year Undergraduate Programmes Leading to
Bachelor of Technology (B Tech)
In
102 Mechanical Engineering
12.
engineering and management principles and apply these to ones own work, as a
member and leader in a team, to manage projects and in multidisciplinary
environments.
Life-long learning: Recognize the need for, and have the preparation and ability to
engage in independent and life-long learning in the broadest context of technological
change.
S.
No
1.
2.
3.
4.
5.
6.
7.
Course
code
ME3001S
Scheme of Instruction
Course Title
L-T-P
(Hours
/ week)
3-1-0
Scheme of Evaluation
Credits TA
IST ESE ESE
hours
4
10
30
60
3-0-0
10
30
60
0-0-2
3-0-0
0-0-2
3
1
10
30
60
100 % CIE
3-0-0
0-0-2
3
1
10
30
60
100 % CIE
3-0-0
0-0-2
3
1
10
30
60
100 % CIE
3-0-0
0-0-2
1-0-2
3
1
2
10
30
60
100 % CIE
100 % CIE
32
26
100 % CIE
4.
5.
6.
7.
Course
code
Scheme of Instruction
Course Title
ME3007S
ME3008S
Machine Design
Metrology and Quality
Control
ME3009T Computer Aided Design /
Computer Aided
Manufacturing
ME3009P Computer Aided Design /
Computer Aided
Manufacturing Laboratory
ME3010T Internal Combustion
Engines
ME3010P Internal Combustion
Engines Laboratory
ME3011T Refrigeration and AirConditioning
ME3011P Refrigeration and AirConditioning Laboratory
Program Elective Course 1
Program Elective Course 1
Laboratory
HM3002L Advanced Business
Communication
Total
L-T-P
(Hours
/ week)
3-1-0
3-1-0
Scheme of Evaluation
Credits TA
IST ESE ESE
hours
4
4
10
10
30
30
60
60
3
3
3-0-0
10
30
60
0-0-2
3-0-0
60
0-0-2
3-0-0
60
0-0-2
3-0-0
0-0-2
3
1
30
60
100 % CIE
0-0-2
30
25
100 % CIE
10
30
100 % CIE
10
30
100 % CIE
10
100 % CIE
Course code
ME3101T
ME3102T
ME3103T
Course Title
Computational Fluid Dynamics
Robotics
Welding Technology
Course Contents
Solution of Equations and Eigen Value Problems
Solution of equation Fixed point iteration - Newtons method Solution of linear system by
Gaussian elimination and Gauss-Jordon method Iterative method-Gauss-Seidel method Inverse of a matrix by Gauss Jordon method Eigen value of a matrix by power method and
by Jacobi method for symmetric matrix, Engineering Applications.
Solution of problems using computer code.
by explicit and implicit methods One dimensional wave equation, Solution of problems
using computer code.
Optimization
One-dimensional Unconstrained optimization- Golden Section Search, C-program and
algorithm for Golden section search, Quadratic Interpolation, Newtons Method.
Multi-dimensional Unconstrained optimization- Gradient Methods, Steepest Ascent Method.
Solution of problems using computer code.
Text Books
1. T. Veerarajan and T. Ramachandran, Numerical methods with programming in C, Tata
McGraw-Hill, Second Edition, 2007
2. K. Sankara Rao, Numerical Methods for Scientists and Engineers, Prentice Hall of India
Private Ltd, New Delhi, Third Edition, 2007
Recommended Reading
1.
2.
3.
S.C. Chapra and R.P. Canale, Numerical Methods for Engineers, Tata McGraw-Hill,
New Delhi, Fifth Edition, 2007
C. F. Gerald and P.O. Wheatley, Applied Numerical Analysis, Pearson Education Asia,
New Delhi, Sixth Edition, 2006
B.S. Grewal and J.S. Grewal, Numerical methods in Engineering and Science , Khanna
Publishers, New Delhi, Sixth Edition, 2004
Course Contents
Significance of Measurements
Mechanical Measurements, Classification of Measuring Instruments, Generalized
Measurements Systems, Types of Inputs: Desired, Modifying and Interfering Inputs.
Static Characteristics
Static Calibration (calibration of gauges), Static Sensitivity, Accuracy, Static Error, Precision,
Reproducibility, Threshold, Resolution, Hysteresis, Drift, Span, Range.
Errors in Measurements
Types of Errors, Uncertainty Analysis in Measurements, Probable Errors
Strain Measurement
Theory of Strain gauges, Gauge Factor, Temperature compensation, Bridge Circuits,
Orientation of strain gauges for force and torque measurements, Strain gauge based load
cells, Torque sensors, Pressure cells.
Control Systems
Introduction to Control theory, Mathematical modeling of control systems, Block diagram
algebra. Transient and steady state analysis of first and second order, Feedback
Characteristics of Control Systems, Introduction to concepts of stability, Stability analysis
using Root locus, Bode plot and Nyquist Plots. State space modeling.
Text Books:
1. Thomas Beckwith, Mechanical Engineering Measurements, Pearson Education, 2013
2. E.O. Doebelin, Measurement Systems (Applications and Design), McGraw Hill, Fifth
Edition.
3. C.S. Rangan & G.R.Sarrna, Instrumentation Devices & Systems, Tata McGraw Hill.
4. I.J. Nagrath and M. Gopal, Control System Engineering, New Age International
Publishers, Fifth Edidtion
Recommended Reading
1.
2.
3.
4.
5.
6.
7.
List of Experiments
1. Calibration of Bourdon tube pressure gauge.
To calibrate a pressure gauge using a dead weight tester and determine following
characteristics of the pressure gauge.
i. Accuracy.
ii. Linearity by least square method and Terminal Based Lines
iii. Hysteresis
iv. Probable error.
2. Calibration of diaphragm type pressure cell.
To calibrate a pressure cell using dead weight tester and determine its static sensitivity and
linearity.
i. Linearity by straight line fitting, using terminal based line and by least square method.
ii. Static sensitivity and
iii. Hysteresis.
3. Calibration of load cell.
To calibrate a load cell using dead weight and determine its linearity and accuracy.
i. Linearity by straight line fitting, using terminal based line and by least square method.
ii. Percentage error and accuracy on the basis of true value and full scale deflection.
4. Calibration of LVDT.
To calibrate LVDT using slip gauges and to determine its linearity and accuracy.
i. Linearity by straight line fitting, using terminal based line and by least square method.
ii. Percentage error and accuracy on the basis of true value and full scale deflection.
5. Calibration of potentiometric angular displacement sensor.
To determine the static characteristics of potentiometric angular displacement sensor.
6. Determination of time constant of thermometers.
7. Torque measurement using strain gauges.
To measure torque using strain gauges and to calibrate the setup for torque measurement.
8. Programming using Matlab/Scilab.
Course Contents
Basics of Vibration
Basic concepts of vibrations, causes and effects of vibrations. Classification of Vibrations,
Vibration parameters- spring, mass, damper.
Degree of freedom, static equilibrium position.
Rotor Dynamics
Two rotors, three rotors system, geared system, whirling of shafts.
Balancing
Theory of balancing. Static and Dynamics balancing, Balancing of rotary masses.
Balancing of Reciprocating masses, balancing of In-line Engines, V Engines
Text Books
1. G. K. Grover, Mechanical Vibrations, Nem Chand & Bros, Eighth Edition, 2009
2. Graham Kelly, Fundamentals of Mechanical Vibration, Tata McGraw Hill, 2000
3. P.L. Ballaney, Theory of Machines, Khanna Publishers, Delhi.
Recommended Reading
1.
2.
3.
4.
5.
6.
7.
8.
9.
List of Experiments
1.
2.
Semester V
COURSE OUTCOMES
The student should be able to
1. Analyze the performance of hydraulic turbines
2. Analyze the performance of pumps
3. Analyze the performance of compressors
Course Contents
Principles of Fluid Machines
Introduction, Classification of Fluid Machines, The Linear-Momentum Equation, Impact of
jet on fixed and moving Vanes, The Angular- Momentum Principle, Euler Equation for
Turbo machines
Hydraulic Turbines
Hydro Electric Power Plants: Components of Hydro Electric Power Plants, Classification of
Hydel plants. Classification of hydraulic Turbines.
Pelton Turbine: Components and their functions, Force, Power and Efficiency, Design of
components, Specific speed, Limitations
Francis Turbine: Components, Draft tube. Design of components, Degree of reaction, specific
speed and runner shapes, Types of draft tubes, Cavitation, Thomas Cavitation parameter.
Kaplan/Propeller Turbine: Components, Design Parameters
Main and operating Characteristics of Turbines, Model Testing, Governing of turbines, surge
tanks, Selection of turbines, Bulb turbines, pumped storage power plants
Pumps:
Classification of Pumps: Positive displacement & Non positive displacement pumps
Positive Displacement Pumps: Types and applications
Reciprocating Pumps: Components, Working, Types, Work done by reciprocating pump,
Indicator Diagram, Effects of acceleration of piston, Air vessels
Rotary Pumps: Gear pumps, vane pumps & Piston pumps, Classification, Construction and
Working aspects, Characteristics
Centrifugal Pumps: Introduction, classification of pumps, Pumping System and the Net Head
Developed, Centrifugal pump components and their functions. Mechanical seals, Materials of
construction, Slip Factor, Terminology frequently used, theory of centrifugal pump impeller:
Euler Head, Theoretical characteristics, Losses and Efficiencies. pump characteristics, Duty
point, Pumping systems and system head curves, Operating point, Specific speed and its
relation with pump characteristics, model testing, Pumps in Series and Parallel
Text Books
1.
2.
3.
Recommended Reading
1.
2.
3.
4.
Semester V
COURSE OUTCOMES
The student should be able to
1. Evaluate the performance of fluid machinery
2. Analyze characteristic curves of turbines, pumps and compressors
List of Experiments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Impact of Jet
Constant head characteristics of Pelton Turbine
Constant head characteristics of Francis/Kaplan Turbine
Constant speed characteristics of Pelton Turbine
Constant speed characteristics of Francis/Kaplan Turbine
Performance Characteristics of Centrifugal Pump with Iso- efficiency curves
Performance Characteristics of Reciprocating Pump
Performance Characteristics of Gear Pump
Pumps in Series and Parallel
Characteristics of centrifugal blower
Cavitation
Water Hammer & Pipe Surge
Course Contents
Tool Geometry
Tool signature of single point cutting tools ASA, ORS, MRS and NRS systems. Tool
geometry of drills, reamers, milling cutters, broaches, gear hobs.
Economics of Machining
Costs associated with machining operations. Calculation of optimum cutting for minimum
cost and maximum production rate.
Gear Manufacturing
Gear materials and methods of gear manufacture. Form and generation methods of gear
cutting milling, shaping, planning, Cutting of spur, helical and straight bevel gears. Gear
finishing operations shaving, grinding, lapping and honing.
Non-Conventional Machining-I
Introduction, Classification, Principle, Working and Applications of Chemical Machining,
Electrochemical Machining, Abrasive Jet Machining, Ultrasonic Machining.
Non-Conventional Machining-II
Introduction, Principle, Working and Applications of Electric Discharge Machining, Electron
Beam Machining, Ion Beam Machining, Plasma Arch Machining, Laser Machining- Cutting
and Welding
Text Books
1. Chapman, Workshop technology vol. I,II & III, Edward Arnold Publication Ltd., London
2. S.K. Hajra Choudhari, Workshop Technology, Vol. I & II, Media Promoters & Publishers,
Mumbai
3. R. K. Jain, Production Technology, Khanna Publications, Seventeenth Edition
4. Hoffman, Introduction to Jigs and Fixtures, Galgotia Publishers
Recommended Reading
1. HMT Hand book, Production Technology, Tata McGraw Hill Education Private Limited,
2001
2. P. C. Sharma, Production Engineering, Khanna Publications
3. S. E. Rusinoff, Manufacturing Processes, Times India Press
4. Doyle, Manufacturing Processes and Materials for engineers, Prentice Hall of India Press
5. S. K. Basu, Fundamentals of Tool Design, Oxford & IBH Publishing Co. Pvt. Ltd.
List of Experiments
1.
2.
3.
4.
5.
6.
7.
Job on turning
Job on precision turning
Job on screw-cutting
Job on shaping
Job on milling
Job on grinding
Small project for a group of students based on all the manufacturing processes.
Course Contents
Modes of Heat Transfer
Importance of heat transfer in engineering, basic modes of heat transfer, applications in
industry.
Conduction
Mechanism of hear transfer by Conduction, Fouriers three dimensional differential equation
for conduction with heat generation, for unsteady state; in Cartesian co-ordinates.
Solution of Fouriers equation for one-dimensional steady state Conduction through isotropic
materials of various configurations such as plane wall, cylinder and sphere, composite wall,
composite cylinders and composite spheres.(For cylindrical and spherical walls, derivation of
Fouriers three-dimensional equation is NOT included.)
Thermal Insulation-insulating materials, Critical thickness of insulation. Extended surfaces,
Solutions for heat transfer through rectangular fins. Types of fins and their applications.
Effectiveness and efficiency of fins. Unsteady state Conduction Bodies with no internal
resistance, thermocouples, Bodies with finite internal resistance-Use of Heisler charts.
Convection
Mechanism of heat transfer by convection Free convection and Forced convection.
Hydrodynamic and thermal boundary layers, Similarity between velocity profile and
temperature profile. Relation between the hydrodynamic and thermal boundary layer,
Convective heat transfer coefficient (film coefficient), Effect of various parameters such as
physical properties of the fluid, system geometry, fluid flow etc. on heat transfer coefficient.
Application of dimensional analysis to convective heat transfer. Empirical relations for free
convection and forced convection, Physical significance of dimensionless numbers such as
Nusselts Number, Grashoffs Number, Prandtls Number, Reynolds Number and Stantons
Number. Reynolds analogy between momentum and heat transfer, Condensation and
boiling.
Heat Exchangers
Classification of heat exchangers. Applications, Overall heat transfer coefficient, Fouling
factor, pressure drop in fluids across heat exchangers. Logarithmic Mean Temperature
Difference in parallel flow, counter flow and cross flow heat exchangers, Multi pass heat
exchangers. Effectiveness of a heat exchanger- Relation for the effectiveness in terms of
Number of Transfer Units.
Radiation
Mechanism of heat transfer by Radiation. Concept of black body and grey body. Emissive
power and Emissivity.
Basic laws of Radiation: Plancks law, Kirchhoffs law, Stefan- Boltzmann law, Wiens
displacement law and Lamberts Cosine law, Intensity of Radiation. Shape factors for simple
geometrical shapes. Properties of shape factor. Radiosity and Irradiation. Radiation heat
exchange between two black bodies. Electrical network analogy.
Text Books
1. J. P. Holman, Heat Transfer, McGraw Hill Companies, Tenth Edition, 2009
2. R. K. Rajput, Heat and Mass Transfer, S. Chand & Company Ltd., Revised edition, 2008
3. M. M. Rathore, Engineering Heat and Mass Transfer, University Science Press, Third
edition, 2015
Additional Reading
1. Donald Pitts & L. E. Sisson, Heat Transfer, Schaum Series, McGraw Hill International.
2. Yunus A. Cengel, Heat Transfer: A Practical Approach, McGraw Hill International
Edition, 2002.
3. Eckert and Drake, Heat and Mass Transfer
4. Ozisik, Heat Transfer, McGraw Hill, 1985.
5. Incropera and Dewitt, Heat Transfer, John Willey and Sons, 2002.
6. M. Thirumaleshwar, Fundamentals of Heat and Mass Transfer, Pearson Education India,
2009
7. A.F. Mills and V. Ganesan, Heat Transfer, Pearson Education, 2009.
List of Experiments
1.
2.
3.
4.
Course Contents
Basics of Business Communication
a.
b.
c.
d.
e.
Common errors
Use of articles, prepositions, subject - verb agreement
Punctuation and capitalization
Technical vocabulary: business idioms, phrasal verbs
Summarization
Speaking
a.
b.
c.
d.
Intonation
Modulation
Basics of public speaking
Gaining confidence
Presentation Skills
a. Public speaking
b. Oral presentation
c. Graphic presentation
Technical Writing
a.
b.
c.
d.
Language Laboratory
a.
b.
c.
d.
Text Books
1. Hory Sankar Mukerjee, Business Communication, Oxford University Press, 2012
2. Ashraf Rizvi, Effective Technical Communication, Tata McGraw-Hill Education, 2005
3. Meenakshi Raman, Prakash Singh, Business Communication, Oxford University Press,
Secind Edition, 2012
Recommended Reading
1. E.H. McGrath, Basic Managerial Skills for All, PHI Learning Pvt Ltd, Ninth Edition,
2011
2. R. Subramanian, Professional Ethics, Oxford University Press, 2013
3. https://learnenglish.britishcouncil.org/en/english-grammar
Course Contents
Basics of Machine Design
Mechanical Engineering Design, Design methods, Aesthetic and Ergonomics considerations
in design, Material properties and their uses in design, Manufacturing consideration in design
Tolerance, Design consideration of casting and forging, types of fits, selection of fits, Design
for assembly.
Various National and International standards used in design.
Basic principles of Machine Design, Modes of failures, Factor of safety, Design stresses,
Principal Stresses, Theories of failure, standards. Preferred Series and Numbers.
Green/ Lean Design concepts
Design of springs
Helical compression, tension springs under static and variable loads,
Laminated springs.
Text Books
1. V.B.Bhandari, Design of Machine Elements, Tata McGraw-Hill Education, Third Edition,
2010
2. J.E.Shigley, Mechanical Engineering Design, McGraw Hill, Sixth Edition, 2001
3. Merhyle Franklin Spotts, Terry E. Shoup, Lee Emrey Hornberger, Design of Machine
Elements, Pearson/Prentice Hall, Eighth Edition, 2004
Recommended Reading
1. Robert L. Norton, Machine Design- An Integrated Approach, Pearson Education Asia,
Fifth Edition, 2013
2. D N Reshetov, Machine Design, Mir Publishers
3. Black Adams, Machine Design, McGraw Hill, Third Edition
4. Hawrock, Jacobson, Fundamental of Machine Elements, McGraw Hill, Third Edition,
2014
5. V.M. Faires, Design of Machine Elements, The Macmillan Co., Fourth Edition
6. P. Orlov, Fundamentals of Machine Design, Mir Publishers,
7. Design Data Book, PSG, 2012
8. Design Data Book, Mahadevan, CBS Publishers and Distributors Pvt Ltd, Fourth Edition,
2013
Course Contents
Metrology
General Concepts: Generalized measurement system, Basic terminology, Errors in
Measurement
Linear and Angular Measurements: Length Measuring Instruments, Angle measuring
instruments
Limits, Fits, Tolerances and Gauging: Interchangeability, Terminology, Types of fit, BasicHole System, Basic-Shaft System, Problems, Tolerance grades, Metric fits, Design of limit
gauges
Comparators: Mechanical, Pneumatic, optical, electrical and electronic comparators
Gear and Screw Thread Measurements
Surface Roughness Measurement
Geometric Form Measurement: Straightness, Flatness, Roundness, Coordinate Measuring
Machine.
Laser Metrology
Free electron laser optical alignment, measurement of distance interferometry, reversible
counting, refractive index correction, reversible counting, refractive index correction, surface
topography and optical component testing, beam modulation telemetry, pulse-echo
techniques surface velocity measurements using speckle patterns laser spectroscopy
modular beam spectroscopy, saturation spectroscopy, two photon spectroscopy
Text Books
1. Serope Kalpakjian and Steven R. Schmid, Manufacturing, Engineering & Technology,
Pearson, Sixth Edition
2. P.N.Rao, Manufacturing TechnologyMetal Cutting and Machine Tools, Tata McGraw
Hill, Third Edition, 2013
3. S.K.Hajra Chowdary and A.K. Hajra Chowdary, Elements of Workshop Technology,
Vol. II, Media Promoters and Publishers
4. I.C. Gupta, Engineering Metrology, Dhanpat Rai Publications, Seventh Edition
5. R. K. Jain, Engineering Metrology, Khanna Publishers, Twentieth Edition, 2009
Recommended Reading
1. John S. Oakland, Total Quality Management Text with Cases, Butterworth Heinemann
An Imprint of Elseiver, First Indian Print, 2005
2. K.R. Nambiar, Lasers Principles, Types and Applications, New Age International
Limited Publishers, 2009
3. C. Dotson, R. Harlow and R. Thompson, Fundamentals of Dimensional Metrology,
Thomson Delmer Learning, Singapore, Fourth Edition, 2003
4. John A Bosch, Giddings and Lewis Dayton, Coordinate Measuring Machines and
Systems, Marcel Dekker, Inc., 1999
5. J.M. Juran and F.M. Gryna , Quality Planning and Analysis, Tata McGraw Hill Edition,
1995
6. J. Wilson and J.F.B. Hawkes, Lasers Principles and Applications, Prentice Hall, 1987
Course Contents
Overview of CAD/CAM
Product life cycle & CAD/CAM, Design process, Concurrent engineering
CAD/CAM Applications
Coordinate Measuring Machine, 3D-Scanner, Reverse Engineering
Rapid Prototyping FDM, SLS, SLA, 3D-printer
Computer Integrated Manufacturing
Flexible Manufacturing Systems
Text Books
1. P.N. Rao, CAD/CAM Principles and Applications, Tata McGraw Hill Publications, Third
Edition, 2010
2. Zhigang Xiang, Roy Plastock, Computer Graphics, Schaum Outlines, Second Edition
Recommended Reading
1. Ibrahim Zeid, R. Sivasubramanian, CAD/CAM-Theory & Practice, Tata McGraw Hill
Publications, Special Indian Edition, 2009
2. Donald Hearn and M. Pauline Baker, Computer Graphics, Eastern Economy Edition
3. Foley Van Dam, Computer Graphics: Principles and Practice, Third Edition, 2013
4. Roger & Adams, Mathematical elements for computer graphics
5. David F. Rogers, Procedural Elements for computer graphics, Second Edition,
6. Hans B. Kief ,T. Frederick Waters, Computer Numerical Control, Glemcoe, 1992
Course Contents
Scan Conversion (Programming)
a) LINE-by DDA, Bresenham algorithm; CIRCLE- by Midpoint, Bresenham. ELLIPSE- by
Midpoint algorithm
b) 2D & 3D transformations of any geometryTranslation, Rotation, Scaling, Reflection, shearing
c) Perspective, Orthographic and Isometric Projection of geometry (e.g. cube, pyramid)
d) Curves Hermite, Bezier, B-Spline, Blending function curve
e) Generation of Surfaces by bilinear, lofting and Sweeping (e.g. sphere, cylinder, disc, ring,
cone, screw etc.), Coons Patch surface
Course Contents
Classification of I.C. Engines
Four stroke and two stroke engines. Classification based on other parameters. Applications.
Engine Lubrication
Properties of Lubricants used in I.C. engines. SAE Ratings of Lubricants. Types of
Lubrication Systems.
Engine Cooling
Systems of Cooling- Air cooling, Water cooling. General arrangements.
S.I. Engines
Carburetion - Theory of Carburetion. Simple carburetor, various systems in actual
Carburetor. Types of Carburetors
Petrol Injection- Advantages of injection, MPFI systems
Ignition System Battery and Magneto Ignition Systems, Electronic Ignition Systems
Combustion in S.I. Engines- Pressure - crank angle diagram, Stages of combustion, Ignition
Delay, Flame Propagation, Afterburning.
Abnormal Combustion Auto ignition, Effects of auto ignition, factors affecting combustion
& auto ignition/detonation, Control of abnormal combustion.
Principles involved in combustion chamber design, Types of combustion chambers used in
S.I. engines.
C.I. Engines
Fuel Injection Systems - Types of fuel injection systems, Types of Nozzles. Necessity of
governor in Diesel engines.
Combustion- PressureCrank angle diagram, combustion phenomenon in C.I. Engines,
Stages of combustion, delay period, Abnormal combustion, Knocking, Factors affecting
combustion and knocking. Types of combustion chambers used in C.I. engines.
Supercharging/Turbo charging
Objectives of Supercharging, Effect of Supercharging / Turbo charging on power output &
efficiency of engine. Methods of Supercharging, Types of Superchargers / Turbochargers.
Limit of Supercharging.
List of Experiments
1. Dismantle an I.C. engine
2. Conduct a Load test on an S.I. engine
3. Perform a Speed test on an S.I. engine
4. Conduct a Load test on a single cylinder C.I. engine
5. Conduct a Load test on a multi-cylinder C.I. engine
6. Prepare Heat balance sheet on a C.I. engine
7. Perform Load test on a turbocharged engine
8. Identify subsystems in Carburetors by assembling or dismantling.
9. Assemble Battery Ignition System and compare it with Magneto Ignition System
10. Dismantle a Fuel Injection system for CI engine.
Seminar- Report / Presentation based on relevant current developments in the field
Course Contents
Basic Refrigeration Systems
Definition of Refrigeration, Reversed Carnot Cycle, Reversed Joule Cycle or Bell Coleman
cycle, Refrigerator, Heat Pump, Performance parameters like Tonnes of Refrigeration (TR),
Coefficient of Performance (COP), kW (power) per TR, TR per kW etc.
Application of various Air Standard Refrigeration cycles used for cooling Aircraft cabins.
Comparisons.
Actual Vapor Compression cycle. Multistaging, Cascade Refrigeration.
Introduction to air-cooled and water cooled chiller packages.
Refrigerants & their nomenclature, types and properties. Alternate refrigerants. Ozone
Depletion Potential (ODP) & Global Warming Potential (GWP), Montreal Protocol & Kyoto
Protocol.
Binary mixtures, Construction of Enthalpy-Concentration Charts, Basic processes of binary
mixtures, Rectification Column, Theoretical Vapour Absorption Refrigeration cycle,
Ammonia-Water (NH3 - H2O) system, Lithium Bromide-Water (LiBr-H2O) system.
Psychrometry
Definition of Air Conditioning, Psychrometry Properties of moist air. Theoretical Analysis,
Construction and use of Psychrometric Charts.
Text Books
1. Arora & Domkundwar, Course in Refrigeration & Air-Conditioning, Dhanpat Rai
Publications, Eighth edition, 2013
2. Manohar Prasad, Refrigeration & Air-Conditioning, New Age Intl. Publications, Third
edition, 2010
3. C. P. Arora, Refrigeration & Air-Conditioning, Tata McGraw Hill, Third Edition, 2004
Recommended Reading
1. ASHRAE Handbook, 2013 Edition.
2. Threlkeld, Thermal Environmental Engineering, Prentice-Hall Inc, Third edition, 1998.
3. Jordan & Priester, Refrigeration & Air Conditioning, Prentice-Hall India, Second edition,
1973.
4. W. P. Jones, Air Conditioning Engineering, Butterworth-Heinemann, Fifth edition, 2000.
List of Experiments
1.
2.
3.
4.
5.
6.
Course Contents
Fundamentals of CFD
Overview of CFD, need, Advantages of CFD, Numerical vs. Analytical vs Experimental,
Applications of CFD, CFD methodology, grid independence, Verification and validation
Discretisation methods
Introduction to Finite Difference Method, Finite Volume Method, Finite Element Method.
Concepts of Convergence, consistency, stability. Solution of discretised equations, Direct
methods and iterative methods, Tri Diagonal Matrix Algorithm, iterative convergence
Turbulence modeling
Turbulence, Reynolds averaged Navier-Stokes equations, introduction to turbulence
modeling - DNS, LES, k- , k-, RSM models
Text Books
1. S V Patankar, Numerical Heat Transfer and Fluid Flow, ANE BOOKS-NEW DELHI,
Special Indian First Edition
2. H K Versteeg and W. Malalasekera, An Introduction to Computational Fluid DynamicsThe Finite Volume Method, Pearson Education, Second Indian Edition, 2010
Recommended Reading
1. Jiyuan Tu, Guan Heng Yeoh, Chaoqun Liu, Computational Fluid Dynamics: A Practical
Approach, Elsevier, Second Edition, 2012
2. John. D. Anderson, Jr., Computational Fluid Dynamics - The basics with applications,
McGraw-Hill, Indian Edition , 2012
3. A.W. Date, Introduction to Computational Fluid Dynamics, Cambridge University Press,
2005
4. Ferziger and Peric, Computational Methods for Fluid Dynamics, Springer, Third Edition,
2008
List of Experiments
Development of computer codes
1. To develop computer codes for steady state one dimensional heat conduction with or
without heat generation, different boundary conditions, Multi-solid heat conduction, Nonlinear Heat conduction, Unsteady heat conduction, two dimensional steady and unsteady
heat conduction and comparison with analytical solution
2. To develop computer codes for one dimensional convection-diffusion problem to
implement various advection schemes like - Central, first order upwind, hybrid, power
law, Second order upwind, QUICK etc., two dimensional steady and unsteady convection
diffusion and comparison with analytical solution
3. To develop computer codes for implementation of pressure velocity couplings like
SIMPLE for problems like benchmark problems like Lid driven cavity etc. and
comparison with analytical/numerical solution.
Use of CFD software
1.
2.
3.
4.
5.
6.
Determination of numerical solution of laminar flow in pipe using CFD software and
comparison with analytical solution
Determination of numerical solution of turbulent flow in pipe using CFD software and
comparison of different turbulence models
To determine numerical solution of boundary layer on a flat plate using CFD software
and compare with analytical solution
To determine numerical solution of Flow over an aerofoil using CFD software and
compare with analytical solution.
To determine numerical solution of laminar convection in a pipe using CFD software and
plot variation of Nusselt number along the pipe.
To determine numerical solution of turbulent convection in a pipe using CFD software
and plot variation of centerline and wall temperature along the pipe.
Course Contents
Introduction
Automation & Robotics, Robotic System & Anatomy, Classification, Robot languages, Robot
Applications, Future prospectus
Drives
Different types of drives used in robot systems, Basic control system concepts & models,
Various control system, Robot activation & feedback components, position & velocity
sensors, Actuators, Timer belts, Power transmission systems.
Robotic Transformations
Transformation matrix for robot arm
Robot kinematics
DH algorithm for Forward and Inverse Kinematics of Robots
Robot Dynamics
Static Force Analysis of robots, Dynamic equations for multiple degree of freedom of
Robots, Transformations of Forces and Moments between Coordinate Frames.
Robot Vision
Introduction, Low level & high level vision, Sensing & digitizing, Image processing &
analysis
Trajectory Planning
Basics of trajectory planning, Joint-Space Trajectory Planning, Cartesian Space Trajectory
planning, Continuous Trajectory Recording.
Text Books
1. Robert J. Schilling , Fundamentals of Robotics, Pearson Prentice Hall, 1990
2. Saeed B. Niku, Introduction to Robotics, Wiley, Second Edition, 2010
3. Ashitava Ghosal, Robotics: Fundamental Concepts and Analysis, Oxford University
Press, 2006
Recommended Reading
1.
2.
3.
4.
5.
6.
7.
8.
9.
List of Practicals
I.
II.
III.
IV.
REFERENCES
1. Intellitek 5 axis robot manual
2. Robot analyser software built in help (online)
3. Arduino robot controller built in help (online)
Programme Name
Course Code
Course Title
Prerequisites
Bachelor of Technology in
Semester VI
Mechanical Engineering
ME3103T
Welding Technology
Material Science, Manufacturing Technology
COURSE OUTCOMES
The student should be able to
1. Select appropriate joining process depending upon desired output characteristics.
2. Use modern engineering techniques necessary for joining of components.
3. Perform the failures analysis of welded joints.
Course Contents
Processes and types of joints
Classification of fusion welding processes, heat source intensity, and heat input rates,
shielding methods. Heat and mass flow in welding, heat sources. Arc; definition, physics of
arc, characteristics of arc, column; heat flow in electrode, weld pool and base metal.
Metallurgical effects of weld thermal cycle, residual stresses, formation and relieving. Types
of weld joints, edge preparation, cleaning of edges, tack welding.
Arc Welding
Electrodes, types of covering, welding techniques for manual welding, power sources, arc
cutting, submerged arc welding, gas tungsten arc (GTA) and gas metal arc (GMA) welding,
electric slag welding, carbon dioxide (CO2) welding, plasma arc welding.
Gas Welding
Gas welding, fuel gases, flames, torches, filler metal, fluxes, backward and forward welding,
filler rod diameter, atomic hydrogen welding, thermit welding.
Resistance Welding
Spot welding, electrode, nugget size, resistance and force, current and time, types of
equipment, rocker arm press type, multiple welding guns and portable welders, applications,
seam welding, projection welding, flash and butt welding, applications.
Radiation Welding
Laser welding, electron beam welding types of electron gun, spot size beam power, operating
voltage, pulse technique, deep penetration and applications.
Weld ability
Design, process and metallurgical consideration, testing and improvement of weld ability,
microstructure of welds, welding defects and remedies.
Text Books
1. A.Ghosh and A. K. Mallik, Manufacturing Science, Affiliated East-West Press Private
Limited, New Delhi, Second Edition, 2010
2. Sindo Kou, Welding Metallurgy, John Wiley Hoboken, Second edition, 2002
3. J.F. Lancaster, Metallurgy of Welding, Woodhead Publishing Series in Welding and other
Joining Technologies, Sixth Edition, 1999
4. Robert D. Messler Jr., Principles of Welding: Processes, Physics, Chemistry and
Metallurgy, Wiley VCH, Second Edition, 2004
5. Richard L. Little, Welding and Welding Technology, Tata McGraw-Hill, 1977
Recommended Reading
1. ASM Metals Handbook - Welding and Joining, Vol. 6, ASM Metals Park Ohio, Ninth
Edition, 2011
List of Experiments
Experiments on the following weldings using AC and DC power sources including testing of
welds such as tensile, hardness and bending:
1. Arc Welding: submerged arc welding, gas tungsten arc (GTA) and gas metal arc (GMA)
welding, electric slag welding, carbon dioxide (CO2) welding, plasma arc welding.
2. Gas Welding: Gas welding, fuel gases, flames, torches, filler metal, fluxes, backward and
forward welding, filler rod diameter, atomic hydrogen welding, thermit welding.
3. Welding of structural, carbon and alloy steels, cast iron, non-ferrous metals and alloys,
copper, aluminium, brass, bronze, magnesium, nickel and their alloys.
4. Soldering and Brazing
5. Resistance Welding: Spot welding, seam welding, projection welding, flash and butt
welding.
6. Radiation Welding: Laser welding, electron beam welding.
Following materials may be used for welding:
Carbon and alloy steels, cast iron, non-ferrous metals and alloys, copper, aluminium,
brass, bronze, magnesium, nickel and their alloys
One design and drawing of a welding fixture.
Seminar report on any topic based on published literature.
Course Contents
Technical Writing
a) Framing definitions writing instructions
b) Description of objects
c) Explaining a process
Report Writing
a)
b)
c)
d)
Work Culture
a)
b)
c)
d)
e)
Interpersonal Skills
a)
b)
c)
d)
e)
f)
Emotional Intelligence
Leadership and team-building
Assertiveness
Conflict Resolution
Negotiation Skills
Time Management
Recommended Reading
1. E.H. McGrath, Basic Managerial Skills for All, PHI Learning Pvt Ltd, Ninth Edition, 2011
2. MLA Handbook for Writers of Research Papers, Modern Language Association of
America, Seventh Revised edition, 2009
3. https://learnenglish.britishcouncil.org/en/english-grammar