NOTES:

REFERENCE:

0
REV.

Batam

FOR TENDER
DESCRIPTION

CeCo Client

OFFICE

NRP N

SP

CM

PS

DRAWN

CHECKED

APPRO.

30/08/2016
VoBo

DATE

PLANT

PREX-ID

Date

Drawn

PLANT OR
GROUP

NBATAM

TENARIS HYDRIL STEEL PIPE

PLANT

LINE OR
USER

ACCESSORIES

Designer

Check

Approved

PHOSPHATING PLANT FOR TUBULAR ACCESSORIES

Technical Specification

By plant
check
By plant
approved

"Confidential property of TENARIS S.A. and subsidiary

companies. Copy, use or disclosure of this document or any data
contained herein for any purpose to third parties without the
express written consent of TENARIS S.A. and subsidiary
companies is prohibited. Copyrighted 2009 as an unpublished
work. ALL RIGHTS RESERVED."

SCALE:
XX:XX
XX:XX
XX:XX

Tenaris Engineering N
0

BD00 M TS 200 0001

Revision 0

DIMENSION: mm

Replace to/for
UNLESS OTHERWHISE
STATED

SIZE

A4

Pg.
2 Of 8

BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

SPECIFICATION FOR QUOTATION

1. OBJECTIVE
This Technical Specification defines the requirements for the supply of a phosphating plant for tubular
accessories for TENARIS HYDRIL facilities in Batam, Indonesia.
As option, the erection and commissioning has to be offered.

2. SCOPE OF SUPPLY
The Supplier will provide a phosphating plant as described in this specification, complete with all mechanical
parts, structural parts, piping on board, electrical installation on board, instrumentation and electrical panel
boards.
The minimum requirements include:
ENGINEEERING
Basic and detail engineering
Operation and maintenance manuals.
Spare part list
Data book
SUPPLY
Handling equipment
Skids and benches
N2 Jib cranes capacity 1 ton, radius 6m, hook height 4,3m
Tilting table with clamps devices for accessories immersion in phosphate tank
N 10 Basket for short accessories and coupling
Process equipment
Degreasing tank with recirculation pump
Water Rinse tank with recirculation pump
Activation tank with recirculation pump
Phosphate tank
Water Rinse tank #1 with recirculation pump
Water Rinse tank #2
Exhaust system (fan, hood, filter and ducts)
Measurement instruments
Temperature
PH-meter
ERECTION (OPTION)
Complete erection of the phosphating plant, including connections with the existing utilities (water,
compressed air, electricity), all the tooling and machine required.

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HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

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SPECIFICATION FOR QUOTATION

COMMISSIONING
Technical assistance for erection and start up.
Training

4. GENERAL SAFETY AND EVIROMENTAL REQUERIMENT

All equipment design criteria shall be subordinate to personnel safety, in accordance with updated OSHA
standards and Best Available Practice for environment protection, as indicated below.
Spill prevention
Secondary Containment for equipments with oil or hazardous material leakage risk: culverting, gutters or
other drainage systems. The drainage should be collected into intermediate storage tanks (in order to avoid
contamination of industrial water). The contained volume has to be 110% of the total volume.
Diffuse emission
Reduction of diffuse emissions when technically feasible through collection system.

5. GENERAL REQUERIMENTS
Machinery shall be designed and fabricated according attached Phosphating Installation Lay Out. Installation
shall perform following process:
No
1
2
3
4
5
6
7

Process
Degrasing
Water Rinse
Activation
Phosphating
Water Rinse
Drying
Empty

Method
Wet by sponge
Pressure water/Spray
Wet by sponge
Dip
Pressure water
Air

Temperature
Ambient
Ambient
Ambient
95 - 98 C
Ambient

Time - min
1-2
1-2/1-2
10
5-20
1
5-20

Tubular accessories dimensions are indicated in Data Sheet.

All equipment in contact with chemical products shall be fabricated in stainless steel, AISI 304 type.
Operating temperature of phosphating bath shall be reached within four hours from ambient temperature.
Phosphate tanks
operation temperature: min 95C, max 98 C;
heating : No direct method have to be proposed
tank must be covered/isolated in order to reduce the heat loss and prevent uncontrolled exhaust.
Capacity 1200 l, Panel: SS 304 2 mm thk., Frame: Mild steel, Insulation: Glass wool 50 mm, lagging:
Galvanized sheet 0.5 mm thk., w/overflow and drain
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BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

SPECIFICATION FOR QUOTATION

Camera for heat transfer fluid shall be fabricated all around phosphating tank, material AISI 304 type.
Long tubular accessories require tilting table to submerge the threaded accessory in the phosphating tank.
Clamping device shall be designed to fix the accessory to tilting table.
Electrical equipment shall be provided with all man machine interfaces (push button panels).
All machinery shall be delivery electric conduits on board made in galvanized rigid pipes and wired up to a
junction box
Paint: All structural carbon steel shall be painted. All surfaces shall be sandblasted and painted with one coat
of Epoxy Base Primer and one coat of Polyurethane Finishing, total dry thickness 175 microns.
All the tanks shall be provided with valves for empty, w/overflow and drain

6. REQUIRED DOCUMENTATION
Documentation with the Offer:
Technical Specification.
Illustrative drawings.
Gantt for supply and erection
Documentation for Approval, upon receipt The Order.
Lay-Out and assembly drawings.
Schematic electrical drawings.
Schematic fluids drawings.
Final documentation at equipment delivery.
Approved Lay-Out and assembly drawings.
Operative and maintenance manuals including:
Functional description.
Technical data.
Electrical scheme.
Fluids scheme.
Parts list.
Spare parts list.
Commercial components brochures.

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BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

Pg.
5 Of 8

SPECIFICATION FOR QUOTATION

7. SUPERVISION PERSONNEL
According Supplier criteria Supervision Personnel will be present for:
Erection activities
Performance verification.
Tenaris Hydrils personnel training.
We ask the Bidder to quote cost for this service, indicating total manpower hours estimated.

8. QUOTATION PRESENTATION
Bidder will quote in the following way:

Net price for all supplied equipment. Unit prices shall be indicated for:
o Jib cranes
o Each tank with relative piping system
o Tilting table
o Exhaust system
o Carpentries/benches
o Basket
o Electrical plant

Supervision price

Erection (as OPTION)

o Estimated total manpower
o tooling/machine required for the erection

9. WARRANTY
Supplier will give warranty of materials and elements supplied for one year after commissioning or eighteen
month after equipment delivery, whatever is earlier.
Warranty will cover the performance specified by supplier. All necessary modifications to reach this
performance will be in charge of supplier.

10. FINAL TEST

Once the machine has installed couplings will be processed without any adjustment
made on process parameters in order to check if the machine is fully operational. Quality
of the coating will be tested using Q-panel and reference couplings. Interruptions not
addressable to the supplier machine, like personnel problems, couplings not available,
power outage, etc. will be not considered for the performance test.
Signature of final acceptance test (FAT) from both party will state weather the
machine is accepted or not.
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BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

Pg.
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SPECIFICATION FOR QUOTATION

11. SCHEDULE
Bidder will send a schedule of engineering developing and fabrication.

12. DATA SHEET

Accessories diameter: 2 3/8 inches to 21 inches
Accessories length: 300 mm to 4000 mm
Accessories maximum weight: 1000 kg
Electrical supply in Hydril Batam
Frequency:
50 Hz
Three phase voltage:
3 x 415 V
One phase voltage:
230 V WITH neutral access.
Signal voltage
24 V DC.
Weather conditions at sea level
Summer:
Dry Bulb Temp 38C (100.4 F)
Wet Bulb Temp 31.5C (88.7 F)

13. VENDOR LIST

Electric Switches:
Auxiliary Reles:
Hoists
Hydraulics

SIEMENS, ABB, ALLEN BRADLEY

SIEMENS, ABB, ALLEN BRADLEY
DEMAG, STAHL, CM, KONE
REXROTH

14. LAY OUT

Phosphating installation lay out

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BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

Pg.
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SPECIFICATION FOR QUOTATION

0
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FOR TENDER
DESCRIPTION

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SP

PS

CM

DATE

BY

APPROVED

CHK.

BD00 M TS -200 -0001

HYDRIL STEEL PIPE PLANT

PHOSPHATING EQUIPMENT FOR

TUBULAR ACCESSORIES

REV. 0

Pg.
8 Of 8

SPECIFICATION FOR QUOTATION

0
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FOR TENDER
DESCRIPTION

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SP

PS

CM

DATE

BY

APPROVED

CHK.