Beruflich Dokumente
Kultur Dokumente
1. INTRODUCTION
1.1 Project Definition
Nowadays, a lot of condominiums are built in big cities in Malaysia such as Kuala
Lumpur, Penang and Johor Bahru to fulfill the all-time-high demand due to population growth
and demographic changes. Since this type of tenure requires less area to be built compared to
single-family homes, government can utilize the available areas for industries and other
purposes. Despite the luxury amenities served to these affluent groups, people who live in
condominiums face problems in drying their clothes due to limitation in area exposed to sunlight
especially during Northeast Monsoon. They usually overcome this problem by investing in
laundry service which offers all-in-one wash, dry and fold laundry service items or by purchasing
an electrical dryer just for the clothes-drying purpose.
Coming to the realization of the induction of costs, power and time by these alternatives
to the users, we as a team has come out with our Ezible Dual Purpose Dryer concept where we
are aspired to solve this problem by utilizing the waste heat from the air conditioner compressor.
The heat will be transferred through the flexible air duct and will accumulate in the clothes
drying chamber which is constructed by material with high thermal insulation in order to protect
heat loss. We believe that our clothes-drying chamber concept will save costs, power and time as
from our research, this cheap alternative to clothes-drying does not consume any extra electricity
and the time taken to ensure the clothes are completely dried is also shorter compared to normal
air-drying.
1.2: Problem Statements
Based on a few problems in which people who live in condominium face when they would like
to dry their clothes that were brought forward during discussion, brainstorming sessions and
discovered through our research and survey, we are driven to carry out a project called Ezible
Dual Purpose Dryer. Some of these problems identified are:
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raining season in which the wind velocity and the air humidity is high. These inconsistent
weather conditions cause the risks of having the clothes to drop out of the condominiums
balcony or the hung clothes to get wetted again due to sudden rain. In short, it makes the
clothes-drying process very tedious.
Time constraint
Our team consists of five members from various engineering disciplines. So, this will
cause a problem for us to conduct meetings or any activities regarding our project
throughout the semester with specified gathering pace. In addition, the different schedule
and other project works including the application for industrial training internship make
us busy and difficult to gather and discuss about the project. To solve this problem, we
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decided to set one specific day and time in every week which is on Wednesday at 2.30pm
to conduct a meeting with our supervisor where all of us are available at that time and
also one meeting during weekend if necessary. This step is important to give an
opportunity to every members in updating the individual progress task and solve any
arising matters that are face by other members.
Resources constraint
The maximum budget allocated for ETP is RM200. So, to avoid from overspending, we
decide to survey the materials that we need to construct our prototype from one shop to
another. This is to ensure we get the cheapest price with high quality materials. Besides,
we also have been consulting our supervisor, lab technicians and friends to avoid over
budget and buying wrong equipment as most of them have additional knowledge
regarding our project. Lastly, we also face problem related to limited time of using
equipments in lab. So, to overcome this problem, we will try our best to use the booking
lab duration time wisely in utilizing the equipments to avoid any clashes from other
teams.
compressor of air conditioning as a source of free heat energy for clothes-drying among
condominium residents (Mahlia, Hor, Masjuki, Husnawan, Varman and Mekhilef, April 2010).
1.5: Design Concept
Our prototype (Ezible Dual Purpose Dryer) project is focused on these aspects:
Free electrical consumption and cost saving to dry clothes.
Can dry clothes during any weather even rainy weather.
More efficient and fast drying time to dry cloth near the air conditioner compressor.
i.
Cost
Our product is designed using simple, cheap and reachable materials as we want to make it
economically affordable. Therefore, we are very particular with the cost of material, product size,
weight and shape. We have also designed the prototype using a simple mechanism which would
be easier for the users of the prototype to adapt with its design. Besides that, we refrain from
resorting to a complex mechanism for the prototype in order to reduce the cost of production. In
addition, those materials that are selected have high quality, light weight, long life span and can
withstand high load in order for us to make the prototype firm and stable. The electrical parts are
made use of self-made sensors and simple circuitry completed with a microcontroller which can
be considered as overall cost saving as well.
ii.
Design Concept
The design consists of 3 different parts which are the flexible air duct, the portable canvas
wardrobe chamber, and the exhaust fan. For the flexible air duct, basically we use this part in our
prototype to obtain the waste heat and air flow from the air conditioner compressor. In order to
obtain maximum amount of heat and air flow rate, we have chosen to use a flexible exhaust hose
which is normally used by portable air conditioner. Instead of using plastic, we choose aluminum
as our material for the hose as aluminum is a better heat conductor compare to plastic as
aluminum has higher thermal conductivity compare to plastic. Plus aluminum is more durable
and has more tensile strength.
For the wardrobe part, we actually design it as much likely same to the current
conventional simple wardrobe design which we only alter a few part in order to fulfill our
condition and objective. We design the top part to point upward instead of rectangular shape.
This is to ease the flow of vaporization of water so that it can easily be sucked out from the
chamber at the top of the chamber. We also create a circle hole at the bottom for the inlet of the
exhaust hose which can be properly sealed to prevent leak of heat.
Lastly for the exhaust fan, we find a suitable electric fan which uses plastic blade and
12V battery in order to generate it. This is to ensure smoothness of the air flow going out from
the chamber. We also connect it to a temperature sensor which can detect the changes in
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temperature inside the chamber which will operate the fan in the present of waste heat from the
air conditioner compressor.
iii.
Material Selection
MATERIAL
Steel
Plastic
Fabric cloth
Aluminum
FEATURES
Frame structure
Exhaust hose
Frame cover
Hanger
Exhaust fan
iv.
ADVANTAGES
Strong and easy to fabricate
Long life, cheap
Light weight, cheap
High thermal conductivity
DISADVANTAGES
Heavy, expensive
Non- degradable
Can be teared apart with sharp things
Possess an impact to weather conditions
DIMENSION
100 cm x 50 cm x 150 cm
15cm I.D x 300 cm
100 cm x 50 cm x 150 cm
100 cm
25 cm diameter
MATERIAL
Steel
Aluminum
Fabric
Steel
Plastic
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Clothes hanging outside are exposed to rain when it rains; there is not much time to take
the clothes down from the clothesline. Any time later than that will result in the
condominium residents having to wash the clothes and dry them again.
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For our project, in order to counter the problem, our design project is built with a fabric
chamber which surrounds the clothes from the outside surrounding and can prevent clothes from
the rainy weather. Hence we do not have to worry about rewashing the clothes due to rain. This
chamber will also safeguard your clothes from germs and colour fade. The chamber design
basically follow the normal wardrobe design which save space and the reason why we design the
top part of the chamber point upward at certain elevation angle is to ease the process of the
moisture and air flow through out the top part of the chamber. To suck out the air from the
chamber, we put exhaust fan on the top of the chamber which use battery thus the user do not
need to use electric plug to power up the exhaust fan. We also put a temperature sensor to the fan
so it is easy for the user to use the drying chamber without need to turn on the fan as the fan can
detect the presence of heat. In order to maximize the amount of heat coming in from the air
conditioner compressor, we use a flexible aluminum hose because aluminum has a good thermal
conductivity, cheap and easy to get.
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2. PROJECT PLANNING
2.1: Task Listing and Distribution
We have created 4 main departments with tasks which have been assigned to specific person to
ensure our Engineering Team Project works successfully as expected. The departments with
description of tasks and their distributions are tabulated as below:
Department
s
Electrical &
Electronics
Prototype
Design &
Diagram
Frame
Prototype
Fabrication
Material
Prototype
Design
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Descriptions
Tasks
Person In Charge
Determines
the projects cost
power sources for
effectiveness
based
on
the circuit
electrical components used.
Design the layout of Uses AutoCAD to design the Nor Aman Bin Nor
the prototype.
most efficient and attractive
Rizan (CE)
Prepares the 3D
clothes-drying chamber.
Decide the suitable measurement
diagram of the
prototype
for the clothes-drying chamber.
Decides the
Decides on the most suitable Nor Aman Bin Nor
mechanism of the
mechanism to be used from the
Rizan (CE)
prototype.
compressor to the clothes- Choo Ee Huey (CE)
Fabricates the frame
drying chamber.
Survey and buy the materials
for the clothesdrying chamber.
required
for
the
frame
fabrication.
Completes the fabrication of the
frame prototype.
Decides the suitable Gathering the data on the most Choo Ee Huey (CE)
material for the
suitable material for the Nurul Syahira Binti
Zulkifli (PE)
clothes-drying
clothes-drying chamber.
Conduct the experiment to find
chamber.
Fabricates the
out the efficiency of the design
material and design
project.
the clothes-drying
chamber.
Safety
Modify the
Suggests the modifications that Htoo Khant Naing
prototype to make it
should be made to the
(CV)
safe to the user.
prototype to ensure it is userfriendly and safe to be used.
Table 2.1: List of Departments and Task Distributions
Researc
h and
gather
Finalizat
ion
Data
analysis
Modifica
tion and
Fabricati
Decision
making
Concept
ual
design
Finalize
the
design
Tasks
Problem
Definition
Research and
gather
Information
Data Analysis
Descriptions
Determine problems encountered with the existing clothes drying method.
Conduct research about characteristics of the heat air from air conditioner
compressor.
Seeking guidance from supervisor.
Discuss the suitable material for the wardrobe that has high heat capacity.
Discuss the suitable material for the frame.
Decision Making
Select the suitable materials required for the frame and the wardrobe.
Conceptual
Design
Finalize the
Design
Modification and
Fabrication
Finalization
Identify the strengths and weaknesses of each part of the prototype design.
Improve the prototype through the conceptual design and choice of material.
Construct the frame and walls of the wardrobe.
Finalize on the wardrobe design and presentation of the prototype.
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3. METHODOLOGY
3.1: Identification of Suitable Tools and Software
1. Software
These are the software used for the project:
No
1
2
3
4
Name of Software
AutoCAD
Description
Used for drawing the prototype model in both 2D
and 3D mode.
Microsoft Office (Word, Excel,
Used for documentation purpose; proposal,
PowerPoint)
progress report and final report.
Adobe Photoshop
To design posters, power point slides and
decoration purposes.
CATIA
Used for technical drawing.
Table 3.1: List of Software
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Description
An electronic sensor which detects temperature change.
To interconnected circuits and electrical components.
To transfer or stop electrical power across a set of contacts
using another source of power.
4
5
6
Motor
Switch
Terminal block
7
8
9
10
8pin IC socket
Resistor
Capacitor
Transistor
11
12
3mm LED
Diode
13
Electronic multimeter
14
Electronic solder
Small wheels
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Description
Fan specifications:
Material
Power connector
USB 5V DC
Fan Dimensions
160 x 160 x 15 mm
Fan Speed
Fan Airflow
70 CFM
0.2 - 0.26 A
0.9 - 1.6 W
0.75 toncapacity
when only 5% of the rays are absorbed (The Physics of Foil). Aluminum foil is one of the few
insulating materials that is not affected by humidity, and consequently, its insulating value
remains unchanged from the "bone dry" state to very high humidity conditions. The R Value of a
mass type insulation is reduced by over 36% with only a 1-1/2% moisture content, (i.e.: from
R13 to R8.3) (Insulation).
Heat flow stack effect
Warm air rises when it's surrounded by cold air because of its lower density. It takes up more
space than cold air. Less dense hot air will "float" above the more dense cold air. The name for
this phenomenon is stack effect. It is one of the ways to ventilate a building that is hotter or
colder on the inside than outside is. In our prototype, this concept is applied by connecting the air
duct at the bottom whereas the air opening is made at the top of the clothes chamber which
caused natural flow due to the temperature difference between the bottom and the top of the
chamber.
Energy efficiency analysis
Equations used
1) Specific moisture
extraction
2) Specific energy
consumption
3) Drying rate
Electric potential
1) Ohms law equation
V = I R (volts)
where Vis the voltage in Volts,
I is the current in Amperes,
R is the resistance in Ohms.
battery are both in good condition and they are matched to one another in terms of voltage. If
there is a break (discontinuity) anywhere in the circuit, the fan will fail to turn.
5. ECONOMICAL/COST CONSIDERATION
The material selection used in the project is based on availability, cost consideration and
durability of the materials. The total cost includes capital cost and operational cost consideration.
5.1: Capital Cost Consideration
Component
Fan
Iron Board
Material
1. 2x 5v USB Laptop Cooling Fan
2. Basic Circuit Components
1Circuit board
Relay
Capacitor
Resistor
LED
Microcontroller
Terminal Block
Transistor
1. Lightweight Canvas Clothes
Wardrobe
2. Air duct
Total(RM)
Cost (RM)
30.00
28.00
46.00
20.00
124.00
Therefore, after considering the capital and operational cost, the total amount required for this
project is RM144.00.
Materials
Descriptions
1.
2.
Electrical components
Some are available at electrical store
Cutting tools
Available at mechanical laboratory
Table 5.2: Table of Alternatives in Materials
a.
For the exhaust fan, we can reduce the capital cost by using cheap USB cooling fan. Typical
USB cooling fan has similar voltage, which is 5V. The operating fan does not need to
achieve required speed as it is only used as a prototype.
b.
LM35 sensor can be used as the thermal sensor. This sensor is cheap and can easily be found
at local electrical and electronic store. This sensor can trigger when it detects small range of
temperature change.
c.
Self-made body frame for the drying chamber can be constructed by using plastic or
aluminium rod. As for the cover of the chamber, we can use canvas or aluminium bubbles.
d.
For demonstration purpose, we will be using portable air conditioning system instead of the
normal house air conditioning system. The portable air conditioning system has a plastic
readily attached to its compressor. The plastic air duct can be used as the air duct connecting
the hot air from compressor into drying chamber.
e.
To cut more cost, we will use cheap battery as both cheap and branded batteries supply same
amount of voltage at the same size.
f.
Circuit is set up by us. We can get the schematic diagrams for circuit online for free.
Laboratories in UTP also have facilities to solder electrical components.
6. CONCLUSION
In conclusion, even though there are a few differences between the design and the concept, we
are planning to build our prototype to work as our concept, since some materials are too
expensive to use but we have to deal with choosing the right materials. For the project progress,
about one-third of the tasks to complete this project are accomplished. Based on what we have
done so far, we have already done with calculations, problems, dimension assumption and
purchase of materials. We are now focusing on building the prototype. There are few problems
which rose in the concept and design earlier but we managed to brainstorm ideas to improvise
our project.
Besides that, we are still doing feasibility studies during prototype construction in order to add
on other features when prototype is done. After the prototype construction, we will conduct the
quality test control. From time to time, we will always check and test the efficiency of the heat
and other components to make sure that our prototype is always working appropriately. Finally,
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we will proceed to the poster presentation of our prototype and hopefully in the future our
prototype can help people and no more waste energy.
7. REFERENCES
Ameen, A., & Bari, S. (2004). Investigation into the effectiveness of heat pump assisted clothes
dryer for humid tropics. Energy Conversion and Management, 45(2004), 13971405. doi:
10.1016/j.enconman.2003.09.001
Heat Transfer (n.d.) Celanese. Retrieved 2015, November 1 from
http://www.coolpolymers.com/heattrans.html
Insulation. (n.d.). Retrieved October 30, 2015, from ENERGY.GOV:
http://energy.gov/energysaver/insulation
Mahlia, T. M. I. , Hor, C. G., Masjuki, H. H., Husnawan, M., Varman, M. & Mekhilef, S. (2010).
ClothesDrying from Room Air Conditioning Waste Heat: Thermodynamics Investigation.
ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING, 35(1B), 339-351 from
http://ajse.kfupm.edu.sa/articles/351b-p.22.pdf
Prabhat S. (April, 5, 2015) Difference Between Aluminum and Plastic, Difference Between.net.
Retrieved 2015, November 1 from
http://www.differencebetween.net/object/difference-between-aluminum-and-plastic/
Suntivarakorn, P., Satmarong, S., Benjapiyaporn, C. & Theerakulpisut, S. (2009). An
Experimental Study on Clothes Drying Using Waste Heat from Split Type Air Conditioner.
World Academy of Science, Engineering and Technology International Journal of Mechanical,
Aerospace, Industrial, Mechatronic and Manufacturing Engineering, 3(5), 483-488 from
http://waset.org/publications/8851/an-experimental-study-on-clothes-drying-using-waste-heatfrom-split-type-air-conditioner
Temperature-Controlled Relay Circuit, Retrieved 2011 July 11, from
http://www.electroschematics.com/6606/temperature-controlled-relay-circuit/
"The CoolIT Systems RAM Fan Review: Does Memory Really Need a Fan?", Retrieved 2013
February 4, from https://en.wikipedia.org/wiki/Computer_fan#Dimensions
The Physics of Foil. (n.d.). Retrieved October 31, 2015, from innivative insulation.inc:
http://www.radiantbarrier.com/physics-of-foil.htm
0 ~ 100oC Electronic Temperature-Controlled Relay. (n.d.). Retrieved November 1, 2015, from
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http://www.escol.com.my/Projects/Project-03%28Thermostat-1%29/Proj-03.html
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