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Rosita S. Chen
and
Sheng-DerPan
FREDERICKWINSLOW TAYLOR'S
CONTRIBUTIONS TO COST ACCOUNTING
Abstract: This article is to introduce the cost accounting system that Frederick
Winslow Taylor installed at the Tabor Manufacturing Company sometime in the
1890s. A comparative analysis between this system and Captain Henry Metcalfe's
Cost of Manufactures is also made in order to investigate their sources and influences. It is concluded that Taylor was a pioneer in many aspects of cost
accounting, but his most important contribution was the development of the
managerial approach that paved the way for modern managerial accounting.
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factured are divided into classes of products, such as grinding machines, molding machines, etc. For each of the expense accounts
shown on the sheet, four figures are given on a comparative basis: this month,last month,average this year to date, and average
last year.
It is importantto note that a comparative presentation of various
overhead distributionrates (i.e., the rates for distributingshop expense, general business expense, and selling expense, respectively)
is also given on the expense analysis sheet as a means of performance evaluation. For example, a higher shop expense distribution
rate could indicate an increase in shop expense and/or idle machine
time. The procedures of determiningand applying these rates will
be analyzed in detail later.
2. Worked Materials Finished Sheet. The worked materials finished sheet shows mainlythe unit cost of one lot in comparison with
other lots. For each class, various expenses are presented in their
separate columns including the total cost of the worked materials
finished during the month, the unit costs of this lot and the last
lot, the best cost in the past twelve months, and the best previous
cost. To compare currentunit cost withthe best historical unit cost
could reflect a rigid standard of performance evaluation. In addition, this sheet allows the bookkeeping department to record costs
of goods manufactured and thus to update inventoryaccounts.
3. Income Account. The income account is separated into two
parts. The summarized figures such as total sales, total manufacturing cost of merchandise shipped, total selling expense, total
profitor loss on merchandise sold, total profitor loss from other
sources, and net profitor loss are presented in the upper part.
In addition, the totals of expenses, orders received, credits allowed
against accounts receivable, and the manufacturingcost of orders
for merchandise finished (minus transfer-incosts) are presented
in the memorandum record section.
In the lower part, the income account shows the profitabilityof
both worked materials and stores sold. The total worked materials
sold are furtheritemized according to the classes of products. For
each class, selling price and total costs (including manufacturing
and selling expenses) are shown and the resulting profitis determined. Finally, the ratio of profitto sales is computed as an indicator of relative profitability.All the above figures of this month
are to be compared with those of last month, the total for this
year to date, and the total for last year, so that the performance of
individual products can be comparatively evaluated against their
respective historical records.
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CostingProcess
The above described cost reportsare outputsof a comprehensive costing process designed to assure accurate cost determinaAs indicated in Figure 1,
tion and equitable expense distribution.
costs recordedin the shop, such as wages, stores,and workedmaterials,are firstenteredon cost collectingcards. At the end of the
month,these cards are sortedand totaled,and othercost data kept
in the bookkeepingdepartmentare obtained.The total amountsof
various cost categories are then computedand entered in (1) the
detail cost sheet, (2) the detail analysis of expense sheet, and (3)
Each phase ofthiscostingprocess
thesheet ofexpense distribution.
is described in the sections to follow.
1. The Cost CollectingCards. A separate cost collectingcard is
made out foreach cost factorrecordedin the shop such as wages,
stores,or workedmaterialsused. On each card is a symboldesignatingthe account to whichthe cost willbe charged.These symbols
are derivedfromTaylor'swell-knownmnemonicclassificationsysteminwhicha combinationof lettersand numbersis used to specify
a worked materialaccount. For example, the symbol GD20 indicates a charge against the class of worked materialG, divisionD
lot (or batch) of thisclass thatis beofthisclass, and the twentieth
three
lettersare used to representan
manufactured.
Likewise,
ing
indirectexpense account. The firstlettershows the class of the deand the fithe middleletterthe name of the department,
partment,
nal letterthe natureof the expense. An example of such symbolic
presentationsof shop expense accounts is shown below:
DEPARTMENTS:When any lettersfollow
D.- MANUFACTURING
the letterD, theyindicatea charge AGAINSTsome one ofthe
various MANUFACTURINGDEPARTMENTS,and should be
classified as SHOP EXPENSE (DIRECT).
DM.- MOTOR DEPARTMENT:The mainbodyofthe Machine
Shop in whichmotorsare made.
DMA.- FOREMEN,GANG BOSSES, CLERKS, AND INSPECTORS, whose workcannot be charged to
a particularmanufacturing
order.
DMB.- ALL MISCELLANEOUS LABOR thatcannot be
charged directlyto a particularmanufacturing
order.
DMC- STATIONARY FIXTURES, such as benches,
cupboards, shelving and partitionsthat are
fixedor immovable.
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Figure 1
Costing Process Under the Taylor System
Labor
Stores
n'
Direct Manufacturing
Expenses
^
Worked Materials
'
'
Worked Materials
'
'
Construction
Indirect
Manufacturing
'
Expenses
'
'
(Bookkeeping
Records)
/
Rents
B. Business Depts.
etc.
Expense Distribution
------
Indirect
Manufacturing,
Business and
SeMing Expenses
B Rate
^7
''
C Rate
DM Rate
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o
^
<
Insurance
etc.
"
CO
A. AuxiliaryDepts.
y
General Journal and
Register of
Accounts Payable
t<i
Y*
J
With such a comprehensive mnemonic symbol system, the recorded cost figures are easily processed, and the chance for classification error is greatly reduced.
At the end of the month,the cost collecting cards are gathered
and sorted, and the costs are classified, totaled, and entered on the
respective cost sheets. For cost classifications, the following cost
concepts are specified:
a) Direct Expense - that which is directly chargeable to salable
product.
b) Construction- that which is chargeable for work that will increase the value of the plant. (It is, in a way, direct expense,
as this is a sale of product to the firmforits own use.)
c) Indirect or Overhead Expense - that which is not directly
chargeable to a salable product or construction. In every
manufacturingplant, indirect or overhead expenses can be
furtherseparated into:
(1) Shop Expense - that which attaches itself to the use or
runningof the machine in the plant.
(2) General Business Expense - that which is incurred by the
business or administrativeend and which has no connection with the manufacturingend.
(3) Selling Expense - that which is necessary forcarryingout
sales in addition to manufacturingcosts.
Taylor developed an innovative flow chart to facilitate cost classification. A modified version of this flow chart is shown in Figure
2, for which cost data are either derived from cost collecting cards
of the shop, or obtained from the records of the bookkeeping department.The third column of the chart shows the accounts to be
charged with their respective symbolic presentations.
2. The Detail Cost Sheet. The detail cost sheet is essentially a
job order cost sheet. A separate sheet is prepared for each class of
worked material or construction.This sheet is divided into columns
in which the costs incurred monthlyare recorded. Total costs are
separated by rows into wages, general business expense, shop expense, drawing and pattern expense, stores, worked material from
stores, and miscellaneous. Both the shop and the general business
expenses are apportioned to the specific job order on the basis of
their relative apportionment rates.
Taylor regarded actual cost apportionment as a special feature
of his bookkeeping system. As this feature is found in the books of
Tabor ManufacturingCompany, the last month's rates are used to
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Figure 2
How Chartof Cost Classification
Start
Cost Data
I
.^v.
X^
i<5thP mt X
<f for work done on a'j^
X^
nroduct to be
^
X
"id?
/
N. IU .^
^r
^r
I
'
Worked
Materials
^s^*^
Tno
/
/^s.
'^
/
>.
Does the workS.
/
doni ncrease X_y??^
~>
the permanent S
X
X
valulTthe
X
X
^Construction
pfant?
/
'^
G. Grinding Machines
L. Taylor System
Apparatus
M. Molding Machines
N. Miscellaneous
P. Repair Work
R. MillingCutters
T. Saws
V. Parts and
Accessories
L
X/^
T
I
I
22^'
,_____,
I
Expenses
'
I
I
X. Part Construction:
Fixtures,Apparatus,
Tools, etc.
Y. Machinery and Motive
Power such as shafting,
piping, and all
machinery for operation
byhandandPwer
* Direct
shop expenses are those indirect manufacturing costs charged directly
to manufacturing departments, in contrast with auxiliary shop expenses which
are charged firstto auxiliary departments and then transferredto manufacturing
departments.
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to Cost Accounting
Chen and Pan: FrederickWinslowTaylor'sContributions
apportion both the shop and the general business expenses. This
use of historical rates can be justified on the grounds of needing
timely information.According to Taylor, bookkeeping and costing
systems should be so arranged that a daily statement could be
readily copied fromthe books showing the summary of all the transactions of the previous day. By using historical rates, one could
provide updated cost informationright after the completion of a
specific job order at any time during the month.
On the detail cost sheet, the apportionmentrates of general business and shop expenses for the month are presented along with
their respective application bases: namely, "wages" and "machine
hour x cost number." The sheet also shows the date that the order
is finished,total quantityproduced, and the unit cost of the order.
3. Detail Analysis of Expenses. While the detail cost sheet of
worked materials is in part a subsidiary statement of the worked
materials finished sheet, the detail analysis of expense sheet is a
supplementary statement of the expense analysis sheet. For every
department in which overhead expenses occur, a sheet is prepared
to record costs according to Taylor's mnemonic coding system. A
part of the sheet presenting the costs incurred during one month is
shown in Table 1. On another' part of the sheet the total amount of
the monthis compared, account by account, with(1) the total amount
of last month,(2) average per month this year to date, (3) average
per month for corresponding period last year, and (4) average last
year. It is interestingto note that,even though Taylor has been generally regarded as a pioneer of standard costs, standard cost per se
has not been found in any of his cost reports.
Table 1
Partial Sheet of Detail Analysis of Expenses
"ffl&Sr
DM
DMA
DMB
DMC
Wages SalariesY&Sff
$1,000
$500
$1,500
$300
$50
$240
$2,090
300
400
300
120
200
180
420
600
480
80
120
100
30
10
10
100
80
60
630
810
650
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10
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to Cost Accounting 11
Chen and Pan: FrederickWinslowTaylor'sContributions
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12
Business Expense:
Business Expense Apportioned = Relative Wages and
x B Rate
B Rate =
General Business Expense
Sum of Wages and Salaries for all of the
Construction and Worked Materials
b) Selling Expense:
Selling Expense Apportioned = Relative Cost of Worked Materials Shipped x C Rate
Where: C Rate =
Selling Expense
Sum of Costs of the
Worked Materials Shipped
c) Direct Shop Expense:
Direct Shop Expense Apportioned = Relative Cost of Machine
Time x DM Rate
Direct Shop Expense
Where: DM Rate =
Sum of Relative Costs of Machine Time
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13
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14
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15
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16
strated several
follows:23
Given: F =
V =
D =
Then: C =
=
Then:
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17
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18
Hathaway.
2Taylor, Unpublished Manuscript, A., p. 1.
3Taylor, Unpublished Manuscript, C, p. 1.
4Copley, Volume I, p. 369.
5Taylor, Unpublished Manuscript, C, p. 1.
6Copley, Volume II, p. 376.
7Taylor, Unpublished Manuscript, C, p. 3.
8Taylor, Unpublished Manuscript, C, p. 19.
9Taylor, 1911, p. 126.
l0Garner, pp. 196-197.
"Chatfield, p. 159.
Warner, p. yz.
l3Taylor, 1886 A, p. 343.
"Taylor, 1911, p. 202.
l5Metcalfe, p. 24.
l6Metcalfe, p. 97.
l7Metcalfe, pp. 97-105.
l8Metcalfe, pp. 104-105.
l9Metcalfe. d. 102.
20Metcalfe, p. 105.
2lTaylor, 1911, p. 201.
22Copley, Volume I, p. 355.
23Metcalfe, p. 338.
24Metcalfe, p. 24, p. 349., See also Garner, p. 178.
25Taylor, Unpublished Manuscript, B.
26Metcalfe, pp. 336-337.
27Copley, Volume I, p. 365. (Italics original).
28Evans, p. 7.
29For a discussion of various efficiency concepts and Taylor's perception, see
Haber, pp. 11-14. See also Taylor, 1886 B.
3OCopley, Volume I, p. 367.
3 Copley, Volume I, p. 367; Volume II, p. 376.
BIBLIOGRAPHY
Chatfield, Michael. A History of Accounting Thought. Hinsdale, III.: The Dryden
Press, 1974.
Copley, Frank Barkley. Frederick W. Taylor - Father of Scientific Management.
Vols. I and II. New York: Harper & Brothers, 1923.
Evans, Holden A. Cost Keeping and Scientific Management. New York: McGrawHill Book Co., 1911.
Garner, S. Paul. The Evolution of Cost Accounting to 1925. University,Alabama:
Universityof Alabama Press, 1954.
Haber, Samuel. Efficiency and Uplift.Chicago: The Universityof Chicago Press,
1964.
Hathaway, H. K. Correspondence with Copley, Frank B. April 18, 1921. The Taylor
Collection. Hoboken, New Jersey; The Stevens Institute of Technology.
Metcalfe, Captain Henry. The Cost of Manufacturers. 3rd ed. New York: John Wiley
& Sons, 1907. The firstedition was published in 1885. There is no substantial
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19
change between these two editions. His paper, "The Shop-Order System of Accounts," (1886) was reprinted as the Appendix of this book (1907); pp. 311-353.
Taylor, Frederick W. "Discussion of Captain Henry Metcalfe's Paper: The ShopOrder System of Accounts," (1896), reprinted in Metcalfe, Captain Henry, The
Cost of Manufacturers,3rd ed. New York: John Wiley & Sons, 1907, pp. 343-345,
349-350. (A).
Taylor, Frederick W. "The Relative Value of Water Gas and Gas from the Siemens
Producer for Melting in the Open-Hearth Furnace." Transaction, American
Society of Mechanical Engineering. Vol. VII, (1886), p. 669. (B).
Taylor, Frederick W. Shop Management. New York: Harper & Brothers Publishers,
1911.
Taylor, Frederick W. "System of Bookkeeping and Returns as Introduced." Unpublished Manuscript. A. The Taylor Collection. Hoboken, New Jersey: The
Stevens Institute of Technology.
Taylor, Frederick W. "Description of Sellers Method of Determining Costs." Unpublished Manuscript. B. The Taylor Collection. Hoboken, New Jersey: The
Stevens Instituteof Technology.
Taylor, Frederick W. "Cost Keeping Under the Taylor System." Unpublished
Manuscript. C. The Taylor Collection. Hoboken, New Jersey: The Stevens Institute of Technology.
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20
Appendix A
Determination and Application of DM Rate -
An Illustration
Building Expense
Machine Expense
Power Expense
Total
Estimated Cost
for the Year
Base of Allocation
$30,000
40,000
5,000
Space Occupied
Acquisition Cost of Machine
Horse Power of Machine
$75,000
b) Machine in Operation:
Cost of
Acquisition
Machine
A
B
$ 60,000
100,000
Space
Occupied
2,500 s.f.
5,000
Horsepower
8,000 h.p.
12,000
9,000 hrs.
12,000
Worked Materials
200 hrs.
300
100
L
M
N
Total
b) Actual Shop Expense:
600 hrs.
200 hrs.
500
300
1,000 hrs.
$1 1,600
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