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Enabling Field Operations and Plant

Personnel through SAP Mobile


Asset Management with RFID
An InformationWeek
Vendor Perspectives
Tuesday, February 15, 2005
11:00 AM PT/1:00 PM CT/2:00 PM ET

Polling Question #1
Please advise how many of you attending the session today are
(please check one):
Systems integrator
Software provider
Hardware provider
Press or Analyst
Developer
Other

SAP AG 2004, Title of Presentation, Speaker Name 2

SAP Mobile Asset


Management
& RFID

Andres Botero
Director, RFID Program Management

Ammar Naji
Solution Manager, SAP Mobile Business Solutions

Major Forces are driving Adaptability

Adaptability is key to succeed in today's


business environment
MARKET

COMPETITION

Increased quality requirements


Increased product configurations
Service wrapped into products

More agile, quicker to market


Better product & service quality
Less downtimes

ECONOMY

TECHNOLOGY
System and data consolidation
Mobile Computing, RFID
Continuous asset and process
innovation

Decreased IT budgets
Shareholder expectations
Shrinking margins

GOVERNMENT REGULATIONS
Environmental
Legal compliance
Industry standards

In the real world, you have to be


ready for the unexpected
SAP AG 2004, Title of Presentation, Speaker Name 4

Preparing for the Unpredictable


PLAN

Plan and re-plan


resource needs
based on business
objectives

RESPOND

VISIBILITY

Collaborate and
Respond to internal
and external
deviations across
the extended
network

LEARN

Sense and alert in


real time the
deviations caused
by internal and
external events

Execute plan based


on available
resources
SENSE

EXECUTE

Continually learn
from exceptions and incorporate
knowledge into business processes

SAP AG 2004, Title of Presentation, Speaker Name 5

What does RFID fundamentally provide?

Sensing the real world and


responding accordingly
Accurate data
Real-time data
More data points

RFID is Just One Technology to Sense the Real


World
SAP AG 2004, Title of Presentation, Speaker Name 6

Business Dimensions of Data

Accurate
Data

Real-Time
Data

Accuracy

Timeliness

The accuracy of data


provided.
For example:
Ability to get an
accurate inventory
count.
Ability to locate a
repair tool with 100%
accuracy.

The timeliness of data


availability.
For example: ability to
detect consumption event
in real-time.

SAP AG 2004, Title of Presentation, Speaker Name 7

More Data
Points
Completeness
The completeness of
data.
For example: ability
to gather on-hand
inventory positions at
all locations.
Granularity
The granularity of
data: For example:
ability to read item
level data as opposed
to SKU to determine
true consumption

Dimensions of Visibility
Four dimensions of visibility

EPC

EPC

Location

The unique ID of an object

Time
Timestamp of when an object is
detected
Time

Location
Location of where an object is
detected

Transaction

Transaction
The business transaction(s)
associated with the object
Tracing the [EPC,, Time, Location, Transaction] vector, numerous business
processes can be modeled and analyzed
SAP AG 2004, Title of Presentation, Speaker Name 8

General Visibility

Query all the EPCs and times seen by a particular


reader [location]

EPC
Location
epc2

This when combined with other static information


can provide visibility into status on objects at
particular times.

L4
L3
L2

epc1

L1

For example: Real-time On-Hand Inventory Status


for particular products across various locations

t1
t2

t3
t4

Time

SAP AG 2004, Title of Presentation, Speaker Name 9

Track and Trace

Trace all the locations and times that have read a


particular EPC

EPC
Location
epc2

This when combined with other static information


can provide the ability to trace the history of a
particular product.

L4
L3
L2

epc1

L1

For example: Tracing the electronic pedigree of a


product or package or the maintenance history of
a repair tool

t1
t2

t3
t4

Time

SAP AG 2004, Title of Presentation, Speaker Name 10

RFID will enable most business processes to become


adaptable
Asset
Management

Processes to be powered by Auto-ID

MRO

mySAP PLM

Value Added
Services

mySAP
SRM

mySAP ERP
Financials
Human Resources
Corporate Services
Operations

mySAP SCM

Manufacturing

mySAP
CRM

Field Service

VMI/CPFR

SAP NetWeaver
Warehouse Management
Service Parts Planning

SAP AG 2004, Title of Presentation, Speaker Name 11

Polling Question #2
How many of you attending todays session are (please check
one):
Currently reviewing potential mobile solution providers
Implementing a mobile solution at your company
Already have implemented mobile solutions within last year
Already have implemented mobile solutions within last 3 years
Already have implemented mobile solutions prior to past 3 years
Attending for educational purposes

SAP AG 2004, Title of Presentation, Speaker Name 12

SAP Mobile
Asset
Management

Content

Mobile Business Overview


Introduction to SAP MAM
SAP MAM Business Processes
Customer Pain points
SAP MAM Overview
Architecture
References
Contacts

SAP AG 2004, Title of Presentation, Speaker Name 14

SAP Defines Mobile Business


Internal
Service Workers

Outside Sales Force

External Service Force


Purchasing
on-the-fly

Traveling
Employees

Business solutions that


extend the reach of
enterprise applications
to employees that do
not spend their days at
a fixed workplace.

Reporting and KPIs


for active workers
Warehouse
Personnel

SAP AG 2004, Title of Presentation, Speaker Name 15

Delivery Drivers

SAP Solutions for Mobile Business


SAP Mobile Asset
Management

SAP Mobile Sales

SAP Mobile Service


SAP Mobile
Procurement

mySAP PLM
mySAP
SRM

SAP Mobile
Time & Travel

mySAP ERP
Financials
Human Resources
Corporate Services
Operations

mySAP
CRM

mySAP SCM
SAP NetWeaver
Mobile BI
Capabilities

SAP AG 2004, Title of Presentation, Speaker Name 16

Mobile
Warehouse
Management
Capabilities

SAP Mobile Direct


Store Delivery

Polling Question #3
Which additional mobile applications area are you most interested
in implementing (please check one):
Logistics
Service
Sales
Knowledge Worker
Email
Custom solution

SAP AG 2004, Title of Presentation, Speaker Name 17

SAP Mobile Asset Management


SAP Mobile Asset Management addresses business
processes of 2 function areas: Plant Maintenance (PM)
(internal use) and Customer Service (CS) (external use)
Suite of tools tailored to the needs of service engineers
& field technicians for both internal and external
dealings
Runs on a PDA in an offline-mode using the SAP Mobile
Infrastructure, a component of NW
Uses data synchronization between device and Enterprise
System via the SAP Mobile Infrastructure
Can use RFID technology to better enhance business processes
Provides all necessary information to carry out on-site service
Gives an integrated view on the necessary functions within
Enterprise Asset Management such as Orders, Equipment,
Functional Locations, etc.
Cross-referencing between all components for easy navigation
Effectively manages orders in a closed loop cycle within
Enterprise Asset Management

SAP AG 2004, Title of Presentation, Speaker Name 18

Supported Business Processes

MAM enables service engineers and field technicians


to perform complex business processes such as
Repairs & Maintenance of technical assets
Customer Service for technical assets
Inspection result recording
Measurement and counter reading

ALL via a mobile device


Roles:
Maintenance / field technician
Service engineer
Maintenance / service planner
SAP AG 2004, Title of Presentation, Speaker Name 19

Customers Pain Points


Field technicians rely on up-to-date
information to perform their jobs efficiently.
The Mobile Asset Management scenario
empowers you to gather, input and share the
relevant information from the moment it is
needed or identified.

Business Pain Points


Lack of up-to-date information on site
Reported problems: Notifications, Tasks
Work details: Orders, Operations
Equipment and Functional Location details
Maintenance/Service History for technical
objects
Planned time and material

Inconsistent information
between the field and the back
office
Equipment downtime
Malfunctions are not
reported in a timely manner

Customer and contact information


Name, Location, Telephone/Fax number

High operation costs due to:


Paper based work Orders
Requires staff to re-enter data

Unnecessary travel activities


To pick up and drop off paper orders
SAP AG 2004, Title of Presentation, Speaker Name 20

Inconvenient Access to
Business Relevant Information
Via Telephone, Fax, Paper or
email

Difficulty meeting regulations


in the area of Safety inspection

SAP MAM - Functional Overview


Data
Data creation
creation
and
and
assignment
assignment

SAP Backend

Measurement
Measurement
&
& Counter
Counter
Reading
Reading

Order
Order
Management
Management

Contract
Contract
Management
Management

Inventory
Inventory
Management
Management

Business
Business
Partner
Partner
Management
Management

Technical
Technical
Object
Object
Management
Management
RFID
RFID
Management
Management

SAP AG 2004, Title of Presentation, Speaker Name 21

Data
Data update
update
in
in backend
backend

Notification
Notification
Management
Management

Order Management
Supports technicians in
reviewing and displaying work
orders, and operations
Empowers users to have key data to
perform their jobs efficiently
List orders, operations, create time
and material confirmations
Enables users to create orders and
unplanned tasks to meet job
completion requirements quickly
Create order, operations, change
order & operation user status, etc.
Service report
System status for downloaded
orders

SAP AG 2004, Title of Presentation, Speaker Name 22

Notification Management
Simplifies the interaction
between the mobile user and
the enterprise system and
vice versa to address order
and non order related topics
Enables field technicians to:
Display notifications / notification
list
Create new notifications
Modify existing notifications
Add tasks, activities, items,
reasons and text to existing
notifications
Add/Modify notification user
status
Release tasks on notifications
System status for downloaded
notifications
SAP AG 2004, Title of Presentation, Speaker Name 23

Technical Object Management


Allows users to manage their
installed based efficiently.
Provides users with key
information about technical
objects to address technical
objects malfunctions promptly.
Display equipment list
Display equipment detail
Display warranty on equipment
Install/Uninstall of equipment
Modify equipment user status
Display Functional Location list/
Detail /
Display service history (orders and
notifications)
Download additional technical objects
Display Characteristics/ Classification
data
SAP AG 2004, Title of Presentation, Speaker Name 24

Measurement & Counter Reading


Allows users to quickly record
counter and measurement
readings and efficiently manage
the measurement points, thus
improving the data quality
significantly due to the direct
entry process
Display measurement points
Create / Display measurement
documents
Display measurement
document history
Capture the valuation code when
creating a measurement document

SAP AG 2004, Title of Presentation, Speaker Name 25

RFID Management
Supports in ensuring that technicians are on site and
are performing the necessary work
Supports technicians in receiving and providing key
historic repair data about a technical object as well as
in automating the data entry process when creating an
order or a notification
RFID Management provides access to:
The content of the RF Tag

RFID supported scenarios:


Scenario 1: Work order on the mobile device is locked and cannot be
accessed until the user reads the RF tag of the technical object
Scenario 2: After the completion of an order, service related information is
written onto the RF tag
Scenario 3: The creation of a new order / notification is supported by using
the master data stored on the RF tag

The RFID scenarios can be activated or deactivated via backend


customizing
SAP AG 2004, Title of Presentation, Speaker Name 26

Process 1: RFID-enabled order management (1)


Dispatcher

Technician

Tag

Work orders are created


and assigned to
technician
Technician
synchronizes and
checks work orders
Technician goes to
corresponding technical
object
Tag is scanned

Tag content is displayed

Read tag information

If scenario 1 is customized,
relevant orders are found
automatically
Relevant orders are unlocked*

* Now technician is able to confirm time and material


RFID enhanced process steps
SAP AG 2004, Title of Presentation, Speaker Name 27

Process 1: RFID-enabled order management (2)


Dispatcher

Technician

Tag

Technician completes
work order
Technician creates time
/ material confirmations
If scenario 2 is
customized, defined time
confirmation data can be
written to tag*
Check if tag is correct

Read Object ID from tag


If correct, write data to
tag

Write data to tag


Synchronization (upload
time / material
confirmation to backend)

*Data for the last finally confirmed time


confirmation is written to tag
SAP AG 2004, Title of Presentation, Speaker Name 28

Process 2: Creation of malfunction notification with


RFID support
Technician

Tag

Broken technical object


on site
Technician goes to
technical object
Technician creates
notification
Tag is scanned
If scenario 3 is customized,
Object-ID is inserted
automatically into the
appropriate field of the
notification create page
Synchronization

SAP AG 2004, Title of Presentation, Speaker Name 29

Read object-ID from tag

Process 3: Creation of order with RFID support


Technician

Tag

Unplanned work was


done for technical
object and has to be
reported back
Technician goes to
technical object
Technician creates
order
Tag is scanned
If scenario 3 is customized,
Object-ID is inserted
automatically into the
appropriate field of the
order create page
Synchronization

SAP AG 2004, Title of Presentation, Speaker Name 30

Read object-ID from tag

Business Values
Easy and fast access to timely information from everywhere,
anytime
Field technicians can resolve problems faster and better
Reduce travel time, lower costs per work order
Eliminate or decrease the need for paper based orders
Easy access to latest stock information based on actual usage
Technician can enter data directly on site
Improves data entry accuracy (e.g. notification or counter
reading data)
Direct data entry, no loss of data
Reduce clerical time spent in the back office re-entering field
information
Reduce total cycle time from job completion to invoice
submission with associated cash flow benefits
Seamless data exchange / out-of-box integration with SAP
Central administration and deployment via Web Console
Meeting legal requirements of regular and on time assets inspection

Standard SAP application


SAP AG 2004, Title of Presentation, Speaker Name 31

MAM Overall Architecture


mySAP PLM
Enterprise Asset Management

ERP

Customer Service

Plant Maintenance

SAP Backend
Mobile Asset Management
Same Business Functions
Same Business Logic
Same + Mobile Customizing
Mobile Asset
Management
BAPIs

SAP Net Weaver

Middleware

Mobile Infrastructure
Firewall

Mobile Asset Management

Replica DB

Synchronization Business Objects

HTTP/HTTPS

Browser / Mobile Infrastructure (client)

Client

Mobile Asset Management


Client Application

Mobile RFID
SAP AG 2004, Title of Presentation, Speaker Name 32

File I/O

Mobile Business is happening successfully today


References
FRAPORT (Germany)
Bopack (Belgium)
Messer Griesheim (Austria)
Infraserv Hchst (Germany)
Meva (Germany)
AstraZeneca (Germany)
Fluxys (Belgium)
Kraft Foods (Germany)
GEMS (USA)
TV Nord (Germany)
IDS Scheer (Germany)

SAP AG 2004, Title of Presentation, Speaker Name 33

Project Focus and Scope of SAP MAM at Fraport

Project focus
Maintenance of ventilating and air conditioning units (more than
20.000) at Frankfurt Airport with the help of a mobile solution

Project scope
Design a mobile solution able to improve the service of
ventilating and air conditioning units with regards to the
cost situation and
legal requirements.

SAP AG 2004, Title of Presentation, Speaker Name 34

Project Framework

Involved components

SAP Mobile Asset Management (Release 1.0)


RFID software component
Mobile devices with RFID capabilities (PDA vendor: Psion
Teklogix)
RFID tags

SAP AG 2004, Title of Presentation, Speaker Name 35

Process Overview
Dispatcher

Technician

Tag

Maintenance orders are


assigned to technician
Synchronization to
device
Technician goes to
technical object

read tag
Tag is scanned
Relevant orders are
found automatically
Relevant orders are
unlocked
Technician creates time
and technical
confirmations

write to tag
Synchronization
SAP AG 2004, Title of Presentation, Speaker Name 36

Start/end date/time is
written to tag

Benefits of MAM-RFID @ Fraport

Savings of over $100,000 per year due to reduction in expenses for


archiving and managing paper based orders
Increased safety by ensuring that maintenance is really carried out
on site
Potential to reduce inspections by up to 70% (savings of approx.
650 hours per year)
Eliminate any archiving needs in the future
Seamless process integration into SAP
Build up a strategic mobile platform for further projects

SAP AG 2004, Title of Presentation, Speaker Name 37

Contacts
SAP MAM:
Ammar Naji

MAM-RFID Solution Manager

Georg Henneboel

MAM-RFID Backend Solution Manager

Howard Beader

Product Marketing

Jenny Lundberg

Regional Group

Thomas Jones

Mobile Field Campaign Principal

RFID:
Eric Domski

RFID Business Development

Andres Botero

RFID@SAP

SAP AG 2004, Title of Presentation, Speaker Name 38

Q&A
Please Submit Your Questions

SAP AG 2004, Title of Presentation, Speaker Name 39

Resources
www.sap.com/mobile
www.sdn.sap.com
www.sap.com/rfid
www.sap.com/netweaver
www.sap.com

SAP AG 2004, Title of Presentation, Speaker Name 40

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