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Table of Contents
The Science Behind Active HDMI Cables: Part 1
HDMI 2.0 has forced many to look at new and current active cable devices,
not only for bandwidth, but also for length and cable size. In the first of a three-
part series, we define the term active HDMI cable and what makes them tick.
by Jeff Boccaccio
1
In the second of a three-part series from CE Pros HDMI Corner, we take a look
at input sensitivity.
By Jeff Boccaccio
3
Put Quality Assurance High on the HDMI Priority List: Part 3
ii
Over time better semiconductors were designed with smaller form factors and improved power
management. These are the chips that you would usually find inside the cable itself making it
active. Not only was this a major achievement by way of its size, but also for the way it handled
its current consumption. As we all know, the HDMI interface uses a 5-volt supply line to support
some electronics in the sink with a relatively tight voltage drop spec of no lower than 4.7 volts.
So you can see with only a 55ma rating, it doesnt take much to kill the lifeblood of HDMI.
Now this is where the story begins to get juicy. There was one company that owned and manufactured this type of chipset, truly one of the best achievements in high-speed cable development supporting the HDMI interface. However since the parts major role was to be used inside
of cables, most of the marketing and exposure of these parts were pretty much under the control
of the cable manufacturers that built them. Yep, you guessed it, in China.
It was introduced as a remedy for long-distance applications, but very little emphasis was placed
on the technological advancements that the semiconductor company achieved. This inevitably
limited the ability for many of the cable manufacturers to take full advantage of this new and
advanced technology.
The semiconductor company was called Redmere, based in Cork, Ireland. It was recently
acquired by Spectra 7 in Palo Alto, Calif. These are the folks who are now spearheading new
cable development for current and future cable products.
When we received the necessary proprietary equipment to analyze the functionality of these
parts in our lab it demonstrated a huge potential unknown to many. Notice, I said parts and not
part. There are different parts for different applications, not to mention the supporting programming attributes required for each active cable.
In addition, there is a science behind these parts; a very deep and complex science that, again in
my opinion, the majority of the cable firms out there did not recognize. I believe that one of the
reasons for that confusion - besides lack of knowledge - among manufacturers was due to the
large focus China took in branding the name Redmere versus informing cable makers about the
potential power and programmability the product line had to offer.
This all became very evident to us as more cable products entered into our labs here at DPL for
testing boasting the fact that they were Redmered! Who cares - we also receive cables for testing that are freeze dried. So whats the difference? Most companies did not even know there
were different parts for different jobs! This all surfaced as some Redmere cable products failed
to meet DPL minimums, not to mention HDMI speci cation also. Was it the Redmere? Hell no, it
was the ignorance of the cable companies. n
You can appreciate how critical the performance can be with just two of the many unknowns.
Studies in our lab have proved that at 340MHz over 24 AWG twisted-pair wire the signal starts
breaching the mask polygon as we get over 10 meters in length. This computes to about 10dB,
or about 1dB per meter using 1 volt as Vin and 300mv as Vout. So to correct for losses, we would
need a device that has an input sensitivity of better than 300mv and a gain better than 10dB, and
that just barely makes it.
In this example, if the signal does not make it to the end of the cable above 300mv the part wont
even start. Jitter is another common enemy. Choosing the proper equalization can remove a ton
of jitter and open the signal Eye. A perfect example of this is the use of a De-E (De-Emphasis)
type equalizer.
Fig 2 shows how this works. Fig. 2, picture A is a cycle of data somewhat low in frequency (Blue).
Picture B depicts high frequency data. They look identical, but the green waveform demonstrates
what this high frequency attenuation looks like going down a digital transmission line. Notice it
starts the same, at 0, and climbs up to first logic level 1. On its way down it never reaches 0. It
then climbs back up to the 2nd logic 1.
In picture C, we added De-E. Here we increase the amplitude for only part of the 1st logic level 1
portion of the waveform. The engineer reduces the level halfway down the 1st logic 1 to some
predetermined level. I picked -3,-6, and -9dB. You can see what happened to the green waveform
it has been pulled low, making the transition sweet crossing through the 0 line, establishing a
hard logic level 0. Predicting how low it needs to go determines the gain required by the part in
dB.
So a fair amount of thought has to go into designing a transmission line (cable). The better the
conditioning, the higher the cost for both the part and the build. n
One day a product with a very long length comes in for testing attempting to earn a DPL mark.
The cables performance was extraordinary. Clearly, one the best long-distance cables we have
ever tested I almost fell off my chair. But, the cable still failed. It was not due to its actual performance, it was due to some incorrect wiring assignments. Somehow they shipped all five samples with two pairs crossed, causing a timing and phase error problem. No big deal, just reverse
these and youre on your way to a great product.
Months later, they called to inform us that they were ready to launch and asked for another test.
The new samples also failed. Only this time, the failure was not because of the same problem
that we discovered the first time. Instead it was a performance issue for both TMDS and HDCP.
These two features were perfect first time around, so what happened when they turned the two
pairs around? Nothing happened!
It had nothing to do with any of the corrective measures needed to get the cable to work; it wasfar more serious. The product looked the same, felt the same, even the color and packaging was
the same. The difference was the internal electronics. After a careful biopsy of one of the cables
it was discovered that the chip sets had been substituted and were not even close to what was
there the first time around. The first had a $4 set and the second a $0.97 set.
Now in some cases this product may have worked in the field on limited 1080p systems, but even
that was a stretch. To add insult to injury, the manufacturer had thousands of these coming over
all the advertising, all the promotions, all of the excitement went into the toilet. Fortunately this
particular company has high ethical standards. There was no way they were going to sell these.
The product was eventually returned to the Far East and replaced with the correct order, causing
a three-month delay in sales.
So we are now beginning to see some companies follow all the rules. Theyre spending tons of
cash on R&D with great strides in developing the right mix of silicon, wire and design to manufacture high-performance cable products. But all that means nothing unless there is some hard-core
quality assurance at the end of the line. The talent and equipment used for testing is how this
was discovered. Few companies have these resources; it is just not cost effective.
Here is an important part that needs consideration: It is going to get harder as the interface
expands. There will be many new challenges as new revisions come in. We dont have the luxury
of counting on brand recognition as we did in years past. Most of these types of products are
made in the Far East and it is the responsibility of each manufacturer to establish its own QA program with its Far East partners. If they dont, then you do. The technology will continue moving
fast and we will continue to provide the knowledge, but you must learn it too. n