KDL 32R305C PDF

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2015
Version
1.0
1.1
1.2
1.3
Date
2/2015
6/ 2015
6/2015
7/2015
Chassis Name :GN1TP

Segment Name : MB2
Subject
Original manual issue.
Add ECU Model
Correction of Block Diagram Model Name at Pg43 and Pg44
Add CR1 Model
LCD Digital Color TV
9-888-176-04
MODEL LIST
MODEL
KDL-32R305C
KDL-32R305C
KDL-32R305C
KDL-40R355C
KDL-40R355C
KDL-40R355C
KDL-32R309C
KDL-40R359C
KDL-32R305C
KDL-40R355C
LA8
LA8
LA8
LA8
LA8
LA8
ECU
ECU
CR1
CR1
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
COMMANDER
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
DEST.
Chile
Peru
Paraguay
Chile
Peru
Paraguay
Ecuador
Ecuador
Costa Rica
Costa Rica
KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1
MODEL
COLOR
COMMANDER
DEST.
Table of content
Description
Page
WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL
SAFETY CHECK-OUT
SELF DIAGNOSIS FUNCTION
SERVICE POSITION
SEC 1. DISASSEMBLY AND PARTS LIST
1-1. KDL-32R305C
1-1-1. BASE STAND
1-1-2. REAR COVER
1-1-3. POWER BOARD, A BOARD AND SPEAKER
1-1-4. LCD PANEL, DECO and COVER, BOTTOM
1-1-5. MISCELLANEOUS
1-2. KDL-32R309C
1-2-1. BASE STAND
1-2-2. REAR COVER
1-3. KDL-40R355C
1-3-1. BASE STAND
1-3-2. REAR COVER..
1-4. KDL-40R359C
1-4-1. BASE STAND
4
5
6
8
9
13
14
14
15
16
17
18
19
19
20
21
22
23
24
24
25
26
27
28
29
29
Description
Page
1-4-2. REAR COVER..

30
31
32
33
1-5. How to disassemble rear cover [KDL-32R305C/32R309C
/40R355C/40R359C].. 34
1-6. How to disassemble Deco.
35
1-6-1. How to disassemble Deco [KDL-32R305C/40R355C] 35
1-6-2. How to disassemble Deco [KDL-32R309C/40R359C] 36
1-7. How to disassemble LVDS cable [KDL-32R305C/40R355C] 37
1-7-1. How to disassemble LVDS cable [KDL-32R305C/40R355C] 37
1-7-2. How to disassemble LVDS cable [KDL-32R309C/40R359C] 38
1-8. How to disassemble IR Board[KDL-32R305C /40R355C
/40R359C].
39
1-9. How to assy the LED lens [KDL-32R305C/32R309C
/40R355C/40R359C]. 40
SEC 2. ADJUSTMENT 41
SEC 3. DIAGRAMS AND CHASSIS STRUCTURE
43
3-1. BLOCK DIAGRAM 43
3-2. CONNECTOR DIAGRAM 45
3-3. CIRCUIT BOARDS LOCATION
46
3-4. Tape location 48
APPENDIX-1 Trouble analysis flow 51
APPENDIX-2 Software data update 52
APPENDIX-3 Operation Time, Boot Count, Panel Operation Time 56
APPENDIX-4 Reset and Edit Serial Number 57
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Always clean the LCD panel with a soft cloth material.
7) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
8) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
10)Disconnect the AC power when replacing the parts.(FFC cable etc.).
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
SELF DIAGNOSIS FUNCTION

This model doesnt support Self Diagnosis Function.
SERVICE POSITION
As for this model, the bottom of rear cover is installed between the stand assy and the panel.
Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
<KDL-32R305C>
1. Remove all screws on the Stand
to main unit (4 screws)
2. Remove all screws on the Rear Cover to

Bezel & Main Board & Bracket (13 screws)
3. After removing rear cover , lie down the main unit

to a surface for following test/repair.
2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
SERVICE POSITION
As for this model, the bottom of rear cover is installed between the stand assy and the panel.
Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
<KDL-32R309C>


2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79
SCREW, Q4X10
10
< KDL-40R355C>


2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
11
< KDL-40R359C>


2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6

7-682-903-19 SCREW , M3X6
7-685-660-79 SCREW, Q4X10
12
SEC 1. DISASSEMBLY AND PARTS LIST

Items with no part number and no description are not stocked because they are seldom required for roution service.
The construction parts of an assembled part are indicated with a collation number in the remark colum.
Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
13
DISASSEMBLY AND PARTS LIST
1-1. KDL-32R305C
1-1-1. BASE STAND
REF. No. PART No.
1
DESCRIPTION
4-571-382-01
2-580-603-01
MARK
STAND (32)
SCREW, +PSW M4X16
14
1-1. KDL-32R305C
1-1-2. REAR COVER
REF. No. PART No.
2
4-571-380-11
DESCRIPTION
MARK
REAR COVER 32
2-345-219-11 SCREW , Q3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
15
1-1. KDL-32R305C
REF. No. PART No.
9
12
3
4
11
7
6
13
3
4
4
5
6
7
8
9
10
11
12
13
1-493-032-11
1-895-803-31
1-895-803-21
1-895-804-11
1-910-110-56
1-910-109-64
1-910-110-55
1-910-110-57
4-571-386-01
4-538-884-01
4-542-280-01
1-859-127-11
DESCRIPTION
MARK
MOUNTED PWB POWER UNIT

MOUNTED PWB A
MOUNTED PWB A
MOUNTED PWB H
CONNECTOR ASSY 14P-to-9P (MB-IR)
CONNECTOR ASSY 4P
CONNECTOR ASSY 16P
LVDS CABLE 30P
SHEET, INSULATION (32)
BRACKET, SIDE
BKT_CONNECTOR SGCC
LOUDSPEAKER (11W)
KDL-32R305C LA8
KDL-32R305C CR1
10
13
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW 3*6mm
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
16
1-1. KDL-32R305C
REF. No.
14
15
16
17
18
14
17
PART No.
A-2076-175-A
4-571-384-01
4-571-383-01
4-570-410-01
4-571-381-01
DESCRIPTION
MARK
LCM ASSY (32) TPT315B5-DXJSFE SE1J
BRACKET, STAND R 32
BRACKET, STAND L 32
DECO (32)
COVER, BOTTOM (32)
16
4-542-283-01
18
BOLT, M3
15
17
1-1. KDL-32R305C
PART No.
1-492-066-31
1-846-428-53
1-846-425-43
DESCRIPTION
REMOTE COMMANDER (RM-YD093)
CORD SET, POWER-SUPPLY
MARK
KDL-32R305C LA8
KDL-32R305C CR1
18
1-2. KDL-32R309C
1-2-1. BASE STAND
REF. No. PART No.
1
DESCRIPTION
4-571-382-01
2-580-603-01
MARK
STAND (32)
SCREW, +PSW M4X16
19
1-2. KDL-32R309C
1-2-2. REAR COVER
2
REF. No. PART No.

2
4-571-380-01
DESCRIPTION
MARK
REAR COVER 32
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
20
1-2. KDL-32R309C
9
REF. No. PART No.

4
11
12
3
4
5
6
7
8
9
10
11
12
13
1-493-032-11
1-895-803-11
1-895-804-11
1-910-110-56
1-910-109-64
1-910-110-55
1-910-110-57
4-571-386-01
4-542-280-01
4-538-884-01
1-859-127-11
DESCRIPTION
MARK

MOUNTED PWB A
MOUNTED PWB H
CONNECTOR ASSY 4P
CONNECTOR ASSY 16P
LVDS CABLE 30P
BKT_CONNECTOR SGCC
BRACKET, SIDE
LOUDSPEAKER (11W)
10
13
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW, Flat Head Phillips T3x6
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
21
1-2. KDL-32R309C
14
17
15
16
REF. No. PART No.

14
A-2076-175-A
15
16
17
18
4-571-384-01
4-571-383-01
4-570-410-01
4-571-381-01
4-542-283-01
DESCRIPTION
LCM ASSY (32)
(TPV LCM:LVG315DXJE1AEZ2S0X)
BRACKET, STAND R
BRACKET, STAND L
DECO (32)
COVER, BOTTOM (32)
MARK
BOLT
18
22
1-2. KDL-32R309C
PART No.
1-492-066-31
1-846-425-42
DESCRIPTION
MARK
23
1-3. KDL-40R355C
1-3-1. BASE STAND
REF. No. PART No.
1
4-571-397-01
2-580-603-01
DESCRIPTION
MARK
STAND ASSY (40)
SCREW, +PSW M4X16
24
1-3. KDL-40R355C
1-3-2. REAR COVER
REF. No. PART No.
2
DESCRIPTION
4-571-395-11
MARK
COVER, REAR (40)
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
25
1-3. KDL-40R355C
REF. No. PART No.
10
4
9
11
12
3
4
4
5
6
7
8
9
10
11
12
1-493-033-11
1-895-803-61
1-895-803-51
1-895-804-11
1-910-110-86
1-910-109-70
1-910-109-88
1-910-110-59
4-571-404-01
4-542-280-01
4-538-884-01
DESCRIPTION
MARK

MOUNTED PWB A
MOUNTED PWB A
MOUNTED PWB H
CONNECTOR ASSY 4P
LVDS CABLE
CONNECTOR ASSY 16P
BRACKET, MB
BRACKET, SIDE
KDL-40R355C LA8
KDL-40R355C CR1
13
13
6
5
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW 3*6mm
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
26
1-3. KDL-40R355C
REF. No.
14
15
16
17
18
14
16
17
15
PART No.
DESCRIPTION
A-2076-176-A
4-571-403-01
4-571-402-01
4-570-410-01
4-571-396-01
LCM ASSY (40)TPT400LA-J6PE1 SC1AW

BRACKET, Stand R (40)
BRACKET, Stand L (40)
DECO (40)
COVER, BOTTOM (40)
4-542-283-01
MARK
BOLT, M3
18
27
1-3. KDL-40R355C
PART No.
1-492-066-31
1-846-428-53
1-846-425-43
DESCRIPTION
MARK
KDL-40R355C LA8
KDL-40R355C CR1
28
1-4. KDL-40R359C
1-4-1. BASE STAND
REF. No. PART No.
1
4-571-397-01
2-580-603-01
DESCRIPTION
MARK
STAND ASSY (40)
SCREW, +PSW M4X16
29
1-4. KDL-40R359C
1-4-2. REAR COVER
REF. No. PART No.

2
4-571-395-01
DESCRIPTION
MARK
COVER, REAR (40)
2-345-219-11 SCREW , 3X6

7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
30
1-4. KDL-40R359C
10
REF. No. PART No.
3
4
8
11
9
12
3
4
5
6
7
8
9
10
11
12
13
1-493-033-11
1-895-803-41
1-895-804-11
1-910-110-86
1-910-109-70
1-910-109-88
1-910-110-59
4-571-404-01
4-542-280-01
4-538-884-01
1-859-127-11
DESCRIPTION
MARK

MOUNTED PWB A
MOUNTED PWB H
CONNECTOR ASSY 4P
LVDS CABLE
CONNECTOR ASSY 16P
BRACKET, MB
BRACKET, SIDE
LOUDSPEAKER (11W)
7
13
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW, Flat Head Phillips T3x6
7-682-903-19
SCREW M3X6
2-580-592-01
SCREW, +PSW M3X8
31
1-4. KDL-40R359C
REF. No.
14
16
17
15
PART No.
14
A-2076-176-A
15
16
17
18
4-571-403-01
4-571-402-01
4-570-410-01
4-571-396-01
4-542-283-01
DESCRIPTION
MARK
LCM ASSY (40)

(TPV LCM: LVM400J6PE1ADW2S0X)
BRACKET, Stand R
BRACKET, Stand L
DECO (40)
COVER, BOTTOM (40)
BOLT, M3
18
32
1-4. KDL-40R359C
PART No.
1-492-066-31
1-846-425-42
DESCRIPTION
MARK
33
1-5. How to disassemble rear cover [KDL-32R305C/40R355C/32R309C/40R359C]

PROCEDURE TO REMOVAL OF REAR COVER
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.
KDL-32R305C/32R309C
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
KDL-40R355C/40R359C
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
34
1-6. How to disassemble Deco
1-6-1. How to disassemble Deco[KDL-32R305C/40R355C]
PROCEDURE TO REMOVAL OF DECO

Remove screw from bezel
Remove deco from bezel
35
1-6. How to disassemble Deco[KDL-32R309C/40R359C]

1-6-2. How to disassemble Deco[KDL-32R309C/40R359C]
PROCEDURE TO REMOVAL OF DECO

Remove screw from bezel
Remove deco from bezel
36
1-7. How to disassemble LVDS Cable

1-7-1. How to disassemble LVDS Cable[KDL-32R305C/40R355C]
1-7-1-1. PROCEDURE OF REMOVING LVDS CABLE ON KDL-32R305C
Remove the PIN
Remove the PIN
37
1-7. How to disassemble LVDS Cable

1-7-2. How to disassemble LVDS Cable[KDL-32R309C/40R359C]
Remove the PIN
Remove the PIN
38
1-8. How to disassemble IR Board[KDL-32R305C/32R309C/40R355C/40R359C]

PROCEDURE TO REMOVAL OF IR Board
Release hook from IR Board

Hook
39
1-9. How to assy the LED lens[KDL-32R305C/32R309C/40R355C/40R359C]
The LED lens is installed in the hole.

As shown in the picture.
4-570-411-01
LENS
40
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) standby mode
a.Turn on the main power switch to place this set in standby mode.
b.Press the buttons on the remote commander as follows, and entering service mode.
2) power on mode
a.Turn on the main power switch to place this set in Power on mode.
b.Press the buttons on the remote commander as follows, and entering service mode.
service mode display

Service Mode
Wide Band Turning
Range Scan
Self diagnosis history
Status Information
LVDS Spectrum(%)
Panel Selection
NO_SIGNAL_MUTE
TUNING SYSTEM
STATUS DIGITAL RF INFORMATION
Low of HPD
SERIAL NUMBER EDIT
MODEL NAME EDIT
TEST RESET
UART Selection
MHL TMDS Termination
>>
>>
>>
>>
<[
32
<[ 16_TPT315B5-DX
<[
On
<[
AUTO
>>
<[
5
0000001
KDL-32R305C
<[
OFF
<[
Factory
<[
0
]>
]>
]>
]>
]>
]>
]>
]>
[</>Set[Home]Exit
When replace Main Board or panel, please confirm " SERIAL NUMBER
EDIT " and "MODEL NAME EDIT" in service mode.
If they are different, please select a suitable thing.
41
ADJUSTMENT
3) How to use the remote commander.
Function
The flow of control
Service mode off
1)<DISPLAY><5><VOL+><Power>
2)<Left><Right><Mute><Ok><Mute><VOL+>
<RETURN>/<Power off-on>
Adjustment Item up / down
Data Value up / down
Service mode on
4) After entering service mode, then turn off the power switch.
42

3-1. BLOCK DIAGRAM
3-1-1. KDL-32R305C LA8/ 40R355C LA8
43

3-1. BLOCK DIAGRAM
3-1-2. KDL-32R305C CR1/40R355C CR1/KDL-32R309C ECU/40R359C ECU
44
DIAGRAMS
3-2. CONNECTOR DIAGRAM

3-2-1. KDL-32R305C/40R355C LA8/KDL-32R309C/40R359C ECU/ KDL-32R305C/40R355C CR1
Panel
CN9901
CN403(32 inch)/CN408(40 inch)
CN9101
CN701
CN601
CN404
Main Board
Power Board
CN202
T-Con Board
IR Board
45
DIAGRAMS

3-3-1. KDL-32R305C/40R355C
KDL-40R355C
KDL-32R305C
POWER UNIT Board

A Board
POWER UNIT Board

A Board
H Board
H Board
46
DIAGRAMS

3-3-2. KDL-32R309C/40R359C
KDL-32R309C
KDL-40R359C
POWER UNIT Board

A Board
POWER UNIT Board

A Board
H Board
H Board
47
DIAGRAMS
3-4. Tape location

3-4-1. KDL-32R305C/40R355C
KDL-32R305C
KDL-40R355C
TAPE SIZE:
KDL-32R305C:
25MM*50MM
KDL-40R355C:
25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
48
DIAGRAMS
3-4. Tape location

3-4-2. KDL-32R309C/40R359C
KDL-32R309C
KDL-40R359C
TAPE SIZE:
KDL-32R309C:
25MM*50MM
20MM*80MM
KDL-40R359C:
25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
49
END
9-888-176-04
Sony Corporation
50
APPENDIX-1 Trouble analysis flow

Return Set
No
NG
NG
LED Indicator
Function check
Yes or OK
Yes
Yes
OK
OK
Power On Key
Function check
V-Line/H-Line
Abnormal?
OK
Check IR Cable
Connection
Does Backlight
turn On?
Does Picture
appear?
No
Yes
Power Cable
connection Check
OK
Panel Cable(FFC)
Connection Check
NG
NG
OK
No or NG
No
Reinstall
Power Cable
Reinstall
Panel Cable
NG
Reinstall
IR Cable
Check TV Function
Exchange
PSU board
NG
Exchange
IR board
NG
NG
Check TV Function
OK
Check TV Function
OK
Exchange
Main board
OK
OK
Check TV Function
Check TV Function
NG
NG
Exchange
Main board
OK
Finish Repair
OK
OK
Check TV Function
Exchange
Panel
Exchange
Panel
Check TV Function
Check TV Function
Finish Repair
OK
Finish Repair
51
APPENDIX-2 Software data update

Software data update for Engineering PKG
The confirmation of the software version of the TV set.
product information of setting menu.
[HOME] , [Settings] , [Customer Support]
Please use the latest software.
1: KDL-32R305C LA8
2: V6.00
1: KDL-32R309C CR1
2: V7.00
1.
Model Name
2. Software Version
1.
1: KDL-32R309C ECU
2: V7.30
1.
Model Name
2. Software Version
Model Name
2. Software Version
Software Download
store the software Package to USB memory.
(Applicable USB memory : Format by FAT32, USB2.0 type )
If the software file is compressed(.zip), please unzip it.

For USB, please store only one file for software update.
KDL-32R305C / KDL-40R355C LA8
sony_fw_2015_XXXX_tncp1.pkg
KDL-32R305C / KDL-40R355C CR1
sony_fw_2015_XXXX_tnar1.pkg
KDL-32R309C / KDL-40R359C ECU
sony_fw_2015_XXXX_tnar1.pkg
52
Software update by USB memory

1. Turn on the TV.
2) Starting update
Orange LED is flushing. (1~2min)
Note: During the upgrade period, please do not disturb or lost power.
Or some damage might cause to the unit and can not boot up later.
2. Unplug the AC power cord.

3. Connect USB memory.
3) Finish update
Lights up Green LED again and TV is turned on.
4. Plug the AC power cord , RC power on TV,then start

update automatically.
5. Unplug AC power cord and disconnect USB memory.

6. Plug the AC power cord then turn on the TV.
1) Lights up Green LED. (no picture)
Confirm Software version

Please confirm whether it is the latest software.
53
Software update by OSD USB memory

1. Turn off the TV.
2. Connect USB memory.
3. Turn on the TV.

4. Press [Home], [Settings], [Customer Support],
and will see the below figure, press [Software Upgrade]
Follow below step

1Press Ok
54
Software update by OSD USB memory
Note: During the upgrade period, please do not disturb or lost power. Or some
damage might cause to the unit and can not boot up later.
2) TV scan the software
3. Press Ok
5 Finish update.
When finished software update, the TV will restart
automatically.
5. Unplug AC power cord and disconnect USB memory.
6. Plug the AC power cord then turn on the TV.
Confirm Software version

4 Start software update.
Please confirm whether it is the latest software.

Orange LED is flushing when software is updating.

55
APPENDIX-3 Operation Time, Boot Count, Panel Operation Time

[To Bring Up Self Diagnostic(SELF CHECK)]
In standby mode, press buttons on
Or in power on , press buttons on
the remote commander sequentially in rapid succession as shown below:

[Operation Time, Boot Count, Panel Operation Time Screen]
Service Mode
Wide Band Turning
Range Scan
Self diagnosis history
Status Information
LVDS Spectrum(%)
Panel Selection
NO_SIGNAL_MUTE
TUNING SYSTEM
STATUS DIGITAL RF INFORMATION
Low of HPD
SERIAL NUMBER EDIT
MODEL NAME EDIT
TEST RESET
UART Selection
MHL TMDS Termination
SELF CHECK
BACK
>>
>>
>>
>>
<[
32
]>
<[ 16_TPT315B5-DX
]>
<[
On
]>
<[
AUTO
]>
>>
<[
5
]>
0000001
KDL-32R305C
<[
OFF
]>
<[
Factory
]>
<[
0
]>
[</>Set[Home]Exit
<<
00002-00003-00002
[Home] Exit
Panel operation time by hour
Boot count
Total operation time by hour
You can check the TV set operation time, boot count and panel operation time in service menu although this model doesnt support self-diagnostics.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
Panel operation time :

Press the Channel 7 and then press the Channel 0 to clean the Panel operation time.
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
56
APPENDIX-4 Edit MODEL NAME and Serial Number

Edit:
MODEL NAME
If the user select this menu, the below editing menu is appeared and adjusting it like "Program Labels" editing way.
XXX-XXXXXXX,
"X" part can change in below way by Remote Commander. Press up/down arrow key to scroll character ("A-Z","0-9","_") and press right arrow key to move the next position.
These number should be affected to "Product Information" in Setting Menu
* After user input data , press <Enter> will pop dialog to inform user to confirm data (Input data correct ?)
* Once data confirm and save into EEPROM , gray out this item , user will not able to adjust
Edit:
Serial Number
When you select the SERIAL NUMBER EDIT item in the service mode, use right key to enter edit mode.
SERIAL NUMBER EDIT
0000001
Use the up and down key to edit the first bit of the SERIAL NUMBER 0~9
Use the left and right key to switch bit.
SERIAL NUMBER EDIT
0000001
* After user input data , press <Enter> will pop dialog to inform user to confirm data (Input data correct ?)
* Once data confirm and save into EEPROM , gray out this item , user will not able to adjust
57

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

Chassis Name :GN1TP

LCD Digital Color TV

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

WARNINGS AND CAUTIONS

1-4-2. REAR COVER..

WARNINGS AND CAUTIONS

SAFETY-RELATED COMPONENT WARNING!!

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

How to Find a Good Earth Ground

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

SELF DIAGNOSIS FUNCTION

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

2. Remove all screws on the Rear Cover to

3. After removing rear cover , lie down the main unit

SCREW, +PSW M4X16

2-345-219-11 SCREW , 3X6

7-685-660-79 SCREW, Q4X10

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

2. Remove all screws on the Rear Cover to

3. After removing rear cover , lie down the main unit

SCREW, +PSW M4X16

2-345-219-11 SCREW , 3X6

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

2. Remove all screws on the Rear Cover to

3. After removing rear cover , lie down the main unit

SCREW, +PSW M4X16

2-345-219-11 SCREW , 3X6

7-685-660-79 SCREW, Q4X10

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

2. Remove all screws on the Rear Cover to

3. After removing rear cover , lie down the main unit

SCREW, +PSW M4X16

2-345-219-11 SCREW , 3X6

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

SEC 1. DISASSEMBLY AND PARTS LIST

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

DISASSEMBLY AND PARTS LIST

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

SCREW, +PSW M4X16

DISASSEMBLY AND PARTS LIST

2-345-219-11 SCREW , Q3X6

7-685-660-79 SCREW, Q4X10

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

DISASSEMBLY AND PARTS LIST

MOUNTED PWB POWER UNIT

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

SCREW +PWH 3X6

SCREW, +PSW M3X8

DISASSEMBLY AND PARTS LIST

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

DISASSEMBLY AND PARTS LIST

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

DISASSEMBLY AND PARTS LIST

KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1

SCREW, +PSW M4X16

DISASSEMBLY AND PARTS LIST

REF. No. PART No.