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List of Spinning Machine. Balancing Machine in Cotton Spinning Mill

November 12th, 2013 Mashiur

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Spinning Machine:
Spinning machine of cotton spinning mill which made by textile machine manufacturers for manufacturing fiber and yarn. There are a lot of machines are used in spinning factory like lapping machine, simplex machine, porcupine Opener, mono cylinder beater,
draw frame, lap former, comber machine etc.

List of Spinning Machine for Cotton Spinning Mill:

Textile machine manufacturers make different types of machine for cotton mill(http://autogarment.com/wpcontent/uploads/2013/11/Hopper-for-cottonspinning-mill.jpg)

Hopper Feeder
Mixing or Blending Machine (http://autogarment.com/blending-machine-mixing-tools-blender/)
Hopper bale breaker or Hopper bale opener
Axo Flow Cleaner
Bale Opener Machine (http://autogarment.com/bale-opener-machine/)
Crighton Opener or Vertical Opener
Step Cleaner or Ultra Cleaner
S.R.L.L Cleaner
R.N Beater
Porcupine Opener
Rotor Spinning Machine (http://autogarment.com/what-is-rotor-spinning-machine-rotor-cnc-machine-for-sale/)
Mono Cylinder Beater
Hopper Feeder
Bladed Beater
Krishner Beater
Carding Machine (http://autogarment.com/carding-machine-fibers-fabrics/)
Draw Frame (http://autogarment.com/how-to-draw-frame-machine-framing-textile-fibre/)
Lap Former (http://autogarment.com/the-lap-former-machine-lapping-cotton-textile/)
Comber Machine (http://autogarment.com/spinning-process-of-yarn-combed-by-combing-machine/)
Roving Frame or Simplex (http://autogarment.com/simplex-machine-spinning-process-textile-technology/)
Coconut fiber making machine for industrial automation
Ball Fiber Making Machine for garment industry
Polyester Fiber Making Machine for textile manufacturing
Water jet loom polyester fiber making machine for apparel industry
Cotton fiber making machine for textile manufacturing
Maize Fiber making machine for textile industry
Recycled cotton fiber making machine for textile industry
Polypropylene staple fiber making machine for textile industry
Non woven fabric making machine for apparel industry
Woven fabric making machine for textile manufacturing for apparel industry
Coir Fiber rope making machine for apparel industry

Automation of Cotton Spinning Mill :

For producing technology in textile industries of yarn ring frame is one of the best important component during the last two and half decades components of ring spinning machines have been greatly improved,
drive systems and robotics have enabled large gains in productivity, flexibility and quality. Most of the technical spreads in ring spinning were aimed at improving the performances on the present technology.
These are all achieved to the automation.

(http://autogarment.com/wp-

content/uploads/2013/11/factory-automation.png)

Fiber Making MachinPalm Fiber Making Machine

Advantages of Spinning Machines:

The advantages of the spinning machines made by textile machine manufacturer1.
2.
3.
4.
5.
6.
7.
8.
9.

Very trustworthy system of these electrical machines

Maximum machine is controlled by servomotor
Expensive to implement
Enhancing manufacturing by textile machine manufacturers capacities.
Textiles equipment are made by textile machine manufacturer
Accurate result for cotton on
Automatic Doffe system
Reduced Manpower from the industry
Increase more productivity than manual system.

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Flowchart of Wool Finishing Process:

Finishing process of Wool in textile world is given belowGreasy Wool

Sourcing

Staple Dyeing / Oiling Carding / Drawing / Combing

Silver Pre Dyeing Treatments

Dyeing Vigoureux / Printing

Recombing Drawing Spinning

Yarn Pre-Dyeing Operation

Weaving Knitting

Dyeing

Printing

Finishing

Inspection

Spinning Production Planning And Control (PPC)

Design a system and plan, by which production may be carried out in order to meet promised delivery date consistent with minimum cost and quality standard.
Ensure efficient utilization of production facilities.
Coordinate production activities of different departments.
Maintain an adequate and not excessive stock of raw materials; work -in-progress and of finished goods to meet production requirements and delivery schedules at the most economical level.
Ensure production of right product in right quality at the right time.
Maintain flexibility in manufacturing jobs, to accommodate rush jobs or to meet
Contingences manner.
Ensure smooth flow of materials by eliminating, bottlenecks, if any, in production.
Establish targets and check them against standards.
PPC guides production department by preparing and manufacturing orders.

Spining Plan:
In spinning, preparation of spin plan is an important component of PPC work. First we have to decide the type, quantity and quality of yarn. Then an allocation of various machinery is calculated in the spin plan. Product Detail:20s Carded yarn
Blends of cotton and manmade fiber or other (e.g. 65/35 PV,70/30 PC,93/7 CV.etc)
Process flow: blowing..Carding..1st Passage..2nd PassageRoving.Ring

Mill Details:
Blow room with chute feed to cards
Marzoli
Reiter
Trutzschler
Cards:
Marzoli CX300(8 heads)
Reiter C4-A and C4 (7heads)
Trutzschler TC 03 (6 heads)
Draw frames:
DO6: 6 machines
RSB 851 : 5 machines
SB2 : 2 machines
VOULK : 4 machines
Melanjor : 1 machine
Unilap:
Vouk (RD300/2T): 1 machine
Comber:
Vouk (CM400/S) : 5 machines
Fly frames:
F1/1A:5 machines
F5:2 machines
F1/1:2 machines
Ring frames:
G5/1 (14 machines having 768 spindles)
G5/11 (16 machines having 1008 spindles)
CSM (6 machines having 1088 spindles )
Winding machines:

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Murata (7-II)..5 machines having 60 spindles

Murata (V-SS)5 machines having 60 spindles
Schalafhorst.2 machines having 60 spindles
Steamer machine:
Mill works for 6 days a week; 24 hours a day.

Production Required:
100% cotton carded or mlange 20s: 4000kg/day
(The above production figures are arrived based on orders)

Process Parameters:
The following table gives the process parameters for the counts that have been given under Production required.
Machine

Count

Speed

TM

Efficiency

Other Factors

Card

20s

130
0.12
m/min(truszschler)

Hank

90

Doffer speed;27
;1.5Tension draft

Draw frame

20s

400m/m

0.13

85

Fly frame

20s

1000 rpm(F1/1A)

0.9

1.47

85

120 spindles per machine

Ring frame

20s

11000rpm
(G5/11)9000 rpm
(G5/1)

4.64

88.085

1008 Spindles per m/c768

Spindles per m/c

Winding
machine

20s

1000 m/min

75

60 drums

Waste Levels:
Ring frames:
Pneumafil 4.0% (reusable)
Hard waste 0.2%
Fly frames:
Roving waste 0.3% (Reusable)
Sliver waste 0.2%
Draw frames:
Sliver waste- 0.2% (reusable)
Suction waste 0.8%
Cards:
Card waste 4.8%
Sliver/web 0.2% (Reusable)
Blow room:
Blow room waste: 4.0%
Reusable waste: 0.2% (Reusable)
(All percentages on ring frame production)

Balancing Machine :
Ring Frames (G5/11):
Production per spindle per 8 hours for balancing machine (in grams):
7.2*Spindle Speed(rpm)
* Efficiency
Count *TPI
Production per spindle per 8 hours (g):
20s: 169.40grams.
Number of spindles allotted
(http://autogarment.com/wp-content/uploads/2013/11/Number-of-spindles-allotted-copy.jpg)

= 7669.3spindles
Number of ring frames = 7.6 8
Fly frames for balancing machine :
(http://autogarment.com/wp-content/uploads/2013/11/Fly-frames.jpg)

Production per fly frame per day:

20s: 4.5*120*3 = 1620.0 Kg
Number of fly frames allotted:
Production in ring frame+Ring frame waste+ Roving waste

Production per fly frames per day

(http://autogarment.com/wp-content/uploads/2013/11/Fly-frame-last.jpg)

= 2.7 3 Fly frames.

Finisher draw frames:
Production per shift per machine (kg)
(0.286*L*eff*Nd
Ne
(0.286*400*0.85*1)
=

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0.12
=810.3 kg
Production of Finisher Draw frame per day per machine:
20s: 810.3*3 = 2430.9 Kg

Number of finisher draw frames allotted:

Breaker draw frames:
Production per shift per machine (kg) for balancing machine
(0.286*L*eff*Nd)
=
Ne
(0.286*400*0.85*1)
=
0.12
= 810.3kg
Production of Breaker Draw frame per day per machine:
20s: 762*3 = 2430.9 Kg
Number of Breaker draw frames allotted:
Production in FD frame +FD frame waste +bDF waste
Production per BD frame per day
Production in BD frame per day =2*2430.9= 4861.8 Kg.
Roving waste = 4214.2*0.3/100
=12.6 kg
Sliver waste = 4214.2*0.2/100
=8.4 kg
Suction waste = 4214.2*0.8/100
=33.7 kg
So, Number of finisher D frames allotted
4680+12.6+8.4+33.7
=
2430
= 2.02 2 FDF
Carding Spinning Machines:
Production per shift per machine (kg)
(0.286*L*eff*Nd)
=
Ne
(0.286*130*0.9*1)
=
0.12
=278.8 kg
Production of Carding per day per machine:
20s: 278.8*3 = 836.5 Kg
Number of carding machine allotted:
Production in BD frame + Bd frmae waste +Card waste

Production of carding per day

Production in BD frame per day =2*2430.9= 4861.8 Kg.
Sliver waste = 4214.2*0.2/100
=8.4 kg
Suction waste = 4214.2*0.8/100
=33.7 kg
Card waste = 4214.2*4.8/100

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Card waste = 4214.2*4.8/100

=202.3 kg
So, Number of carding machine allotted
4861.8+8.4+33.7+202.3
=
836.5

= 6.1 6 Card, since we do have excess quantity in draw frames no need to approximate to 7 carding machines.
Bales required:
Blow room waste = 4214.2*(1 + 4/100) =168.6 kg
Reusable waste = 4214.2 *(1+0.2/100) =8.5 kg
Total card production =6*278.8
5019 kg +8.5 +168.6
=230
=22.6, approximate to 23 bales
Autoconer winding spinning machines:
Production per drum per day = 0.2836*m/min*eff*Nd/Ne
= 10.6 kg
TOTAL production per machine per day =10.6*60*3
=1908 kg
Hard Waste = 4214.2*(1+2/100) = 84 kg
No of autoconer required
Ring production Winding waste
=
Winding m/c kg per day per m/c
4214.2 -84
=1908
= 2.16 3 Winding machines

Conclusion:
Number of machines calculated above for achieving production balance in cotton spinning (short staple plant) is summarized below:Ring spinning unit =8064 spindles i.e. 8 G5/1 machines (1008 spindles)
Simplex frame, 3 Roving (120 spindles)
Draw frames,(2 passage), 4 single delivery drawing frames
Carding machines, 6 Cards
Blow room, cleaning line of machines with chute feed system.
Winding, 3 machines (60 drums)
Balancing machine is the key factor for quality production.
[1] Ovi Islam (https://www.facebook.com/ovifamily), B.Sc in Textile Engineering, The Peoples University of Bangladesh (PUB) (https://www.facebook.com/pub.textile?ref=br_rs), Email: ovislam@ovi.com
[2]Wondwossen Seyoum, Planning Head in Saygindima Textile Share Company. BSc, in Textile and Leather Engineering

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1. What is Rotor Spinning Machine? Rotor CNC Machine for Sale | Auto Garment (http://autogarment.com/what-is-rotor-spinning-machine-rotor-cnc-machine-for-sale/) says:
June 7, 2015 at 10:19 pm (http://autogarment.com/list-spinning-machine-cotton-spinning-mill/#comment-30246)
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Dyeing Machine List and Description (http://autogarment.com/list-of-dyeing-machine-fabric-dye-textile/)
Dryer Machine List and Description (http://autogarment.com/list-of-dryer-for-textile-industry-printing-industry/)
WTP Machines List and Description (http://autogarment.com/wtp-remove-water-hardness-from-hard-water/)
ETP Machines List and Description (http://autogarment.com/equipment-list-of-effluent-treatment-plant/)
Boiler Machines List and Description (http://autogarment.com/boiler-machine-for-textile-mills/)
Fabric Tester List for QC and QA (http://autogarment.com/fabric-tester-list-textile-garments-industry/)
QC and QA Equipment List (http://autogarment.com/equipments-list-quality-assurance-qa-qc/)
Textile Finishing Machine List (http://autogarment.com/list-of-finishing-machine-for-textile-factory/)
Washing Machine List and Description (http://autogarment.com/fully-automatic-washing-machine/)
List of Chemicals Used in Apparel Industires (http://autogarment.com/textile-chemical-compounds-list/)
Printing Machine List (http://autogarment.com/digital-textile-printing-machine/)
List and Types of Embroidery Machine (http://autogarment.com/types-of-embroidery-machine-embroidery-network-management/)
Generator and Power Machine List (http://autogarment.com/generator-standard-operating-procedure/)
Fire and Safety Equipments List (http://autogarment.com/fire-safety-equipments-list/)
Description of Embroidery File Format e.g. Bernina Software (http://autogarment.com/embroidery-file-format-bernina-software/)
CAD/CAM Machines List and Description (http://autogarment.com/cad-cam-machine-garments/)
Sewing Machines List and Description (http://autogarment.com/list-of-sewing-machine-parts-of-a-sewing-machine/)
Cutting Machine List and Description (http://autogarment.com/list-of-fabric-cutting-tools-for-apparel-factory/)
Description of Barcode Reader (http://autogarment.com/description-of-barcode-reader/)
Description of Label Printer (http://autogarment.com/description-of-label-printer/)
Finishing Machine List (http://autogarment.com/finishing-machine-for-garments/)
Safety Security Devices List (http://autogarment.com/fire-safety-devices-security-management/)
Packaging Machine List & Description (http://autogarment.com/automatic-packaging-machine-list/)
Accessories and Trims MC List (http://autogarment.com/machine-accessories-trims/)
List of All Machine (http://autogarment.com/list-fashion-garment-textile-machine/)
IE Topics List (http://autogarment.com/industrial-engineering-research-topics/)

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