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TKS 4155

Perancangan Pabrik
Kuliah 1 Pengantar
Program Sarjana Teknik Kimia (Kelas A)
Semester Ganjil 2016-2017

Materi Kuliah
Kuliah
1

Materi

Pustaka

Pengantar Kuliah

23

Introduction to Design

Chapter 1

34

Process Flowsheet Development

Chapter 2

56

Instrumentation and Process Control

Chapter 5

78

Safety and Loss Prevention

Chapter 10

9 10

General Site Considerations

Chapter 11

11 12

Optimization in Design

Chapter 12

13 14

Coursework

Textbook
Peserta kuliah
diwajibkan memiliki
hardcopy buku teks
[untuk memudahkan
pemahaman materi
yang diberikan].

Refrence books

Chemical Engineering
Plant Design
Plant design includes all engineering
aspects involved in the development of
either a new, modified, or expanded
industrial plant!

Chemical Engineering Plant Design


The chemical engineer is many times referred as a
design engineer
A chemical engineer specializing in the economic
aspects of the design is often referred to as a cost
engineer
The term process engineering is used in connection
with economic evaluation and general economic
analyses of industrial processes.
process design refers to the actual design of the
equipment and facilities necessary for carrying out
the process

Question ??

General Design Consideration


Aspect of environmental protection
Safety and Health (plant personel and public)
Profitability of process/plant design
Plant location

Layout
Control
Utility
Storage and Handling
Patent

Aspect of environmental protection


Healt and Safety Hazard

Source of exposure
Exposure evaluation
Control of exposure Hazards
Fire and Explosion Hazard
Personal Safety and Regulation

Loss Prevention
HAZOP study
Fault Tree Analysis

Aspect of environmental protection


Environmental Protection
Environmental regulation
Development pollution control

Air pollution abatemen


Water pollution abatemen

Aspect Profitability of plant design


Plant Location
Raw material availability
Market
Energy availability
Climate
Transportation facilities
Water supply
Waste disposal

Aspect Profitability of plant design


Plant Location ..... (continued)
Labor supply
Tax and Legal

Site characteristic
Flood and fire protection
Community factor

Selection of the Plant Site


Major factor for selection plant site:
1. Raw material
2. Market
3. Energy supply

4. Climate
5. Transportation
6. Water supply
For Preliminary Survey, the first four should be
considered

Aspect Profitability of plant design


Plant Lay Out
New or addition to previously site
Type and quantity product

Type of process and product control


Oprational convenience and accessibility
Economic distribution of utility and services
Type of building

Aspect Profitability of plant design


Plant Lay Out ... (Continued)
Healt and safety
Waste disposal requirement

Auxillary equipments
Space available and requirement
Road and railway
Future expansion

Aspect Profitability of plant design


Plant Operation and Control

Instruments
Maintenance
Utilities
Storage
Material Handling

Patent Consideration
A new design should be examined to make certain
no patent infringements are involved

Question ??

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