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Abstract
Classical TRIZ provides effective tools to define properly and to resolve contradictions in a system.
Identifying and selecting the right problem to solve before defining it right is a crucial prerequisite
for success in any system and process improvement with TRIZ. Effective problem selection has been
the object of multiple approaches. A background on these methods and their advancement over classical
TRIZ is presented. A novel system theory based tool, called Problem Situation Mapping (PSM) was
developed in order to overcome some of the existing limitations. PSM object is the right problem to
solve, correctly stated, and the right contradiction to solve exposed. PSM integrates several TRIZ
thinking approaches creating successfully a system thinking multi-windows based highly instrumental
and practical tool. PSM was developed by author (b) [1] and it is a part of I-MUST Innovation process
(Innovation - Multilevel Universal System Thinking) [2]. I-MUST is an application of MUST theory [3].
MUST serves as meta-method to develop new methods, improve existing methods, and obtain synergy
among different methods.
Keywords: Problem selection, Problem defintion, Problem Situation Mapping, PSM, Puzzle Thinking, TRIZ, TOC, Altshuller
Matrix. MUST, I-MUST.
1.
Even Einstein couldnt find the solution if he had the wrong problem he is quoted as having said that if
he had one hour to save the world he would spend fifty-five minutes defining the problem and only five
minutes finding the solution. This tells us that the problem is to know what the problem is.
Genrich Altshuller has incorporated problem selection steps in ARIZ versions up until ARIZ-85B.
ARIZ-77 [4] for example, includes in steps 1.1 to 1.9 twenty eight questions/directions to determine the
final goal of the task, check workaround and look for other problem to be solved in order to obtain the
end result etc. These questions/directions about the problem situation were removed in ARIZ-85C.
Graphical methods have emerged in attempt to model the problem situation: system/process functional
modelling by Litvin and Malkin is based on Value Engineering by Miles [5]. Causality modelling was
developed: Cause Effect Chain analysis to reveal set of key problems by Litvin [6], Root Conflict
Analysis+ to elaborate contradiction during causality tree development by Souchkov [7]. All aimed to
expose multiple contradictions and opportunities to improve the system, and enable the solver to choose
which ones to solve. System approach methods using multi-screen modelling have been developed to
enable Zooming-in: author (b) has replaced Time axes of multi-screen with Causality axes and System
Components with Undesired Effects (UDEs) as quoted in [1] and [2]. Problem Formulators were
developed using system operator modelling by Zlotin et al. [8] and Malkin et al. [9], the former add axes
of Cause-Effect and Input-Output to Time and System level axes of classical multi-screen. The latter
attaches Cause-effect relation for problem (sub-system) and Input-Output relation for process (system
where problem resides). These works and additional works by Darrell Mann [10], Ellen Domb [11] and
others provide additional view angles to examine the problem situation. Main Parameter of Value (MPV)
by Litvin provides a view angle from customer/market perspective.
Problem Situation Mapping (PSM) is a TRIZ multi-screen based modelling method to cross-hair on
the key problem area and zoom-in onto the right contradiction to solve. PSM organizes Undesired
Effects (UDEs) by causality and problem-level relations, states the problem correctly as a set of five
elements, and transforms the UDEs into a contradiction set. These bring the solver to select the right
problem and define it right, making it ripe for inventive solution.
1.
PSM is a method based on puzzle thinking: the ability to see the pieces and the big picture
simultaneously, and to connect the pieces to one another properly. It provides a multi-screen mapping tool
of the problem situation and a moving cross-hair to lock onto the right problem.
The horizontal axis of the multi-screen is a causality axis: Cause-Effect relations, the vertical is
Problem level axis. All screens are formulated in same format to enable smooth movement of the
cross-hair. Each screen includes a UDE, which represents its associated correctly stated problem.
Constructing a PSM:
A correctly stated problem is formulated as a set of five elements. Centre screen includes the original
UDE. This utilizes functional thinking, as seen in equation (1):
POriginal = {UDE, Element connected to it, Action of element, Object of action, Environment*}
(1)
The left screen is the cause UDE (UDEWest). The right screen is result UDE (UDEEast). Both
elaborated using equation (1). Note (*) that Environment is written for centre screen, optional for others.
Moving up the problem level, the solver removes the Element connected to UDE and identifies the new
super-system UDE (UDENorth) occurring without this element, as seen in equation (2):
PNorth = {UDENorth, Element removed, Action not done, Object not affected, Environment*}
(2)
Moving down the problem level, the solver keeps current UDE, lists the common method used today
to reduce UDE impact and describes the UDE resulting from using this method: UDESouth per equation (3)
PSouth= {UDESouth of common method, Element connected, element Action, actions Object, Env.*}
(3)
UDEs at corner screens are built in relation to UDEWest and UDEEast using equations (2), (3) as if we
moved cross hair. This model of Problem Situation Map is described graphically in Fig 1.
Fig 2. Problem Situation Map template for correct problem selection and stating
Once the right problem to solve is stated correctly, the solver is ready to next stage of innovation
process algorithm: define the problem right - revealing the contradiction. The adjacent UDEs and
associated problems would serve as set of resources for the solution.
Altshuller Matrix revisited A Case Study of using PSM to improve classical method
PSM addresses the front end of the problem solving process: problem selection. The better the tool
for this stage is, the better the mid stage becomes (problem definition) and consequently, the result of
the back end stage (inventive solution generation).Overall innovation process effectiveness improves.
This section presents theory and practice to demonstrate how PSM reinvigorates usage of Altshuller
Matrix [12] in the I-MUST Innovation process. The objective is to move smoothly from problem
selection stage to problem definition stage, where correctly defined problem is formulated as a
contradiction. Remember that correctly stated problem is a five-element set, hence stating the problem
properly precedes defining it correctly.
Solver starts from an original UDE of the original problem and uses PSM process described in
Constructing a PSM section above to elaborate 9 UDEs: UDEOriginal , UDENorth ,UDESouth , UDEEast ,
UDEWest , UDESouth-West UDESouth-East , UDENorthe-West, UDENorth-East
Each UDE in center row interacts with the one below it and the one above it which are at different
problem level. These pairs create six contradictions as described in Fig. 3
The solver moves the screen set virtually in half steps to bring the 6 contradictions under the crosshair. For each contradiction a parameters pair is determined using standard Altshuller Matrix parameters:
improving and worsening parameters.
Measure rate is about 5 components per second. The problem is that the printed circuit is very sensitive to
strikes during measurement. Metal layers tend to cracks and result in an inaccurate measurement. This
failure appears after 20-30 thousands measurements. The expensive test fixture should be removed from
the testing machine and repaired. Repair operation requires special equipment, highly qualified repair
personnel, takes much time and is very costly. What can be done?
A. Developing original UDE set
Original UDE:
short life of test fixture
Element connected with UDE: printed circuit
Action of element:
contact component mechanically, for electrical path to measure device
Object of action:
component
B. Known method to repair fixture: replace the printed circuit
UDE result (UDEEast):
repair time too long, printed circuit too expensive.
C. Printed circuit mentally removed from
UDENorth appears:
no electrical path between component and measurement device.
D. UDE-cause identified
UDEWest:
cracks in metal layers of printed circuit
Element connected with UDE: metal layers (of the printed circuit)
Action of metal layers:
conduct RF signal
E. Known method to repair fixture: replace the printed circuit (as above)
UDENorth-West appears:
repair time too long, printed circuit too expensive (as above)
F. Metal layers mentally removed from system
UDENorth appears:
there is no RF signal.
G. UDE-result
UDEEast :
low measurement reliability
Element connected to it:
printed circuit
Function of printed circuit:
connect the component with measurement device.
Known method:
repair the test fixture and re-measure
H. UDESouth-east :
poor productivity
Mentally removing the printed circuit from the system, creates a new UDE
I. UDENorth-east appears:
there is no contact between component and measurement device
2
3
4
Low measurement
reliability
There is no contact between
component and
measurement device
5
6
Printed circuit
Low measurement
reliability
Parameter to be
improved
16
24
30
24
27
24
Parameter worsening
34
16
34
30
39
27
Recommended
Principles
1
10
35,10,2
22,10,1
1,35,29,38
10,28,23
The process to generate solutions continues as done in regular use of Altshuller Matrix
Solution idea was generated based on principles 1 and 2:
Printed circuit is turned from sandwich of three layers firmly connected to each other into a sandwich
with layers that are not connected each other. This design eliminates strains that are causing metal layers
cracks due to repeat contact bending during measurement. As result, the test fixture is ten times cheaper,
reliable for millions of measurement and easy to repair.
PSM used to obtain synergy of methods - TRIZ-TOC
In common TOC process, the solver builds a CRT (Current Reality Tree) in order to identify the key
problem: the root UDE, which represents the System Constraint. The UDE statement is reversed to
create a positive goal for the Cloud or CRD (Conflict Resolution Diagram). Cloud is elaborated from
left to right. Solvers do the mental leaps of converting root UDE into Clouds goal and elaborating the
Must requirements/Prerequisites.
Problem Situation Mapping applies "Puzzle thinking" in order to bridge from CRT system constraint into
Cloud by revealing set of UDEs near the constraint. These UDEs are connected by cause-effect relations
and by problem-level. The conflicting pairs of UDEs are transformed directly into Clouds as in Fig 5.
Fig.
5: Generating
set of Clouds from CRT root UDE using PSM
Fig
3