1241 Meq25002 M02K2501 A1004 00001 23645316 - 0X

Anti Surge Valve Sizing
Energy Oil & Gas Duisburg
CODE WORD
ECOPETROL ACID GAS
ORDER NO
DU61245100
MEQ-25-002
M02K2501
A1004
1241-MEQ25002-M02K2501-A1004-00001
11 Mar 2010
- 25.02.10
ANG
Rev Bl. Datum
Bearb.
Abteilung: EO OS RE PM EN 1 3
LMN
Gepr.
Tel.:
LMN
Genehm.
4367
Entst. aus:
Ersatz fr:
Ersetzt d.:
copyright reserved Sprache: E

IdentFormat
23645316
Nr.
4
Page 1
39 Pages
MEQ-25-002
A1004
1241-MEQ25002-M02K2501-A1004-00001
11 Mar 2010
INDEX
1.
ABBREVIATIONS AND NOTES................................................................................................................... 3
2.
TASK AND DESIGN CRITERIA OF ANTI SURGE CONTROL VALVE .............................................. 3

2.1. PROCESS DESCRIPTION .............................................................................................................................. 3
2.2. DESIGN OF ANTI SURGE CONTROL VALVE ............................................................................................... 3
2.2.1.
Scope .................................................................................................................................................. 4
2.2.2.
Cv-Value Calculation Flow Coefficient ......................................................................................... 4
2.2.2.1.
2.2.3.
Control Valve Calculation.............................................................................................................................4
Calculated Flow Coefficient Cv for predicted Surge Conditions ..................................................... 5
2.2.3.1.
2.2.3.2.
2.2.4.
2.2.5.
2.2.6.
Lower Cv Requirements ...............................................................................................................................6

Higher Cv Requirements...............................................................................................................................6
Recommended Flow Coefficient Cvs................................................................................................. 6

Leakage Class .................................................................................................................................... 6
Temperature Design .......................................................................................................................... 6
2.2.6.1.
2.2.6.2.
2.2.7.
2.2.8.
2.2.9.
2.2.10.
2.2.11.
Process Conditions.........................................................................................................................................6
Ambient Conditions.......................................................................................................................................6
Pressure Design ................................................................................................................................. 6

Noise ................................................................................................................................................... 6
Fail Function ..................................................................................................................................... 6
Valve Characteristics ..................................................................................................................... 6
Stroking Time Full Stroke .......................................................................................................... 7
2.2.11.1.
2.2.11.2.
2.2.12.
2.2.12.1.
2.2.13.
2.2.14.
2.2.15.
2.2.16.
2.2.17.
3.
Safeguarding Mode Forced Open .........................................................................................................7

Control Mode.............................................................................................................................................7
Process Medium Composition ....................................................................................................... 7

Gas Composition........................................................................................................................................7
Counter Flanges ............................................................................................................................ 7

Driver Power Limitation ................................................................................................................ 7
Process Safeguards ........................................................................................................................ 7
Process Dynamics .......................................................................................................................... 7
Accessories ..................................................................................................................................... 8
ATTACHMENTS ............................................................................................................................................. 8
Ident-No.
23645316
Page 2
1. Abbreviations and Notes

API
ASC
CCR
CPMS
DCS
DE
ESD
FAT
HP
IPS
LP
N2
n.a.
NDE
PEFS
PFS
RCU
RT
RTD
TH
American Petroleum Institute

Anti Surge Control
Central Control Room
Condition and Performance Monitoring System
Distributed Control System
Driven End
Emergency Shut Down
Factory Acceptance Test
High Pressure
Instrumented Protective System
Low Pressure
Nitrogen
not apllicable
Non Driven End
Process Engineering Flow Scheme
Process Flow Scheme
Remote Control Unit
Predicted Surge Characteristic
Resistance Temperature Detector
Thermodynamic
2. Task and Design Criteria of Anti Surge Control Valve

The anti surge control valve is required to prevent the compressor from surging.
Surging occurs when the pressure ratio over the compressor gets to high and due to that the internal flow alternates to back flow. This causes a short-time pressure ratio collapse and as a result flow direction in the compressor will alternate again and return to forward flow and rebuild the original pressure ratio as long as the compressor load conditions will remain at the compressor surge line. This will end up in periodical surge cycles with
a frequency of a few seconds and as a result possibly cause damage to the compressor by harmful high vibrations or temperatures, as the complete driver power added to the compressor rotor will be turned into heating of
the oscillating process gas and thereby into heating of the compressor itself.
Compressor surge must be prevented due to safety and economical reasons by a proper anti surge control system (ASC), which in critical cases have highest priority to open the anti surge valve (forced open) maintaining a
positive flow by reduced pressure ratio over the compressor, even if this might cause for a short time waste of
energy and performance reduction.
Safeguarding functions must be monitored by safe guarding system (IPS). For further details of the system
please refer to plant operation manual and operating procedures and other job specific documents by others.
2.1. Process Description

General arrangement of ASV is shown on Process/ Customer PEFS:
-
CGPFSGP1PRE2500117_D2
CGP F-SG-P1-PRP-00-001-01_D5
2.2. Design of Anti Surge Control Valve
Ident-No.
23645316
Page 3
The design of anti surge valve shall consider a safe and reliable compressor operation with regard to proper
surge protection and possibly across the most useable performance range.
Limitations of the total compressor envelope shall be taken into account, caused by process safeguards (discharge pressure and temperature limitations) or power limitations of the driver.
Pipe size, piping class, flange types, noise level or leakage requirements and process design (pressure
losses, process cooler design conditions, dynamics, transients etc.) as well as vendor approvals might also affect the valve design and selection.
2.2.1.
Scope
This design description specifies the minimum requirements for the design of an Anti Surge Valve used in a
compressor train. This is only a Siemens recommendation in accordance to known conditions at this engineering status. Final design of Anti Surge Valve has to be done by Process Engineering Department.
2.2.2.
Cv-Value Calculation Flow Coefficient
The flow coefficient shall be calculated in accordance with ISA standard S75.01 "Flow equations for sizing
control valves" (or similar standard).
A useable approach to predefine a proper anti surge valve flow coefficient is selecting the Cvs-value in a range
between 1.8 and 2.2 times the maximum flow at the surge line.
A check of the predefined Cvs-value shall be made against
- minimum (controlled anti surge mode, minimise amount of recirculation at surge line) and
- maximum (possibly full recycle mode at 105% speed and minimum pressure ratio)
requirements.
The final selected Cvs-value should be determined after checking and validating the extremes for all
practical operating cases (specified contractual cases) as well as
theoretical operating cases (informational cases)
with regard to medium composition or suction / discharge pressure or temperature for both, min. and max. calculated flow coefficient (see calculated cases following below).
The selected flow coefficient of the anti surge valve should have a flow coefficient that is higher than the minimum flow coefficient required to prevent compressor surge.
2.2.2.1. Control Valve Calculation
Calculated operating condition cases are:
1. Operating Case Design:
- max. flow on surge line

- mean flow on surhe line
- min. flow on surge line
- operating point
2. Operating Case Normal:

3. Operating Case Minimum:

- partial recycle
4. Operating Case Ortloff:

- operating point
5. Operating Case A:

All calculations are attached under para 3.
Ident-No.
23645316
Page 4
2.2.3.
Calculated Flow Coefficient Cv for predicted Surge Conditions
An extract of all considered operating cases is shown in below table.

The process gas temperature is considered as 105F after cooling temperature of cooler HE-2502.
Specified Operating Cases

RATED
Operating points
1st Process Stage
MINIMUM
NORMAL
Part. Recycle
Note 2
ORTLOFF
1498
35,2
29
112,6
92,7
323,9
0,996
23,25
1446 (449)
34 (10,56)
29
111,7
104,9
336,1
0,996
23,25
1782
41,7
29
118,3
101,6
334,1
0,996
23,35
1546
35
29
108,5
100
330
0,996
24,14
Certified
Point
NORMAL
Part. Recycle
Note 3
ORTLOFF
qm
qn
p1
p2
t1
t2
Z1
M
1923
45
116
382,6
105
321,2
0,983
23,37
1498
35,2
109,3
382,6
105
336,5
0,984
23,25
1446 (449)
34 (10,56)
108,6
382,6
105
338,9
0,984
23,25
1782
41,7
13,9
382,6
105
327,3
0,984
23,35
1546
35
105,1
382,6
105
340,8
0,984
24,14
lbm/min
MMSCFD60F
psia
Psia
F
F
kg/kMol
Flow coefficient (max.

required)
cv
89,2
88,7
88,5
89,1
87,9
Nominal flow coefficient b x

1.8*cv cvs 2.2*cv
Cv/Cvs
cvs
186
186
186
186
186
DN
48
12
48
12
48
12
48
12
47
12
%
-
Certified
Design Point
Unit
Process fluid Note 1

Weight flow
Volume flow (normal)
Inlet pressure
Discharge pressure
Inlet temperature
Discharge temperature
Compressibility factor
Molecular weight
qm
qn
p1
p2
t1
t2
Z1
M
1923
45
29
121
100
335
0,996
23,37
RATED
Operating points
2nd Process Stage
MINIMUM
lbm/min
MMSCFD60F
psia
Psia
F
F
kg/kMol
Unit
Process fluid Note 1

Weight flow
Volume flow (normal)
Inlet pressure
Discharge pressure
Inlet temperature
Discharge temperature
Compressibility factor
Molecular weight
Calculation Results
Selected valve size
Note 1: For details of considered medium compositions see chapter 2.2.12.1

Note 2: Minimum operation case calculated with partial recycle. Recycle flow requirements given in brackets.
Ident-No.
23645316
Page 5
2.2.3.1.
Lower Cv Requirements
For the operating case minimum a partial recycle is required. The expected anti surge protection (controlled)
flow is then approx. 30% of the calculated compressor flow at surge line.
At least all contractual cases need to be covered with a proper controllability.
This lower Cv requirements lead to a recommended max. Cvs due to controlability as stated above.
2.2.3.2.
Higher Cv Requirements
Possibly the anti surge valve might be used for full recycle mode (nmax , min. pressure ratio, T=105F).
This case is assumed to be the worst case condition for higher Cv requirements.
2.2.4.
Recommended Flow Coefficient Cvs
In consideration of the calculated flow coefficients cv for all cases and the criteria of optimum control capabilities
(1.8 * cv cvs 2.2 + cv) the recommended nominal flow coefficient is:
Cvs = 160
2.2.5.
Leakage Class
Seat leakage shall be according ANSI B16.104 preferable class IV as minimum (or equivalent DIN class). The
leakage rate needs to be confirmed during FAT.
2.2.6.
Temperature Design
Not considered yet.

2.2.6.1. Process Conditions
Not considered yet. However, it is recommended to keep process discharge volume between compressor discharge and antisurge valve inlet on a minimum to keep risk of compressor surge due to transient effects after a
driver trip on a minimum.
2.2.6.2. Ambient Conditions

Not considered yet.
2.2.7.
Pressure Design
Not considered yet.

2.2.8.
Noise
Please consider predicted noise emissions against specified values. No special provisions for noise reductions
are considered yet (e.g. attenuator plate, noise hood, continous or intermittend operation, piping schedule, sand
wall, installation in compressor hall etc.).
2.2.9.
Fail Function
Valve shall be fail open.

2.2.10. Valve Characteristics
The valve characteristic should be linear.
Ident-No.
23645316
Page 6
2.2.11. Stroking Time Full Stroke

2.2.11.1. Safeguarding Mode Forced Open
The opening time from fully closed to fully open in forced open mode shall be 2s maximum.
2.2.11.2. Control Mode
For normal control the opening time from fully closed to the required open position shall be 6s maximum.
The stroking time for valve closing is recommended to be equal to the opening time (max. 10s).
To increase the stroking speed of the valve, volume boosters can be used on the anti surge valve actuators.
The volume booster increases the speed in both the open and close directions.
The above times are recommended to be subject of approval during FAT.
2.2.12. Process Medium Composition
As a standard no NACE conditions and no H2S-content in the process medium is considered.
2.2.12.1. Gas Composition
Gas Analysis
Mol %
Metthane
Ethane
Propane
Nitrogen
Carbondioxide
Isobutane
n-Butane
Isopentane
n-Pentane
AVG. Mol WT
MW
16,04
30,07
44,09
28,02
44,01
58,12
58,12
72,15
72,15
RATED
71,55
4,25
0,014
0,33
23,86
23,40
NORMAL
72,31
3,53
0,749
0,36
22,99
0,028
0,026
0,004
0,002
23,25
ORTLOFF
71,55
4,25
0,014
0,33
23,86
23,40
A
68,89
4,13
1,27
0,39
25,17
0,06
0,06
0,02
0,01
24,13
2.2.13. Counter Flanges

Not considered yet.
2.2.14. Driver Power Limitation
Not considered yet.
2.2.15. Process Safeguards
Not considered yet.
Discharge pressure shut down value
Discharge temperature shut down value
- Process piping & equipment design limits
not yet considered

not yet considered
not yet considered
2.2.16. Process Dynamics

Not considered yet.
Suction & dischage volumes
DCS & ESD system reaction time
not yet considered

not yet considered
Ident-No.
23645316
Page 7
2.2.17. Accessories
The valve is equipped at least with electro-pneumatic transducer and a limit switch open.
If required a position transmitter can be installed on the valve.
The position transmitter can be wired to the customers control system.
A positioner (SIEMENS SIPART PS2 preferred) can be required in order to ensure that the valve position is always directly proportional to the value of the controller output.
In addition to its primary function, the positioner affords adjustability for valve travel.
3. Attachments
I.
Calculations for all operation cases
II.
Predicted Performance Map with comments
III.
PEFS Process with comments and mark ups
Ident-No.
23645316
Page 8
CONVAL by F.I.R.S.T. Version 7.0 (Build 7.0.5)
Control valve: Case Design - max. Flow SL
2010-02-24 14:33:08
Calculation header
Identifier
Tag No.
Case Design - max. Flow SL

FV-2503
Medium selection and state

Medium
State
Gas
Methane
Gaseous
Gas, dry (Standard conditions)
First operating point (max. flow)

Calculation
Operating temperature
Pressure upstream of valve
Pressure downstream of valve
Flow coefficient
Mass flow rate
Volume flow rate (standard conditions)
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
475,0
29,0
76,871
27,186
36,0
Choked flow!
F
psi(a)
p (
psi(a)
m/h
lb/s
MMSCFD
Properties at first operating point

Operating density (t1, p1)
Dynamic viscosity (t1,p1)
Kinematic viscosity (t1,p1)
Vapour pressure (t1)
Vapour temperature (p1)
Real gas factor (t1, p1)
Isentropic exponent (t1, p1)
U1
U2
K1
Q1
pv1
tv1
Z1
N
29,851
1,8225
0,014469
0,4847
46,0
-93,362
0,983
1,377
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Density (standard conditions, dry gas)
Specific gas constant
Molecular weight
Real gas factor (standard conditions)
Un
R
M
Zn
0C, 1013 mbar

1,0452
355,78
23,37
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
92,732
0,81
0,77
0,41
s/s100
46,984
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Basic characteristic (IEC 60534-2-4)
Nominal flow coefficient
Selected valve size
Flow velocity
Valve modifier (Cv/Cv100 = 0.75)
Valve style modifier (Cv/Cv100 = 1)
m/h
m/s
-
Load-dependent auxiliary values

Stroke/angle-of-rotation ratio
Pipe upstream of valve

Size class upstream of valve
Pressure class upstream of valve
DN1
PN1
8"
Schedule 120
Case Design - max. Flow SL.CCV
1(3)
Ident-No. 23645316
Page 9
Control valve: Case Design - max. Flow SL
2010-02-24 14:33:08
Pipe downstream of valve

Sound velocity in pipe material
Density of pipeline
Size class downstream of valve
Pressure class downstream of valve
Pipe outside diameter downstream of v...
Pipe wall thickness downstream of valve
Pipe inside diameter downstream of valve
Flow velocity in the pipe
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
46,206
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
100,0
dB(A)
Noise prediction data

Calculation standard (noise, gas)
Low-noise design
Sound pressure level of valve (A-weighted)
LpAe
Minor noise prediction data

Mach number (valve outlet)
MaDN
0,23858
Table of operating points
t1
p1
p
p2
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
MeanOP
flow
Minimum flow
105,0
475,0
29,0
76,871
27,186
36,0
1,377
0,983
100,0
92,732
0,23858
46,984
Choked flow!
105,0
385,0
29,0
120,16
34,209
45,3
1,377
0,983
102,0
116,69
0,30022
74,59
Choked flow!
105,0
385,0
29,0
75,553
21,673
28,7
1,377
0,983
98,4
73,928
0,1902
46,144
Choked flow!
F
psi(a)
p (
psi(a)
m/h
lb/s
MMSCFD
dB(A)
m/s
%
Control optimization
Operating points are part of a static system characteristic
Controlled variable
Setpoint
Measurement
Suggested characteristic
r
Gain ratio of loop
Flow rate
Variable
Proportional to flow
Not yet calculated
4,0
Case Design - max. Flow SL.CCV
2(3)
Ident-No. 23645316
Page 10
Control valve: Case Design - Operating Point
2010-02-24 14:34:22
Calculation header
Identifier
Tag No.
Case Design - Operating Point

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
385,0
29,0
120,16
34,209
45,3
Choked flow!
F
psi(a)
p (
psi(a)
m/h
lb/s
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
24,195
1,8225
0,014316
0,59171
46,0
-99,652
0,983
1,377
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0452
355,78
23,37
0,9976
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
116,69
0,81
0,77
0,41
s/s100
74,59
DN1
PN1
8"
Schedule 120
m/h
m/s
-


Case Design - Operating Point.CCV
1(3)
Ident-No. 23645316
Page 11

Pipe outside diameter upstream of valve
Pipe wall thickness upstream of valve
Pipe inside diameter upstream of valve
2010-02-24 14:34:22
De1
tp1
Di1
8,626
0,72047
7,185
in
in
in

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
m/s
kg/m
5 180,0
7 850,0
20"
Schedule 120
20,0
1,5
17,0
58,142
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
102,0
dB(A)

Low-noise design
LpAe

Temperature (vena contracta)
tVC
MaDN
15,441
0,30022
F
-
Controlled variable
Setpoint
Measurement
Valve authority ('p100/'p0)
vDyn
Gain ratio of loop
r
Characteristics values table
Caption
Unit
5%
s/s100
%
5,0
t1
F
105,0
p1
psi(a)
385,0
p2
psi(a)
29,0
Kv
m/h
11,04
qm
lb/s
3,27
qn
MMSCFD 4,33
Type of flow
Choked flow!
vDyn
1,0
N
1,377
LpAe
dB(A)
77,65
MaDN
0,0287
u2
m/s
11,15
25%
25,0
105,0
385,0
29,0
42,4
12,48
16,53
Choked flow!
1,0
1,377
94,08
0,1096
42,59
Flow rate
Variable
Linear
1,0
4,0
50%
50,0
105,0
385,0
29,0
81,6
23,34
30,9
Choked flow!
1,0
1,377
99,01
0,2048
79,6
75%
75,0
105,0
385,0
29,0
120,8
34,39
45,54
Choked flow!
1,0
1,377
102,4
0,3018
117,3
100%
100,0
105,0
385,0
29,0
160,1
45,6
60,38
Choked flow!
1,0
1,377
105,3
0,4002
155,5
2(3)
Ident-No. 23645316
Page 12
2010-02-24 14:34:22
Pressure charact erist ics...
Ma, p1, p2
0,8
0,7
0,6
0,5
0,4
0,6
0,5
0,4
0,3
0,2
Valve modifiers, sound data...
1,0
0,9
0,8
0,7
0,8
0,7
0,6
0,5
0,4
0,3
0,2
s/s100
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
Op1
0,1
0,1
0,0
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
Op1
Kv
q
dq/ds
0,0
0,3
0,2
1,0
0,9
Kv, q, dq/ds
0,6
0,5
0,4
LpAe
x
FL
fk
xT
LpAe
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,6
Flow charact erist ics...
1,0
0,9
x, FL, fk, xT
LpAe
Ma
p1
p2
s/s100
q/q100
0,1
0,0
0,5
0,4
0,3
0,2
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
Op1
0,1
0,1
0,0
Op1
0,1
0,1
0,0
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,3
0,2
0,0
P, p1, p2, vDyn
1,0
0,9
P
p1
p2
vDyn
LpAe
Plant characterist ics...

1,0
0,9
s/s100
Warning:
Out of range: Di1 (7,185 in) < DN1 (12")
Choked Flow! Calculation with 'pc. p1-p2 > 291,5 psi
Hint:
Possible freezing up danger
Legend
Calculated value
Modified calculated value
Lookup value
Modified database value
Warning
Hint
3(3)
Ident-No. 23645316
Page 13
Control valve: Case Normal
2010-02-24 14:36:04
Calculation header
Identifier
Tag No.
Case Normal
FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
475,0
29,0
76,495
1 174,4
36,0
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
29,851
1,8225
0,014469
0,4847
46,0
-93,362
0,983
1,39
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0452
355,78
23,37
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
92,732
0,81
0,77
0,41
s/s100
46,744
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
m/h
m/s
-


DN1
PN1
8"
Schedule 120
Case Normal - max Flow SL .CCV
1(3)
Ident-No. 23645316
Page 14
Control valve: Case Normal
2010-02-24 14:36:04

De1
tp1
Di1
8,626
0,72047
7,185
in
in
in

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
46,206
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
101,0
dB(A)

Low-noise design
LpAe

tVC
MaDN
12,857
0,23746
F
-
t1
tVC
p1
p
p2
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
Mean flow
Minimum flow
105,0
12,857
475,0
29,0
76,495
1 174,4
36,0
1,39
0,983
101,0
92,732
0,23746
46,744
Choked flow!
105,0
12,857
435,0
29,0
75,36
1 060,3
32,5
1,39
0,983
99,6
83,717
0,21438
46,02
Choked flow!
105,0
12,857
385,0
29,0
76,005
946,08
29,0
1,39
0,983
98,5
74,701
0,19129
46,432
Choked flow!
F
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD
dB(A)
m/s
%
Controlled variable
Setpoint
Measurement
r
Gain ratio of loop
Flow rate
Variable
Not yet calculated
4,0
Case Normal - max Flow SL .CCV
2(3)
Ident-No. 23645316
Page 15
Control valve: Case Minimum - max Flow SL
2010-02-24 14:37:06
Calculation header
Identifier
Tag No.
Case Minimum - max Flow SL

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
470,0
29,0
76,347
26,671
35,5
Choked flow!
F
psi(a)
p (
psi(a)
m/h
lb/s
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
29,355
1,8113
0,014423
0,49131
46,0
-93,691
0,984
1,38
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0398
357,61
23,25
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
91,538
0,81
0,77
0,41
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
m/h
m/s
-

s/s100
46,65
DN1
PN1
8"
Schedule 120

Case Minimum - max Flow SL.CCV
1(3)
Ident-No. 23645316
Page 16
Control valve: Case Minimum - max Flow SL
2010-02-24 14:37:06

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
45,61
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
100,0
dB(A)

Low-noise design
LpAe

MaDN
0,23453
t1
p1
p
p2
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
Mean flow
Minimum flow
105,0
470,0
29,0
76,347
26,671
35,5
1,38
0,984
100,0
91,538
0,23453
46,65
Choked flow!
105,0
420,0
29,0
75,785
23,666
31,5
1,38
0,984
99,3
81,223
0,2081
46,291
Choked flow!
105,0
380,0
29,0
75,785
21,412
28,5
1,38
0,984
98,4
73,488
0,18828
46,291
Choked flow!
F
psi(a)
p ( )
psi(a)
m/h
lb/s
MMSCFD
dB(A)
m/s
%
Controlled variable
Setpoint
Measurement
r
Gain ratio of loop
Flow rate
Variable
Not yet calculated
4,0
Case Minimum - max Flow SL.CCV
2(3)
Ident-No. 23645316
Page 17
Control valve: Case Minimum - part recycle
2010-02-24 14:37:50
Calculation header
Identifier
Tag No.
Case Minimum - part recycle

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
382,6
29,0
27,059
7,9678
10,56
Choked flow!
F
psi(a)
p (
psi(a)
m/h
lb/s
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
23,999
1,8191
0,014306
0,59612
46,0
-99,832
0,984
1,38
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0443
356,08
23,35
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
27,229
0,81
0,77
0,41
s/s100
15,216
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
m/h
m/s
-


DN1
PN1
8"
Schedule 120
Case Minimum - part Recycle.CCV
1(3)
Ident-No. 23645316
Page 18

2010-02-24 14:37:50
De1
tp1
Di1
8,626
0,72047
7,185
in
in
in

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
m/s
kg/m
5 180,0
7 850,0
20"
Schedule 120
20,0
1,5
17,0
13,567
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
89,1
dB(A)

Low-noise design
LpAe

tVC
MaDN
14,843
0,069914
F
-
Controlled variable
Setpoint
Measurement
vDyn
Gain ratio of loop
r
Caption
Unit
5%
s/s100
%
5,0
t1
F
105,0
p1
psi(a)
382,6
p2
psi(a)
29,0
Kv
m/h
11,04
qm
lb/s
3,25
qn
MMSCFD 4,308
Type of flow
Choked flow!
vDyn
1,0
N
1,38
LpAe
dB(A)
77,61
MaDN
0,02852
u2
m/s
11,11
25%
25,0
105,0
382,6
29,0
42,4
12,41
16,45
Choked flow!
1,0
1,38
94,04
0,1089
42,41
Flow rate
Variable
Linear
1,0
4,0
50%
50,0
105,0
382,6
29,0
81,6
23,2
30,74
Choked flow!
1,0
1,38
98,98
0,2035
79,27
75%
75,0
105,0
382,6
29,0
120,8
34,18
45,3
Choked flow!
1,0
1,38
102,4
0,2999
116,8
100%
99,97
105,0
382,6
29,0
160,0
45,27
60,0
Choked flow!
1,0
1,38
105,3
0,3972
154,7
2(3)
Ident-No. 23645316
Page 19
2010-02-24 14:37:50
Ma, p1, p2
0,8
0,7
0,6
0,5
0,4
0,6
0,5
0,4
0,3
0,2
1,0
0,9
0,8
0,7
0,8
0,7
0,6
0,5
0,4
0,3
0,2
s/s100
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
Op1
0,1
0,1
0,0
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
Op1
Kv
q
dq/ds
0,0
0,3
0,2
1,0
0,9
Kv, q, dq/ds
0,6
0,5
0,4
LpAe
x
FL
fk
xT
LpAe
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,6
1,0
0,9
x, FL, fk, xT
LpAe
Ma
p1
p2
s/s100
q/q100
0,1
0,0
0,5
0,4
0,3
0,2
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
Op1
0,1
0,1
0,0
Op1
0,1
0,1
0,0
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,3
0,2
0,0
P, p1, p2, vDyn
1,0
0,9
P
p1
p2
vDyn
LpAe

1,0
0,9
s/s100
Warning:
Hint:
Legend
Calculated value
Modified calculated value
Lookup value
Modified database value
Warning
Hint
3(3)
Ident-No. 23645316
Page 20
Control valve: Case Ortloff - max Flow SL
2010-02-24 14:38:50
Calculation header
Identifier
Tag No.
Case Ortloff - max Flow SL

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
475,0
29,0
76,848
1 173,4
36,0
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
29,795
1,8191
0,014462
0,4854
46,0
-93,362
0,984
1,378
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0443
356,08
23,35
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
92,827
0,81
0,77
0,41
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
m/h
m/s
-

s/s100
46,97
DN1
PN1
8"
Schedule 120

Case Ortloff - max Flow SL.CCV
1(3)
Ident-No. 23645316
Page 21
Control valve: Case Ortloff - max Flow SL
2010-02-24 14:38:50

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
46,253
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
100,0
dB(A)

Low-noise design
LpAe

MaDN
0,23851
t1
p1
p2
v
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
Mean flow
Minimum flow
105,0
475,0
29,0
76,848
1 173,4
36,0
1,378
0,984
100,0
92,827
0,23851
46,97
Choked flow!
105,0
450,0
29,0
76,601
1 108,2
34,0
1,378
0,984
100,0
87,67
0,22526
46,812
Choked flow!
105,0
380,0
29,0
76,013
928,97
28,5
1,378
0,984
98,3
73,488
0,18882
46,437
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD
dB(A)
m/s
%
Controlled variable
Setpoint
Measurement
r
Gain ratio of loop
Flow rate
Variable
Not yet calculated
4,0
Case Ortloff - max Flow SL.CCV
2(3)
Ident-No. 23645316
Page 22
Control valve: Case Ortloff - Operating Point
2010-02-24 14:39:34
Calculation header
Identifier
Tag No.
Case Ortloff - Operating Point

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
380,0
29,0
112,3
1 362,5
41,8
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
23,836
1,8191
0,014302
0,60002
46,0
-100,03
0,984
1,378
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0443
356,08
23,35
0,9976
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
107,78
0,81
0,77
0,41
m/h
m/s
-

s/s100
69,581

DN1
PN1
8"
Schedule 120
Case Ortloff - Operating Point.CCV
1(4)
Ident-No. 23645316
Page 23
2010-02-24 14:39:34

De1
tp1
Di1
8,626
0,72047
7,185
in
in
in

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
53,705
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
102,0
dB(A)

Low-noise design
LpAe

tVC
MaDN
15,242
0,27694
F
-
t1
tVC
p1
p2
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
Mean flow
105,0
15,242
380,0
29,0
112,3
1 362,5
41,8
1,378
0,984
102,0
107,78
0,27694
69,581
Choked flow!
105,0
15,242
450,0
29,0
76,601
1 108,2
34,0
1,378
0,984
100,0
87,67
0,22526
46,812
Choked flow!
Minimum flow
F
F
psi(a)
psi(a)
m/h
ton/d(US)
MMSCFD
dB(A)
m/s
%
Controlled variable
Setpoint
Measurement
vDyn
Calculated short-circuit performance
ax
Gain ratio of loop
r
Flow rate
Variable
Linear
0,502
1,6422
4,0
2(4)
Ident-No. 23645316
Page 24
2010-02-24 14:39:34

Caption
Unit
5%
s/s100
%
4,999
t1
F
105,0
p1
psi(a)
581,8
p2
psi(a)
29,0
Kv
m/h
11,04
qm
ton/d(US)
213,3
qn
MMSCFD 6,544
Type of flow
Choked flow!
vDyn
0,9908
N
1,378
LpAe
dB(A)
81,41
MaDN
0,04336
u2
m/s
16,87
25%
25,0
105,0
526,3
29,0
42,4
736,9
22,61
Choked flow!
0,8915
1,378
97,08
0,1498
58,3
50%
50,0
105,0
439,5
29,0
81,6
1 150,0
35,28
Choked flow!
0,7358
1,378
100,2
0,2338
90,98

1,0
0,9
P
p1
p2
vDyn
Ma, p1, p2
0,8
0,7
0,6
0,5
0,4
0,6
0,5
0,4
0,3
0,2
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
s/s100
1,0
0,9
0,8
0,7
Op1
0,6
0,5
0,4
Op2
0,3
0,1
0,0
0,2
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
Op1
0,8
0,7
0,1
0,3
0,2
Kv
q
dq/ds
0,0
0,6
0,5
0,4
1,0
0,9
Kv, q, dq/ds
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,6

LpAe
x
FL
fk
xT
LpAe
x, FL, fk, xT
LpAe
Ma
p1
p2
s/s100
1,0
0,9
Op2
Op1
0,5
0,4
0,3
0,2
1,0
0,9
Op2
0,1
0,1
0,0
Op1
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
Op2
q/q100
0,1
0,0
100
90
80
70
60
50
40
30
20
10
0
0,8
0,7
0,0
0,3
0,2
0,0
P, p1, p2, vDyn
1,0
0,9
0,1
0,0
100%
100,0
105,0
309,0
29,0
160,0
1 579,0
48,45
Choked flow!
0,5019
1,378
103,1
0,321
124,9
LpAe
75%
75,0
105,0
365,5
29,0
120,8
1 410,0
43,24
Choked flow!
0,6031
1,378
102,0
0,2865
111,5
s/s100
Warning:
Choked Flow! Calculation with 'pc,op2. p1,op2-p2,op2 > 345,8 psi
Hint:
3(4)
Ident-No. 23645316
Page 25
Control valve: Case A - max Flow SL
2010-02-24 14:40:16
Calculation header
Identifier
Tag No.
Case A - max Flow SL

FV-2503

Medium
State
Gas
Methane
Gaseous

Calculation
Flow coefficient
Mass flow rate
Type of flow
Kv/Cv
t1
p1
p
p2
Kv
qm
qn
105,0
520,0
29,0
75,504
1 280,5
38,0
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD

U1
U2
K1
Q1
pv1
tv1
Z1
N
33,721
1,8806
0,014788
0,43853
46,0
-90,495
0,984
1,37
kg/m
kg/m
mPa s
mm/s
bar(a)
C
-
Physical constants
Standard conditions
Molecular weight
Un
R
M
Zn
0C, 1013 mbar

1,0796
344,43
24,14
0,9976
Kvs
DN
u2
FL
xT
Fd
Globe valve
Cage trim
FTO
Linear
160,0
12"
97,984
0,81
0,77
0,41
s/s100
46,112
kg/m
J/(kg K)
kg/kmol
-
Valve data
Valve type
Trim type
Flow direction
Selected valve size
Flow velocity
m/h
m/s
-


DN1
PN1
8"
Schedule 120
Case A - max Flow SL.CCV
1(3)
Ident-No. 23645316
Page 26
Control valve: Case A - max Flow SL
2010-02-24 14:40:16

Density of pipeline
cP
UP
DN2
PN2
De2
tp2
Di2
u2P
5 180,0
7 850,0
m/s
kg/m
20"
Schedule 120
20,0
1,5
17,0
48,822
in
in
in
m/s
IEC 60534-8-3:2000
n.a.
101,0
dB(A)

Low-noise design
LpAe

MaDN
0,25674
t1
p1
p
p2
Kv
qm
qn
N
Z1
LpAe
u2
MaDN
s/s100
Maximum flow
Mean flow
Minimum flow
105,0
520,0
29,0
75,504
1 280,5
38,0
1,37
0,984
101,0
97,984
0,25674
46,112
Choked flow!
105,0
450,0
29,0
75,781
1 112,0
33,0
1,37
0,984
99,7
85,091
0,22295
46,289
Choked flow!
105,0
400,0
29,0
74,88
977,25
29,0
1,37
0,984
98,6
74,777
0,19593
45,714
Choked flow!
F
psi(a)
p (
psi(a)
m/h
ton/d(US)
MMSCFD
dB(A)
m/s
%
Controlled variable
Setpoint
Measurement
r
Gain ratio of loop
Flow rate
Variable
Not yet calculated
4,0
Case A - max Flow SL.CCV
2(3)
Ident-No. 23645316
Page 27
Ident-No. 23645316
Page 28
max. Flow on SL
475
385
min. Flow on SL
28,7
OP
36
Ident-No. 23645316
45,3
Page 29
max. Flow
475
mean Flow
435
385
min. Flow
29
OP
32,5
35,5 36,5
Ident-No. 23645316
Page 30
max. Flow
470
mean Flow
420
min. Flow
OP
380
28,5
31,5
34
35,5
Ident-No. 23645316
Page 31
max. Flow
475
mean Flow
380
min. Flow
28,5
OP
34
36
Ident-No. 23645316
41,8
Page 32
max. Flow
520
mean Flow
min. Flow
OP
380
29
33
35
Ident-No. 23645316
38
Page 33
Ident-No. 23645316
Page 34
Ident-No. 23645316
Page 35
20" x 24"
24" 300#
14" 300#
14" x 16"
Ident-No. 23645316
Page 36
Ident-No. 23645316
Page 37
Ident-No. 23645316
Page 38
16" x 12"
12" 300#
8" 300#
8" x 12"
Ident-No. 23645316
Page 39

1241 Meq25002 M02K2501 A1004 00001 23645316 - 0X

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

1241 Meq25002 M02K2501 A1004 00001 23645316 - 0X

Hochgeladen von

Copyright:

Verfügbare Formate

Anti Surge Valve Sizing

Energy Oil & Gas Duisburg

ECOPETROL ACID GAS

copyright reserved Sprache: E

ABBREVIATIONS AND NOTES................................................................................................................... 3

TASK AND DESIGN CRITERIA OF ANTI SURGE CONTROL VALVE .............................................. 3

Control Valve Calculation.............................................................................................................................4

Calculated Flow Coefficient Cv for predicted Surge Conditions ..................................................... 5

Lower Cv Requirements ...............................................................................................................................6

Recommended Flow Coefficient Cvs................................................................................................. 6

Pressure Design ................................................................................................................................. 6

Safeguarding Mode Forced Open .........................................................................................................7

Process Medium Composition ....................................................................................................... 7

Counter Flanges ............................................................................................................................ 7

1. Abbreviations and Notes

American Petroleum Institute

2. Task and Design Criteria of Anti Surge Control Valve

2.1. Process Description

2.2. Design of Anti Surge Control Valve

Cv-Value Calculation Flow Coefficient

- max. flow on surge line

2. Operating Case Normal:

- max. flow on surge line

3. Operating Case Minimum:

- max. flow on surge line

4. Operating Case Ortloff:

- max. flow on surge line

- max. flow on surge line

All calculations are attached under para 3.

Calculated Flow Coefficient Cv for predicted Surge Conditions

An extract of all considered operating cases is shown in below table.

Specified Operating Cases

Flow coefficient (max.

Nominal flow coefficient b x

Process fluid Note 1

Process fluid Note 1

Selected valve size

Note 1: For details of considered medium compositions see chapter 2.2.12.1

Recommended Flow Coefficient Cvs

Not considered yet.

2.2.6.2. Ambient Conditions

Not considered yet.

Valve shall be fail open.

2.2.11. Stroking Time Full Stroke

2.2.13. Counter Flanges

not yet considered

2.2.16. Process Dynamics

not yet considered

Calculations for all operation cases

Predicted Performance Map with comments

PEFS Process with comments and mark ups

CONVAL by F.I.R.S.T. Version 7.0 (Build 7.0.5)

Control valve: Case Design - max. Flow SL

Case Design - max. Flow SL

Medium selection and state

First operating point (max. flow)

Properties at first operating point

0C, 1013 mbar

Load-dependent auxiliary values

Pipe upstream of valve

Case Design - max. Flow SL.CCV

CONVAL by F.I.R.S.T. Version 7.0 (Build 7.0.5)

Control valve: Case Design - max. Flow SL