Beruflich Dokumente
Kultur Dokumente
Fundamentals
Volume 2 - Student Guide
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D16356GC20
Edition 2.0
January 2005
D40250
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Author
Tyra Crockett, Yuvaraj Kandhaswamy
Technical Contributors and Reviewers
Jennifer Sherman, Alain Roth, Mary Hartman, Lata Sundar, Vanessa Graziano, April Nelson, Neeta Gera
This book was published using:
oracletutor
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Table of Contents
11i Receipt to Issue ..........................................................................................................................................1-1
11i Receipt to Issue........................................................................................................................................1-2
Objectives ......................................................................................................................................................1-3
Agenda...........................................................................................................................................................1-4
Overview .......................................................................................................................................................1-5
Agenda...........................................................................................................................................................1-7
Receipt to Issue Life Cycle............................................................................................................................1-8
Agenda...........................................................................................................................................................1-10
Receiving Inventory ......................................................................................................................................1-11
Agenda...........................................................................................................................................................1-14
Transferring Inventory...................................................................................................................................1-15
Agenda...........................................................................................................................................................1-16
Issuing Inventory ...........................................................................................................................................1-17
Agenda...........................................................................................................................................................1-19
Oracle Inventory Application Integration.....................................................................................................1-20
Integration of Oracle Inventory to Financial Applications ...........................................................................1-22
Agenda...........................................................................................................................................................1-23
Summary........................................................................................................................................................1-24
11i Defining Inventory Organizations............................................................................................................2-1
11i Defining Inventory Organizations ...........................................................................................................2-2
Objective........................................................................................................................................................2-3
Agenda...........................................................................................................................................................2-4
Multi-Org Structure .......................................................................................................................................2-5
Organization Model.......................................................................................................................................2-6
Sample Organization Structure......................................................................................................................2-8
Enterprise Structure Considerations ..............................................................................................................2-10
Inventory Organizations ................................................................................................................................2-12
Inventory Organization Structure ..................................................................................................................2-13
Sample Inventory Organization.....................................................................................................................2-14
Agenda...........................................................................................................................................................2-15
Setting up Locations ......................................................................................................................................2-16
Defining Organizations..................................................................................................................................2-17
Organization Setup ........................................................................................................................................2-18
Additional Set Up Steps ................................................................................................................................2-20
Additional Organizational Setups..................................................................................................................2-21
Guided Demonstration: Creating an Inventory Organization ........................................................................2-22
Guided Demonstration - Setting Up Locations..........................................................................................2-23
Guided Demonstration - Setting Up Organizations ...................................................................................2-24
Agenda...........................................................................................................................................................2-27
Summary........................................................................................................................................................2-28
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Agenda...........................................................................................................................................................4-61
Deletion Constraints ......................................................................................................................................4-62
Agenda...........................................................................................................................................................4-64
Profile Values ................................................................................................................................................4-65
Item Profile Options ......................................................................................................................................4-67
Agenda...........................................................................................................................................................4-69
Implementation Considerations .....................................................................................................................4-70
Agenda...........................................................................................................................................................4-71
Summary........................................................................................................................................................4-72
11i Inventory Controls Concepts....................................................................................................................5-1
11i Inventory Controls Concepts ...................................................................................................................5-2
Objectives ......................................................................................................................................................5-3
Agenda...........................................................................................................................................................5-4
Inventory Control Overview..........................................................................................................................5-5
Agenda...........................................................................................................................................................5-6
Subinventories Overview ..............................................................................................................................5-7
Agenda...........................................................................................................................................................5-8
Locator Control Overview.............................................................................................................................5-9
Agenda...........................................................................................................................................................5-10
Revision Control Overview ...........................................................................................................................5-11
Agenda...........................................................................................................................................................5-12
Lot Control Overview....................................................................................................................................5-13
Agenda...........................................................................................................................................................5-14
Serial Number Overview ...............................................................................................................................5-15
Agenda...........................................................................................................................................................5-16
Summary........................................................................................................................................................5-17
11i Inventory Controls Fundamentals ...........................................................................................................6-1
11i Inventory Controls Fundamentals............................................................................................................6-2
Objectives ......................................................................................................................................................6-3
Agenda...........................................................................................................................................................6-4
Inventory Control Overview..........................................................................................................................6-5
Agenda...........................................................................................................................................................6-6
Defining Subinventories ................................................................................................................................6-7
Subinventory-Locator Relationship...............................................................................................................6-8
Locator Structuring........................................................................................................................................6-10
Locator Control Reports ................................................................................................................................6-11
Guided Demonstration Overview: Defining Subinventories .........................................................................6-12
Guided Demonstration - Creating Subinventories .....................................................................................6-13
Practice Overview: Defining Subinventories.................................................................................................6-14
Practice - Creating Subinventories ............................................................................................................6-15
Solution - Creating Subinventories............................................................................................................6-16
Guided Demonstration Overview Setting Up Locator Control......................................................................6-20
Guided Demonstration - Locator Control ..................................................................................................6-21
Practice Overview Setting Up Locator Control .............................................................................................6-23
Practice - Setting Up Locator Control .......................................................................................................6-24
Solution Setting Up Locator Control ......................................................................................................6-26
Agenda...........................................................................................................................................................6-33
Revision Control............................................................................................................................................6-34
Agenda...........................................................................................................................................................6-36
Lot Control ....................................................................................................................................................6-37
Lot Number Purging......................................................................................................................................6-38
Maintaining Lot Information .........................................................................................................................6-39
Cycle Counts Under Lot Control...................................................................................................................6-40
Physical Inventory Under Lot Control...........................................................................................................6-41
Disabled Lots.................................................................................................................................................6-42
Lot Control Reports .......................................................................................................................................6-43
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Agenda...........................................................................................................................................................6-44
Generating Serial Numbers............................................................................................................................6-45
Maintaining Serial Numbers..........................................................................................................................6-46
Serial Genealogy ...........................................................................................................................................6-47
Serial Number Control Reports .....................................................................................................................6-48
Guided Demonstration Overview: Revision, Lot, and Serial Controls..........................................................6-49
Guided Demonstration - Revision, Lot, and Serial Controls .....................................................................6-50
Practice Overview: Revision, Lot, and Serial Controls .................................................................................6-53
Practice - Revision, Lot, and Serial Controls.............................................................................................6-54
Solution Revision, Lot and Serial Controls ............................................................................................6-56
Agenda...........................................................................................................................................................6-67
Locator Flexfield Structure............................................................................................................................6-68
Changing Locator Control .............................................................................................................................6-69
Transacting Controlled Items ........................................................................................................................6-70
Agenda...........................................................................................................................................................6-72
Summary........................................................................................................................................................6-73
11i Transacting Inventory Concepts ..............................................................................................................7-1
11i Transacting Inventory Concepts ..............................................................................................................7-2
Module Objectives.........................................................................................................................................7-3
Agenda...........................................................................................................................................................7-4
Inventory Structure ........................................................................................................................................7-5
Overview .......................................................................................................................................................7-6
Agenda...........................................................................................................................................................7-7
Inventory Transactions ..................................................................................................................................7-8
Agenda...........................................................................................................................................................7-9
Transaction Types..........................................................................................................................................7-10
Transaction Source Types..............................................................................................................................7-11
Transaction Action ........................................................................................................................................7-13
Transaction Reasons ......................................................................................................................................7-15
Transaction Managers....................................................................................................................................7-16
Agenda...........................................................................................................................................................7-17
Move Orders..................................................................................................................................................7-18
Agenda...........................................................................................................................................................7-19
Shortage Alerts and Notifications..................................................................................................................7-20
Agenda...........................................................................................................................................................7-21
Mobile Transactions ......................................................................................................................................7-22
Agenda...........................................................................................................................................................7-23
Summary........................................................................................................................................................7-24
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Agenda...........................................................................................................................................................8-28
Account Aliases.............................................................................................................................................8-29
Agenda...........................................................................................................................................................8-30
Setting Up for Move Orders ..........................................................................................................................8-31
Setup Steps for Move Orders.........................................................................................................................8-33
Agenda...........................................................................................................................................................8-35
Material Shortage Alerts and Notifications ...................................................................................................8-36
Setting Up Shortage Alerts and Notifications................................................................................................8-38
Movement Statistics Reports .........................................................................................................................8-39
Transaction Reports and Inquiries .................................................................................................................8-41
Agenda...........................................................................................................................................................8-42
Transaction Profile Options...........................................................................................................................8-43
Agenda...........................................................................................................................................................8-49
Implementation Considerations .....................................................................................................................8-50
Implementation Considerations for Shortage Messages................................................................................8-51
Agenda...........................................................................................................................................................8-52
Summary........................................................................................................................................................8-53
11i Issue and Transfer Material .....................................................................................................................9-1
11i Issue and Transfer Material .....................................................................................................................9-2
Module Objectives.........................................................................................................................................9-3
Agenda...........................................................................................................................................................9-4
Transaction Flows..........................................................................................................................................9-5
Inventory Transactions ..................................................................................................................................9-6
Inventory Transactions Without Documents and Requisitions......................................................................9-7
Inventory Transactions With Documents and Requisitions...........................................................................9-8
Agenda...........................................................................................................................................................9-9
Control Options and Restrictions...................................................................................................................9-10
Agenda...........................................................................................................................................................9-11
Subinventory Transfer ...................................................................................................................................9-12
Guided Demonstration: Subinventory Transfer.............................................................................................9-13
Guided Demonstration - Subinventory Transfers ......................................................................................9-14
Miscellaneous Transaction (Account Receipt) ..............................................................................................9-15
Application of Miscellaneous Transactions...................................................................................................9-17
Inter-organization Direct Shipment ...............................................................................................................9-18
Interorganization Intransit Shipment .............................................................................................................9-20
Guided Demonstration Overview: Interorganization Transfer ......................................................................9-22
Guided Demonstration - Interorganization Transfer..................................................................................9-23
Practice Overview: Interorganization Transfer..............................................................................................9-24
Practice - InterOrganization Transfer ........................................................................................................9-25
Solution InterOrganization Transfer .......................................................................................................9-26
Agenda...........................................................................................................................................................9-29
Managing Receipts ........................................................................................................................................9-30
Using Locations in Receiving........................................................................................................................9-31
Entering Receipt Lines ..................................................................................................................................9-32
Express Receipts and Receiving Transactions...............................................................................................9-34
Receiving Unordered Items ...........................................................................................................................9-35
Direct Receipts ..............................................................................................................................................9-37
Inspecting Received Items.............................................................................................................................9-39
Guided Demonstration Overview: Receiving Items into Inventory ..............................................................9-41
Guided Demonstration - Receiving Stock into Inventory..........................................................................9-42
Practice Overview: Receiving Items into Inventory ......................................................................................9-44
Practice - Receiving Material into Inventory.............................................................................................9-45
Solution Receiving Material into Stock..................................................................................................9-46
Returns to Receiving .....................................................................................................................................9-51
Returns to Inventory ......................................................................................................................................9-52
Entering Returns ............................................................................................................................................9-53
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Preface
Profile
Before You Begin This Course
Before you begin this course, you should have the following qualifications:
Prerequisites
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Related Publications
Oracle Publications
Title
Part Number
A8350708
Additional Publications
None
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Typographic Conventions
Typographic Conventions in Text
Convention
Bold italic
Caps and
lowercase
Courier new,
case sensitive
(default is
lowercase)
Initial cap
Element
Glossary term (if
there is a glossary)
Buttons,
check boxes,
triggers,
windows
Code output,
directory names,
filenames,
passwords,
pathnames,
URLs,
user input,
usernames
Arrow
Brackets
Commas
Graphics labels
(unless the term is a
proper noun)
Emphasized words
and phrases,
titles of books and
courses,
variables
Interface elements
with long names
that have only
initial caps;
lesson and chapter
titles in crossreferences
SQL column
names, commands,
functions, schemas,
table names
Menu paths
Key names
Key sequences
Plus signs
Key combinations
Italic
Quotation
marks
Uppercase
Example
The algorithm inserts the new key.
Click the Executable button.
Select the Cant Delete Card check box.
Assign a When-Validate-Item trigger to the ORD block.
Open the Master Schedule window.
Code output: debug.set (I, 300);
Directory: bin (DOS), $FMHOME (UNIX)
Filename: Locate the init.ora file.
Password: User tiger as your password.
Pathname: Open c:\my_docs\projects
URL: Go to http://www.oracle.com
User input: Enter 300
Username: Log on as scott
Customer address (but Oracle Payables)
Do not save changes to the database.
For further information, see Oracle7 Server SQL Language
Reference Manual.
Enter user_id@us.oracle.com, where user_id is the
name of the user.
Select Include a reusable module component and click Finish.
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Element
Oracle Forms
triggers
Column names,
table names
Example
When-Validate-Item
Passwords
SELECT last_name
FROM s_emp;
PL/SQL objects
Lowercase
italic
Uppercase
Syntax variables
1.
(N) From the Navigator window, select Invoice then Entry then Invoice Batches
Summary.
2.
3.
Notations:
(N) = Navigator
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(M) = Menu
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(T) = Tab
(B) = Button
(I) = Icon
(H) = Hyperlink
(ST) = Sub Tab
In the navigation frame of the help system window, expand the General Ledger entry.
2.
3.
4.
Review the Enter Journals topic that appears in the document frame of the help system
window.
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Module Objectives
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Agenda
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Transaction Flows
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Transaction Flows
A transaction is an item movement into, within, or out of inventory.
A transaction can change the quantity, location, and inventory value of an item.
Oracle Inventory supports a number of predefined and user-defined transaction types.
Every material movement has a corresponding set of accounting transactions that Oracle
Inventory automatically generates.
All transactions validate the various controls (revision, locator, lot number, and serial
number) that you enable for your items.
You can choose your own transaction processing methods to use available computing
resources most effectively.
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Inventory Transactions
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Agenda
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Agenda
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Subinventory Transfer
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Subinventory Transfer
(N) Transactions > Subinventory Transfer (B) Transaction Lines
Choosing a Transaction Type
You can use one of your user-defined transaction types or one of the system predefined
transaction type, Subinventory Transfer.
Entering a Transaction Source
You can enter source information for the source type associated with the transaction type you
chose. The source type corresponding to the transaction type determines whether Oracle
Inventory validates the source information.
Application of Subinventory Transfers
You can move items from one bin to another.
You can replenish floor stock inventories or move items from one stockroom to another.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Transferring
Between Subinventories
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2.
3.
4.
5.
6.
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Miscellaneous Transaction
(N) Transactions > Miscellaneous Transaction
Choosing a Transaction Type
You can use one of your user-defined transaction types or
one of the system-defined transaction types:
Account alias issue
Account alias receipt
Account issue
Account receipt
Miscellaneous issue
Miscellaneous receipt
Entering a Transaction Source
Enter source information for the source type associated with the transaction type you chose.
The source type corresponding to the transaction type determines whether Oracle Inventory
validates the source information.
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If you enter an account or an account alias, the account is credited or debited depending on
whether you are conducting an issue or a receipt. When your transaction type has a userdefined source type, enter a source for your miscellaneous transaction. For example if your
transaction type is Issue to Charity, you might enter Goodwill as your source and the expense
account corresponding to Goodwill or Charities in the Account field.
Entering an Account Number
Charge each miscellaneous transaction to an account number or an account alias. If your source
type is Account alias, your account number is not displayed but Oracle Inventory uses the
account identified by your account alias.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Performing
Miscellaneous Transactions
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(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > InterOrganization Transfers
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Intransit Shipment
(N) Transactions > Inter-organization Transfer > (B) Transaction Lines
When you use the Intransit Shipment window to perform the transfer transaction:
You do not need to specify the delivery location.
You only need to enter the subinventory you are shipping from, a shipment number, the
freight information, and a percentage of the transaction value or a discrete amount that
Oracle Inventory uses to compute transfer charges.
Transaction Type
You must use a transaction type that corresponds to the type of transfer (direct or intransit).
Use either a user-defined or a system-defined transaction type.
Entering a Transaction Source
You can enter source information for each interorganization transfer transaction. Enter source
information for the source type associated with the transaction type you chose. The source type
corresponding to the transaction type determines whether Oracle Inventory validates the source
information.
Entering Freight Information
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You can choose the freight carrier to use for your shipment. Update the default
interorganization transfer accounts, freight charge, and transfer credit information.
You can specify the expected receipt date for your shipment. Oracle Inventory and MRP/MPS
use intransit shipments as supply sources for ATP checking and the planning processes.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > InterOrganization Transfers
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2.
3.
4.
5.
6.
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Transacting Items
Transfer an item from M1 Seattle Manufacturing to M2 Boston Manufacturing using the
following information:
Transact Type:
Shipment Number:
T##
Freight:
DHL
Waybill:
T##
Containers:
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2.
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Your Choice
##-FGI
FGI (this is Bostons subinventory)
1
NOTE: If you choose an item that has inventory controls, the system requires you to enter
that information for both the shipping organization and the receiving organization.
3.
4.
Viewing Transactions
5.
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Agenda
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Managing Receipts
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Managing Receipts
Receive both internally and externally sourced shipments. You can deliver to inventory, shop
floor, and expense destinations.
You can satisfy the following receiving business needs:
Increased receiving process control
Streamlined receiving throughput
Increased transaction visibility and traceability
A common process for all receipt types
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You also have an agreement with your mountain bike supplier that allows him to ship
white bikes in place of the blue bikes you order if that is all he has in stock.
Specifying Substitute Receipt Details
You can select a substitute item in the Lines region based on the following restrictions:
You must allow substitute receipts for the shipments you want to receive.
You have defined substitutes for the items you want to receive.
When you query in the list of values for the item, Oracle Purchasing displays all valid
substitutes for the item you want to receive. All subsequent receipt processing is identical to
other standard and direct receipts.
Supplying Handling of Substitute Items
When you receive a substitute item, Oracle Purchasing removes the purchase order supply for
the original item.
If you perform a standard receipt, Purchasing creates receiving supply for the new item.
If you perform a direct receipt, Oracle increments on-hand balances for the new item.
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Receiving > Entering Receipt Lines
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Unordered Items
You can receive items for which there is no corresponding purchase order. The first step is to
create a record of the receipts, citing Supplier, Item, and Quantity details. Match these received
items to an existing purchase order in a second step, and then continue transacting them as you
would any other supplier receipt.
Scenario
You receive items that you actually did order, but the shipping documentation is illegible
or missing.
You have an agreement with the supplier that allows overruns against existing orders;
however, you do not allow over-receipts for this item.
In both cases you want to receive the items so you can track them on the system while you wait
for a buyer to decide which purchase order to use for the match transaction.
Receipt Header window (Oracle Purchasing)
Navigate to the Find Expected Receipts window.
Choose the Supplier and Internal tabbed region to create an unordered receipt that will later be
matched to a purchase order or release.
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Choose the Customer tabbed region to create an unordered receipt that will later be matched to
a Return Material Authorization (RMA). An RMA is created in Order Management to
authorize a customer's returning an item to your company.
Initiating an Unordered Receipt
Click Unordered in the Find Expected Receipts window.
Enter receipt header information such as Freight Carrier, Packing Slip, Number of
Containers in the Receipt Header window.
You cannot add to an unordered receipt header but you can attach detail lines to that
header.
Specifying Unordered Receipt Lines
Enter specific line information such as quantity, unit of measure, item, or item description for
all unordered items received. This information is critical to the subsequent process of matching
this receipt to its actual order.
Create a new receipt for the supplier who shipped the unordered items.
Perform a standard receipt for the unordered item shipment quantity.
Note that the Destination Type defaults to Receiving.
Location is a required field and must be a receiving location.
Optionally, you can provide receipt details or attachments for this transaction.
Specifying Unordered Receipt Details (Oracle Purchasing)
You can enter specific line information such as quantity, unit of measure, item, or item
description.
Supplying Handling of Unordered Items
When you receive unordered items, the supply is invisible to Oracles planning and inventory
products until you match this receipt to a purchase order.
When you perform the match, Oracle Purchasing reduces the purchase order supply by the
received quantity and replaces it with a receiving supply for that same quantity
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Receiving > Unordered Receipts
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Direct Receipts
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If you record a direct receipt for a shipment with multiple distributions, Oracle Purchasing also
prompts you to allocate your receipt quantity manually across these distributions. You can
double-click the plus sign to expand, or the minus sign to collapse, the multiple distributions.
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2.
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Choose Find.
5.
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Receiving Stock
9.
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Receiving Inventory
Receive the item into stock that you transferred in the interorganization transfer practice.
Moving Items from Receiving into Inventory
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After you take delivery of the item in receiving, move it into inventory.
Verifying the Items are in Inventory
Verify that the transaction is processed and the resulting on-hand quantity.
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Select Find.
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(M) File > Save
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Select Transactions
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Returns to Receiving
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Returns
Oracle Purchasing allows you to perform returns to suppliers and returns to customers in the
Receiving Returns window. Use the Receiving Returns window to return delivered items to
Receiving and to return received or delivered externally sourced items to the Supplier if the
purchase order has neither been cancelled nor final closed. For controlled items, you must
specify lot numbers, serial numbers or locators as appropriate. If the Quality module is
installed, you can enter quality information.
You can use the Receiving Returns window to return items back to a customer. For example, a
customer returns to your company a part that does not work properly. You receive and fix the
part, then return the part to the customer.
Note: You cannot enter returns for internal shipments.
For more information on returns, refer to the Online Help:
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Receiving > Returns
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Returns to Inventory
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Entering Returns
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When you perform a Return To Supplier transaction, Oracle Purchasing automatically creates
both a Return To Receiving and a Return To Supplier transaction.
For example, if you receive, deliver, and return ten items to their supplier, Oracle Purchasing
constructs your transaction history as follows:
Receive
10
Deliver10
Step 1
Return to receiving 10
Step 2
Return to supplier
10
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Receiving > Entering Returns
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(T) Customer.
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Choose Find.
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Agenda
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Receiving Reports
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Further Help
For more information on expected receipts or overdue supplier shipments, refer to the Online
Help:
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Reports and Processes
../ Expected Receipts Report
../ Overdue Supplier Shipments Report
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Once the order line is approved, notices are sent to a notification list that is attached to the
source and destination subinventories to let the subinventory planners know that material will
be moved to or from their areas.
Note: Replenishment and pick wave move orders are pre-approved.
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visibility and accuracy. Move orders can also be created to cross-dock material to staging
locations.
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(set at the item-subinventory level) is another subinventory. In this case, the min-max or
replenishment count report automatically generates a move order. Replenishment move orders
are pre-approved and ready to be transacted.
The type of move order generated depends on the replenishment source:
If the replenishment source is a supplier, then a move order requisition is created.
If the replenishment source is another inventory organization, then an internal requisition
is created.
If the replenishment source is a subinventory then a replenishment move order is created.
Note that the source subinventory must be set up at the item subinventory level. For the
min-max report to generate a move order, the report must be generated at the
subinventory level.
For kanban to generate a move order, the pull sequence source type must be set to Intra-org.
Pick Wave Move Order
The pick release process generates move orders to bring the material from its source location in
stores to a staging location, which you define as a subinventory in Oracle Inventory. This
transaction is a subinventory transfer.
These move orders are generated automatically by the Oracle Shipping Execution pick release
process.
These orders are pre-approved and ready to transact. Pick slips and other shipping and
inventory reports will also be available with Oracle.
WIP Issue Move Orders
An optional process in Oracle WIP allows you to run pick release for the components of a
range of jobs or schedules. This process creates move orders to either directly issue the
material to WIP, or to move the material to the backflush locator. These orders are
automatically approved, the picking rules are sued to allocated material for the job, and pick
slips can be printed for warehouse users.
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inventory picking rules and the item-transaction defaults for destination locators or you can
manually fill in the details. You can edit these details prior to transaction.
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You have two choices in transacting the move orders to transfer the material to the destination
location:
Automatic Pick Confirmation: The move order is transacted instantly after the order is
allocated without any further human intervention. On-hand inquiries will show the
material in staging. You can then perform ship confirmation.
Manual Pick Confirmation: You can confirm the pick of the move order allocation. You
can also update any picking details such as the source locations, lots or serials and to
report shortages or inventory inaccuracies and allow the system to generate more pick
suggestions. Reporting inventory inaccuracies enables you to request a cycle count in the
inventory area where the material was not found if so desired.
Oracle Shipping
Oracle Shipping provides two choices for when and how you can fill in the line details. These
choices are made by setting up an organization parameter but can be overridden at pick release.
Auto allocate - the allocating process is done at pick release instantly after the move
order is created. No more human intervention is needed and the pick slip can be printed
automatically.
Pick release only creates move orders but does not fill in the line details. You must
navigate to the move order form after pick release and click on the Allocate button. This
option allows warehouse managers to determine when to release the pick to the floor and
might be a better solution for implementations running a global order entry with
distributed warehouse management and/or shipping. In these cases, orders can be
released to regional warehouses from the central order management location in advance
and individual warehouses can schedule picks closer to actual ship time.
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Item Allocation
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Allocating Items
Reservation
A reservation is a line in the inventory reservations table. In the reservation table, supply, such
as on-hand inventory, is matched with a demand source such as a sales order. A reservation is
used to earmark your inventory for a particular use.
Pending Transaction
A pending transaction is a transaction that Oracle Inventory expects to occur shortly, but
confirmation of the transaction has not yet been recorded. This is a material pick that has not
yet been completed. Move order line details are an example of the pending transaction. A pick
slip may have already been printed, but the picker has not yet indicated that they have
deposited the material in the destination location.
Neither reserved material nor a pending transaction quantity is included in any availability
calculation for the source location.
You should not allocate a move order line too soon in the business process, because the
allocating process for a move order creates pending transactions and removes that quantity
from an availability picture. Allocating should not be done until you are ready to print the pick
slip and move the material.
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(Help) Oracle Manufacturing Applications > Oracle Inventory >Transactions > Overview of
Move Orders > Transacting Move Orders
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2.
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Choose Apply.
6.
Choose Done.
7.
(T) Inventory.
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Item:
Subinventory:
Locator:
Quantity:
CM11445
FGI
1.2.1
500
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Create an Item
Create an item using the following information.
Name:
##-1234
Template:
Purchased Item
Locator Control:
Dynamic Entry
Organizations:
M1, M2
Receive your item
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Create a miscellaneous receipt for 500 pieces of your item and receive them into at least two
locators of your ##FGI subinventory.
Create a Move Order
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Create a move order for your item and move 10 pieces from the ##FGI subinventory to the FGI
subinventory using the following information:
Number:
##-1
Description:
Team ## Move order
Transaction Type:
Move Order Transfer
Item:
##-1234
Transact Move Order
Verify your move order, and make changes such as locator control. When complete transact your
move order.
Copyright Oracle Corporation, 2005. All rights reserved.
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2.
3.
Select Apply.
Select Done.
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Dynamic Entry
6.
(T) Inventory
Locator Control:
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Select Transaction Lines.
##-1234
##FGI
##.1.2
Quantity
9.
250
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FGI
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Choose Approve.
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Numbers:
##-1
Choose Find.
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Select Find.
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Enter telnet esxxxx.oracle.com 7070 in the Windows Run dialog box, where xxxx is the
instance number.
2.
3.
Enter your user name and password. Note that the responsibility, Materials & Mfg must
be assigned to your user name.
4.
If there is more than one responsibility assigned to your user name, select Materials & Mfg
from the Responsibilities list.
5.
6.
Select Transfers.
7.
8.
9.
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Interorganization Transfers Using the Mobile Interface
Use the Mobile interface to conduct an interorganization transfer using the following
information:
From Organization:
M1 Seattle
To Organization:
M2 Boston
Item:
your choice
Quantity:
5
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2.
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Enter your user name and password. Note that Materials & Mfg responsibility must be
assigned to your user name.
4.
5.
If more than one responsibility had been assigned to your user name, then select Materials &
Mfg from the list.
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6.
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9.
Select Done
Note: Use the down arrow to advance to Done.
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Managing Shipments
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Summary
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Objectives
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Overview
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Course Overview
This module provides an overview of Oracle Inventory forecasting and replenishment methods.
(Help) Oracle Inventory > Inventory Planning and Replenishment > Overview of Inventory Planning
and Replenishment > Forecasting.
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Order Planning
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Replenishment Considerations
Before you replenish your inventory, you should consider the following:
Order time
Order size
Planning method
When to Order
Typically, you should order when the on-hand quantity plus incoming supply minus demand is
less than the specified minimum inventory level. On-hand quantity refers to what you currently
have in stock. Supply represents on-hand stock plus inventory coming into the organization.
Demand represents the need for a particular item.
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Forecast Types
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Forecast Types
Forecast generation uses mathematical algorithms to calculate a prediction of future demand.
You can calculate estimated future demand for items using historical data and focus or
statistical forecasting techniques. You can create multiple forecasts and group complementing
forecasts into forecast sets. Oracle Inventory supports the following forecast types:
Focus
Statistical
Focus forecasting enables you to simulate various methods of calculating demand so that you
can select the best forecasting model. Statistical forecasting enables you to use detailed history
and applies weighted factors to exponentially smooth the data. Statistical forecasting also
enables you to apply exponentially weighted trend and seasonality factors to predict demand.
You typically use Focus forecasting to produce single period forecasts, whereas you can use
Statistical forecasting to forecast any number of periods into the future.
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Agenda
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Safety Stock
Safety Stock is a base level of inventory from which Oracle inventory performs planning. In
other words, the item is planned as if the safety stock quantity for the period is the zero
inventory balance of the item. This ensures that the safety stock quantity remains in inventory
to cover any fluctuations in demand.
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Kanban Replenishment
Kanban is a means of supporting pull-based replenishment in manufacturing systems. A
kanban system is a self-regulating pull system that leads to shorter lead times and reduced
inventory. Kanban systems are typically applied to items with relatively constant demand and
medium-to-high production volume.
Kanbans represent replenishment signals that are manual and highly visible, such as a colorcode card that moves with the material, a light that goes on when replenishment is required, or
an empty bin that is moved to the supply location to trigger replenishment.
Kanban systems typically provide support for external devices, such as bar code readers to read
kanban cards and trigger a replenishment signal.
Kanban System Features
Kanban systems include the following characteristics:
Close cooperation between the users and the supply channel
Short re-supply lead times
Relatively small quantities reordered at a time
Relative frequent ordering
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For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Overview of Kanban Replenishment.
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Replenishment Counting
Replenishment counting enables you to perform counts for non-tracked subinventories and
then direct Oracle Inventory to check these counts against the minimum quantities that you
specified.
A non-tracked subinventory is an expense subinventory for which Oracle Inventory does not
maintain on-hand quantity information. When you move valued material to a non-tracked
subinventory, Oracle Inventory automatically charges the appropriate expense account and
discards that quantity. Non-tracked subinventories typically store items of low value, such as
office stationery. You can also use replenishment counting if you do your own planning. In this
case you may order either a specific quantity or the maximum quantity specified in the MinMax values. Non-tracked subinventories might include hospital storerooms, where there is no
opportunity to record accurate and timely issue-transaction information.
For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Overview of Replenishment Counting.
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Summary
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11i Replenishment
Fundamentals
Chapter 11
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Overview
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Focus Forecasting
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Focus-Forecasting (continued)
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Focus-Forecasting (continued)
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Statistical Forecasting
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= 0.1
A8 = 270
TEF8 = 306
B8 = 287
R8 = 19
Determining the Base Value
Bt = At-1 + (1 ) TEFt-1
B9 = 0.2 A8 + (1 0.2) TEF8
= 0.2 270 + 0.8 306
= 298.8
Updating the Trend Index
Rt = (Bt - Bt-1) + (1 - ) Rt-1
R9 = 0.1 (B9 - B8) + (1 - 0.1) R8
= 0.1 (298.8 287) + 0.9 19
= 18.28
Adding the Base and Trend Index to determine the Period 9 Trend Forecast
Recall that the calculated base value was 298.8 and the trend index was 18.28.
TEFt = Bt + Rt
TEF9 = B9 + R9
= 298.8 + 18.28
= 317.08 = Period 9 Forecast
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of 1 means that the demand is average during this period. If the average seasonality index
entered is not equal to 1, then Oracle Inventory normalizes the indices so that the average
seasonality indices do equal 1.
The same kind of logic that is used for adjusting for trend in the TEF is used to adjust for the
seasonal variations. Demand is first deseasonalized by dividing by the seasonality index for
that period and then exponential smoothing is used to produce a new base value. The base
value is then multiplied by the seasonal index for the period being forecasted to produce the
season-enhanced forecast (SEF).
To determine seasonality index, you perform the following calculations:
Adjust the last periods seasonality index
Calculate the forecast base value
Multiply the forecast base value by the period seasonality index
This example assumes the following:
= 0.2
= 0.3
A8 = 270
B8 = 238
S7 = 1.15
Adjust The Last Periods Seasonality Index
St = (At / Bt) + (1 ) St-1
S8 = 0.3 (A8 / B8) + (1 0.3 ) S7
= 0.3 (270 / 238) + 0.7 1.15
= 1.145
Calculate the Forecast Base Value
Bt = (At-1 / St-1) + (1 ) Bt-1
B9 = 0.2 (A8 / S8) + (1 0.2) B8
= 0.2 (270 / 1.145) + 0.8 238
= 237.56157
Multiply the Forecast Base Value by the Period 8 Seasonality Index
SEFt = Bt St-1
SEF9 = B9 S8
= 237.56157 1.145
= 272.00799
Note: After determining period 9 results, you can calculate period 9s seasonality index and
then forecast for period 10.
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Add the base and trend factors together and multiply by the seasonality factor to get the
period 9 trend- and season-enhanced forecast
For this example, assume the following values:
Smoothing constant, = 0.2
Trend smoothing constant, = 0.1
Seasonality smoothing constant, = 0.3
A8 = 270
B8 = 255
R8 = 10
S7 = 1.15
Calculating the Period 8 Seasonality Index
St = [At / (Bt + Rt)] + [(1 ) St-1]
S8 = 0.3 [A8 / (B8 + R8)] + [(1 0.3 ) S7]
= 0.3 [270 / (255 + 10)] + (0.7 1.15)
= 1.11066
Calculating the Period 9 Base Value
Bt = (At-1 / St-1) + (1 ) (Bt-1 + Rt-1)
B9 = 0.2 (A8 / S8) + (1 0.2) (B8 + R8)
= 0.2 (270 / 1.11066) + 0.8 (255 + 10)
= 260.6197
Calculating the New Trend Factor
Rt = (Bt Bt-1) + (1 ) Rt-1
R9 = 0.1 (B9 B8) + (1 0.1) R8
= 0.1 (260.6197 255) + 0.9 10
= 9.56197
Calculating the Period 9 Trend- and Season-Enhanced Forecast
TSEFt = (Bt + Rt) St-1
TSEF9 = (B9 + R9) S8
= (260.6197 + 9.56197) 1.11066
= 300.07997
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Define a Forecast Set
Define a forecast set using the following information:
Forecast Set Name:
##-FSET
Description:
Forecast Set for Team ##
Bucket type:
Weeks
Forecast Name:
##-FNAME
Forecast Description: Forecast Name for Team ##
Enter Forecast Entries
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6.
7.
Enter the following quantities in progressive weeks for the next 6 weeks. Start with the first
date field, and use the LOV for each available date.
3000
4000
2000
2500
2000
4500
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Select the ##-FSET forecast set that you created from the LOV.
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Reorder-Point Planning
Recall from Replenishment Concepts that with reorder-point planning, you order a quantity
when the quantity falls to a predetermined reorder point as shown in the above graphic.
Reorder-point planning uses the following pieces of information:
Safety stock
Replenishment lead time
Item demand
Order cost
Carrying cost
Safety Stock:
Safety stock is the quantity of an item that you plan to have in inventory to protect against
fluctuations in supply and demand. You can manually enter safety stock quantities or Oracle
Inventory can calculate a safety stock level based on an existing forecast for an item.
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Quantity on order represents supply that you have not yet received. The quantity on order is the
sum of the purchase order, requisition (internal and supplier), and in-transit quantities owned
by the organization.
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Maximum-Order Quantity
Oracle Inventory orders a quantity that is less than or equal to the maximum-order quantity.
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User-defined percentage method: To use the user-defined percentage method, you must use the
Reload Safety Stock window and specify the following information for the item:
A forecast
A safety stock percent
- Oracle Inventory uses the following equation to calculate safety stock quantities:
Safety stock = (safety stock percent) (forecast demand).
Mean Absolute Deviation Method: To calculate safety stock using this method, you submit a
concurrent request using the Reload Safety Stock window. In this window, you must specify
the following information:
A forecast
A service level percent
- The service level percent represents the probability that you can fill an order from
available inventory. If you enter a high service level, then Oracle Inventory
calculates relatively larger safety stock quantities. Oracle Inventory calculates
safety stock quantity by using the following equation: safety stock = Z 1.25
(mean absolute deviation) where Z is the appropriate value from a table of standard
normal distribution corresponding to the service level. The mean absolute deviation
is a measure of how the forecast demand deviates form the actual demand.
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Providing a Forecast
The reorder-point planning program uses information from the forecast to calculate the
Economic Order Quantity (EOQ) and the reorder-point quantity. The following equations show
each of these calculations:
EOQ = SQRT {[2 (annual demand) (order cost)] / (annual carrying costs)}
Reorder point = safety stock + [(lead time) (average demand)]
Providing On-Order Quantity Information
Oracle uses on-order quantity information to determine when to reorder an item. You should
reorder when the following is true:
(quantity on hand + quantity on-order) < reorder point
Oracle uses the following sources to calculate on-order quantities:
Purchase orders
Requisitions (internal and supplier)
In-transit shipments owned by the organization
Oracle Inventory uses purchase orders, requisitions, and in-transit shipments that are scheduled
to be delivered before the supply cutoff date.
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Agenda
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Min-max Planning
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Min-Max Planning
Recall that Min-max planning is a method of determining when and how much to order based
on user-defined minimum and maximum inventory levels.
Note: To perform organization-level Min-max planning for an item, you must specify
organization-level minimum and maximum quantities.
Deciding When to Order with Min-max Planning
You should order when the following is true:
(on-hand quantity demand) + (quantity on order) < minimum quantity
Quantity on order is the sum of purchase order quantities, requisition quantities, and in- transit
shipments. It also includes WIP jobs as supply at the organization level. Quantity on order
represents supplies that you have not yet received in your organization.
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Note:
You can constrain the order quantity by specifying the following order modifiers for an item:
Fixed-lot multiplier
Minimum order quantity
Maximum order quantity
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Oracle Inventory enables you to use on-hand quantities that exist in either nettable or nonnettable subinventories, or both.
Displaying Demand Quantity
Oracle Inventory displays the sum of all unfulfilled demand created before the cutoff date. The
system calculates demand quantity by using information from the following sources:
Sales orders
Internal orders
You can include WIP job component requirements as a source of demand as well. You can net
unfulfilled demand against on-hand quantity and also include inventory reservations in netting
on-hand quantity against demand.
Viewing Planning Information
You can view planning information before creating replenishment orders. To automatically
create replenishment orders, you must request requisitions.
Creating Requisitions and WIP Unrealized Jobs
If you request a restock, Oracle Inventory creates requisitions and WIP unreleased jobs for all
items that meet the following condition:
(on-hand quantity) + (quantity on order) < minimum quantity
Oracle Inventory creates purchase requisitions (if the source is a supplier) and internal
requisitions (if the source is an Inventory Organization) for all Buy items, and WIP unreleased
jobs for all Make items. The order quantity is constrained by the following attributes:
Fixed-lot size multiplier
Minimum order quantity
Maximum order quantity
Navigation Path
Inventory Responsibility (N) Reports > Planning
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Enable Min-max Planning for Item
Enter Min-max planning for ##-Item03 and restrict to your ##FGI subinventory.
Use the following minimum and maximum quantities:
Minimum quantity:
300
Maximum quantity:
900
Request a Min-max Planning Report
Request a min-max planning report for your item and subinventory using the following
information:
Planning level:
Subinventory
Subinventory:
##FGI
View Min-max Planning Report
View your min-max planning report.
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Navigate to the Organization Items window and find your ##-Item03 item.
2.
3.
Min-Max
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Enter the minimum and maximum quantities for the item/subinventory combination as
follows:
Name:
##FGI
Minimum Quantity:
300
Maximum Quantity:
900
Copyright Oracle Corporation, 2005. All rights reserved.
7.
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Agenda
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Subinventories Window
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Subinventories Window
Inventory Responsibility (N) Setup > Organizations > Subinventories (B) New.
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The item for which you select this method can be planned using any replenishment planning
method. With the Order Quantity count type, Oracle Inventory generates a requisition for the
quantity that you enter.
Navigation Path
Use the following navigation path to access the Replenishment Count Lines window:
Inventory Responsibility(N) Counting > Replenishment Counts > Counts (B) Lines.
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You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
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Also define sourcing information in such a way that ##-Item02 for ##LV is replenished from the
subinventory ##RM.
Enter Replenishment Count Header Information
Create a replenishment count header for forms using the following information:
Copyright Oracle Corporation, 2005. All rights reserved.
Name:
Subinventory:
##RC1
##LV
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2.
Select OK
3.
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(B) Find.
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Select Item/Subinventory
7.
(T) Planning
Item:
##-Item02
Min-Max Planning: Yes
Min Qty:
10
Max Qty:
50
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(T) Sourcing
Type:
Subinventory:
Subinventory
##RM
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11. Create a new replenishment count header using the following information:
Name:
##RC1
Subinventory:
##LV
Count Using Mobile: No
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18. Select Process and Report. The replenishment request number is displayed.
19. View the details of the Replenishment Count Report by querying for the request number in
the Requests window.
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Note: As the item ##-Item02 for the subinventory ##LV is sourced from another
subinventory ##RM, the application automatically creates a move order after you process
the count. However, to complete this transaction you must transact this move order using the
Transact Move Orders window.
20. What is the reorder quantity for ##RC1? The reorder quantity is 45 (maximum quantity
onhand quantity).
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You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
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Enter the replenishment count line information for ##RC2 using the forms:
Item:
##-Item02
Count Type:
Order Quantity
Enter Replenishment Count Using the Mobile Application
Enter the replenishment count for ##RC2 in the mobile application using the following
information:
Organization:
M1
Subinventory:
##-LV
Copyright Oracle Corporation, 2005. All rights reserved.
Replenishment Count:
Item:
Order Quantity:
##RC2
##-Item02
30
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Select New.
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9.
Enter your user name and password. Note that Materials & Mfg responsibility must be
assigned to your user name.
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10. If more than one responsibility had been assigned to your user name, select Materials & Mfg
from the list.
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19. Press Ctrl+B to view the Message Page. The request number is displayed. You can view the
details of the Replenishment Count Report by querying for the request number in the
Requests window.
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PAR Counts
Periodic Automated Replenishment (PAR) counting is a replenishment method that enables
you to perform replenishment count at a locator level. For example, in Oracle Inventory you
can model a hospital storeroom as a subinventory and the shelves and trolleys in the storeroom
as locators. You can define PAR levels for each item stored in these locators. You can
replenish these items every time they go below the PAR level.
In general, the steps for PAR are the same as that of replenishment counting. For a list of these
steps, see Replenishment Planning Steps earlier in this lesson. The following steps are specific
to PAR:
Enable PAR level planning for the subinventories.
Define locators for the subinventories.
Enter the PAR level when you define the item subinventory relationship.
Note:
If you have enabled PAR level planning for a subinventory, you cannot perform min-max
planning for that subinventory. The PAR level acts as both the minimum and maximum
quantity levels for subinventories that have PAR level planning enabled.
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Choose order quantity to generate a replenishment requisition for the quantity that you want to
order. In this case, the quantity denotes the order quantity.
Note:
If you have not specified the PAR level, then you can only choose order quantity as the count
type.
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Kanban Cards
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Kanban Replenishment
Recall that a kanban system is a self-regulating pull system that leads to shorter lead times and
reduced inventory. Kanban systems are typically applied to items with relatively constant
demand and medium-to-high production volume.
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Kanban Cards
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Kanban Cards
Kanban cards are created for an item, subinventory, and locator (optional). They are uniquely
identified by a kanban number. For cards generated from a kanban pull sequence, the number
is automatically generated. For manually defined cards, both replenishable and
nonreplenishable, you can enter an unused kanban number or let the system create the number.
You cannot override the quantity for generated cards, but you can add additional cards or
delete existing cards from the pull sequence to control the inventory in the replenishment
chain.
A supply source defaults from the sourcing rules if a sourcing rule is available for the item and
kanban location. Only the primary supplier, based on the split percentage and ranking, is used.
You can manually override the quantity and supply source on a pull sequence only before the
cards are printed. Changes to the pull sequence are not reflected until the old cards are deleted
and new ones are created. Updates to the sourcing rules apply only to cards created after the
update.
Kanban Card Status
Kanban cards are generated with a default card status of Active. When you define a card
manually,you can initially give it either Active or Hold status.You can terminate use of a card
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by changing the card status to Canceled, but you cannot reverse this change. Only canceled
cards can be deleted.
Navigation Path
Inventory Responsibility(N) Kanban > Pull Sequences (T) Kanban.
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2.
Choose New.
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4.
(T) Kanban
Calculate:
Size:
Number of Cards:
Minimum Order Qty:
5.
6.
7.
Choose Cards
8.
9.
Choose Replenish
Number of Cards
10
10
20
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Setting up a Kanban Pull Sequence
Set up a Kanban pull sequence using the following information:
Item
##-Item03
Subinventory:
##FGI
Locator:
Source Type:
Supplier
Supplier:
Advanced Network Devices
Supplier Site:
Santa Clara
Calculate:
Number of Cards
Size:
10
Cards:
10
Minimum Order Quantity:
20
Generate Kanban Cards
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2.
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(T) Kanban
Calculate:
Size:
Number of Cards:
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Number of Cards
10
10
3.
20
5.
6.
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(M) View > Requests
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Select the first Kanban card in the list, and choose Replenish.
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Select the second Kanban card in the list and choose replenish.
Verify the supply status is Empty.
9.
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Agenda
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Available to Promise
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Available to Promise
Available to Promise (ATP) represents the quantity available for sale at any given period. The
basic formula for ATP is ATP quantity = on-hand quantity + supply - demand shortage.
Oracle Inventory enables you to define different rules that govern what is considered supply
and demand.
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Checking ATP
Note: Oracle Inventory displays the organization-level default ATP rule whenever you perform
ATP queries in your organization.
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The ATP process does not consider any demand scheduled before the past-due-demand time
fence date. The ATP process considers all demand from the beginning of the past-due-demand
time fence date to the current date as demand for the current date.
Past-due-demand time fence = (current date) (past-due-demand days)
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ATP Demand
ATP demand is the sum of all demand quantities in the supply period. If demand occurs on a
nonworkday, the ATP calculation considers that demand as belonging to the previous workday.
ATP by Demand Class Check Box
If you select the ATP by Demand Class check box, the ATP calculation considers only supply
and demand for a particular demand class. The demand class feature enables you to forecast,
plan, and promise based on subdivisions of your demand. For example, a demand class might
represent a large customer or a group of related customers.
If you select ATP by Demand Class, Oracle Inventory considers only the following sources of
supply:
Discrete MPS
Repetitive MPS
Discrete WIP
Repetitive WIP
Nonstandard WIP
Including User-defined Demand Sources
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In addition to Oracles predefined sources, you can use your own demand sources. To use your
own demand sources, you must populate the user-defined demand interface table with your
external demand information.
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ATP Checking
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Indicates the action taken when a failure is detected while processing a replenishment count
line. Inventory predefines a value of Continue processing for this profile for all levels upon
installation.
Continue processing- Other (successful) lines for the replenishment header are processed
to requisition lines.
Halt processing- Do not process other (successful) lines for the replenishment header.
Replenishment Count Requisition Approval
Indicates the status of subinventory replenishment requisitions created by the replenishment
processor. Available values are:
Pre-approved- Requisitions created by the replenishment processor are approved.
Incomplete Requisitions created by the replenishment processor have not been
submitted for approval.
Approval Required- Requisitions created by the replenishment processor are currently not
approved.
Inventory predefines a value of Incomplete for this profile. If you choose Approval Required,
you can optionally load subinventory replenishment requisitions as unapproved and use the
document approval functionality in Purchasing.
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It is possible to verify that an entry has been made into the table
WIP_JOB_SCHEDULES_INTERFACE.
Run the associated Mass load Concurrent Program (WIP > Discrete > Import Jobs and
Schedules) to ensure that the WIP interface tables have been picked up and processed.
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Summary
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Overview
Oracle Inventory has features that enable you to control and improve the accuracy of your
inventory records:
ABC Analysis
Cycle Counting
Physical Inventory
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ABC Analysis
ABC Analysis is the classification of a group of items in decreasing order of annual dollar
volume or other criteria. This array is then usually split into three classes A, B, and C.
A Group- The A group usually represents 10% to 20% by number of items and 50%-70%
by projected dollar volume.
B Group- The B group usually represents about 20% of the number of items and about 20%
of the dollar volume.
C Group- The C group contains 60%-70% of the number of items and represents about
10%-30% of the dollar volume.
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Cycle Counting
With cycle counting, inventory is counted on a cyclic schedule rather than once a year. A cycle
inventory count is usually taken on regular defined basis. Most effective cycle counting
systems require the counting of a certain number of items every workday with each item
counted at a prescribed frequency. You can use cycle counting along with ABC analysis to
count items of greater importance more frequently than those of less importance. Cycle
counting supports scheduled counting based on value or counting by location, and can be set
up at the organization level or the subinventory level.
Benefits of Cycle Counting
Cycle counting enables you to keep inventory records accurate by correcting errors between
the system on-hand (perpetual) and actual on-hand (physical) quantities. Cycle counting can
also be a valuable tool to help identify patterns in the errors found. Analysis of these patterns
can suggest and help to prioritize improvements in training, tools, and processes. Over a period
of time these improvements may increase the average level of inventory record accuracy.
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Agenda
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Physical Inventory
A physical inventory is a periodic reconciliation of system on-hand balances with physical
counts in inventory. You can perform physical inventories whenever you choose to verify the
accuracy of your system on-hand quantities. You can perform a physical inventory for an entire
organization or for particular subinventories within an organization. Physical inventories are
usually performed once every six months or once a year depending on the organization
requirements.
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Summary
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When you define ABC assignments you specify the cutoff point for each ABC class. Each
ABC class must have at least one item assigned to it and all items in the ABC compile must be
assigned to an ABC class. You can use any of the following fields to determine the cutoff
points:
Seq: You can enter the sequence number from the ABC Descending Value Report for the
last item to be included in each ABC class. Oracle Inventory automatically calculates this
value if you choose to assign classes by another method. Oracle Inventory displays the last
sequence number as the default of the last class.
Inventory Value: You can enter the cumulative value from the ABC Descending Value
Report for the last item to include in each ABC class. Oracle Inventory automatically
calculates the maximum value. This maximum value is restricted to the total inventory
value compiled and is displayed in the Total Compile Value field. Oracle Inventory
displays the total inventory value as the default for the last class.
ABC Item Assignments Note
% Items: You can enter the percent of number of items compiled from the ABC Descending
Value Report to include in each class. Oracle Inventory automatically calculates this value if
you choose to assign classes by another method.
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% Value: You can enter the percent of total compile value from the ABC Descending Value
Report to include in each class. Oracle Inventory automatically calculates this value if you
choose to assign classes by another method.
It is possible to have several items in the ABC compile with zero value. If any item with zero
value is in a class other than the last class, you may only assign items using the sequence
number or item percent.
For the Inventory Value, % Item, and % Value fields, if the value entered does not exactly
match any item, Oracle Inventory chooses the first item with a value greater than the value
entered. For example, if you choose 20% to be A items, inventory calculates which items
comprise 20% and will include the next item if a partial is in the calculation. If 20% = the first
10 items in your compile, plus part of the 11th item, then items 1-11 are A items.
If you are not satisfied with the class into which an item falls as a result of the automatic ABC
assignment process, you can change it. For example, you compile your ABC analysis based on
historical usage value. A new item in your inventory is ranked low because it has little
transaction history. However, you know that for the future this item should really be ranked
higher. Use the Update ABC Assignments form to reclassify this item.
Whenever you recompile an ABC analysis or change the method by which you assign your
ABC classifications, you lose any changes you might have made to your item assignments. All
items are reclassified based on their new ranks in the ABC Descending Value Report and the
method you choose to determine cutoff points.
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2.
Choose New.
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9.
Choose Compile.
Note: Note the concurrent request number.
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Class Name:
Description:
Finished Goods B
Finished Goods Class B
Class Name:
Description:
Finished Goods C
Finished Goods Class C
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Receive Items
Receive 20 items of your choice in to your ##FGI subinventory. You can use part numbers from
other teams as well as system items that begin with AS, CM, or SB. Be sure to receive different
quantities of each item ranging from 5-100.
Note: Receive at least one system item. These items are associated with standard costs.
Compile an ABC analysis
1.
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##Class B
B items
Name:
Description:
##Class C
C items
Class Name
##Class A
##Class B
##Class C
Change one item from a C item to an A item, and change one item from a C item to a B
item.
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2.
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4.
5.
##Class B
B items
Name:
Description:
##Class C
C items
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Class Name
##Class A
##Class B
##Class C
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Agenda
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Approval Tolerances
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Approval Tolerances
Oracle Inventory supports two types of cycle count approval tolerances, Quantity Variance
Tolerance and Adjustment Value Tolerance. For each type, you can specify a positive and a
negative limit which can differ from each other. When a particular cycle count entry results in
an adjustment that exceeds any one of these limits, you have a cycle count adjustment that
exceeds approval tolerances. Based on the approval option you choose when you define your
cycle count, this adjustment is either posted automatically or held for approval.
Quantity Variance Tolerance:
The Quantity Variance Tolerance is a user-defined limit for the difference between the actual
cycle count quantity and the system tracked on-hand quantity. You express positive and
negative quantity variance tolerances as percentages of the system on-hand quantity.
You enter these percentages when you define your:
Cycle Count Header
Cycle Count Classes
Cycle Count Items
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Oracle Inventory uses any percentages you define at the cycle count item level first. If you do
not have any defined for an item, it uses the tolerances defined for that items cycle count class.
If you do not have any defined for the class, it uses the tolerances at the cycle count header
level. If you have no tolerances defined for the header, Oracle Inventory assumes that there is
no limit to the approval tolerance.
Adjustment Value Tolerance:
The Adjustment Value Tolerance is a user-defined limit for the total value of a cycle count
adjustment.
The adjustment value is calculated as:
adjusted value = (system on-hand qty actual count qty) * current item cost
The Adjustment Value Tolerance is expressed as positive and negative amounts in your
functional currency. An adjustment value is out of tolerance if it falls outside of these amounts.
You enter these tolerances when you define your cycle count header and cycle count classes.
Oracle Inventory uses the values you define at the cycle count class level first. If you do not
have any defined for an items class, it uses the values at the cycle count header level. If you
have no tolerances defined for the header, Oracle Inventory assumes that there is no limit to the
approval tolerance.
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Hit/Miss Tolerance
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Hit/Miss Tolerance
The Hit/Miss Tolerance is a user-defined limit for the difference between the system tracked
on-hand quantity and the actual cycle count quantity. You express positive and negative
hit/miss tolerances as percentages of the system on-hand quantity. A count is considered a
hit if it is within these tolerances, and a miss if it is outside them.
The Hit/Miss Tolerance allows you to evaluate the actual accuracy of your inventory.
You enter Hit/Miss tolerance percentages when you define your cycle count header and when
you define your cycle count classes. Oracle Inventory uses the percentages you define at the
cycle count class level first. If you do not have any defined for an items class, it uses the
tolerances at the cycle count header level. If you have no tolerances defined for the header,
Oracle Inventory assumes that there is no limit to the Hit/Miss tolerance, and all variances are
therefore hits regardless of the size.
Inventory uses these tolerances to generate the Cycle Count Hit/Miss Analysis report which
will be covered later in this course.
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Measurement Errors
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Measurement Errors:
Negative and positive measurement errors are user-defined limits for the difference between
the cycle count quantity and the system tracked on-hand quantity. Measurement Error limits
are assigned by Item. Inventory does not make any adjustments to an item whose cycle count
quantity differs from the system tracked on-hand quantity by less than the measurement error.
Because of this, measurement errors may implicitly override any approval tolerances you
specify.
You specify measurement errors when you define or update an item at the Master Item or
Organizational Item level. Use measurement errors with extreme caution since they actually
prevent cycle count adjustments from taking place. You would typically use this feature on an
exception basis for items you cannot accurately count. For example, if you visually check the
level of bolts in a bin to estimate the quantity, or you use their weight to approximate the
quantity, you might want to allow for measurement errors. Therefore, if your system tracked
on-hand quantity for the bolts in that bin is within an acceptable range, you do not perform a
cycle count adjustment.
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You manually enter, delete, or update the items you want included/excluded using the Cycle
Count Items window. You may want to use this window to load all your items for a cycle count
or to simply add items as they are defined in the system rather than recompiling your ABC
group and doing a complete reinitialization.
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Agenda
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Automatic Scheduling
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Automatic Scheduling
In order for Oracle Inventory to perform automatic scheduling you must do the following:
Set the Cycle Count Enabled item attribute to Yes for the items you want to include in the
cycle count.
Enable automatic scheduling when you define your cycle count.
Request the schedule using the Generate Automatic Schedule Requests window.
- Each time the auto scheduler runs, it schedules counts only for the schedule interval
you defined for the cycle count header. So if your schedule interval is weeks, Oracle
Inventory schedules all items that you need to be counted on all of the workdays in the
current week. If your schedule interval is days, then Oracle Inventory only schedules
those items that are due for counting on the current date.
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Manual Scheduling
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Manual Scheduling
You can request counts for specific subinventories, locators, and items, and set the count for
any inventory date. For example, you could enter a request to count item A wherever it can be
found in subinventory X. Or you could request to count all item quantities in subinventory Y,
locator B-100.
Since manually scheduled counts have no impact on automatically scheduled counts, you can
potentially count some items more frequently than you had initially planned.
Physical Location Scheduling
You can use this feature to execute location-based cycle counting. You first need to generate a
schedule for counting each subinventory and locator. You then need to enter the schedule
requests for each locator, specifying the schedule date.
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Count Requests
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Count Requests
This process takes the output of the automatic scheduler and your manual schedule entries and
generates a count request for each item number, revision, lot number, subinventory and locator
combination for which on-hand quantities exist. These count requests are ordered first by
subinventory and locator, then by item, revision, and lot. Oracle Inventory assigns a unique
sequence number to each count request that can be used for reporting, querying and rapid count
entry.
As the count requests are derived from the state of on-hand balances at the time the Generate
Cycle count Requests process is run, you should wait to run it until you are ready to count.
Note: When you schedule an item to be counted using manual scheduling, some schedule
requests may have overlapping count requirements. The count request generator does not
create duplicate count requests, but instead cross-references one count request back to each
associated schedule request.
Count Requests for Items with Zero Count
By default Oracle Inventory does not automatically generate requests to count items with an
on-hand quantity of zero. To include such items:
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Define all sourcing details and inventory controls for the item. For example, if an item is
under predefined locator control be sure it is assigned to a subinventory and locator.
Select the Generate Zero Counts option when you define your cycle count.
The count request generation process automatically creates a count request. If a quantity is
found and counted, an adjustment is made.
At count entry, you may receive a warning message stating Zero count, no adjustment
performed. Oracle Inventory generates this warning if it cannot find all levels of inventory
control defined for the item. In this situation, enter the count but no adjustment is performed.
To make an adjustment and update the missing information, enter an unscheduled count using
either the Cycle Count Entries or Approve Adjustments window.
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Automatic Recounts
If you turn on the Automatic Recount option when you define your cycle count, Oracle
Inventory automatically submits recount requests for items that are outside the limits of the
approval tolerances you specify. Oracle Inventory submits recounts as many times as
necessary, limited by the maximum automatic recounts you specify for the cycle count. After
you reach the maximum number of recounts, Oracle Inventory holds the count for approval.
Any count request with the Recount status automatically appears on the next cycle count
listing. You can manually request recounts when you are approving adjustments. This recount
request will be included in the next cycle count listing.
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Item Location: View information for subinventory and locator. You can also view the unit
of measure and adjustment quantity.
Item Details: View information for a revision, lot number, and serial number. You can also
view the unit of measure and adjustment quantity.
Reason, Reference: View or update the transaction reason and reference information. You
can also view the unit of measure and adjustment quantity.
Count: View information for UOM, count quantity, counter, and count date.
Count Status, Class: View information for the sequence number, count status, and cycle
count class.
Approval: View information for date approved and approver.
Approval Actions and Adjustments Options
For items appearing in the Approval Actions, Adjustments region, you can approve, request a
recount, or reject cycle count entries that are pending approval. You can also approve or reject
any count for which a recount has already been requested. You can reject any cycle count
request that has not yet been counted. You can display count history information or open the
Count Adjustment Approvals window.
Select Approved to approve the selected count entry and post the adjustment to the
transaction manager for processing.
Select Rejected to reject the selected count record. An adjustment is not posted. No further
processing of this count entry takes place.
Select Recount to process a recount request for the selected count request. An adjustment is
not posted.
Select the Count History button to open the Count History window for the current item. For
the current item, this window displays count and variance information for the current, prior
and first counts.
Select the Open button to open the Count Adjustment Approvals window for the current
line. This window is a combination block which you can use to view and enter approval
and adjustment information for the current line instead of using the Count Adjustment
Approvals Summary window.
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2.
Choose New.
3.
4.
5.
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7.
8.
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Count:
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24. (N) Counting > Cycle Counting > Cycle Count Entries
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27. At the question: Find all open count requests? choose Yes to view all open cycle count
items.
Note: Notice the item amount entered during the mobile counting demonstration does not
appear.
28. Choose Adjustments.
Copyright Oracle Corporation, 2005. All rights reserved.
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Define a Cycle Count Header
Define a cycle count header using the following information:
Name:
##Cycle Count
Description
Team ##Cycle Count
Adjustment Account: Miscellaneous
Late Days:
1
Starting Sequence:
##
Unscheduled entries
Yes
Display System qty:
Yes
Count Subinventories: Specific
Subinventory:
##FGI
Auto Schedule:
Yes
Frequency:
By Period
Approval Required:
If out of Tolerance
QTY
3%
Adjust Value:
50
Hit/Miss:
10%
Group:
##ABC Group
Option:
(Re)initialize
Class A:
150 counts per year
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Class B:
Class C:
Name:
Cycle Name:
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2.
Select New.
3.
##Cycle Count
Team ##Cycle Count
Miscellaneous
1
##
Yes
Yes
Specific
##FGI
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Not Allowed
Yes
By Period
If out of Tolerance
3%
50
10%
##ABC Group
(Re)initialize
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Select Classes
##Class A:
##Class B:
##Class C:
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4.
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##Cycle Count
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##Cycle Count
7.
##Cycle Count
Select Submit
Note: Do not proceed until after your concurrent request completes.
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Enter ##Cycle Count in the Cycle Count name field, or select your cycle count from the list
of values.
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13. Enter Count quantities for your items. Enter a few quantities that are out of tolerance, a few
quantities within tolerance, and at least one that matches the system quantity.
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16. Select your cycle count from the LOVs in the Cycle Count field.
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19. Why are some of the items already approved? They fall within set approval limits.
20. Approve, reject or recount your items.
21. Save and Close window.
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Assumptions
You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Entering Item Quantities Using the Mobile.
Enter cycle count quantities for an item.
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3.
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Enter your user name and password. Note that Materials & Mfg responsibility must be
assigned to your user name.
4.
5.
If more than one responsibility had been assigned to your user name, select Materials & Mfg
from the list.
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7.
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8.
9.
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Agenda
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Summary
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