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GLH1251SH/GLH1252SH

GLH1251SH 7
GLH1252SH 7

1
15KVC701

Honda Motor Co., Ltd. 2006

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

CONTENTS

Instruction for use of parts catalogue

Page

This parts catalogue has been created as of September 10,


2006.
Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those
not for sale).
The modified information is reflected on the latest Electronic
Parts Catalogue (EPC).
Also, refer to the parts catalogue news for any change.
See the parts catalogue news for any revision that is made after
September 10, 2006.
Always specify the part number when ordering a part.
Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.

Instruction for use of parts catalogue .................................... 1


How to refer to the part information ....................................... 2
Part catalogue structure ........................................................ 3
When the parts were revised................................................. 4
Abbreviations used in the parts catalogue............................. 4
Part block and serial number check ...................................... 5
Color label attachment position check................................... 5
Models, parts catalogue codes and applicable serial

numbers................................................................................ 6
Color label ............................................................................. 7
Color chart ............................................................................. 8
Fuel hose, general purpose hoses and vinyl hose .............. 12
FLAT RATE SERVICE TIME............................................... 16
Illustrated index ................................................................... 21
ENGINE GROUP................................................................ 27
FRAME GROUP................................................................. 49
PART NO. INDEX................................................................ 89
PART NAME INDEX............................................................ 93

2
3
4
5

When modifications or additions to this parts catalogue are


made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Initial version issue date

September 10, 2006


Honda Motor Co., Ltd.
1
2006.09.10

Reference with Illustrated index

How to refer to the part information

1
Reference with Part number index

Reference with Part name index

2
2006.09.10

Block title

Part catalogue structure

Block number

Service item/Flat rate time

Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.

Part number

Honda color code

Description
As semblies
Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description
Note
Notes are shown with the parentheses in the part name
column.

Required quantity
Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
Reqd. QTY marked with N indicates the optional part that
should be selected as needed.
Reqd. QTY indicates the number of the part used in the
block.

Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
Parts enclosed within a dotted line
different block.

are covered in a

A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
A solid arrow
indicates the block No. the part in
question is connected to.

3
2006.09.10

When the parts were revised

Abbreviations used in the parts catalogue

1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as R.

L. stands
for LEFT

* L. or R. in the description of a part stands for the LEFT hand


side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
The following abbreviations are used in this parts catalogue.

The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000.
subsequent numbers.
The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).

A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour

4
2006.09.10

L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling

Part block and serial number check

Part block

Required
serial
number

Color label attachment position check

Engine parts

Carburetor parts

Frame parts

E-1~

E-17

F-1~

Engine serial
number

Carburetor serial
number

Frame serial
number

1
Colored parts

Color label

Check
point

DKVC-B

DKVC-A

DKVC-D

DKVC-C
5
2006.09.10

Models, parts catalogue codes and applicable serial numbers

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model

Area
code

Type

Parts catalogue
code

GLH1251SH7

CO

Colombia

1CO

GLH1252SH7

CO

Colombia

2CO

Applicable engine
serial No.

Applicable frame
serial No.

Applicable carburetor
identification No.
AVK3BC B

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
AVK3BC B KC

6
2006.09.10

Color label

When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle.
When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

VFR800FIW
R-157
R157

7
2006.09.10

Color chart

When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.

GLH1251SH (GLH1251SH7)
MODEL

GLH1251SH7
Candy aruja Pearl procyon Candy lucid
blue
black
red

COLOR
CODE
No.

Name of colored parts

PB-323C

NH-A06P

Basic part No.

PB323

NHA06

R-264C
R264

Super gold
metallic-U

Applicable model

YR-112M-U
YR112

Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

BAR COMP., STEP

50610-KTJ-900

ZA

ZA

ZA

ZA

F-20

COVER SET, L. SIDE

83620-KVC-900

ZE

ZF

ZG

ZH

F-16

10

COVER SET, R. SIDE

83520-KVC-900

ZA

ZB

ZC

ZD

F-16

COWL SET, FR.

61300-KVC-900

ZA

ZB

ZC

ZD

F-30

COWL SET, L. RR. SIDE

77226-KVC-900

ZE

ZF

ZG

ZH

F-15

COWL SET, R. RR. SIDE

77216-KVC-900

ZA

ZB

ZC

ZD

F-15

COWL SET, RR. CENTER

77235-KVC-900

ZB

ZA

ZC

ZD

F-15

FENDER, FR.

61100-KTJ-900

ZC

ZF

ZD

ZH

F-7

HOLDER, L. PILLION STEP

50725-KVC-900

ZA

ZA

ZA

ZA

F-20

10

HOLDER, R. PILLION STEP

50720-KVC-900

ZA

ZA

ZA

ZA

F-20

11

MARK, FR. SCREEN

64121-KTJ-900

ZA

ZA

ZA

ZA

F-33

12

MARK, L. FUEL TANK

17514-KVC-900

ZA

ZB

ZC

ZD

F-33

13

MARK, R. FUEL TANK

17513-KVC-900

ZA

ZB

ZC

ZD

F-33

14

MARK, RR. CENTER COWL

77227-KTJ-900

ZA

ZA

ZA

ZB

F-33

10

15

MARK, SIDE COVER

83543-KVC-900

ZA

ZB

ZC

ZD

F-33

12

16

PANEL COMP., RR. BRAKE

43100-KRF-B40

ZF

ZF

ZF

ZF

F-12

8
2006.09.10

GLH1251SH (GLH1251SH7)
MODEL

GLH1251SH7
Candy aruja Pearl procyon Candy lucid
blue
black
red

COLOR
CODE
No.

Name of colored parts

Super gold
metallic-U

PB-323C

NH-A06P

R-264C

YR-112M-U

Basic part No.

PB323

NHA06

R264

YR112

Applicable model

Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

17

STRIPE, L. FR. COWL

61307-KVC-900

ZA

ZB

ZC

ZD

F-33

18

STRIPE, L. FUEL TANK

17512-KVC-900

ZA

ZB

ZC

ZD

F-33

19

STRIPE, L. RR. SIDE

77222-KVC-900

ZA

ZB

ZC

ZD

F-33

20

STRIPE, L. SIDE COVER

83641-KVC-900

ZA

ZB

ZC

ZD

F-33

13

21

STRIPE, R. FR. COWL

61306-KVC-900

ZA

ZB

ZC

ZD

F-33

22

STRIPE, R. FUEL TANK

17511-KVC-900

ZA

ZB

ZC

ZD

F-33

23

STRIPE, R. RR. SIDE

77221-KVC-900

ZA

ZB

ZC

ZD

F-33

24

STRIPE, R. SIDE COVER

83541-KVC-900

ZA

ZB

ZC

ZD

F-33

11

25

TANK SET, FUEL

17520-KVC-900

ZA

ZB

ZC

ZD

F-14

26

WINDSCREEN SET

64100-KTJ-900

ZA

ZA

ZA

ZA

F-30

9
2006.09.10

GLH1252SH (GLH1252SH7)
MODEL

GLH1252SH7
Candy aruja Pearl procyon Candy lucid
blue
black
red

COLOR
CODE
No.

Name of colored parts

Super gold
metallic-U

PB-323C

NH-A06P

R-264C

YR-112M-U

Basic part No.

PB323

NHA06

R264

YR112

Applicable model

Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

BAR COMP., STEP

50610-KTJ-900

ZA

ZA

ZA

ZA

F-20

COVER SET, L. SIDE

83620-KVC-900

ZE

ZF

ZG

ZH

F-16

10

COVER SET, R. SIDE

83520-KVC-900

ZA

ZB

ZC

ZD

F-16

COWL SET, FR.

61300-KVC-900

ZA

ZB

ZC

ZD

F-30

COWL SET, L. RR. SIDE

77226-KVC-900

ZE

ZF

ZG

ZH

F-15

COWL SET, R. RR. SIDE

77216-KVC-900

ZA

ZB

ZC

ZD

F-15

COWL SET, RR. CENTER

77235-KVC-900

ZB

ZA

ZC

ZD

F-15

FENDER, FR.

61100-KTJ-900

ZC

ZF

ZD

ZH

F-7

HOLDER, L. PILLION STEP

50725-KVC-900

ZA

ZA

ZA

ZA

F-20

10

HOLDER, R. PILLION STEP

50720-KVC-900

ZA

ZA

ZA

ZA

F-20

11

MARK, FR. SCREEN

64121-KTJ-900

ZA

ZA

ZA

ZA

F-33

12

MARK, L. FUEL TANK

17514-KVC-900

ZA

ZB

ZC

ZD

F-33

13

MARK, R. FUEL TANK

17513-KVC-900

ZA

ZB

ZC

ZD

F-33

14

MARK, RR. CENTER COWL

77227-KTJ-900

ZA

ZA

ZA

ZB

F-33

10

15

MARK, SIDE COVER

83543-KVC-900

ZA

ZB

ZC

ZD

F-33

12

16

PANEL COMP., RR. BRAKE

43100-KRF-B40

ZF

ZF

ZF

ZF

F-12

17

PANEL SUB ASSY., FR. BRAKE 45010-KRF-B40

ZD

ZD

ZD

ZD

F-9

10
2006.09.10

GLH1252SH (GLH1252SH7)
MODEL

GLH1252SH7
Candy aruja Pearl procyon Candy lucid
blue
black
red

COLOR
CODE
No.

Name of colored parts

Super gold
metallic-U

PB-323C

NH-A06P

R-264C

YR-112M-U

Basic part No.

PB323

NHA06

R264

YR112

Applicable model

Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.No.

18

STRIPE, L. FR. COWL

61307-KVC-900

ZA

ZB

ZC

ZD

F-33

19

STRIPE, L. FUEL TANK

17512-KVC-900

ZA

ZB

ZC

ZD

F-33

20

STRIPE, L. RR. SIDE

77222-KVC-900

ZA

ZB

ZC

ZD

F-33

21

STRIPE, L. SIDE COVER

83641-KVC-900

ZA

ZB

ZC

ZD

F-33

13

22

STRIPE, R. FR. COWL

61306-KVC-900

ZA

ZB

ZC

ZD

F-33

23

STRIPE, R. FUEL TANK

17511-KVC-900

ZA

ZB

ZC

ZD

F-33

24

STRIPE, R. RR. SIDE

77221-KVC-900

ZA

ZB

ZC

ZD

F-33

25

STRIPE, R. SIDE COVER

83541-KVC-900

ZA

ZB

ZC

ZD

F-33

11

26 TANK SET, FUEL

17520-KVC-900

ZA

ZB

ZC

ZD

F-14

27

64100-KTJ-900

ZA

ZA

ZA

ZA

F-30

WINDSCREEN SET

11
2006.09.10

Fuel hose, general purpose hoses and vinyl hose

The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes
Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x

95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>

3.0
3.0
3.0

95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x

3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5

Bulk part

Length
(m)
1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8

Standard part No.

95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x

12
2006.09.10

Bulk part No.


95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M

Inner
diameter
(mm)
5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0

Length
(m)
1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1

Vinyl tube

Vinyl tube
Bulk part

Standard part
No.

Bulk part No.

95003-01001-60M
95003-01xxx-3x <95003-01003-60M>

Inner
Outer
dia- meter dia-meter
(mm)
(mm)
2.9

Vinyl tube
Bulk part

Length
(m)

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Bulk part
Length
(m)

6.8

1
3

95003-14001-10M
95003-14xxx-1x <95003-14003-10M>

6.0

9.0

1
3

95003-14001-10M
95003-14xxx-20 <95003-14003-10M>

6.0

9.0

1
3

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-37001-60M
95003-37xxx-3x 95003-37003-60M>

11.0

15.0

1
3

95003-37001-60M
95003-37xxx-60 <95003-37003-60M>

11.0

15.0

1
3

95003-01001-60M
95003-01xxx-60 <95003-01003-60M>

2.9

6.8

1
3

95003-03001-60M
95003-03xxx-3x <95003-03003-60M>

3.0

6.0

1
3

95003-14001-60M
95003-14xxx-3x <95003-14003-60M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-60 <95003-03003-60M>

3.0

6.0

1
3

95003-17001-10M
95003-17xxx-1x <95003-17003-10M>

7.0

9.0

1
3

95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>

3.5

6.5

1
3
8

95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>

7.0

11.0

1
3
8

95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>

95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>

13.0

1
3

7.0

11.0

1
3
8

12.0

6.5

1
3
8

95003-38001-10M
95003-38xxx-1x <95003-38003-10M>

3.5

95003-38001-10M
95003-38xxx-20 <95003-38003-10M>

12.0

13.0

1
3

95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

95003-39001-10M
95003-39xxx-1x <95003-39003-10M>

12.0

14.0

1
3

95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>

95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

95003-39001-10M
95003-39xxx-20 <95003-39003-10M>

14.0

7.0

1
3
8

12.0

4.0

1
3

16.0

9.0

1
3

1
3

7.0

95003-21001-10M
95003-21xxx-1x <95003-21003-10M>

95003-40001-10M
95003-40xxx-20 <95003-40003-10M>

12.0

1
3
8

95003-40001-60M
95003-40xxx-3x <95003-40003-60M>

12.0

16.0

1
3

9.0

1
3

95003-40001-60M
95003-40xxx-60 <95003-40003-60M>

12.0

16.0

1
3

95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>

4.0

95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>

4.0

7.0

1
3
8

95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>

4.0

7.0

8.0

12.0

1
3
8

95003-23001-10M
95003-23xxx-20 <95003-23003-10M>

8.0

12.0

1
3

95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-25001-10M
95003-25xxx-1x <95003-25003-10M>

9.0

11.0

1
3

95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-25001-10M
95003-25xxx-20 <95003-25003-10M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-1x <95003-50003-10M>

16.0

19.0

1
3

95003-25001-60M
95003-25xxx-3x <95003-25003-60M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-20 <95003-50003-10M>

16.0

19.0

1
3

95003-25001-70M
95003-25xxx-7x <95003-25003-70M>

9.0

11.0

1
3

95003-50001-60M
95003-50xxx-3x <95003-50003-60M>

16.0

19.0

1
3

95003-27001-10M
95003-27xxx-1x <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-1x <95003-55003-10M>

17.5

20.5

1
3

95003-27001-10M
95003-27xxx-20 <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-20 <95003-55003-10M>

17.5

20.5

1
3

95003-27001-60M
95003-27xxx-3x <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-1x <95003-60003-10M>

22.0

27.0

1
3

95003-27001-60M
95003-27xxx-60 <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-20 <95003-60003-10M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-3x <95003-60003-60M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-60 <95003-60003-60M>

22.0

27.0

1
3

4.5

6.5

95003-09001-60M
95003-09xxx-3x <95003-09003-60M>

4.5

8.0

1
3

95003-09001-60M
95003-09xxx-60 <95003-09003-60M>

4.5

8.0

1
3

95003-10001-10M
95003-10xxx-1x <95003-10003-10M>

5.0

8.0

1
3

8.0

1
3

8.0

1
3

8.0

1
3

95003-10001-60M
95003-10xxx-60 <95003-10003-60M>

5.0
5.0
5.0

8.0

1
3

1
3
8

95003-10001-60M
95003-10xxx-3x <95003-10003-60M>

8.0

95003-23001-10M
95003-23xxx-1x <95003-23003-10M>

95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>

95003-10001-10M
95003-10xxx-20 <95003-10003-10M>

95003-21001-10M
95003-21xxx-20 <95003-21003-10M>

95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-33001-10M
95003-33xxx-1x <95003-33003-10M>

10.0

14.0

1
3

95003-33001-10M
95003-33xxx-20 <95003-33003-10M>

10.0

14.0

1
3

Length
(m)

13
2006.09.10

General purpose hoses

General purpose hoses


Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95005-11xxx-3x
95005-11xxx-5x

95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M

11.0
11.0

95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x

12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5

Bulk part

Length
(m)
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1

Standard part No.

95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x

Bulk part No.


95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M

Inner
diameter
(mm)
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0

Length
(m)
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1

NOTE: X is displayed to represent the omitted numerals and letters of the


roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.

14
2006.09.10

Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)

95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black

Vinyl hose 1: Clear


2: Black
3: Light red
6: Light red
7: Pale black

General hose 1: Ash gray


2: Ash gray
3: Black
5: Black

Lengths: 001: 1 m (standard)


003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
11: 11 mm
35: 3.5 mm
91: 12 mm (outside dia. 15) mm
45: 4.5 mm
92: 12 mm (outside dia. 16) mm
50: 5.0 mm
12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm
14: 14 mm
65: 6.5 mm
17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm
03: ID. 3.0, OD. 6.0 mm
05: ID. 3.5, OD. 6.5 mm
07: ID. 4.0, OD. 7.0 mm
08: ID. 4.5, OD. 6.5 mm
09: ID. 4.5, OD. 8.0 mm
12: ID. 5.0, OD. 7.0 mm
10: ID. 5.0, OD. 8.0 mm
11: ID. 5.0, OD. 9.0 mm

14: ID. 6.0,


17: ID. 7.0,
19: ID. 7.0,
21: ID. 8.0,
23: ID. 8.0,
25: ID. 9.0,
27: ID. 9.0,
33: ID. 10.0,
36: ID. 11.0,

OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm

37: ID. 11.0,


38: ID. 12.0,
39: ID. 12.0,
40: ID. 12.0,
43: ID. 13.0,
45: ID. 14.0,
50: ID. 16.0,
55: ID. 17.5,
60: ID. 22.0,

OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm

Hose type: 1: Fuel hose


3: Vinyl hose
5: General hose

15
2006.09.10

Editorial style

FLAT RATE SERVICE TIME

Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
control the actual working process and calculate the service charge
by using it as a guide.

The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.

FRT setting system

FRT setting standard

Net service time


Removal, Disassembly/reassembly, Installation
Inspection, Measurement, Adjustment, Confirmation
Diagnosis/troubleshooting (Electric system)

Decimal system (in unit of 0.1) is adopted to set FRT as it is


convenient to calculate the wage.
Example: (0.1) 6 minutes, (0.2) 12 minutes
[Labor cost per hour] x [FRT] = [Wage]
FRT is set with a hand tool.
Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
service procedure.

Completion inspection
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.

16
2006.09.10

Work procedure

Service item whose FRT is not presented

As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.

Accessories and service parts that are not listed to use in this
manual.

Work methods permitting servicing in the shortest time still


permitting assurance of safe work and product warranty are used
for the setting of service items not listed in the Service Manual.
Work basically is to be performed by one person, and when two or
more people are required, setting is done as the total time for the
number of people.
The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
vehicles as the standard.
Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.

Locations with little aging deterioration or breakage during normal


use.
Service work that can be finished by one touch.
Service work that is seldom done (i.e. extremely small causes of
trouble and service frequency).
* When FRT is not presented, please calculate wages based on appropriate actual work time
Operation not included of FRT
Oil and coolant water draining, Waiting time for warming up
operation and etc..
Additional operation that involves removal/installation of standard
exterior equipment.
Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
Indirect time required for ordering and delivery of parts.
Cost for grease, adhesive agent, etc. used for service work.

17
2006.09.10

Explanation of FRT by using an example


(The example may differ from the actual presented items)

Ref.
No.

L.O.N.

(Relative ref. Number)


Description

F.R.T.

Indicating a reference No. whose operation and time are


the same as FRT4.5 for the camshaft.

4.5

(The application range is limited to the service items


without an LON setting within a same block.)

(1, 3, 4, 7)
2

111118

CAMSHAFT

Includes: Valve clearance adjustment


111118A

Indicating work contents that are included in the service


item.

Replace rocker arm add


1.0

Reference No. of the illustration of part that shows location


of the replacement work.
FRT is an abbreviation of Flat Rate Time indicating the
standard service time required for the replacement.

How to refer to the service item by using the sample


(camshaft replacement)
Open to the page of the block where the camshaft's
spare part illustration is shown.

Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.

LON is an abbreviation of Labor Operation Number, and it


is a classification of the service items by the work unit code.
The same operation code is used regardless of the models.
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional
operation (replace rocker arm) is done in association with
camshaft replacement.

18
2006.09.10

Indication mark for the listing of service items that continues to


the following page
Ref.

L.O.N.

No.
2

111118

(Relative ref. Number)

Code

Engine

Transmission

Fuel & Exhaust

Frame & Body

Steering/Suspension

Electrical

Wheels/Brakes

Controls/instrument

Indication of the block with no setting of FRT


L.O.N.

(Relative ref. Number)

F.R.T.

Description

NO INFORMATION
LON code system

11

18

Mark indicated at the last line.

No.

18

a) Category codes and classification

CAMSHAFT 4.5

Ref.

F.R.T.

Description

11

Category

c) Operation codes and classification


Code

Operation category

Replace, Removal/Installation, Change

a) Category code..................... Engine

Overhaul

b) Location/function code ........ Engine upper

Adjust, Balance

c) Operation code.................... Replace

(Paint-related work: Top-coat)

d) Operation sequence number (Unit code can be shown


with alphabet)
......................... camshaft
(No regular rule of code)

Test, Inspect/diagnose, Measurment, Check

(Overhaul-related work: Rebore)

(Overhaul-related work: Reseal)

(Resurface)

(Paint-related work: Refinish)

Repair, Cleaning, Air bleeding

e) Additional code ................... replace rocker arm


(No regular rule of code)

19
2006.09.10

Major service items without using spare parts


(1) Removal/Installation, (2) Adjustment,
Measurement, (4) Overhaul, (5) Other work

(3)

Inspection/

E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation
Set for the configuration with the parts removed from the vehicle.
LON
1101E5

1111K0
3111D6
1101E6

DESCRIPTION
TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION
INCLUDES: All necessary adjustment
CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION
INCLUDES: Engine removal and installation
CARBURETOR ASSEMBLYREMOVAL/INSTALLATION
CRANKCASE SEPARATION
INCLUDES: Engine removal and installation

FRT
1.7
E
2.7
0.4
4.3

(2) Adjustment
LON

DESCRIPTION

(3) Inspection, Measurement

FRT

3113A0

CARBURETOR IDLE-ADJUSTMENT

0.1

2123A0

CLUTCH-ADJUSTMENT
INCLUDES: Clutch lever adjustment

0.1

6143A1

SPARK PLUG-ADJUSTMENT/CLEANING

0.1

1113A0

VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 vehicle

0.4

6163A0

HEADLIGHT-AIMING

0.1

2133A0

DRIVE CHAIN-ADJUSTMENT

0.1

7113A0

0.1

7113A1

FRONT BRAKE-ADJUSTMENT
EXCLUDES: Front brake shoe adjustment
REAR BRAKE-ADJUSTMENT
EXCLUDES: Rear brake shoe adjustment

3113A3

THROTTLE OPERATION-ADJUSTMENT

0.1

0.1

LON

DESCRIPTION

FRT

1115A0

COMPRESSION PRESSURE-MEASUREMENT

0.1

3115A0

CARBURETOR FLOAT LEVELMEASUREMENT

0.5

6145A0

IGNITION TIMING-INSPECTION

0.2

1135A0

ENGINE OIL-INSPECTION
EXCLUDES: Oil change

0.1

7115A0

BRAKE OPERATION-TEST

0.1

6105A0

BATTERY-CHECKING OF ELECTROLYTE
LEVEL & CHARGE

0.2

(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
LON
E

311200

FRT
0.7

(5) Other work


LON
E
F

DESCRIPTION

FRT

1130A1

OIL FILTER SCREEN-CLEANING

0.1

3120A0

CLEANER ELEMENT-CLEANING

0.2

7110A0

FRONT BRAKE-AIR BLEEDING

0.2

20
2006.09.10

DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment

ENGINE GROUP
E-1

E-2
CYLINDER HEAD

E-3
CAMSHAFT/VALVE

CAM CHAIN/TENSIONER

2
E-4

E-5
CYLINDER

E-7

E-6
RIGHT CRANKCASE COVER

E-8
OIL PUMP

CLUTCH

E-9
LEFT CRANKCASE COVER

GENERATOR

21
2006.09.10

ENGINE GROUP
E-10

E-11
STARTING GEAR

E-12
STARTING MOTOR

CRANKCASE

2
E-13

E-14
CRANKSHAFT/PISTON

E-16

E-15
TRANSMISSION

GEARSHIFT DRUM

E-17
KICK STARTER SPINDLE

CARBURETOR

22
2006.09.10

FRAME GROUP
F-1

F-2
HEADLIGHT

F-4

F-3
METER

HANDLE LEVER/SWITCH/CABLE

F-5
FR. BRAKE MASTER CYLINDER

F-6
HANDLE PIPE/TOP BRIDGE

STEERING STEM

F-7

F-8
FRONT FENDER

F-9
FRONT FORK

FRONT BRAKE PANEL

23
2006.09.10

FRAME GROUP
F-10

F-11
FRONT BRAKE CALIPER

F-12

F-11-1
FRONT WHEEL(DRUM BRAKE)

F-13
REAR BRAKE PANEL

FRONT WHEEL(DISK BRAKE)

F-14
REAR WHEEL

FUEL TANK

F-15

F-16
SEAT/REAR COWL

F-17
SIDE COVER

AIR CLEANER

24
2006.09.10

FRAME GROUP
F-17-1

F-18
AIR SUCTION VALVE

F-20

F-19
EXHAUST MUFFLER

F-21
STEP

PEDAL/KICK STARTER ARM

F-22
STAND

SWINGARM/CHAIN CASE

F-23

F-24
REAR CUSHION

F-25
REAR FENDER

WINKER

25
2006.09.10

FRAME GROUP
F-26

F-27
TAILLIGHT

F-29

F-28
BATTERY

WIRE HARNESS

F-30
FRAME BODY

F-31
COWL

TOOLS

F-32

F-33
CAUTION LABEL

MARK/STRIPE

26
2006.09.10

E-1

CYLINDER HEAD
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

(26)
3111D1 PIPE, SECONDARY AIR
2 111106 HEAD, CYLINDER
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjust and
reface
3
(23)
1111L9 GUIDE, INTAKE VALVE(ONE)
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
4
(23)
1111M0 GUIDE, EXHAUST VALVE(ONE)
.INCLUDES: Engine removal and
installation
+
.INCLUDES: Reaming
Ref.
No.

F.R.T.

0.1
3.5

3.5

3.8

3.5

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

11105-KEW-960
12000-KVC-891
12204-439-305
12206-KCN-305
12251-KVC-900
12252-KVC-900

PIPE COMP., AIR SUCTION


HEAD ASSY., CYLINDER
GUIDE, IN. VALVE (O.S.)
GUIDE, EX. VALVE (O.S.)
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD (O.S.)

1
1
1
1
1
(1)

6
7
8
9
10

12271-383-000
12295-KVC-901
12296-KVC-900
12331-KVC-900
12339-KEW-970

RUBBER, OIL SEAL


RUBBER A, CYLINDER HEAD INSERT
RUBBER B, CYLINDER HEAD INSERT
COVER, L. CYLINDER HEAD
GASKET, PULSE GENERATOR BASE

1
1
4
1
1

11
12
13
14
15

12361-KVC-900
16210-KVC-900
16217-KVC-900
18603-KVC-900
31917-HM5-630
31918-HM5-630
31919-HM5-630

CAP, TAPPET ADJUSTING HOLE


INSULATOR COMP., CARBURETOR
BAND, INSULATOR
GUIDE, TUBE (PB)
PLUG, SPARK, 57
PLUG, SPARK, 58
PLUG, SPARK, 59

2
1
1
1
(1)
1
(1)

16
17
18
19
20

90004-GHB-700
90041-KY0-980
90442-028-000
90443-107-000
91106-KVC-900

BOLT, FLANGE, 6X35(NSHF)


BOLT, STUD, 7X24
WASHER, SEALING, 8MM
NUT, CAP, 8MM
DOWEL PIN, 10X12

4
2
4
4
1

21 91108-KVC-900
22 91301-107-000

DOWEL PIN, 8X14


O-RING, 75X2.5

2
1

Serial No.

Parts catalogue code

27
2006.09.10

E-1

CYLINDER HEAD
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

+ 4
1111M9

5 111115
12

311131

15 614130

Ref.
No.

.INCLUDES: Valve adjust and


reface
GUIDE, VALVE :FOR 1 VEHICLE
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
GASKET, CYLINDER HEAD
.INCLUDES: Engine removal and
installation
(25)
INSULATOR, THROTTLE BODY/
CARBURETOR
PLUG, SPARK

Reqd. QTY
Description

GLH125
1SH/2SH
7

23 91301-200-000
24 91303-KK3-830
25 91304-KVC-900

O-RING, 10X1.6
O-RING, 35X3(ARAI)
O-RING, 33.5X3

2
2
1

26
27
28
29
30

O-RING, 9.8X1.9
WASHER, 11MM
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X22
BOLT, SOCKET, 6X110

2
1
2
4
1

Part No.

91305-KFN-900
90402-KVC-900
96001-06016-00
96001-06022-00
96700-06110-00

Serial No.

Parts catalogue code

28
2006.09.10

F.R.T.

3.8

2.7

0.4
0.1

E-2

CAMSHAFT/VALVE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 111118 CAMSHAFT
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
3 1111K8 ARM, INTAKE VALVE ROCKER(ONE)
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE)
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
6 1111N0 VALVE, INTAKE(ONE)
.INCLUDES: Engine removal and
installation
+
.INCLUDES: Refacing

F.R.T.

2.6

2.5

2.5

2.5

3.0

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

12208-KCS-920
14100-KVC-890
14431-KVC-900
14451-KVC-900
14456-KG2-950

SEAL, VALVE STEM


CAMSHAFT COMP.
ARM, VALVE ROCKER
SHAFT, ROCKER ARM
PLATE, VALVE ROCKER ARM SHAFT
SETTING

2
1
2
2

6
7
8
9
10

14711-KC6-950
14721-KC6-950
14751-KVC-900
14761-KVC-900
14771-107-020

VALVE, IN.
VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING

1
1
2
2
2

11
12
13
14
15

14775-KVC-900
14776-KVC-900
14781-KVC-900
90012-KVC-900
90206-250-000

SEAT, VALVE SPRING OUTER


SEAT, VALVE SPRING INNER
COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING

2
2
4
2
2

16 93600-06016-0A SCREW, FLAT, 6X16

Serial No.

Parts catalogue code

29
2006.09.10

E-2

CAMSHAFT/VALVE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

+ 6 1111P0 VALVE :FOR 1 VEHICLE


.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
7 1111N1 VALVE, EXHAUST(ONE)
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
8
(1,9,10,11,12,13)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE)
.INCLUDES: Engine removal and
installation
1111P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE)
.INCLUDES: Engine removal and
installation
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE
.INCLUDES: Engine removal and
installation

30
2006.09.10

F.R.T.

3.2

3.0

3.2

2.8

2.8

2.9

E-3

CAM CHAIN/TENSIONER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1111Q4 SPROCKET, CAM


2 110140 CHAIN, CAM
3 111130 TENSIONER, CAM CHAIN
4
(5)
111133 LIFTER, TENSIONER
7 111139 GUIDE, CAM CHAIN
.INCLUDES: Engine removal and
installation

F.R.T.

0.7
1.5
1.6
0.4
2.7

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

14321-KVC-900
14401-KEH-911
14500-KVC-900
14520-KVC-900
14523-KEH-910

SPROCKET, CAM (34T)


CHAIN, CAM (100L)
TENSIONER, CAM CHAIN
LIFTER ASSY., TENSIONER
GASKET, TENSIONER LIFTER

1
1
1
1
1

BOLT, CAM CHAIN TENSIONER


PIVOT
GUIDE, CAM CHAIN
BOLT, FLANGE, 6X10
SCREW, PAN, 6X6
BOLT, FLANGE SOCKET, 6X16

1
1
2
1
2

WASHER C, 8MM
WASHER, SEALING, 6MM
O-RING, 9.5X1.5

1
2
1

6 14535-437-000
7
8
9
10

14550-KVC-900
90002-KW1-900
90005-KY7-000
90071-MG8-000

11 90475-703-000
12 90488-425-000
13 91306-MG3-000

Serial No.

Parts catalogue code

31
2006.09.10

E-4

CYLINDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1111A5 CYLINDER
.INCLUDES: Engine removal and
installation
2 111102 GASKET, CYLINDER
.INCLUDES: Engine removal and
installation

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4

12100-KVC-900
12191-KVC-890
12195-KVC-900
91107-KVC-900

CYLINDER COMP.
GASKET, CYLINDER
RUBBER, CYLINDER INSERT
DOWEL PIN, 10X20

1
1
5
2

Serial No.

Parts catalogue code

32
2006.09.10

F.R.T.

3.0
2.9

E-5

RIGHT CRANKCASE COVER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 110159 COVER, CRANKCASE :RIGHT


2 110158 GASKET, CRANKCASE COVER :RIGHT
4
(5)
2121A7 LEVER, CLUTCH
8 112105 OIL SEAL, KICK STARTER SPINDLE

F.R.T.

0.7
0.6
0.7
0.6

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

11330-KVC-900
11393-KVC-890
15650-KRC-920
22810-KVC-900
22815-428-000

COVER COMP., R. CRANKCASE


GASKET, R. COVER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
SPRING, CLUTCH LEVER

1
1
1
1
1

6
7
8
9
10

91108-KVC-900
91201-KEH-900
91204-KCS-920
91307-035-000
94305-30102

DOWEL PIN, 8X14


OIL SEAL, 12X22X5
OIL SEAL, 16X28X7
O-RING, 18X3
PIN, SPRING, 3X10

2
1
1
1
1

11 96001-06040-00 BOLT, FLANGE, 6X40


12 96001-06050-00 BOLT, FLANGE, 6X50

11
1

Serial No.

Parts catalogue code

33
2006.09.10

E-6

CLUTCH
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 2121A0 OUTER, CLUTCH


2 212112 CENTER, CLUTCH
3
(4)
2121A1 DISC, CLUTCH FRICTION
.NOTE: Same time for two units
or more
5 2121A3 PLATE, CLUTCH PRESSURE
6 2121A4 PLATE, CLUTCH LIFTER
7 2121B6 ROD, CLUTCH LIFTER
11 2121B4 BEARING, CLUTCH LIFTER
12 212107 SPRING, CLUTCH
.NOTE: Same time for two units
or more

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

22100-KCS-920
22121-KCS-650
22201-166-000
22311-107-000
22350-107-010

OUTER COMP., CLUTCH


CENTER COMP., CLUTCH
DISK, CLUTCH FRICTION
PLATE, CLUTCH
PLATE, CLUTCH PRESSURE

1
1
5
4
1

6
7
8
9
10

22361-437-000
22366-KCN-000
90050-357-000
90231-KCS-920
90432-KVC-900

PLATE, CLUTCH LIFTER


ROD, CLUTCH LIFTER
BOLT, SPECIAL FLANGE, 6X22
NUT, LOCK, 16MM
WASHER, LOCK, 16MM

1
1
4
1
1

11 91008-KK6-000
12 95014-75110

BEARING, RADIAL BALL, 16003


SPRING, CLUTCH (11)

1
4

Serial No.

Parts catalogue code

34
2006.09.10

F.R.T.

1.0
1.0
1.0
1.0
0.7
0.6
0.7
0.7

E-7

OIL PUMP
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 113105 PUMP ASSY., OIL


4 1131B8 GEAR, OIL PUMP DRIVE
7 1101L0 ROTOR, OIL FILTER
8
(11)
1101L1 CAP, OIL FILTER ROTOR
12 211105 GEAR, PRIMARY DRIVE

F.R.T.

0.8
0.7
0.8
0.7
0.8

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

15100-KVC-900
15107-KVC-900
15126-KVC-900
15131-KVC-900
15331-KVC-900

PUMP ASSY., OIL


PLATE, OIL PUMP COVER
GASKET, OIL PUMP
GEAR, OIL PUMP DRIVE (39T)
ROTOR, OIL PUMP INNER

1
1
1
1
1

6
7
8
9
10

15332-KVC-900
15430-KVC-900
15436-KVC-900
15441-KVC-900
15446-107-000

ROTOR, OIL PUMP OUTER


ROTOR COMP., OIL FILTER
CAP, OIL FILTER ROTOR
THROUGH, OIL
SPRING, OIL THROUGH

1
1
1
1
1

11
12
13
14
15

15459-KCS-920
23121-KVC-900
90101-440-000
90197-MN5-000
90231-KCS-920

GASKET, OIL FILTER CAP


GEAR, PRIMARY DRIVE (18T)
SCREW, FLAT, 6X30
BOLT, FLANGE, 5X20
NUT, LOCK, 16MM

1
1
2
2
1

16
17
18
19
20

90434-KVC-900
91304-KK3-830
93600-04012-0A
93700-05012-0A
94251-08000

WASHER, 16MM
O-RING, 9.4X2.4
SCREW, FLAT, 4X12
SCREW, OVAL, 5X12
PIN, LOCK, 8MM

1
2
2
3
1

21 95701-06012-00 BOLT, FLANGE, 6X12

Serial No.

Parts catalogue code

35
2006.09.10

E-8

LEFT CRANKCASE COVER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1101A6 COVER, CRANKCASE :LEFT


2
(14)
2101D7 COVER, REDUCTION GEAR
3 1101B0 COVER, CRANKCASE :LEFT REAR
6 1101A3 GASKET, CRANKCASE COVER :LEFT

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

11341-KVC-900
11355-KVC-900
11361-KVC-900
11363-437-620
11370-KVC-900

COVER, L. CRANKCASE
COVER, REDUCTION GEAR
COVER, L. RR. CRANKCASE
RUBBER, RR. COVER MOUNTING
GUIDE COMP., DRIVE CHAIN

1
1
1
1
1

6
7
8
9
10

11395-KEW-970
17622-GB7-900
90084-KVC-900
90087-KVC-900
90417-041-000

GASKET, L. COVER
RUBBER, CUSHION
CAP, A.C. GENERATOR
CAP, 30MM
WASHER, GEARSHIFT DRUM SIDE

1
2
1
1
2

11
12
13
14
15

90503-KEW-960
90703-KVC-900
91303-377-000
91304-MZ0-760
91356-KEH-910

COLLAR, CUSHION RUBBER


DOWEL PIN, 10X14
O-RING, 13.8X2.5
O-RING, 63X3
O-RING, 30MM

1
2
1
1
1

16
17
18
19
20

96001-06020-00
96001-06028-00
96001-06040-00
96001-06050-00
96001-06060-00

BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

1
2
4
1
1

21 96001-06070-00 BOLT, FLANGE, 6X70

FLANGE,
FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X20
6X28
6X40
6X50
6X60

Serial No.

Parts catalogue code

36
2006.09.10

F.R.T.

0.7
0.1
0.1
0.5

E-9

GENERATOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

612131
3 614110
4 613105
5 6131A3

(1)
OUTER, STARTING CLUTCH
GENERATOR, IGNITION PULSE
ROTOR OR FLYWHEEL
STATOR

F.R.T.

0.8
0.7
0.8
0.7

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

28126-KVC-890
28128-KVC-900
30300-KVC-890
31110-KVC-890
31120-KVC-890

CLUTCH, ONE WAY


OUTER, STARTING CLUTCH
GENERATOR COMP., PULSE
FLYWHEEL COMP.
STATOR COMP.

1
1
1
1
1

6
7
8
9
10

32975-KCN-000
90089-KAS-900
90092-KE5-000
90163-KCN-000
90403-KVC-900

GUIDE, A.C. GENERATOR CORD


BOLT, FLANGE SOCKET, 5X14
BOLT, STOPPER TENSIONER SHAFT
BOLT, UBS, 10X48
WASHER, 10X24

1
2
3
1
1

11 96700-06016-18 BOLT, SOCKET, 6X16

Serial No.

Parts catalogue code

37
2006.09.10

E-10

STARTING GEAR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 612120 GEAR, STARTER DRIVEN


3 612125 GEAR, STARTER REDUCTION
5 612135 GEAR, STARTER IDLE

Ref.
No.

Reqd. QTY
Part No.

1 28110-KVC-900
2
3
4
5

28114-KVC-900
28130-KVC-900
28132-KVC-900
28140-KVC-900

6 28142-KVC-900

Description

GLH125
1SH/2SH
7

GEAR COMP., STARTER DRIVEN


(56T)
COLLAR, STARTER DRIVEN GEAR
GEAR, REDUCTION (61T/17T)
SHAFT, REDUCTION GEAR
GEAR, IDLE (15T/16T)

1
1
1
1
1

SHAFT, IDLE GEAR

Serial No.

Parts catalogue code

38
2006.09.10

F.R.T.

0.7
0.2
0.5

E-11

STARTING MOTOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
5
7

612105
6121A4
612115
610110

MOTOR, STARTING
TERMINAL, BRUSH(STARTER)
CABLE, STARTER MOTOR
CABLE, NEGATIVE BATTERY

F.R.T.

0.3
0.5
0.3
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

31200-KVC-890
31201-KVC-890
31205-KVC-890
31207-KVC-890
32410-KRF-T00

MOTOR ASSY., STARTER


TERMINAL SET, BRUSH
BOLT, SETTING
RING
CABLE, STARTING MOTOR

1
1
2
2
1

6
7
8
9
10

32411-253-000
32602-KRF-T00
90071-KEJ-900
90122-KVC-890
91308-KVC-890

COVER, STARTER MOTOR TERMINAL


CABLE, BATTERY EARTH
NUT-WASHER, 6MM
WASHER, STEEL PLATE
O-RING

1
1
2
2
3

11 91309-KVC-890 O-RING, 24.4X3.1


12 95801-06028-00 BOLT, FLANGE, 6X28

1
2

Serial No.

Parts catalogue code

39
2006.09.10

E-12

CRANKCASE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 110120 CRANKCASE :RIGHT


.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH
.INCLUDES: Engine removal and
installation
8 1131B5 SCREEN, OIL FILTER
14 615125 SWITCH, GEAR CHANGE
18 2101C8 BEARING, COUNTERSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
+
COUNTERSHAFT :ALL

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

11100-KVC-890
11191-KEW-970
11200-KVC-900
12361-KVC-900
14513-KVC-900

CRANKCASE COMP., R.
GASKET, CRANKCASE
CRANKCASE COMP., L.
CAP, TAPPET ADJUSTING HOLE
PLATE, CAM CHAIN SETTING

1
1
1
1
1

6
7
8
9
10

14521-KVC-900
14531-KRC-920
15421-KVC-900
15426-KVC-900
15772-KVC-900

PLUG, BEARING PUSH


SPRING, PUSH PLUG
SCREEN, OIL FILTER
SPRING, OIL FILTER SCREEN
CLIP, TUBE

1
1
1
1
1

11
12
13
14
15

17368-KVC-900
22838-KVC-900
32976-KVC-900
35759-KVC-890
90031-KFB-000

TUBE, BREATHER
HOLDER, CLUTCH WIRE
CLAMPER, WIRE HARNESS
SWITCH ASSY., CHANGE
BOLT, CYLINDER STUD (A)

1
1
1
1
2

16
17
18
19
20

90031-107-010
90703-KVC-900
91106-KCS-920
91206-KCS-920
91303-KCS-920

BOLT A, CYLINDER STUD


DOWEL PIN, 10X14
BEARING, NEEDLE, 15MM
OIL SEAL, 14X28X7
O-RING, 35X3

2
4
1
1
1

21
22
23
24

95701-06012-08
96001-06014-00
96001-06050-00
96001-06060-00

BOLT,
BOLT,
BOLT,
BOLT,

FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X12
6X14
6X50
6X60

Serial No.

Parts catalogue code

1
2
10
1

40
2006.09.10

F.R.T.

4.8
6.0
4.3
5.5
6.0
0.1
0.6
4.5
4.7

4.9

E-12

CRANKCASE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

+18

F.R.T.

.INCLUDES: Engine removal and


installation

41
2006.09.10

E-13

CRANKSHAFT/PISTON
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1101B5 CRANKSHAFT
.INCLUDES: Engine removal and
installation
3
(2,4,6)
111103 RING, PISTON AND/OR PISTON
(ONE)
.INCLUDES: Engine removal and
installation

Ref.
No.

Reqd. QTY
Description

GLH125
1SH/2SH
7

1 13000-KVC-890
2 13011-KVC-890
13011-KVC-900
13021-KVC-890
13021-KVC-900
13031-KVC-890
13031-KVC-900
13041-KVC-890
13041-KVC-900
13051-KVC-890
13051-KVC-900
3 13101-KVC-900
13102-KVC-900
13103-KVC-900
13104-KVC-900
13105-KVC-900
4 13111-KVC-900
5 90741-KFB-000

CRANKSHAFT COMP.
RING SET, PISTON (STD.)

RING SET, PISTON (0.25)

RING SET, PISTON (0.50)

RING SET, PISTON (0.75)

RING SET, PISTON (1.00)

PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
KEY, WOODRUFF, 4MM

1
1
1
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
1

6 94601-15000

CLIP, PISTON PIN, 15MM

Part No.

Serial No.

Parts catalogue code

42
2006.09.10

F.R.T.

4.7

3.1

E-14

TRANSMISSION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

17
29

30
+

(6,9,11,13,15)
210141 MAINSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add
(3,4,7,8,10,12,14,16)
210142 COUNTERSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add
213135 SPROCKET, DRIVE
2101C5 BEARING, MAINSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH

F.R.T.

4.5
0.2
4.5
0.2
0.2
4.5
4.7

4.9
4.5
4.7

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

23211-KVC-900
23221-KVC-900
23426-KSH-900
23427-KVC-900
23431-KVC-900

MAINSHAFT, TRANSMISSION (13T)


COUNTERSHAFT, TRANSMISSION
GEAR, COUNTERSHAFT LOW (37T)
COLLAR, COUNTERSHAFT LOW GEAR
COLLAR, IDLE STARTER GEAR

1
1
1
1
1

GEAR, MAINSHAFT SECOND (17T)


GEAR, COUNTERSHAFT SECOND
(32T)
BUSH, 20X23X9
GEAR, MAINSHAFT THIRD (20T)
GEAR, COUNTERSHAFT THIRD (28T)

6 23441-KVC-900
7 23451-KVC-900
8 23452-KVC-900
9 23461-KVC-900
10 23471-KVC-900
11 23481-KVC-900
12 23491-KVC-900

Serial No.

Parts catalogue code

1
1
1
1

13 23501-KVC-900
14 23511-KVC-900
15 23520-KVC-900

GEAR, MAINSHAFT FOURTH (23T)


GEAR, COUNTERSHAFT FOURTH
(26T)
GEAR, MAINSHAFT FIFTH (25T)
GEAR, COUNTERSHAFT FIFTH (24T)
GEAR COMP., STARTER (19T)

1
1
1
1
1

16
17
18
19
20

23531-KVC-900
23801-KVC-900
23811-KR3-600
90084-KRM-840
90451-KVC-900

GEAR ONLY, IDLE STARTER (29T)


SPROCKET, DRIVE (14T)
PLATE A2, FIXING
BOLT, DRIVE SPROCKET FIXING
WASHER, THRUST, 15MM

1
1
1
2
1

21 90452-KVC-900
22 90453-KVC-900
23 90454-KVC-900

WASHER, THRUST, 16.5MM


WASHER A, THRUST, 20MM
WASHER B, THRUST, 20MM

2
1
2

43
2006.09.10

E-14

TRANSMISSION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

.INCLUDES: Engine removal and


installation
31 2101C2 BEARING, MAINSHAFT :LEFT
.INCLUDES: Engine removal and
installation

F.R.T.

+30

Ref.
No.

Reqd. QTY
Description

GLH125
1SH/2SH
7

24 90455-KVC-900
25 90457-KVC-900

WASHER A, SPLINE, 20MM


WASHER, THRUST, 15MM

3
1

26
27
28
29
30

WASHER B, SPLINE, 20MM


SET RING, 20MM
OIL SEAL, 20X34X7
BEARING, RADIAL BALL, 6006
BEARING, RADIAL BALL, 6204

1
3
1
1
1

31 96120-62020-00 BEARING, RADIAL BALL, 6202Z

Part No.

90461-KVC-900
90605-KVC-900
91201-KCS-920
96100-60060-00
96100-62040-00

Serial No.

Parts catalogue code

44
2006.09.10

4.5

E-15

GEARSHIFT DRUM
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

6
7
8
10

(2,3,4)
210112 FORK, GEARSHIFT
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
2101A9 DRUM, GEARSHIFT
.INCLUDES: Engine removal and
installation
(21)
2101B0 CAM, SHIFT DRUM
(9)
210125 STOPPER OR SPRING, SHIFT DRUM
(11,13)
210122 SPINDLE, GEARSHIFT

F.R.T.

4.4

4.4

1.1
1.1
1.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

24211-KVC-900
24221-KVC-900
24231-KVC-900
24241-107-000
24271-KVC-900

FORK, R. GEARSHIFT
FORK, L. GEARSHIFT
FORK, CENTER GEARSHIFT
SHAFT, GEARSHIFT FORK GUIDE
SPRING, BALL SETTING

1
1
1
1
1

6
7
8
9
10

24301-KVC-901
24411-KCN-000
24430-KVC-901
24435-KEW-900
24610-KVC-900

DRUM, GEARSHIFT
CAM, GEARSHIFT
STOPPER COMP., GEARSHIFT DRUM
SPRING, SHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT

1
1
1
1
1

11
12
13
14
15

24621-KVC-900
24631-KVC-900
24651-KVC-900
90023-KVC-900
90408-KVC-900

PLATE, GEARSHIFT
SPRING, GEARSHIFT PLATE
SPRING, GEARSHIFT RETURN
PIVOT, SHIFT DRUM STOPPER
WASHER, 6MM

1
1
1
1
1

16
17
18
19
20

90458-KVC-900
90606-KVC-900
90607-KVC-900
92101-06025-0A
96211-08000

WASHER, THRUST, 14MM


CIRCLIP, EXTERNAL, 12MM
CIRCLIP, EXTERNAL, 14MM
BOLT, HEX., 6X25
BALL, STEEL, #8 (1/4)

2
1
1
1
1

ROLLER, 4X10

21 96220-40100

Serial No.

Parts catalogue code

45
2006.09.10

E-16

KICK STARTER SPINDLE


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

(1,2,8)
1121A2 SPINDLE, KICK STARTER
.INCLUDES: Engine removal and
installation

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

28211-KVC-900
28221-KVC-900
28251-KVC-900
28253-KVC-900
28254-KVC-900

PINION, KICK STARTER (29T)


RATCHET, KICK STARTER
SPINDLE, KICK STARTER
SPRING, KICK STARTER RATCHET
SEAT, RATCHET SPRING

1
1
1
1
1

6
7
8
9
10

28261-KVC-900
28262-KVC-900
28263-KVC-900
90004-437-000
90401-KCJ-710

SPRING, KICK STARTER


COLLAR, KICK SPINDLE
RETAINER, STARTER SPRING
BOLT, KICK RATCHET
WASHER, 12MM

1
1
1
1
1

11
12
13
14

90453-KVC-900
90459-KVC-900
90608-KVC-900
90609-KVC-900

WASHER A, THRUST, 20MM


WASHER, THRUST, 12MM
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 20MM

1
1
1
1

Serial No.

Parts catalogue code

46
2006.09.10

F.R.T.

4.5

E-17

CARBURETOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 3111A3 NEEDLE, JET


3
(18)
311120 FLOAT OR FLOAT VALVE
4 3111A6 CHAMBER, FLOAT
8 311125 VALVE, STARTER
9 3111B8 VALVE, AIR CUT
11 3111B4 HEATER, CARBURETOR
13 3111B5 CARBURETOR ASSEMBLY
15 311109 PISTON, VACUUM
34
(20,22)
3111D4 JET, MAIN

F.R.T.

0.6
0.5
0.4
0.4
0.2
0.3
0.5
0.4
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

16010-KVC-890
16012-KVC-891
16013-KVC-890
16015-KVC-890
16016-GFC-860

GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A

1
1
1
1
1

6
7
8
9
10

16028-KVC-890
16037-KVC-890
16046-KVC-890
16048-KVC-890
16050-KVC-890

SCREW SET B
PLATE SET, VALVE
VALVE SET, STARTER
VALVE SET, AIR CUT
SPRING, COMPRESSION COIL

1
1
1
1
1

11
12
13
14
15

16071-KVC-890
16075-KVC-890
16100-KVC-892
16107-KVC-890
16111-KVC-891

HEATER COMP.
O-RING
CARBURETOR ASSY. (AVK3BC B)
TOP
PISTON COMP., VACUUM

1
1
1
1
1

16
17
18
19
20

16119-KVC-890
16140-KVC-890
16155-GCC-B50
16163-KVC-890
16165-KVC-890

STAY, WIRE
BODY COMP., BYSTARTER
VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET

1
1
1
1
1

21
22
23
24
25

16172-KVC-890
16180-KVC-890
16198-KVC-890
16423-KVC-890
32160-KVC-890

COLLAR, SETTING
JET, SLOW, #38
TUBE, AIR VENT
GASKET, BYSTARTER
SUB HARNESS, CARBURETOR HEATER

1
1
1
1
1

Serial No.

Parts catalogue code

47
2006.09.10

E-17

CARBURETOR

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

26
27
28
29
30

93500-04008-1H
93500-04010-1H
93500-04012-1H
93500-05012-1H
93892-05012-18

SCREW, PAN, 4X8


SCREW, PAN, 4X10
SCREW, PAN, 4X12
SCREW, PAN, 5X12
SCREW-WASHER, 5X12

2
2
3
2
2

31
32
33
34

95002-02089
95002-02100
95005-45480-50
99101-KVC-8900

CLIP, TUBE (B8)


CLIP, TUBE (B10)
TUBE, 4.5X480(95005-45001-50M)
JET, #100

1
1
1
1

Serial No.

Parts catalogue code

48
2006.09.10

F-1

HEADLIGHT
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
4
5
6
7

616115
6161A7
6161B1
616118
616182

HEADLIGHT ASSEMBLY
HEADLIGHT UNIT
SOCKET, HEADLIGHT
BULB, HEADLIGHT
BULB, POSITION LIGHT

F.R.T.

0.3
0.3
0.2
0.2
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

33100-KVC-890
33112-KVC-890
33114-KVC-890
33120-KVC-890
33130-KVC-890

HEADLIGHT ASSY. (12V 35/35W)


COVER, SOCKET
STOPPER, SOCKET BODY
HEADLIGHT UNIT
SOCKET COMP., HEADLIGHT

1
1
1
1
1

6
7
8
9
10

34901-KSY-880
34903-KCS-920
53209-GAH-000
90101-GJ6-000
90307-GAZ-980

BULB, HEADLIGHT (12V 35/35W)


BULB, POSITION LIGHT (12V 4W)
CLIP, HEADLIGHT
BOLT, ADJUSTING
WASHER, LOCK, 6MM

1
1
2
1
1

Serial No.

Parts catalogue code

49
2006.09.10

F-2

METER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2
3
4
5
6
7
10
13

Ref.
No.

8121A1
8121E3
8121A4
8121B4
8121B5
8121A3
8121B1

METER ASSY., COMBINATION


COVER, METER
BRACKET, METER
CASE, METER :UPPER
CASE, METER :LOWER
SPEEDOMETER ASSEMBLY
TACHOMETER ASSEMBLY
(12)
811160 CABLE, SPEEDOMETER

Reqd. QTY
Part No.

1 34909-GW3-980

Description

GLH125
1SH/2SH
7

2
3
4
5

37100-KVC-890
37110-KVC-890
37120-KVC-890
37140-KVC-890

BULB, WEDGE BASE (T10)


(12V 3.4W)
METER ASSY., COMBINATION (KPH)
COVER
BRACKET
CASE COMP., UPPER

6
7
8
9
10

37150-KVC-890
37200-KVC-890
37211-KVC-890
37213-KVC-890
37250-KVC-890

CASE COMP., INNER


SPEEDOMETER ASSY.
CUSHION, RUBBER
KNOB
METER ASSY., TACHOMETER & FUEL

1
1
1
1
1

11
12
13
14
15

44604-KRF-S00
44830-KTJ-900
44830-KTJ-910
86150-KRF-890
93500-03022-0A

CLIP, SPEEDOMETER CABLE


CABLE ASSY., SPEEDOMETER
CABLE ASSY., SPEEDOMETER
EMBLEM, PRODUCT
SCREW, PAN, 22MM

1
1
1
1
3

16
17
18
19

93891-04012-00
93901-22320
93901-22380
95701-08016-08

SCREW-WASHER, 4X12
SCREW, TAPPING, 3X12
SCREW, TAPPING, 3X12
BOLT, FLANGE, 8X16

4
5
3
2

4
1
1
1
1

Serial No.

Parts catalogue code

-------- -------- 2CO


-------- -------- 2CO
-------- -------- 1CO

50
2006.09.10

F.R.T.

0.3
0.3
0.4
0.3
0.5
0.4
0.4
0.2

F-3

HANDLE LEVER/SWITCH/CABLE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
3
5
6
7
8
9
11
12
13
14

811100
811120
811115
615120
615118
6151B2
6151A9
811125
810150
8101C1
8101C0
8101C9
8101D0
16 8101C8
8101D0
18 8101C7
8101F5
19 8101C6
8101F5

CABLE, THROTTLE
CABLE, CHOKE
CABLE, CLUTCH
SWITCH, STARTER KILL
SWITCH, WINKER
SWITCH, FRONT STOP
SWITCH, CLUTCH
CABLE, FRONT BRAKE
GRIP, THROTTLE
GRIP, HANDLE :RIGHT
GRIP, HANDLE :LEFT
BRACKET, HANDLE LEVER :RIGHT
BRACKET, HANDLE LEVER :BOTH
BRACKET, HANDLE LEVER :LEFT
BRACKET, HANDLE LEVER :BOTH
LEVER, HANDLE :RIGHT
LEVER, HANDLE :BOTH
LEVER, HANDLE :LEFT
LEVER, HANDLE :BOTH

F.R.T.

0.4
0.5
0.2
0.4
0.5
0.2
0.2
0.2
0.2
0.2
0.1
0.2
0.4
0.2
0.4
0.1
0.2
0.1
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

17910-KVC-900
17950-KVC-900
22870-KVC-900
32161-404-000
35150-KVC-890

CABLE COMP., THROTTLE


CABLE COMP., CHOKE
CABLE COMP., CLUTCH
BAND B1, WIRE
SWITCH ASSY., LIGHTING &
STARTER KILL

1
1
1
4

6
7
8
9
10

35200-KVC-890
35330-KEJ-900
35330-KEW-900
45450-KTJ-870
45517-KCS-W60

SWITCH ASSY., WINKER


SWITCH COMP., FR. LEVER
SWITCH COMP., FR. LEVER
CABLE COMP., FR. BRAKE
HOLDER, MASTER CYLINDER

1
1
1
1
1
2

-------- -------- 2CO


-------- -------- 1CO
-------- -------- 2CO

11
12
13
14
15

53140-KVC-900
53165-KRF-S00
53166-KRF-S00
53171-KCS-W60
53171-402-700

GRIP COMP., THROTTLE


GRIP, R. HANDLE
GRIP, L. HANDLE
BRACKET, R. HANDLE LEVER
COVER, R. HANDLE LEVER

1
1
1
1
1

-------- -------- 2CO


-------- -------- 2CO

1
1

19 53178-KCS-W60
20 53192-KTJ-900

BRACKET, L. HANDLE LEVER


COVER, L. HANDLE LEVER
LEVER COMP., R. STEERING
HANDLE
LEVER COMP., L. HANDLE
BOLT, WIRE ADJUSTING

1
1
1

-------- -------- 2CO

21 53192-268-000
22 88113-GN5-900

BOLT, WIRE ADJUSTING


CAP, LOCK NUT

1
2

-------- -------- 2CO

16 53172-KCS-W60
17 53172-402-700
18 53175-KCS-W60

Serial No.

Parts catalogue code

1
-------- -------- 2CO

51
2006.09.10

F-3

Ref.
No.

HANDLE LEVER/SWITCH/CABLE

Reqd. QTY
Description

GLH125
1SH/2SH
7

23 88210-KEW-950
24 88220-KEW-950
25 90113-KEJ-900

MIRROR COMP., R.
MIRROR COMP., L.
BOLT, L. HANDLE LEVER PIVOT

1
1
1
2

26 90202-KEJ-900

NUT, CAP, 6MM

27 90314-GN5-910
28 90314-KEW-900
29 90321-315-670

NUT, LOCK
NUT, LOCK (LEFT HAND THREAD)
NUT, FIXING

1
2
1
1
1
2
1

Part No.

30 93500-05016-0G SCREW, PAN, 5X16


31
32
33
34

93500-05020-0G
93500-05032-0G
93500-05040-0G
95801-06022-07

SCREW, PAN, 5X20


SCREW, PAN, 5X32
SCREW, PAN, 5X40
BOLT, FLANGE, 6X22

1
1
1
2
4

Serial No.

Parts catalogue code

-------- -------- 1CO


-------- -------- 2CO
-------- -------- 1CO
-------- -------- 2CO
-------- -------- 1CO
-------- -------- 2CO

-------- -------- 1CO


-------- -------- 2CO

52
2006.09.10

F-4

FR. BRAKE MASTER CYLINDER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6151B2 SWITCH, FRONT STOP


2 7121A0 HOSE, FRONT BRAKE
.INCLUDES: Bleed brakes
4 712105 CYLINDER, FRONT BRAKE MASTER
.INCLUDES: Bleed brakes
8 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER
10 7121G9 PISTON SET, FRONT BRAKE MASTER
.INCLUDES: Bleed brakes
11 8101C7 LEVER, HANDLE :RIGHT
8101F5 LEVER, HANDLE :BOTH

F.R.T.

0.1
0.4
0.4
0.1
0.4
0.1
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4

35340-KRF-C90
45126-KVC-890
45504-KSY-880
45510-KRF-H60

SWITCH ASSY., FR. STOP


HOSE COMP., FR. BRAKE
BOOT COMP.
CYLINDER SUB ASSY., FR. BRAKE
MASTER
PROTECTOR

1
1
1

-------- -------- 1CO


-------- -------- 1CO
-------- -------- 1CO

1
1

-------- -------- 1CO


-------- -------- 1CO

5 45512-KSY-880

Serial No.

6
7
8
9
10

45513-KSY-880
45517-KSY-880
45520-KSY-880
45521-KSY-880
45530-KRF-H60

CAP, MASTER CYLINDER


HOLDER, MASTER CYLINDER
DIAPHRAGM
PLATE, DIAPHRAGM
CYLINDER SET, MASTER

1
1
1
1
1

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

11
12
13
14
15

53175-KRF-H60
90101-KSY-880
90102-KSY-880
90103-KSY-880
90114-KSY-880

LEVER, R. STEERING HANDLE


SCREW, FLAT, 4X12
BOLT, FLANGE, 6X22
SCREW-WASHER, 4X12
BOLT, HANDLE LEVER

1
2
2
1
1

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

16
17
18
19

90145-KEH-901
90301-KSY-880
90545-KCW-880
90651-KSY-880

BOLT, OIL, 10X22


NUT, HEX., 6MM
WASHER, OIL BOLT
CIRCLIP

2
1
4
1

-----------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

Parts catalogue code

53
2006.09.10

F-5

HANDLE PIPE/TOP BRIDGE


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
4
5

6151A1
615145
810100
8101D6
8101D7
8101D8
10 510110

Ref.
No.

KEY SET
SWITCH, COMBINATION & LOCK
PIPE, STEERING HANDLE
WEIGHT B, HANDLE :LEFT
WEIGHT B, HANDLE :RIGHT
WEIGHT B, HANDLE :BOTH
BRIDGE, FORK TOP

Reqd. QTY
Part No.

1 35010-KVC-890
2 35100-KVC-890
3 35121-KPN-710
4 53100-KVC-900
53100-KVC-910
5 53104-KVC-900

Description

GLH125
1SH/2SH
7

Serial No.

Parts catalogue code

KEY SET
1
SWITCH ASSY., COMBINATION &
LOCK 1
KEY, BLANK (1)
PIPE, STEERING HANDLE
1 -------- -------- 1CO

1 -------- -------- 2CO


WEIGHT B, STEERING HANDLE
2

6
7
8
9
10

53105-KVC-900
53106-KR3-000
53108-KR3-770
53131-KCS-W60
53231-KRF-S00

WEIGHT A, STEERING HANDLE


RUBBER A, HANDLE WEIGHT
RING, HANDLE WEIGHT SNAP
HOLDER, HANDLE UPPER
BRIDGE, FORK TOP

2
4
2
2
1

11
12
13
14
15

90104-MJ1-000
90117-383-000
90191-KVC-900
90304-KRF-S00
90310-KRF-S10

BOLT, FLANGE, 8X19


BOLT, FLANGE, 6X28
SCREW, SPECIAL, 6X50
NUT, STEERING STEM
NUT, FLANGE CAP, 8MM

2
4
2
1
2

16 90503-KRF-S00 WASHER, STEERING STEM


17 94050-08080
NUT, FLANGE, 8MM
18 95801-08055-08 BOLT, FLANGE, 8X55

1
2
2

-------- -------- 1CO


-------- -------- 2CO

54
2006.09.10

F.R.T.

0.7
0.6
0.6
0.2
0.2
0.4
0.6

F-6

STEERING STEM
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

4 5101A0
5101A1
5101C9
5 5101A9
6
5101B0
9 510100
10 5101B2

RACE, STEERING BALL :UPPER


RACE, STEERING BALL :LOWER
RACE, STEERING BALL :BOTH
RACE, STEERING TOP CONE
(7,8)
RACE, STEERING BOTTOM CONE
STEM OR SHAFT ASSY., STEERING
THREAD, STEERING HEAD TOP

F.R.T.

1.0
1.0
1.0
0.5
1.1
1.0
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

06531-KAN-630
33741-KSH-900
45155-KRF-S10
50301-KRF-S00
53211-KRF-S00

BALL ASSY., STEEL, #6X21


REFLECTOR, RR. REFLEX
CLAMPER A, FR. BRAKE HOSE
RACE, STEERING BALL
RACE, STEERING TOP CONE

2
2
1
2
1

RACE, STEERING BOTTOM CONE


DUST SEAL, STEERING HEAD
WASHER, STEERING HEAD DUST
SEAL
STEM SUB ASSY., STEERING
THREAD ASSY., STEERING HEAD
TOP

1
1

6 53212-KRF-S00
7 53214-KRF-S00
8 53215-KRF-S00
9 53219-KRF-S00
10 53220-KRF-S00

11 61305-KTJ-900 STAY, FR. REFLEX REFLECTOR


12 94001-05000-0S NUT, HEX., 5MM
13 95701-08040-08 BOLT, FLANGE, 8X40

Serial No.

Parts catalogue code

-------- -------- 1CO

1
1
1
1
2
2

55
2006.09.10

F-7

FRONT FENDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3 4131B7 FENDER, FRONT


4 4131C2 STAY, FRONT FENDER

Ref.
No.

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1 45156-KVC-900 CLAMPER, FR. BRAKE HOSE


2 45451-473-000 GUIDE, FR. FENDER CABLE
3 61100-KTJ-900ZC FENDER, FR.
*PB361C*...CANDY CENTURY BLUE
61100-KTJ-900ZD *R264C*.......CANDY LUCID RED
61100-KTJ-900ZF *NHA06P*..PEARL PROCYON BLACK
61100-KTJ-900ZH *YR112MU*
SUPER GOLD METALLIC-U
4 61102-KTJ-900 STAY, FR. FENDER
5 61103-KEJ-660 COLLAR, FR. FENDER MOUNTING

1
1
1
1
1

6 61104-KEJ-660 RUBBER, FR. FENDER MOUNTING


7 95701-06025-08 BOLT, FLANGE, 6X25
8 96001-06032-02 BOLT, FLANGE, 6X32

4
2
2

Serial No.

Parts catalogue code

-------- -------- 1CO

1
1
4

56
2006.09.10

F.R.T.

0.2
0.2

F-8

FRONT FORK
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 5111C3
5111C4
2 5111C5
5111C6
5111C7
3 5111G2
5111G3
5111G4
5 5111D2
5111D3
9 5111E7
5111E8
5111E9
10 5111C2
5111C4
11 5111D1
5111D3

Ref.
No.

0.6
0.8
0.2
0.2
0.4
0.9
0.9
1.4
1.0
1.6
0.9
0.9
1.4
0.6
0.8
1.0
1.6

Reqd. QTY
Serial No.

Description

GLH125
1SH/2SH
7

FORK ASSY., R. FR.

SPRING, FR. FORK


PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. BOTTOM

1
1
2
2
2
1
1

-------- -------- 1CO


-------- -------- 2CO

51432-KVC-900
51437-KVC-900
51440-KVC-900
51490-KVC-900
51500-KVC-900
51500-KVC-910

PIECE, OIL LOCK


RING, PISTON
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.

2
2
2
2
1
1

-------- -------- 1CO


-------- -------- 2CO

11 51520-KVC-900
51520-KVC-910
12 90116-KVC-900
13 90123-KVC-900
14 90544-KVC-900
15 90601-KVC-900

CASE, L. BOTTOM

BOLT, SOCKET, 8MM


BOLT, FR. FORK
WASHER, SPECIAL, 8MM
RING, OIL SEAL STOP

1
1
2
2
2
2

16 91254-KVC-900
17 91351-KVC-900

SEAL, DUST
O-RING

2
2

Part No.

1 51400-KVC-900
51400-KVC-910
2 51401-KVC-900
3 51410-KVC-900
4 51413-KVC-900
5 51420-KVC-900
51420-KVC-910
6
7
8
9
10

FORK ASSY., FRONT :RIGHT


FORK ASSY., FRONT :BOTH
SPRING, FRONT FORK :LEFT
SPRING, FRONT FORK :RIGHT
SPRING, FRONT FORK :BOTH
PIPE, FRONT FORK :LEFT
PIPE, FRONT FORK :RIGHT
PIPE, FRONT FORK :BOTH
CASE, BOTTOM :RIGHT
CASE, BOTTOM :BOTH
SEAL SET, FRONT FORK :LEFT
SEAL SET, FRONT FORK :RIGHT
SEAL SET, FRONT FORK :BOTH
FORK ASSY., FRONT :LEFT
FORK ASSY., FRONT :BOTH
CASE, BOTTOM :LEFT
CASE, BOTTOM :BOTH

F.R.T.

Parts catalogue code

-------- -------- 1CO


-------- -------- 2CO

-------- -------- 1CO


-------- -------- 2CO

57
2006.09.10

F-9

FRONT BRAKE PANEL


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
6
8
11

Ref.
No.

711115
7111B3
7101C3
7111D0
7111C3

SHOE(PAD) SET, BRAKE :FRONT


CAM, BRAKE :FRONT
GEAR, SPEEDOMETER
PANEL, FRONT BRAKE
ARM, BRAKE :FRONT

Reqd. QTY
Part No.

1 06430-KRF-B60
06430-KRF-B70
06430-KRF-B80
06430-KRF-B90
2 43141-KRV-900
3 43151-KCW-870
4 43412-KRF-S00
5 43413-KRF-S00

Serial No.

Description

GLH125
1SH/2SH
7

SHOE SET, BRAKE (ASK)

SHOE SET, BRAKE (JB)

CAM, RR. BRAKE


SPRING, BRAKE SHOE
JOINT, BRAKE ARM
NUT, BRAKE ADJUSTING

1
1
1
1
1
2
1
1

---------------------------------------------------------

-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO

6 44804-KRF-S00 GEAR COMP., SPEEDOMETER


7 44806-KRF-S00 WASHER, THRUST 20X26X1
8 45010-KRF-B40ZD PANEL SUB ASSY., FR. BRAKE
*YR278M*.DESERT GOLD METALLIC
9 45134-250-000 DUST SEAL, BRAKE CAM
10 45145-KRF-B40 INDICATOR, FR. BRAKE

1
2

-------- -------- 2CO


-------- -------- 2CO

1
1
1

-------- -------- 2CO


-------- -------- 2CO
-------- -------- 2CO

11
12
13
14
15

ARM, FR. BRAKE


SPRING, FR. BRAKE ARM RETURN
OIL SEAL, 47X58X7
NUT, FLANGE, 6MM
CIRCLIP, EXTERNAL, 20MM

1
1
1
1
1

------------------------------------

16 95701-06035-08 BOLT, FLANGE, 6X35

-------- -------- 2CO

45410-KRF-B40
45435-121-010
91254-KRF-S00
94050-06080
94510-20000

Parts catalogue code

-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO

58
2006.09.10

F.R.T.

0.3
0.4
0.3
0.4
0.1

F-10

FRONT BRAKE CALIPER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 711115 SHOE(PAD) SET, BRAKE :FRONT


5
(1)
7111D1 PISTON, FRONT BRAKE CALIPER
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
11 711130 CALIPER, FRONT BRAKE
.INCLUDES: Bleed brakes
12 7111G0 BRACKET, FRONT CALIPER

F.R.T.

0.1
0.5
0.4
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

06451-KSY-880
06455-KRF-H60
43352-KSY-880
43353-KSY-880
45107-KSY-880

SEAL SET, PISTON


PAD SET, FR.
BLEEDER
CAP, BLEEDER
PISTON

2
1
1
1
2

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

6
7
8
9
10

45108-KSY-880
45132-KSY-880
45133-KSY-880
45203-KRF-H60
45215-KRF-H60

SPRING, PAD
BUSH, B
BOOT B, BUSH
PLUG, PIN
PIN, HANGER

1
1
1
2
2

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

11 45250-KVC-880
12 45290-KRF-H60
13 90155-KEH-950

CALIPER SUB ASSY., R. FR.


BRACKET SUB ASSY., R. FR.
BOLT, FLANGE, 8X25

1
1
2

-------- -------- 1CO


-------- -------- 1CO
-------- -------- 1CO

Serial No.

Parts catalogue code

59
2006.09.10

F-11

FRONT WHEEL(DRUM BRAKE)


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
5
6
9

710140
710151
7101D4
710139

TUBE, FRONT TIRE(ONE)


AXLE, FRONT WHEEL
FRONT WHEEL
FRONT TIRE(ONE)
(4)
710115 BEARING, FRONT WHEEL(ONE)
710115G .Replace 1 bearing add

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

42712-KTJ-870
44301-KRF-S00
44311-KTJ-900
44620-KRF-B40
44650-KVC-910

TUBE, TIRE (3.00-18)


AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR.

1
1
1
1
1

------------------------------------

-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO

6
7
8
9

44711-KTJ-870
90307-KRF-S00
90755-KRS-830
96140-63010-10

TIRE, FR. (80/100-18M/C 47P)


NUT, SPECIAL, 12MM
OIL SEAL, 21X37X7
BEARING, RADIAL BALL, 6301U

1
1
1
2

-----------------------------

-------- 2CO
-------- 2CO
-------- 2CO
-------- 2CO

Serial No.

Parts catalogue code

60
2006.09.10

F.R.T.

0.7
0.2
0.7
0.7
0.4
0.1

F-11-1

FRONT WHEEL(DISK BRAKE)


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
5
7
8
11
17

710140
710151
7101D4
710139
710145
711120

TUBE, FRONT TIRE(ONE)


AXLE, FRONT WHEEL
FRONT WHEEL
FRONT TIRE(ONE)
GEARBOX ASSY., SPEEDOMETER
DISC, FRONT BRAKE
(4)
710115 BEARING, FRONT WHEEL(ONE)
710115G .Replace 1 bearing add

F.R.T.

0.7
0.2
0.8
0.7
0.2
0.3
0.4
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

42712-KTJ-870
44301-KRF-S00
44311-KTJ-900
44620-KRF-B40
44650-KVC-900

TUBE, TIRE (3.00-18)


AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
WHEEL SUB ASSY., FR.

1
1
1
1
1

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

6
7
8
9
10

44680-410-000
44711-KTJ-870
44800-KEH-930
44806-KEH-930
44808-KEH-930

RETAINER, GEAR BOX


TIRE, FR. (80/100-18M/C 47P)
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
WASHER, GEAR

1
1
1
1
2

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

11
12
13
14
15

45251-KEW-670
90105-MBB-000
90307-KRF-S00
90755-KRS-830
91258-KRS-850

DISK, FR. BRAKE


BOLT, BRAKE DISK, 8X24
NUT, SPECIAL, 12MM
OIL SEAL, 21X37X7
DUST SEAL, 40X50X5

1
4
1
1
1

------------------------------------

-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO
-------- 1CO

16 93700-05016-0A SCREW, OVAL, 5X16


17 96140-63010-10 BEARING, RADIAL BALL, 6301U

1
2

-------- -------- 1CO


-------- -------- 1CO

Serial No.

Parts catalogue code

61
2006.09.10

F-12

REAR BRAKE PANEL


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 711140 SHOE(PAD) SET, BRAKE :REAR


5 7111A9 PANEL, REAR BRAKE
6 7111B4 CAM, BRAKE :REAR
9
(7,13)
7111C4 ARM, BRAKE :REAR

Ref.
No.

62

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1 06430-KRF-B60
06430-KRF-B70
06430-KRF-B80
06430-KRF-B90
2 40543-KRF-S00
3 40544-KVC-900
4 42313-KRF-S00
5 43100-KRF-B40ZF

SHOE SET, BRAKE (ASK)

SHOE SET, BRAKE (JB)

ADJUSTER, CHAIN
PLATE, SWINGARM END
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE
*YR278M*.DESERT GOLD METALLIC

1
1
1
1
1
1
1

Parts catalogue code

6
7
8
9
10

43141-KRV-900
43145-KRF-B40
43151-KCW-870
43410-KRF-B40
43412-KRF-S00

CAM, RR. BRAKE


INDICATOR, RR. BRAKE
SPRING, BRAKE SHOE
ARM, RR. BRAKE
JOINT, BRAKE ARM

1
1
2
1
1

11
12
13
14
15

43413-KRF-S00
43434-KRF-S00
45134-250-000
90119-KRF-S00
90305-KRF-S00

NUT, BRAKE ADJUSTING


RUBBER, STOPPER ARM
DUST SEAL, BRAKE CAM
BOLT, CHAIN ADJUSTER
NUT, SPECIAL, 14MM

1
1
1
1
1

16
17
18
19
20

90317-KRF-S00
90510-KRF-900
92811-10000
94001-08000-0S
94001-08080-0S

U-NUT, 6MM
WASHER, PLAIN, 14MM
BOLT A, BRAKE STOPPER
NUT, HEX., 8MM
NUT, HEX., 8MM

1
1
1
1
1

WASHER, PLAIN, 8MM

21 94101-08800

Serial No.

2006.09.10

F.R.T.

0.4
0.5
0.5
0.1

F-12

Ref.
No.

REAR BRAKE PANEL

Reqd. QTY
Part No.

Description

22 94201-20150
PIN, SPLIT, 2.0X15
23 95701-06035-08 BOLT, FLANGE, 6X35

GLH125
1SH/2SH
7

Serial No.

Parts catalogue code

1
1

63
2006.09.10

F-13

REAR WHEEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
4
5
10
12
13
14
20

DAMPER, REAR WHEEL


SPROCKET, FINAL DRIVEN
AXLE, REAR WHEEL
FLANGE ASSY., FINAL DRIVEN
REAR WHEEL
REAR TIRE(ONE)
TUBE, REAR TIRE(ONE)
(11,21)
710133 BEARING, REAR WHEEL(ONE)
710133G .Replace 1 bearing add
22 7101D1 BEARING, FINAL DRIVEN FLANGE

710157
7101A0
710160
7101A5
710118
710142
7101A7

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

06410-KRF-S00
40543-KRF-S00
40544-KVC-900
41201-KVC-900
42301-KRF-S00

DAMPER SET, WHEEL


ADJUSTER, CHAIN
PLATE, SWINGARM END
SPROCKET, FINAL DRIVEN (37T)
AXLE, RR. WHEEL

1
1
1
1
1

6
7
8
9
10

42303-KRF-S00
42304-KRF-S00
42305-KRF-S00
42306-KRF-S00
42615-KVC-900

SLEEVE, RR. WHEEL


COLLAR, RR. WHEEL L. SIDE
NUT, DRIVEN SPROCKET
WASHER, DRIVEN SPROCKET
FLANGE SUB ASSY., RR. DRIVEN

1
1
4
2
1

11
12
13
14
15

42620-KRF-B40
42650-KVC-900
42711-KTJ-870
42712-KTJ-870
90119-KRF-S00

COLLAR, RR. AXLE DISTANCE


WHEEL SUB ASSY., RR.
TIRE, RR. (90/90-18M/C 51P)
TUBE, TIRE (3.00-18)
BOLT, CHAIN ADJUSTER

1
1
1
1
1

16
17
18
19
20

90128-KRF-S00
91252-KRF-S00
91309-KRF-S00
94001-08000-0S
96140-62020-10

BOLT, DRIVEN SPROCKET FIXING


DUST SEAL, 26X42X8
O-RING, 41.5X2.3
NUT, HEX., 8MM
BEARING, RADIAL BALL, 6202U

4
1
1
1
1

21 96140-63020-10 BEARING, RADIAL BALL, 6302U


22 96150-60040-10 BEARING, RADIAL BALL, 6004UU

1
1

Serial No.

Parts catalogue code

64
2006.09.10

F.R.T.

0.3
0.4
0.3
0.4
0.8
0.8
0.8
0.5
0.1
0.5

F-14

FUEL TANK
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 310110 COCK ASSY., FUEL


3 310115 SCREEN, FUEL STRAINER
4
(6)
3101A6 CUP, FUEL STRAINER
8 310100 TANK, FUEL
12 617105 FUEL TANK SENDING UNIT

F.R.T.

0.2
0.2
0.1
0.4
0.4

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

16173-KEJ-900
16950-KTJ-900
16952-KTJ-900
16953-KEJ-900
16958-KEJ-900

O-RING
COCK ASSY., FUEL
SCREEN SET, FUEL STRAINER
CUP SET, FUEL STRAINER
O-RING

1
1
1
1
1

6 16959-KEJ-900
7 17508-KPN-900
8 17520-KVC-900ZA
17520-KVC-900ZB
17520-KVC-900ZC
17520-KVC-900ZD
9 17611-286-000
10 17620-KPN-760

FILTER, CUP
CUSHION, FUEL TANK RR.
TANK SET, FUEL *TYPE1*(WL)
TANK SET, FUEL *TYPE2*(WL)
TANK SET, FUEL *TYPE3*(WL)
TANK SET, FUEL *TYPE4*(WL)
CUSHION, FUEL TANK FR.
CAP COMP., FUEL FILLER

1
2
1
1
1
1
2
1

11
12
13
14
15

TUBE, FUEL
FUEL UNIT SET
CLIP B8, TUBE
O-RING, 39.5X5.75
NUT, FLANGE, 6MM

1
1
2
1
4

16 94103-06000
WASHER, PLAIN, 6MM
17 95701-06012-00 BOLT, FLANGE, 6X12

2
2

17681-KVC-900
37080-KTJ-870
90652-KRF-S00
91351-KRF-S00
94050-06080

Serial No.

Parts catalogue code

65
2006.09.10

F-15

SEAT/REAR COWL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3 4131E4 SEAT :DOUBLE


7 4111J4 COWL, SEAT :RIGHT
4111M1 COWL, SEAT :BOTH
8 4111J3 COWL, SEAT :LEFT
4111M1 COWL, SEAT :BOTH
9 4111M5 COWL, SEAT :CENTER
10 4101H6 CARRIER, LUGGAGE :REAR

66

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

61103-KEJ-660
61104-KEJ-660
77200-KTJ-900
77204-292-000
77205-286-000

COLLAR, FR. FENDER MOUNTING


RUBBER, FR. FENDER MOUNTING
SEAT ASSY., DOUBLE
RUBBER, SEAT SETTING
RUBBER B, SEAT SETTING

2
2
1
3
4

6 77206-426-000 RUBBER, SEAT SETTING


7 77216-KVC-900ZA COWL SET, R. RR. SIDE *TYPE1*
(WL)
77216-KVC-900ZB COWL SET, R. RR. SIDE *TYPE2*
(WL)
77216-KVC-900ZC COWL SET, R. RR. SIDE *TYPE3*
(WL)
77216-KVC-900ZD COWL SET, R. RR. SIDE *TYPE4*
(WL)
8 77226-KVC-900ZE COWL SET, L. RR. SIDE *TYPE1*
(WL)
77226-KVC-900ZF COWL SET, L. RR. SIDE *TYPE2*
(WL)
77226-KVC-900ZG COWL SET, L. RR. SIDE *TYPE3*
(WL)
77226-KVC-900ZH COWL SET, L. RR. SIDE *TYPE4*
(WL)
9 77235-KVC-900ZA COWL SET, RR. CENTER (WL)
*NHA06P*..PEARL PROCYON BLACK
77235-KVC-900ZB *PB323C*.....CANDY ARUJA BLUE
77235-KVC-900ZC *R264C*.......CANDY LUCID RED
77235-KVC-900ZD *YR112MU*
SUPER GOLD METALLIC-U

Serial No.

Parts catalogue code

2
1
1
1
1
1
1
1
1
1
1
1
1
2006.09.10

F.R.T.

0.1
0.3
0.3
0.3
0.3
0.3
0.1

F-15

Ref.
No.

SEAT/REAR COWL

Reqd. QTY
Description

GLH125
1SH/2SH
7

10 81200-KTJ-900

CARRIER COMP., RR.

11
12
13
14
15

CAP, RR. CARRIER


GROMMET, SIDE COVER
BOLT, FLANGE, 8X16
RUBBER, CARRIER MOUNTING
SCREW, PAN, 5X11.5

2
2
2
1
2

16 93903-24320
SCREW, TAPPING, 4X12
17 95701-06020-08 BOLT, FLANGE, 6X20
18 95701-08020-00 BOLT, FLANGE, 8X20

4
2
5

Part No.

81201-KPN-920
83542-KPN-900
90181-KRF-S00
90801-KTJ-900
91509-GE2-760

Serial No.

Parts catalogue code

67
2006.09.10

F-16

SIDE COVER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

4111H9
4111J0
7 4111P0
4111P0A
10
4111H8
4111J0

Ref.
No.

(9)
COVER, SIDE :RIGHT
COVER, SIDE :BOTH
LOCK, SIDE COVER
.Replace 1 side cover lock add
(11)
COVER, SIDE :LEFT
COVER, SIDE :BOTH

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

16305-KVC-900
37221-KRF-S00
50359-KTJ-900
50360-KTJ-900
83520-KVC-900ZA
83520-KVC-900ZB
83520-KVC-900ZC
83520-KVC-900ZD

COVER, CARBURETOR
SPRING, LOCK SETTING
PLATE, R. SIDE COVER LOCK
PLATE, L. SIDE COVER LOCK
COVER SET, R. SIDE *TYPE1*(WL)
COVER SET, R. SIDE *TYPE2*(WL)
COVER SET, R. SIDE *TYPE3*(WL)
COVER SET, R. SIDE *TYPE4*(WL)

1
2
1
1
1
1
1
1

6
7
8
9
10

83542-KPN-900
83560-KRF-S00
83561-KTJ-900
83611-KVC-900
83620-KVC-900ZE
83620-KVC-900ZF
83620-KVC-900ZG
83620-KVC-900ZH

GROMMET, SIDE COVER


LOCK, SIDE COVER
CUSHION, SIDE COVER LOCK
COVER, CARBURETOR R. SIDE
COVER SET, L. SIDE *TYPE1*(WL)
COVER SET, L. SIDE *TYPE2*(WL)
COVER SET, L. SIDE *TYPE3*(WL)
COVER SET, L. SIDE *TYPE4*(WL)

6
2
2
1
1
1
1
1

11
12
13
14

83711-KTJ-900
90115-KVC-900
93500-05012-0H
93903-34380

COVER,
SCREW,
SCREW,
SCREW,

1
3
4
4

CARBURETOR L. SIDE
COVER SETTING
PAN, 5X12
TAPPING, 4X12

Serial No.

Parts catalogue code

68
2006.09.10

F.R.T.

0.1
0.2
0.1
0.1
0.1
0.2

F-17

AIR CLEANER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3
5
6
8
10
11
12

312105
312125
3121A5
312102
3121B6
3121C7
410190

(2)
ELEMENT, AIR CLEANER
DUCT, AIR CLEANER
CASE, AIR CLEANER
COVER, AIR CLEANER CASE
TUBE, AIR CLEANER CONNECTING
TANK, STORAGE
BOX OR BAG, TOOL

F.R.T.

0.2
0.2
0.5
0.2
0.2
0.1
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

15772-KRF-S00
17213-KEW-960
17214-KRF-B40
17217-KRF-B40
17218-KVC-900

CLIP, TUBE
HOLDER COMP., ELEMENT
ELEMENT COMP., AIR CLEANER
RUBBER, ELEMENT STOPPER
DUCT, AIR CLEANER IN.

1
1
1
1
1

6
7
8
9

17221-KVC-900
17226-KEW-900
17235-KVC-900
17247-KPN-900

1
1
1

10 17253-KVC-900

CASE, AIR CLEANER


SEAL, AIR CLEANER
COVER SUB ASSY., AIR CLEANER
RUBBER, AIR CLEANER CASE
MOUNTING
TUBE, AIR CLEANER CONNECTING

1
1

11
12
13
14
15

17551-KRF-S00
83501-KRF-S00
83502-KRF-S00
83551-300-000
92101-05016-0A

TANK, STORAGE
BOX, TOOL
CAP, TOOL BOX
GROMMET, AIR CLEANER CASE
BOLT, HEX., 5X16

1
1
1
1
2

16
17
18
19
20

93500-05006-1A
93891-05016-18
94101-05000
95002-41250-08
95018-54250

SCREW, PAN, 5X6


SCREW-WASHER, 5X16
WASHER, PLAIN, 5MM
CLAMP, TUBE (D12.5)
BAND, AIR CLEANER CONNECTING
TUBE (54)

1
4
2
1

Serial No.

Parts catalogue code

69
2006.09.10

F-17-1

AIR SUCTION VALVE


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

4 314130 VALVE, SECONDARY AIR CONTROL

Ref.
No.

Reqd. QTY
Part No.

1 11344-MB0-000
2
3
4
5

15771-KV6-000
17260-KPH-C00
18600-KEW-970
18601-KVC-900

6 18602-KVC-900
7 18603-KRF-B40
8 18604-KVC-900

Description

GROMMET A, RR. COVER


(8X16X6.6)
CLIP, OIL DRAIN TUBE
FILTER COMP., AIR
VALVE ASSY., AIR SUCTION
TUBE, SUCTION

GLH125
1SH/2SH
7

Parts catalogue code

2
1
1
1
1

9 50535-KRF-B40
10 83119-GT4-000

TUBE, REED VALVE


TUBE, INLET
TUBE, AIR SUCTION VALVE
CONTROL
BRACKET, AIR SUCTION VALVE
COLLAR, METER

1
1
2

11
12
13
14
15

WASHER, PLAIN, 6X16


CLIP, TUBE
CLIP, FUEL HOSE
CLAMP, TUBE (D17)
NUT, FLANGE, 6MM

2
1
1
1
2

16 95002-02070
CLIP, TUBE (B7)
17 95701-06008-00 BOLT, FLANGE, 6X8
18 96001-06028-00 BOLT, FLANGE, 6X28

2
2
2

90450-ZA0-000
90602-KJ9-670
90678-KRF-B40
91405-KRF-B50
94050-06000

Serial No.

1
1

70
2006.09.10

F.R.T.

0.3

F-18

EXHAUST MUFFLER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

(1,2)
3131B4 GASKET, EXHAUST PIPE
5 313120 MUFFLER
7 313121 PROTECTOR, MUFFLER

F.R.T.

0.2
0.2
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

18231-KRF-S00
18233-KRF-S00
18291-MN5-650
18293-MN0-000
18300-KVC-890

JOINT, EX. PIPE


COLLAR COMP., EX. PIPE JOINT
GASKET, EX. PIPE
RUBBER, PROTECTOR
MUFFLER COMP., EX.

1
2
1
1
1

6
7
8
9
10

18345-MBT-610
18355-KTJ-900
18421-KVC-900
18422-KTJ-900
18422-438-000

RUBBER, PROTECTOR MOUNTING


COVER, MUFFLER
RUBBER, MUFFLER MOUNTING
COLLAR, MUFFLER MOUNTING
COLLAR, MUFFLER MOUNTING

2
1
1
2
1

11
12
13
14
15

90107-KAN-900
90304-438-000
94050-10000
94103-10000
95801-10055-00

BOLT, BODY COVER SETTING


NUT, CAP, 6MM
NUT, FLANGE, 10MM
WASHER, PLAIN, 10MM
BOLT, FLANGE, 10X55

2
2
1
2
1

Serial No.

Parts catalogue code

71
2006.09.10

F-19

PEDAL/KICK STARTER ARM


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
4
6
8
10

4101A1
112107
6151B5
811135
810160

PEDAL, GEAR CHANGE


ARM, KICK STARTER
SWITCH, REAR STOP :PEDAL SIDE
ROD, REAR BRAKE
PEDAL, REAR BRAKE

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

24701-KTJ-900
28241-KRM-860
28293-KRM-860
28300-KVC-900
28333-KK0-000

PEDAL, GEAR CHANGE


JOINT, KICK ARM
CLIP, KICK STARTER ARM
ARM ASSY., KICK STARTER
SPRING, KICK STARTER

1
1
1
1
1

6
7
8
9
10

35350-KTJ-870
35357-KVC-900
43451-KTJ-900
43452-KRF-S00
46500-KVC-900

SWITCH ASSY., RR. STOP


SPRING, STOP SWITCH
ROD COMP., RR. BRAKE
SPRING, BRAKE ROD
PEDAL COMP., BRAKE

1
1
1
1
1

11
12
13
14
15

46513-KRS-830
90505-KRM-860
90507-KRF-S00
94201-20150
95011-40000

SPRING ASSY., RR. BRAKE RETURN


WASHER, 15.5X22
WASHER, PLAIN, 6MM
PIN, SPLIT, 2.0X15
RUBBER, CHANGE PEDAL

1
1
1
1
1

16
17
18
19

95011-51000
95701-06020-00
95701-08032-00
96211-08000

RUBBER A, KICK STARTER


BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X32
BALL, STEEL, #8 (1/4)

1
1
1
1

Serial No.

Parts catalogue code

72
2006.09.10

F.R.T.

0.1
0.1
0.2
0.4
0.7

F-20

STEP
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 4101D3
4101D4
4101L8
2 410145
6
4101C8
4101P4
7
4101C7
4101P4
8 4101D0
4101K4
9 4101C9
4101K4

Ref.
No.

RUBBER, STEP :LEFT


RUBBER, STEP :RIGHT
RUBBER, STEP :BOTH
BAR, STEP
(4)
BAR, PILLION STEP :RIGHT
BAR, PILLION STEP :BOTH
(4)
BAR, PILLION STEP :LEFT
BAR, PILLION STEP :BOTH
BRACKET, PILLION STEP :RIGHT
BRACKET, PILLION STEP :BOTH
BRACKET, PILLION STEP :LEFT
BRACKET, PILLION STEP :BOTH

F.R.T.

0.1
0.1
0.1
0.4
0.1
0.2
0.1
0.2
0.3
0.5
0.2
0.5

Reqd. QTY
Part No.

Description

1 50603-KRF-S00 RUBBER, STEP


2 50610-KTJ-900ZA BAR COMP., STEP
*NH1*...................BLACK
3 50615-KTJ-900 GUARD, EX. PIPE
4 50710-KRF-S00 RUBBER, PILLION STEP
5 50712-KRF-S00 WASHER, PILLION STEP

GLH125
1SH/2SH
7

1
1
2
2

1
4

11
12
13
14
15

2
2
2
1
2

WASHER, PLAIN, 6MM


PIN, SPLIT, 1.6X15
PIN C, PILLION STEP
BOLT, FLANGE, 6X16
BOLT, FLANGE, 10X16

Parts catalogue code

6 50715-KRF-S00 BAR, R. PILLION STEP


7 50718-KRF-S00 BAR, L. PILLION STEP
8 50720-KVC-900ZA HOLDER, R. PILLION STEP
*NH132M*..MAX SILVER METALLIC
9 50725-KVC-900ZA HOLDER, L. PILLION STEP
*NH132M*..MAX SILVER METALLIC
10 93402-08020-08 BOLT-WASHER, 8X20
94101-06000
94201-16150
95015-83000
95701-06016-08
95701-10016-00

Serial No.

1
1
1

73
2006.09.10

F-21

STAND
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

(6)
410175 STAND, MAIN
3
(4)
410176 SPRING, MAIN STAND
7 410180 BAR, SIDE STAND
8 410182 SPRING, SIDE STAND

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

50500-KTJ-900
50512-KRF-S00
50520-KTJ-900
50523-KC5-000
50524-KRF-S00

STAND, MAIN
WASHER, 17X22
SPRING, MAIN STAND
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER

1
1
1
1
1

6
7
8
9
10

50526-KTJ-900
50530-KVC-900
50535-KTJ-900
90108-223-000
94002-10000-0S

SHAFT, MAIN STAND PIVOT


STAND COMP., SIDE
SPRING ASSY., SIDE STAND
SCREW, SIDE STAND PIVOT
NUT, HEX., 10MM

1
1
1
1
1

PIN, SPLIT, 3.0X25

11 94201-30250

Serial No.

Parts catalogue code

74
2006.09.10

F.R.T.

0.7
0.2
0.2
0.1

F-22

SWINGARM/CHAIN CASE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
4
6

410195
213165
7111H2
5121B3
5121B3A

CASE, DRIVE CHAIN


CHAIN, DRIVE
ARM, REAR BRAKE STOPPER
BUSH, SWINGARM PIVOT
.Replace 1 swingarm pivot bush
add
7 4101E5 SLIDER, CHAIN
8 5121B0 SWINGARM ASSEMBLY

F.R.T.

0.1
0.2
0.2
1.0
0.1
0.6
0.8

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

40510-KTJ-900
40530-KRF-T00
40531-KRF-T00
43431-KTJ-900
52101-KVC-900

CASE, DRIVE CHAIN


CHAIN, DRIVE (428-108L)
JOINT SET, DRIVE CHAIN
ARM, RR. BRAKE STOPPER
BOLT, SWINGARM PIVOT

1
1
1
1
1

6
7
8
9
10

52147-KRF-S00
52170-KVC-900
52200-KVC-900
90129-KRF-S00
90307-KRF-S00

BUSH, SWINGARM PIVOT RUBBER


SLIDER, DRIVE CHAIN
SWINGARM SUB ASSY., RR.
BOLT, BRACKET STOPPER
NUT, SPECIAL, 12MM

2
1
1
1
1

11
12
13
14
15

90506-KRF-B40
90512-KRF-S00
90513-KRF-S00
94001-08080-0S
94101-08800

WASHER, PLAIN, 12MM


WASHER, CHAIN CASE SETTING
WASHER, 6X9
NUT, HEX., 8MM
WASHER, PLAIN, 8MM

2
1
1
1
1

16 94111-10800
WASHER, SPRING, 10MM
17 94201-20150
PIN, SPLIT, 2.0X15
18 95701-06012-07 BOLT, FLANGE, 6X12

1
1
2

Serial No.

Parts catalogue code

75
2006.09.10

F-23

REAR CUSHION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 5121B6 CUSHION ASSY., REAR :LEFT


5121B7 CUSHION ASSY., REAR :RIGHT
5121B8 CUSHION ASSY., REAR :BOTH

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

52400-KVC-900
52485-KVC-900
52486-KVC-900
52487-KVC-900
90108-KRF-S00

CUSHION ASSY., RR.


BUSH, RUBBER UPPER
BUSH, RUBBER UNDER
COLLAR, RUBBER BUSH UPPER
BOLT, RR. CUSHION UNDER

2
2
2
2
2

6 90501-KRF-S00 WASHER, PLAIN, 12MM


7 90502-KTJ-900 WASHER, PLAIN, 10MM
8 94021-10020-0S NUT, CAP, 10MM

2
2
2

Serial No.

Parts catalogue code

76
2006.09.10

F.R.T.

0.1
0.1
0.2

F-24

REAR FENDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 413102 FENDER, REAR


2 6161M2 STAY, REAR WINKER

F.R.T.

0.7
0.5

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

80100-KVC-900
80105-KTJ-900
83601-MB0-000
90111-162-000
90677-KRM-860

FENDER, RR.
STAY, RR. WINKER
GROMMET A, SIDE COVER
BOLT, FLANGE, 6MM
NUT, CLIP, 5MM

1
1
2
5
2

Serial No.

Parts catalogue code

77
2006.09.10

F-25

WINKER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6161C4
6161C5
2
6161D0
6161D1
6161D2
6161D4
6 6161C3
6161C5
7
6161C9
6161D1
6161D3
6161D4
10 6161C7
6161C8
12 6161C6
6161C8
14 616133

WINKER :RIGHT FRONT


WINKER :BOTH FRONT
(4,13)
BASE, WINKER :RIGHT FRONT
BASE, WINKER :BOTH FRONT
BASE, WINKER :LEFT REAR
BASE, WINKER :BOTH REAR
WINKER :LEFT FRONT
WINKER :BOTH FRONT
(8,11)
BASE, WINKER :LEFT FRONT
BASE, WINKER :BOTH FRONT
BASE, WINKER :RIGHT REAR
BASE, WINKER :BOTH REAR
WINKER :RIGHT REAR
WINKER :BOTH REAR
WINKER :LEFT REAR
WINKER :BOTH REAR
BULB, WINKER :FRONT
.NOTE: Same time for two units
616139 BULB, WINKER :REAR
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE

Ref.
No.

Reqd. QTY
Part No.

1 33400-KTJ-870
2 33401-KTJ-870
3 33402-KTJ-870
4 33405-KTJ-870
5 33410-KTJ-870
6 33450-KTJ-870
7 33451-KTJ-870

Description

GLH125
1SH/2SH
7

WINKER ASSY., R. FR. (12V 10W)


BASE, WINKER
(R. FR./L. RR.)
LENS, WINKER
REFLECTOR COMP., R. WINKER
SEAL, RUBBER

Serial No.

Parts catalogue code

2
4
1
4

8 33455-KTJ-870
9 33491-KPN-760
10 33600-KTJ-870

WINKER ASSY., L. FR. (12V 10W)


BASE, WINKER
(L. FR./R. RR.)
REFLECTOR COMP., L. WINKER
STAY COMP., WINKER
WINKER ASSY., R. RR. (12V 10W)

1
2
1
4
1

11
12
13
14
15

33605-KTJ-870
33650-KTJ-870
33655-KTJ-870
34907-KCH-780
90380-MB2-000

REFLECTOR COMP., R. WINKER


WINKER ASSY., L. RR. (12V 10W)
REFLECTOR COMP., L. WINKER
BULB, WINKER (12V 10W)
SCREW, SPECIAL, 6X8

1
1
1
4
4

16
17
18
19

93500-04012-1G
93901-22310
93901-24480
94050-10000

SCREW, PAN, 4X12


SCREW, TAPPING, 3X12
SCREW, TAPPING, 4X16
NUT, FLANGE, 10MM

4
4
4
4

78
2006.09.10

F.R.T.

0.2
0.3
0.3
0.4
0.3
0.4
0.2
0.3
0.3
0.4
0.3
0.4
0.2
0.3
0.2
0.3
0.1
0.1
0.2

F-26

TAILLIGHT
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6161E2 BASE, TAILLIGHT


6
(2,4)
6161G1 BULB, TAILLIGHT

F.R.T.

0.3
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

33703-KTJ-870
33704-KTJ-870
33705-KW7-900
33709-KTJ-870
33741-KPN-710

BASE COMP., TAILLIGHT


LENS COMP., TAILLIGHT
RUBBER A, TAILLIGHT MOUNTING
RUBBER, SEAL
REFLECTOR, RR. REFLEX

1
1
2
1
1

6
7
8
9
10

34906-KCH-780
61104-428-000
83601-MN5-000
90401-KTJ-900
92101-06020-0A

BULB, TAILLIGHT (12V 21/5W)


COLLAR, FR. FENDER
GROMMET, SIDE COVER
WASHER, 6.3X22X1.2
BOLT, HEX., 6X20

1
2
1
2
2

SCREW, TAPPING, 4X20


NUT, FLANGE, 6MM

2
1

11 93901-24580
12 94050-06000

Serial No.

Parts catalogue code

79
2006.09.10

F-27

BATTERY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3 610100 BATTERY
7 610105 CABLE, POSITIVE BATTERY
10 615113 SWITCH, STARTER MAGNETIC

Ref.
No.

Reqd. QTY
Part No.

1 17233-KRF-S00
2 17245-107-010
3 31500-KRF-T00
4 31501-KRF-S00
5 31502-KRF-S00
6 31503-KVC-900
7 32401-KRF-T00

Description

GLH125
1SH/2SH
7

BAND, BATTERY
RUBBER, AIR CLEANER CASE
MOUNTING
BATTERY (YB7)
HOLDER COMP., BATTERY
COLLAR, BATTERY HOLDER

10 35850-KVC-890

1
1

11
12
13
14
15

RUBBER A, SHOCK
RUBBER B, SHOCK
CASE, FUSE
GUARD, BATTERY
RUBBER, BATTERY BOX

1
1
1
1
3

16 95701-06012-08 BOLT, FLANGE, 6X12


17 95701-06020-08 BOLT, FLANGE, 6X20
18 98200-11500
FUSE (15A)

4
1
1

35856-KVC-900
35857-KVC-900
38205-KRF-T00
50383-KRF-S00
83618-323-000

Parts catalogue code

1
1
1
1

TUBE, BATTERY BREATHER


CABLE, STARTER MAGNETIC
BATTERY
COVER, BATTERY TERMINAL
COVER, MAGNETIC SWITCH
TERMINAL
SWITCH ASSY., STARTER MAGNETIC

8 32414-MW0-000
9 32416-KM3-300

Serial No.

1
1
1

80
2006.09.10

F.R.T.

0.2
0.2
0.3

F-28

WIRE HARNESS
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2
3
5
7
10

6141A1
614105
6131B2
611100
6111C3

IGNITION CONTROL MODULE


COIL, IGNITION
RECTIFIER, REGULATE
HARNESS, WIRE
RELAY, WINKER

F.R.T.

0.4
0.3
0.4
0.9
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

30401-KRF-T00
30410-KVC-890
30510-KVC-900
30700-KRF-B50
31600-KRF-B50

CUSHION, C.D.I. UNIT


C.D.I. UNIT
COIL COMP., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER ASSY., REGULATOR

1
1
1
1
1

6
7
8
9
10

31700-KSH-890
32100-KVC-890
32120-KEE-960
32161-404-000
38301-KVC-890

RECTIFIER ASSY., SILICON


HARNESS, WIRE
CASE, FUSE (15A)
BAND B1, WIRE
RELAY COMP., WINKER

1
1
1
1
1

11
12
13
14
15

38306-KRF-T00
90620-KRF-T00
90650-KCS-690
93403-05025-08
95701-06020-08

SUSPENSION, WINKER RELAY


BAND, WIRE, 235MM
BAND, WIRE, 95MM
BOLT-WASHER, 5X25
BOLT, FLANGE, 6X20

1
1
2
1
2

FUSE (15A)

16 98200-11500

Serial No.

Parts catalogue code

81
2006.09.10

F-29

FRAME BODY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

616169
616169A
3 6161V5
6161V6
7 6161V4
6161V6
9 410100

82

(6)
HORN(S)
.Replace 1 horn add
COVER, HORN :RIGHT
COVER, HORN :BOTH
COVER, HORN :LEFT
COVER, HORN :BOTH
BODY, FRAME
.INCLUDES: Engine removal and
installation

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

32173-KRF-T00
38110-KTJ-900
38111-KVC-900
38112-KTJ-900
38115-KRF-S00

CLIP C, WIRE HARNESS


HORN ASSY. (HIGH)
COVER, R. HORN
STAY, R. HORN COVER
GROMMET, HORN COVER

1
1
1
1
2

6
7
8
9
10

38120-KTJ-900
38121-KTJ-900
38122-KVC-900
50100-KVC-900
50161-KTJ-900

HORN ASSY. (LOW)


COVER, L. HORN
STAY, L. HORN COVER
BODY COMP., FRAME
BAR, R. HORN COVER

1
1
1
1
1

11
12
13
14
15

50162-KTJ-900
50351-KVC-900
50354-KVC-900
50355-KVC-900
50365-KVC-900

BAR, L. HORN COVER


PLATE, FR. ENGINE HANGER
PLATE, R. ENGINE HANGER UPPER
PLATE, L. ENGINE HANGER UPPER
RUBBER, WIND GUARD

1
1
1
1
1

16
17
18
19
20

50366-KVC-900
83542-KPN-900
90019-399-010
90127-KRF-B40
90187-KRF-S00

STAY, WIND GUARD


GROMMET, SIDE COVER
BOLT, FLANGE, 10X110
BOLT, SPECIAL FLANGE, 8X68
BOLT, FLANGE, 8X70

1
2
2
3
2

21
22
23
24
25

90310-KRF-S10
90556-KW6-900
94001-10000-0S
94050-08000
94101-06000

NUT, FLANGE CAP, 8MM


WASHER, FENDER SETTING
NUT, HEX., 10MM
NUT, FLANGE, 8MM
WASHER, PLAIN, 6MM

3
2
2
4
2

Serial No.

2006.09.10

Parts catalogue code

F.R.T.

0.1
0.1
0.1
0.2
0.1
0.2
5.5

F-29

FRAME BODY

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

26
27
28
29
30

94111-10000
95701-06012-08
95701-06016-00
95701-06016-08
95801-08085-00

WASHER, SPRING, 10MM


BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X16
BOLT, FLANGE, 8X85

2
2
1
2
2

31 96001-06014-00 BOLT, FLANGE, 6X14

Serial No.

Parts catalogue code

83
2006.09.10

F-30

COWL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3 4111L3 COWL, FRONT CENTER


4 6161G7 STAY, HEADLIGHT
6 411115 WINDSCREEN SET

Ref.
No.

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1 37242-435-700
2 50324-425-010
3 61300-KVC-900ZA
61300-KVC-900ZB
61300-KVC-900ZC
61300-KVC-900ZD
4 61311-KTJ-900
61311-KTJ-910
5 61312-KRF-S00

RUBBER, SPEEDOMETER MOUNTING


COLLAR, 6.3X13
COWL SET, FR. *TYPE1*(WL)
COWL SET, FR. *TYPE2*(WL)
COWL SET, FR. *TYPE3*(WL)
COWL SET, FR. *TYPE4*(WL)
STAY, HEADLIGHT BRACKET

BOOT, HEADLIGHT BRACKET

2
2
1
1
1
1
1
1
2

WINDSCREEN SET *TYPE1*(WL)


BOLT, FLANGE, 5X12
SCREW, TRUSS, 5X16
NUT, COWL SETTING, 5MM
WASHER, THRUST, 5MM

1
4
4
4
4

11 90677-KRM-860 NUT, CLIP, 5MM


12 94103-06000
WASHER, PLAIN, 6MM
13 95701-06022-08 BOLT, FLANGE, 6X22

4
2
2

6
7
8
9
10

64100-KTJ-900ZA
90106-KTJ-900
90109-SB6-000
90111-KTJ-870
90504-964-000

Serial No.

Parts catalogue code

-------- -------- 2CO


-------- -------- 1CO

84
2006.09.10

F.R.T.

0.4
0.7
0.1

F-31

TOOLS
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

F.R.T.

NO INFORMATION

Reqd. QTY

Ref.
No.

Part No.

Description

GLH125
1SH/2SH
7

1
2
3
4
5

89212-KRF-S00
89214-KRF-S00
89215-KRF-S00
89215-KSH-900
89216-KRF-S00

SPANNER, 10X14
DRIVER, SCREW (PLUS)
DRIVER, SCREW (MINUS)
SPANNER, PIN
WRENCH, BOX (18X19)

1
1
1
1
1

6 89219-KRF-S00
7 89220-KRF-S00
8 99006-24000

BAG, TOOL
HANDLE
WRENCH, EYE, 24MM

1
1
1

Serial No.

Parts catalogue code

85
2006.09.10

F-32

CAUTION LABEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

1 81220-KRF-E20
2 87121-KRF-E20
3 87122-KRF-E20
4 87505-KTJ-A00
5 87506-KRF-E20
6 87507-KTJ-A00
7 87560-MAK-690

Description

GLH125
1SH/2SH
7

LABEL, RR. CARRIER (SPANISH)


EMBLEM, R. SIDE COVER LOCK
(SPANISH)
EMBLEM, L. SIDE COVER LOCK
(SPANISH)
LABEL, TIRE
MARK, BATTERY CAUTION
(SPANISH)

LABEL, DRIVE CHAIN


LABEL, DRIVE (SPANISH)

Serial No.

Parts catalogue code

1
1
1
1
1
1

86
2006.09.10

F.R.T.

F-33

MARK/STRIPE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

F.R.T.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

Description

GLH125
1SH/2SH
7

1 17511-KVC-900ZA
17511-KVC-900ZB
17511-KVC-900ZC
17511-KVC-900ZD
2 17512-KVC-900ZA
17512-KVC-900ZB
17512-KVC-900ZC
17512-KVC-900ZD
3 17513-KVC-900ZA
17513-KVC-900ZB
17513-KVC-900ZC
17513-KVC-900ZD
4 17514-KVC-900ZA
17514-KVC-900ZB
17514-KVC-900ZC
17514-KVC-900ZD
5 61306-KVC-900ZA
61306-KVC-900ZB
61306-KVC-900ZC
61306-KVC-900ZD

STRIPE, R. FUEL TANK *TYPE1*


STRIPE, R. FUEL TANK *TYPE2*
STRIPE, R. FUEL TANK *TYPE3*
STRIPE, R. FUEL TANK *TYPE4*
STRIPE, L. FUEL TANK *TYPE1*
STRIPE, L. FUEL TANK *TYPE2*
STRIPE, L. FUEL TANK *TYPE3*
STRIPE, L. FUEL TANK *TYPE4*
MARK, R. FUEL TANK *TYPE1*
MARK, R. FUEL TANK *TYPE2*
MARK, R. FUEL TANK *TYPE3*
MARK, R. FUEL TANK *TYPE4*
MARK, L. FUEL TANK *TYPE1*
MARK, L. FUEL TANK *TYPE2*
MARK, L. FUEL TANK *TYPE3*
MARK, L. FUEL TANK *TYPE4*
STRIPE, R. FR. COWL *TYPE1*
STRIPE, R. FR. COWL *TYPE2*
STRIPE, R. FR. COWL *TYPE3*
STRIPE, R. FR. COWL *TYPE4*

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6 61307-KVC-900ZA
61307-KVC-900ZB
61307-KVC-900ZC
61307-KVC-900ZD
7 64121-KTJ-900ZA
8 77221-KVC-900ZA
77221-KVC-900ZB
77221-KVC-900ZC

STRIPE, L. FR. COWL *TYPE1*


STRIPE, L. FR. COWL *TYPE2*
STRIPE, L. FR. COWL *TYPE3*
STRIPE, L. FR. COWL *TYPE4*
MARK, FR. SCREEN *TYPE1*
STRIPE, R. RR. SIDE *TYPE1*
STRIPE, R. RR. SIDE *TYPE2*
STRIPE, R. RR. SIDE *TYPE3*

1
1
1
1
1
1
1
1

Serial No.

Parts catalogue code

87
2006.09.10

F-33

Ref.
No.

MARK/STRIPE

Reqd. QTY
Part No.

Description

(8) 77221-KVC-900ZD STRIPE, R. RR. SIDE *TYPE4*


9 77222-KVC-900ZA STRIPE, L. RR. SIDE *TYPE1*
77222-KVC-900ZB STRIPE, L. RR. SIDE *TYPE2*
77222-KVC-900ZC STRIPE, L. RR. SIDE *TYPE3*
77222-KVC-900ZD STRIPE, L. RR. SIDE *TYPE4*
10 77227-KTJ-900ZA MARK, RR. CENTER COWL *TYPE1*
77227-KTJ-900ZB MARK, RR. CENTER COWL *TYPE2*
11 83541-KVC-900ZA
83541-KVC-900ZB
83541-KVC-900ZC
83541-KVC-900ZD
12 83543-KVC-900ZA
83543-KVC-900ZB
83543-KVC-900ZC
83543-KVC-900ZD
13 83641-KVC-900ZA
83641-KVC-900ZB
83641-KVC-900ZC
83641-KVC-900ZD

STRIPE, R.
STRIPE, R.
STRIPE, R.
STRIPE, R.
MARK, SIDE
MARK, SIDE
MARK, SIDE
MARK, SIDE
STRIPE, L.
STRIPE, L.
STRIPE, L.
STRIPE, L.

SIDE COVER *TYPE1*


SIDE COVER *TYPE2*
SIDE COVER *TYPE3*
SIDE COVER *TYPE4*
COVER *TYPE1*
COVER *TYPE2*
COVER *TYPE3*
COVER *TYPE4*
SIDE COVER *TYPE1*
SIDE COVER *TYPE2*
SIDE COVER *TYPE3*
SIDE COVER *TYPE4*

GLH125
1SH/2SH
7

Serial No.

Parts catalogue code

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1

88
2006.09.10

PART NO. INDEX


Part Number

Page Ref.

06000
06410-KRF-S00
06430-KRF-B60
06430-KRF-B70
06430-KRF-B80
06430-KRF-B90
06451-KSY-880
06455-KRF-H60
06531-KAN-630

64
58
62
58
62
58
62
58
62
59
59
55

11000
11100-KVC-890
11105-KEW-960
11191-KEW-970
11200-KVC-900
11330-KVC-900
11341-KVC-900
11344-MB0-000
11355-KVC-900
11361-KVC-900
11363-437-620
11370-KVC-900
11393-KVC-890
11395-KEW-970

40
27
40
40
33
36
70
36
36
36
36
33
36

12000
12000-KVC-891
12100-KVC-900
12191-KVC-890
12195-KVC-900
12204-439-305
12206-KCN-305
12208-KCS-920
12251-KVC-900
12252-KVC-900
12271-383-000
12295-KVC-901
12296-KVC-900
12331-KVC-900
12339-KEW-970
12361-KVC-900

27
32
32
32
27
27
29
27
27
27
27
27
27
27
27
40

13000
13000-KVC-890
13011-KVC-890
13011-KVC-900
13021-KVC-890
13021-KVC-900
13031-KVC-890
13031-KVC-900

42
42
42
42
42
42
42

Part Number

13041-KVC-890
13041-KVC-900
13051-KVC-890
13051-KVC-900
13101-KVC-900
13102-KVC-900
13103-KVC-900
13104-KVC-900
13105-KVC-900
13111-KVC-900

1
1
1
1
1
1
1
1
1
1
14000
2
1 14100-KVC-890
14321-KVC-900
14401-KEH-911
14431-KVC-900
1 14451-KVC-900
1 14456-KG2-950
2 14500-KVC-900
3 14513-KVC-900
1 14520-KVC-900
1 14521-KVC-900
1 14523-KEH-910
2 14531-KRC-920
3 14535-437-000
4 14550-KVC-900
5 14711-KC6-950
2 14721-KC6-950
6 14751-KVC-900
14761-KVC-900
14771-107-020
14775-KVC-900
2 14776-KVC-900
1 14781-KVC-900
2
3
15000
3
4 15100-KVC-900
1 15107-KVC-900
5 15126-KVC-900
5 15131-KVC-900
6 15331-KVC-900
7 15332-KVC-900
8 15421-KVC-900
9 15426-KVC-900
10 15430-KVC-900
11 15436-KVC-900
4 15441-KVC-900
15446-107-000
15459-KCS-920
15650-KRC-920
1 15771-KV6-000
2 15772-KRF-S00
2 15772-KVC-900
2
2
16000
2
2 16010-KVC-890

Page Ref.

42
42
42
42
42
42
42
42
42
42

2
2
2
2
3
3
3
3
3
4

29
31
31
29
29
29
31
40
31
40
31
40
31
31
29
29
29
29
29
29
29
29

2
1
2
3
4
5
3
5
4
6
5
7
6
7
6
7
8
9
10
11
12
13

35 1
35 2
35 3
35 4
35 5
35 6
40 8
40 9
35 7
35 8
35 9
35 10
35 11
33 3
70 2
69 1
40 10

47

Part Number

Page Ref.

16012-KVC-891
16013-KVC-890
16015-KVC-890
16016-GFC-860
16028-KVC-890
16037-KVC-890
16046-KVC-890
16048-KVC-890
16050-KVC-890
16071-KVC-890
16075-KVC-890
16100-KVC-892
16107-KVC-890
16111-KVC-891
16119-KVC-890
16140-KVC-890
16155-GCC-B50
16163-KVC-890
16165-KVC-890
16172-KVC-890
16173-KEJ-900
16180-KVC-890
16198-KVC-890
16210-KVC-900
16217-KVC-900
16305-KVC-900
16423-KVC-890
16950-KTJ-900
16952-KTJ-900
16953-KEJ-900
16958-KEJ-900
16959-KEJ-900

47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
65
47
47
27
27
68
47
65
65
65
65
65

17000
17213-KEW-960
17214-KRF-B40
17217-KRF-B40
17218-KVC-900
17221-KVC-900
17226-KEW-900
17233-KRF-S00
17235-KVC-900
17245-107-010
17247-KPN-900
17253-KVC-900
17260-KPH-C00
17368-KVC-900
17508-KPN-900
17511-KVC-900ZA
17511-KVC-900ZB
17511-KVC-900ZC
17511-KVC-900ZD
17512-KVC-900ZA
17512-KVC-900ZB
17512-KVC-900ZC
17512-KVC-900ZD
17513-KVC-900ZA
17513-KVC-900ZB

69
69
69
69
69
69
80
69
80
69
69
70
40
65
87
87
87
87
87
87
87
87
87
87

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
22
23
12
13
1
24
2
3
4
5
6

Part Number

17513-KVC-900ZC
17513-KVC-900ZD
17514-KVC-900ZA
17514-KVC-900ZB
17514-KVC-900ZC
17514-KVC-900ZD
17520-KVC-900ZA
17520-KVC-900ZB
17520-KVC-900ZC
17520-KVC-900ZD
17551-KRF-S00
17611-286-000
17620-KPN-760
17622-GB7-900
17681-KVC-900
17910-KVC-900
17950-KVC-900
18000

18231-KRF-S00
18233-KRF-S00
18291-MN5-650
18293-MN0-000
18300-KVC-890
18345-MBT-610
18355-KTJ-900
18421-KVC-900
18422-438-000
18422-KTJ-900
18600-KEW-970
18601-KVC-900
18602-KVC-900
18603-KRF-B40
18603-KVC-900
2 18604-KVC-900
3
22000
4
5
6 22100-KCS-920
7 22121-KCS-650
1 22201-166-000
8 22311-107-000
2 22350-107-010
9 22361-437-000
10 22366-KCN-000
3 22810-KVC-900
11 22815-428-000
7 22838-KVC-900
1 22870-KVC-900
1
23000
1
1
2 23121-KVC-900
2 23211-KVC-900
2 23221-KVC-900
2 23426-KSH-900
3 23427-KVC-900
3 23431-KVC-900

2006.09.10

Page Ref.

Part Number

87 3 23441-KVC-900
87 3 23451-KVC-900
87 4 23452-KVC-900
87 4 23461-KVC-900
87 4 23471-KVC-900
87 4 23481-KVC-900
65 8 23491-KVC-900
65 8 23501-KVC-900
65 8 23511-KVC-900
65 8 23520-KVC-900
69 11 23531-KVC-900
65 9 23801-KVC-900
65 10 23811-KR3-600
36 7
24000
65 11
51 1
51 2 24211-KVC-900
24221-KVC-900
24231-KVC-900
24241-107-000
71 1 24271-KVC-900
71 2 24301-KVC-901
71 3 24411-KCN-000
71 4 24430-KVC-901
71 5 24435-KEW-900
71 6 24610-KVC-900
71 7 24621-KVC-900
71 8 24631-KVC-900
71 10 24651-KVC-900
71 9 24701-KTJ-900
70 4
70 5
28000
70 6
70 7 28110-KVC-900
27 14 28114-KVC-900
70 8 28126-KVC-890
28128-KVC-900
28130-KVC-900
28132-KVC-900
34 1 28140-KVC-900
34 2 28142-KVC-900
34 3 28211-KVC-900
34 4 28221-KVC-900
34 5 28241-KRM-860
34 6 28251-KVC-900
34 7 28253-KVC-900
33 4 28254-KVC-900
33 5 28261-KVC-900
40 12 28262-KVC-900
51 3 28263-KVC-900
28293-KRM-860
28300-KVC-900
28333-KK0-000
35 12
43 1
30000
43 2
43 3 30300-KVC-890
43 4 30401-KRF-T00
43 5 30410-KVC-890

Page Ref.

43
43
43
43
43
43
43
43
43
43
43
43
43

6
7
8
9
10
11
12
13
14
15
16
17
18

45
45
45
45
45
45
45
45
45
45
45
45
45
72

1
2
3
4
5
6
7
8
9
10
11
12
13
1

38
38
37
37
38
38
38
38
46
46
72
46
46
46
46
46
46
72
72
72

1
2
1
2
3
4
5
6
1
2
2
3
4
5
6
7
8
3
4
5

37
81
81

Part Number

30510-KVC-900
30700-KRF-B50

Page Ref.

81
81

3
4

31000
31110-KVC-890
31120-KVC-890
31200-KVC-890
31201-KVC-890
31205-KVC-890
31207-KVC-890
31500-KRF-T00
31501-KRF-S00
31502-KRF-S00
31503-KVC-900
31600-KRF-B50
31700-KSH-890
31917-HM5-630
31918-HM5-630
31919-HM5-630

37 4
37 5
39 1
39 2
39 3
39 4
80 3
80 4
80 5
80 6
81 5
81 6
27 15
27 15
27 15

32000
32100-KVC-890
32120-KEE-960
32160-KVC-890
32161-404-000
32173-KRF-T00
32401-KRF-T00
32410-KRF-T00
32411-253-000
32414-MW0-000
32416-KM3-300
32602-KRF-T00
32975-KCN-000
32976-KVC-900

81 7
81 8
47 25
51 4
81 9
82 1
80 7
39 5
39 6
80 8
80 9
39 7
37 6
40 13

33000

33100-KVC-890
33112-KVC-890
33114-KVC-890
33120-KVC-890
33130-KVC-890
33400-KTJ-870
33401-KTJ-870
33402-KTJ-870
33405-KTJ-870
33410-KTJ-870
33450-KTJ-870
33451-KTJ-870
33455-KTJ-870
33491-KPN-760
33600-KTJ-870
33605-KTJ-870
3 33650-KTJ-870
1 33655-KTJ-870
2 33703-KTJ-870

49
49
49
49
49
78
78
78
78
78
78
78
78
78
78
78
78
78
79

1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
1

89

PART NO. INDEX


Part Number

33704-KTJ-870
33705-KW7-900
33709-KTJ-870
33741-KPN-710
33741-KSH-900
34000
34901-KSY-880
34903-KCS-920
34906-KCH-780
34907-KCH-780
34909-GW3-980

Page Ref.

79
79
79
79
55

2
40000
3
4 40510-KTJ-900
5 40530-KRF-T00
2 40531-KRF-T00
40543-KRF-S00

40544-KVC-900
49 6
49 7
41000
79 6
78 14
50 1 41201-KVC-900

54
54
54
51
51
51
51
53
72
72
40
80
80
80

37000
37080-KTJ-870
37100-KVC-890
37110-KVC-890
37120-KVC-890
37140-KVC-890
37150-KVC-890
37200-KVC-890
37211-KVC-890
37213-KVC-890
37221-KRF-S00
37242-435-700
37250-KVC-890

65
50
50
50
50
50
50
50
50
68
84
50

38000
38110-KTJ-900
38111-KVC-900
38112-KTJ-900
38115-KRF-S00
38120-KTJ-900
38121-KTJ-900
38122-KVC-900
38205-KRF-T00
38301-KVC-890
38306-KRF-T00

90

Page Ref.

75
75
75
62
64
62
64

64

42000

35000
35010-KVC-890
35100-KVC-890
35121-KPN-710
35150-KVC-890
35200-KVC-890
35330-KEJ-900
35330-KEW-900
35340-KRF-C90
35350-KTJ-870
35357-KVC-900
35759-KVC-890
35850-KVC-890
35856-KVC-900
35857-KVC-900

Part Number

82
82
82
82
82
82
82
80
81
81

1
2
3
5
6
7
8
1
6
7
14
10
11
12

42301-KRF-S00
42303-KRF-S00
42304-KRF-S00
42305-KRF-S00
42306-KRF-S00
42313-KRF-S00
42615-KVC-900
42620-KRF-B40
42650-KVC-900
42711-KTJ-870
42712-KTJ-870

43000

43100-KRF-B40ZF
12 43141-KRV-900
2
3 43145-KRF-B40
4 43151-KCW-870
5
6 43352-KSY-880
7 43353-KSY-880
8 43410-KRF-B40
9 43412-KRF-S00
2
1 43413-KRF-S00
10
43431-KTJ-900
43434-KRF-S00
43451-KTJ-900
2 43452-KRF-S00
3
44000
4
5
6 44301-KRF-S00
7
8 44311-KTJ-900
13
10 44604-KRF-S00
11 44620-KRF-B40

64
64
64
64
64
62
64
64
64
64
60
61
64

Part Number

Page Ref.

44650-KVC-900
44650-KVC-910
1 44680-410-000
2 44711-KTJ-870
3
2 44800-KEH-930
2 44804-KRF-S00
3 44806-KEH-930
3 44806-KRF-S00
44808-KEH-930
44830-KTJ-900
44830-KTJ-910
4
45000
5
6
7
8
9
4
10
11
12
13
1
1
14

45010-KRF-B40ZD
45107-KSY-880
45108-KSY-880
45126-KVC-890
45132-KSY-880
45133-KSY-880
45134-250-000
45145-KRF-B40
45155-KRF-S10
45156-KVC-900
45203-KRF-H60
45215-KRF-H60
45250-KVC-880
45251-KEW-670
45290-KRF-H60
45410-KRF-B40
45435-121-010
45450-KTJ-870
45451-473-000
45504-KSY-880
45510-KRF-H60
45512-KSY-880
45513-KSY-880
45517-KCS-W60
45517-KSY-880
45520-KSY-880
45521-KSY-880
45530-KRF-H60

62 5
58 2
62 6
62 7
58 3
62 8
59 3
59 4
62 9
58 4
62 10
58 5
62 11
75 4
46000
62 12
72 8 46500-KVC-900
72 9 46513-KRS-830
50000
60 2 50100-KVC-900
61 2 50161-KTJ-900
60 3 50162-KTJ-900
61 3 50301-KRF-S00
50 11 50324-425-010
60 4 50351-KVC-900
61 4 50354-KVC-900

Part Number

Page Ref.

61 5 50355-KVC-900
60 5 50359-KTJ-900
61 6 50360-KTJ-900
60 6 50365-KVC-900
61 7 50366-KVC-900
61 8 50383-KRF-S00
58 6 50500-KTJ-900
61 9 50512-KRF-S00
58 7 50520-KTJ-900
61 10 50523-KC5-000
50 12 50524-KRF-S00
50 13 50526-KTJ-900
50530-KVC-900
50535-KRF-B40
50535-KTJ-900
58 8 50603-KRF-S00
59 5 50610-KTJ-900ZA
59 6 50615-KTJ-900
53 2 50710-KRF-S00
59 7 50712-KRF-S00
59 8 50715-KRF-S00
58 9 50718-KRF-S00
62 13 50720-KVC-900ZA
58 10 50725-KVC-900ZA
55 3
56 1
51000
59 9
59 10 51400-KVC-900
59 11 51400-KVC-910
61 11 51401-KVC-900
59 12 51410-KVC-900
58 11 51413-KVC-900
58 12 51420-KVC-900
51 9 51420-KVC-910
56 2 51432-KVC-900
53 3 51437-KVC-900
53 4 51440-KVC-900
53 5 51490-KVC-900
53 6 51500-KVC-900
51 10 51500-KVC-910
53 7 51520-KVC-900
53 8 51520-KVC-910
53 9
53 10
52000

82
68
68
82
82
80
74
74
74
74
74
74
74
70
74
73
73
73
73
73
73
73
73
73

57
57
57
57
57
57
57
57
57
57
57
57
57
57
57

1
1
2
3
4
5
5
6
7
8
9
10
10
11
11

52101-KVC-900
52147-KRF-S00
72 10 52170-KVC-900
72 11 52200-KVC-900
52400-KVC-900
52485-KVC-900
52486-KVC-900
82 9 52487-KVC-900
82 10
82 11
53000
55 4
84 2 53100-KVC-900
82 12 53100-KVC-910
82 13 53104-KVC-900

75
75
75
75
76
76
76
76

5
6
7
8
1
2
3
4

2006.09.10

14
3
4
15
16
14
1
2
3
4
5
6
7
9
8
1
2
3
4
5
6
7
8
9

Part Number

53105-KVC-900
53106-KR3-000
53108-KR3-770
53131-KCS-W60
53140-KVC-900
53165-KRF-S00
53166-KRF-S00
53171-402-700
53171-KCS-W60
53172-402-700
53172-KCS-W60
53175-KCS-W60
53175-KRF-H60
53178-KCS-W60
53192-268-000
53192-KTJ-900
53209-GAH-000
53211-KRF-S00
53212-KRF-S00
53214-KRF-S00
53215-KRF-S00
53219-KRF-S00
53220-KRF-S00
53231-KRF-S00

Page Ref.

54
54
54
54
51
51
51
51
51
51
51
51
53
51
51
51
49
55
55
55
55
55
55
54

61000
61100-KTJ-900ZC
61100-KTJ-900ZD
61100-KTJ-900ZF
61100-KTJ-900ZH
61102-KTJ-900
61103-KEJ-660
61104-428-000
61104-KEJ-660
61300-KVC-900ZA
61300-KVC-900ZB
61300-KVC-900ZC
61300-KVC-900ZD
61305-KTJ-900
61306-KVC-900ZA
61306-KVC-900ZB
61306-KVC-900ZC
61306-KVC-900ZD
61307-KVC-900ZA
61307-KVC-900ZB
61307-KVC-900ZC
61307-KVC-900ZD
61311-KTJ-900
61311-KTJ-910
61312-KRF-S00

56
56
56
56
56
56
66
79
56
66
84
84
84
84
55
87
87
87
87
87
87
87
87
84
84
84

64000
54
54
54

4 64100-KTJ-900ZA
4 64121-KTJ-900ZA
5

84
87

6
7
8
9
11
12
13
15
14
17
16
18
11
19
21
20
8
5
6
7
8
9
10
10

Part Number

Page Ref.

77000

77200-KTJ-900
77204-292-000
77205-286-000
77206-426-000
77216-KVC-900ZA
77216-KVC-900ZB
77216-KVC-900ZC
77216-KVC-900ZD
77221-KVC-900ZA
77221-KVC-900ZB
77221-KVC-900ZC
77221-KVC-900ZD
77222-KVC-900ZA
77222-KVC-900ZB
77222-KVC-900ZC
77222-KVC-900ZD
77226-KVC-900ZE
77226-KVC-900ZF
77226-KVC-900ZG
77226-KVC-900ZH
77227-KTJ-900ZA
77227-KTJ-900ZB
77235-KVC-900ZA
77235-KVC-900ZB
77235-KVC-900ZC
3 77235-KVC-900ZD
3
80000
3
3
4 80100-KVC-900
5 80105-KTJ-900
1
7
81000
6
2 81200-KTJ-900
3 81201-KPN-920
3 81220-KRF-E20
3
3
83000
11
5 83119-GT4-000
5 83501-KRF-S00
5 83502-KRF-S00
5 83520-KVC-900ZA
6 83520-KVC-900ZB
6 83520-KVC-900ZC
6 83520-KVC-900ZD
6 83541-KVC-900ZA
4 83541-KVC-900ZB
4 83541-KVC-900ZC
5 83541-KVC-900ZD
83542-KPN-900
6 83543-KVC-900ZA
7 83543-KVC-900ZB
83543-KVC-900ZC

66 3
66 4
66 5
66 6
66 7
66 7
66 7
66 7
87 8
87 8
87 8
88 8
88 9
88 9
88 9
88 9
66 8
66 8
66 8
66 8
88 10
88 10
66 9
66 9
66 9
66 9

77
77

1
2

67 10
67 11
86 1

70
69
69
68
68
68
68
88
88
88
88
67
68
82
88
88
88

10
12
13
5
5
5
5
11
11
11
11
12
6
17
12
12
12

PART NO. INDEX


Part Number

83543-KVC-900ZD
83551-300-000
83560-KRF-S00
83561-KTJ-900
83601-MB0-000
83601-MN5-000
83611-KVC-900
83618-323-000
83620-KVC-900ZE
83620-KVC-900ZF
83620-KVC-900ZG
83620-KVC-900ZH
83641-KVC-900ZA
83641-KVC-900ZB
83641-KVC-900ZC
83641-KVC-900ZD
83711-KTJ-900

Page Ref.

88
69
68
68
77
79
68
80
68
68
68
68
88
88
88
88
68

12
14
7
8
3
8
9
15
10
10
10
10
13
13
13
13
11

86000
86150-KRF-890

50 14

87000
87121-KRF-E20
87122-KRF-E20
87505-KTJ-A00
87506-KRF-E20
87507-KTJ-A00
87560-MAK-690

86
86
86
86
86
86

88000
88113-GN5-900
88210-KEW-950
88220-KEW-950

51
52
52

89000
89212-KRF-S00
89214-KRF-S00
89215-KRF-S00
89215-KSH-900
89216-KRF-S00
89219-KRF-S00
89220-KRF-S00

85
85
85
85
85
85
85

90000
90002-KW1-900
90004-437-000
90004-GHB-700
90005-KY7-000
90012-KVC-900
90019-399-010
90023-KVC-900
90031-107-010
90031-KFB-000
90041-KY0-980

31
46
27
31
29
82
45
40
40
27

Part Number

90050-357-000
90071-KEJ-900
90071-MG8-000
90084-KRM-840
90084-KVC-900
90087-KVC-900
90089-KAS-900
90092-KE5-000
90101-440-000
90101-GJ6-000
90101-KSY-880
90102-KSY-880
90103-KSY-880
90104-MJ1-000
90105-MBB-000
90106-KTJ-900
90107-KAN-900
90108-223-000
90108-KRF-S00
90109-SB6-000
90111-162-000
90111-KTJ-870
90113-KEJ-900
90114-KSY-880
90115-KVC-900
90116-KVC-900
90117-383-000
90119-KRF-S00

2
3
4
5
6
7 90122-KVC-890
90123-KVC-900
90127-KRF-B40
90128-KRF-S00
22 90129-KRF-S00
23 90145-KEH-901
24 90155-KEH-950
90163-KCN-000
90181-KRF-S00
90187-KRF-S00
1 90191-KVC-900
2 90197-MN5-000
3 90202-KEJ-900
4 90206-250-000
5 90231-KCS-920
6
7 90301-KSY-880
90304-438-000
90304-KRF-S00
90305-KRF-S00
8 90307-GAZ-980
9 90307-KRF-S00
16
9
14 90310-KRF-S10
18
14 90314-GN5-910
16 90314-KEW-900
15 90317-KRF-S00
17 90321-315-670

Page Ref.

34
39
31
43
36
36
37
37
35
49
53
53
53
54
61
84
71
74
76
84
77
84
52
53
68
57
54
62
64
39
57
82
64
75
53
59
37
67
82
54
35
52
29
34
35
53
71
54
62
49
60
61
75
54
82
52
52
62
52

8
8
10
19
8
9
7
8
13
9
12
13
14
11
12
7
11
9
5
8
4
9
25
15
12
12
12
14
15
9
13
19
16
9
16
13
9
13
20
13
14
26
15
9
15
17
12
14
15
10
7
13
10
15
21
27
28
16
29

Part Number

90380-MB2-000
90401-KCJ-710
90401-KTJ-900
90402-KVC-900
90403-KVC-900
90408-KVC-900
90417-041-000
90432-KVC-900
90434-KVC-900
90442-028-000
90443-107-000
90450-ZA0-000
90451-KVC-900
90452-KVC-900
90453-KVC-900
90454-KVC-900
90455-KVC-900
90457-KVC-900
90458-KVC-900
90459-KVC-900
90461-KVC-900
90475-703-000
90488-425-000
90501-KRF-S00
90502-KTJ-900
90503-KEW-960
90503-KRF-S00
90504-964-000
90505-KRM-860
90506-KRF-B40
90507-KRF-S00
90510-KRF-900
90512-KRF-S00
90513-KRF-S00
90544-KVC-900
90545-KCW-880
90556-KW6-900
90601-KVC-900
90602-KJ9-670
90605-KVC-900
90606-KVC-900
90607-KVC-900
90608-KVC-900
90609-KVC-900
90620-KRF-T00
90650-KCS-690
90651-KSY-880
90652-KRF-S00
90677-KRM-860
90678-KRF-B40
90703-KVC-900
90741-KFB-000
90755-KRS-830
90801-KTJ-900

Page Ref.

78
46
79
28
37
45
36
34
35
27
27
70
43
43
43
46
43
44
44
45
46
44
31
31
76
76
36
54
84
72
75
72
62
75
75
57
53
82
57
70
44
45
45
46
46
81
81
53
65
77
84
70
36
40
42
60
61
67

15
10
9
27
10
15
10
10
16
18
19
11
20
21
22
11
23
24
25
16
12
26
11
12
6
7
11
16
10
12
11
13
17
12
13
14
18
22
15
12
27
17
18
13
14
12
13
19
13
5
11
13
12
17
5
8
14
14

Part Number

Page Ref.

91000
91008-KK6-000
91106-KCS-920
91106-KVC-900
91107-KVC-900
91108-KVC-900
91201-KCS-920
91201-KEH-900
91204-KCS-920
91206-KCS-920
91252-KRF-S00
91254-KRF-S00
91254-KVC-900
91258-KRS-850
91301-107-000
91301-200-000
91303-377-000
91303-KCS-920
91303-KK3-830
91304-KK3-830
91304-KVC-900
91304-MZ0-760
91305-KFN-900
91306-MG3-000
91307-035-000
91308-KVC-890
91309-KRF-S00
91309-KVC-890
91351-KRF-S00
91351-KVC-900
91356-KEH-910
91405-KRF-B50
91509-GE2-760

34
40
27
32
27
33
44
33
33
40
64
58
57
61
27
28
36
40
28
35
28
36
28
31
33
39
64
39
65
57
36
70
67

69
79
45
62

93000
93402-08020-08
93403-05025-08
93500-03022-0A
93500-04008-1H
93500-04010-1H
93500-04012-1G
93500-04012-1H
93500-05006-1A
93500-05012-0H
93500-05012-1H
93500-05016-0G
93500-05020-0G
93500-05032-0G
93500-05040-0G

2006.09.10

93600-04012-0A
93600-06016-0A
93700-05012-0A
93700-05016-0A
93891-04012-00
93891-05016-18
93892-05012-18
93901-22310
93901-22320
93901-22380
93901-24480
93901-24580
93903-24320
93903-34380

73
81
50
48
48
78
48
69
68
48
52
52
52
52

Page Ref.

35
29
35
61
50
69
48
78
50
50
78
79
67
68

18
16
19
16
16
17
30
17
17
18
18
11
16
14

55
62
64
62
75
82
74
76
70
79
58
65
82
54
71
78
69
73
82
62
75
65
84
71
83
75
73
63
72
75
74
35
33
58
42

12
19
19
20
14
23
10
8
15
12
14
15
24
17
13
19
18
11
25
21
15
16
12
14
26
16
12
22
14
17
11
20
10
15
6

94000
94001-05000-0S
94001-08000-0S
94001-08080-0S
94001-10000-0S
94002-10000-0S
94021-10020-0S
94050-06000
94050-06080
94050-08000
94050-08080
94050-10000
94101-05000
94101-06000
94101-08800

92000
92101-05016-0A
92101-06020-0A
92101-06025-0A
92811-10000

11
18
20
4
21
6
28
7
8
19
17
13
16
15
22
23
13
20
24
17
25
14
26
13
9
10
18
11
14
17
15
14
15

Part Number

15 94103-06000
10
19 94103-10000
18 94111-10000
94111-10800
94201-16150
94201-20150
10
14
15 94201-30250
26 94251-08000
27 94305-30102
16 94510-20000
28 94601-15000
16
95000
13
29
30 95002-02070
31 95002-02089
32 95002-02100
33 95002-41250-08

Part Number

95005-45480-50
95011-40000
95011-51000
95014-75110
95015-83000
95018-54250
95701-06008-00
95701-06012-00
95701-06012-07
95701-06012-08
95701-06016-00
95701-06016-08
95701-06020-00
95701-06020-08
95701-06022-08
95701-06025-08
95701-06035-08
95701-08016-08
95701-08020-00
95701-08032-00
95701-08040-08
95701-10016-00
95801-06022-07
95801-06028-00
95801-08055-08
95801-08085-00
95801-10055-00

Page Ref.

48
72
72
34
73
69
70
35
65
75
40
80
83
83
73
83
72
67
80
81
84
56
58
63
50
67
72
55
73
52
39
54
83
71

33
15
16
12
13
20
17
21
17
18
21
16
27
28
14
29
17
17
17
15
13
7
16
23
19
18
18
13
15
34
12
18
30
15

40
83
28
36
28
36
70
56
33
36
33
36
40
36
40
36
44
44
44
64
60
61

22
31
28
16
29
17
18
8
11
18
12
19
23
20
24
21
29
30
31
20
9
17

96000
96001-06014-00
96001-06016-00
96001-06020-00
96001-06022-00
96001-06028-00
96001-06032-02
96001-06040-00
96001-06050-00
96001-06060-00

96001-06070-00
96100-60060-00
96100-62040-00
70 16 96120-62020-00
48 31 96140-62020-10
48 32 96140-63010-10
69 19

91

PART NO. INDEX


Part Number

96140-63020-10
96150-60040-10
96211-08000
96220-40100
96700-06016-18
96700-06110-00

Page Ref.

64
64
45
72
45
37
28

Part Number

Page Ref.

Part Number

Page Ref.

Part Number

21
22
20
19
21
11
30

98000
98200-11500

80 18
81 16

99000
99006-24000
99101-KVC-8900

85 8
48 34

92
2006.09.10

Page Ref.

Part Number

Page Ref.

Part Number

Page Ref.

PART NAME INDEX


Part name

Page

Ref.

[A ]
ADJUSTER, CHAIN
ARM ASSY., KICK STARTER
ARM, FR. BRAKE
ARM, RR. BRAKE
ARM, RR. BRAKE STOPPER
ARM, VALVE ROCKER
AXLE, FR. WHEEL
AXLE, RR. WHEEL

BOLT, CHAIN ADJUSTER


62
64
72
58
62
75
29
60
61
64

2
2
4
11
9
4
3
2
2
5

85
55
45
72
51
81

6
1
20
19
4
9

69
80
27
81
81
73
82
73
82
73
79
78
80
40
34
64
44
64
44
44
60
61
64
59
47
82
81
73
62
40
49
71
75
61

20
1
13
12
13
2
11
7
10
6
1
2
7
3
18
11
22
29
20
31
30
9
17
21
3
17
9
14
10
18
16
9
11
9
12

31

[B ]
BAG, TOOL
BALL ASSY., STEEL,
BALL, STEEL,
BAND B1, WIRE
BAND, AIR CLEANER CONNECTING
TUBE
BAND, BATTERY
BAND, INSULATOR
BAND, WIRE, 235MM
BAND, WIRE, 95MM
BAR COMP., STEP
BAR, L. HORN COVER
BAR, L. PILLION STEP
BAR, R. HORN COVER
BAR, R. PILLION STEP
BASE COMP., TAILLIGHT
BASE, WINKER
BATTERY
BEARING, NEEDLE, 15MM
BEARING, RADIAL BALL, 16003
BEARING, RADIAL BALL, 6004UU
BEARING, RADIAL BALL, 6006
BEARING, RADIAL BALL, 6202U
BEARING, RADIAL BALL, 6202Z
BEARING, RADIAL BALL, 6204
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6302U
BLEEDER
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT-WASHER, 5X25
BOLT-WASHER, 8X20
BOLT A, BRAKE STOPPER
BOLT A, CYLINDER STUD
BOLT, ADJUSTING
BOLT, BODY COVER SETTING
BOLT, BRACKET STOPPER
BOLT, BRAKE DISK, 8X24
BOLT, CAM CHAIN TENSIONER
PIVOT

Part name

BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

CYLINDER STUD
DRIVEN SPROCKET FIXING
DRIVE SPROCKET FIXING
FLANGE SOCKET, 5X14
FLANGE SOCKET, 6X16
FLANGE, 10X110
FLANGE, 10X16
FLANGE, 10X55
FLANGE, 5X12
FLANGE, 5X20
FLANGE, 6MM
FLANGE, 6X10
FLANGE, 6X12

BOLT, FLANGE, 6X14


BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X20

BOLT, FLANGE, 6X25


BOLT, FLANGE, 6X28

BOLT, FLANGE, 6X32


BOLT, FLANGE, 6X35
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X50
BOLT, FLANGE, 6X60
BOLT, FLANGE, 6X70
BOLT, FLANGE, 6X8
BOLT, FLANGE, 8X16
FLANGE,
FLANGE,
FLANGE,
FLANGE,

8X19
8X20
8X25
8X32

2006.09.10

Ref.

62
64
40
64
43
37
31
82
73
71
84
35
77
31
35
40
65
75
80
83
40
83
28
73
83

14
15
15
16
19
7
10
18
15
15
7
14
4
8
21
21
17
18
16
27
22
31
28
14
28
29
16
17
17
17
15
29
34
13
13
7
17
12
12
18
8
16
16
23
11
18
12
19
23
20
24
21
17
19
13
11
18
13
18

36
67
72
80
81
28
52
53
84
56
36
39
54
70
56
27
58
63
33
36
33
36
40
36
40
36
70
50
67
54
67
59
72

BOLT, FLANGE, 6X22

BOLT,
BOLT,
BOLT,
BOLT,

Page

Part name

Page

Ref.

FLANGE, 8X40
FLANGE, 8X55
FLANGE, 8X70
FLANGE, 8X85
FR. FORK
HANDLE LEVER
HEX., 5X16
HEX., 6X20
HEX., 6X25
KICK RATCHET
L. HANDLE LEVER PIVOT
OIL, 10X22
RR. CUSHION UNDER
SETTING
SOCKET, 6X110
SOCKET, 6X16
SOCKET, 8MM
SPECIAL FLANGE, 6X22
SPECIAL FLANGE, 8X68
STOPPER TENSIONER SHAFT
STUD, 7X24
SWINGARM PIVOT
UBS, 10X48
WIRE ADJUSTING

55
54
82
83
57
53
69
79
45
46
52
53
76
39
28
37
57
34
82
37
27
75
37
51

BOOT B, BUSH
BOOT COMP.
BOOT, HEADLIGHT BRACKET
BOX ASSY., SPEEDOMETER GEAR
BOX, TOOL
BRACKET
BRACKET SUB ASSY., R. FR.
BRACKET, AIR SUCTION VALVE
BRACKET, L. HANDLE LEVER
BRACKET, R. HANDLE LEVER
BRIDGE, FORK TOP
BULB, HEADLIGHT
BULB, POSITION LIGHT
BULB, TAILLIGHT
BULB, WEDGE BASE
BULB, WINKER
BUSH, 20X23X9
BUSH, B
BUSH, RUBBER UNDER
BUSH, RUBBER UPPER
BUSH, SWINGARM PIVOT RUBBER

59
53
84
61
69
50
59
70
51
51
54
49
49
79
50
78
43
59
76
76
75

13
18
20
30
13
15
15
10
19
9
25
16
5
3
30
11
12
8
19
8
17
5
9
20
21
8
3
5
8
12
4
12
9
16
14
10
6
7
6
1
14
8
7
3
2
6

BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

[C ]
CABLE ASSY., SPEEDOMETER

50

CABLE COMP., CHOKE


CABLE COMP., CLUTCH
CABLE COMP., FR. BRAKE
CABLE COMP., THROTTLE
CABLE, BATTERY EARTH
CABLE, STARTER MAGNETIC
BATTERY
CABLE, STARTING MOTOR

51
51
51
51
39

12
13
2
3
9
1
7

80
39

7
5

5
93

PART NAME INDEX


Part name

CALIPER SUB ASSY., R. FR.


CAMSHAFT COMP.
CAM, GEARSHIFT
CAM, RR. BRAKE
CAP ASSY., NOISE SUPPRESSOR
CAP COMP., FUEL FILLER
CAP, 30MM
CAP, A.C. GENERATOR
CAP, BLEEDER
CAP, LOCK NUT
CAP, MASTER CYLINDER
CAP, OIL FILTER ROTOR
CAP, RR. CARRIER
CAP, TAPPET ADJUSTING HOLE
CAP, TOOL BOX
CARBURETOR ASSY.
CARRIER COMP., RR.
CASE COMP., INNER
CASE COMP., UPPER
CASE, AIR CLEANER
CASE, DRIVE CHAIN
CASE, FUSE
CASE, L. BOTTOM
CASE, R. BOTTOM
CENTER COMP., CLUTCH
CHAIN, CAM
CHAIN, DRIVE
CHAMBER SET, FLOAT
CIRCLIP
CIRCLIP, EXTERNAL, 12MM
CIRCLIP, EXTERNAL, 14MM
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 20MM
CLAMPER A, FR. BRAKE HOSE
CLAMPER, FR. BRAKE HOSE
CLAMPER, WIRE HARNESS
CLAMP, TUBE
CLIP B8, TUBE
CLIP C, WIRE HARNESS
CLIP, FUEL HOSE
CLIP, HEADLIGHT
CLIP, KICK STARTER ARM
CLIP, OIL DRAIN TUBE
CLIP, PISTON PIN, 15MM
CLIP, SPEEDOMETER CABLE
CLIP, TUBE

Page

Ref.

Part name

59
29
45
58
62
81
65
36
36
59
51
53
35
67
27
40
69
47
67
50
50
69
75
80
81
57
57
34
31
75
47
53
45
45
46
46
58
55
56
40
69
70
65
82
70
49
72
70
42
50
40
48

11
2
7
2
6
4
10
9
8
4
22
6
8
11
11
4
13
13
10
6
5
6
1
13
8
11
5
2
2
2
4
19
17
18
13
14
15
3
1
13
19
14
13
1
13
8
3
2
6
11
10
31
32
1
12
16
1
2
3

COLLAR COMP., EX. PIPE JOINT


COLLAR, 6.3X13
COLLAR, BATTERY HOLDER
COLLAR, COUNTERSHAFT LOW GEAR
COLLAR, CUSHION RUBBER
COLLAR, FR. AXLE DISTANCE

69
70

94

CLUTCH, ONE WAY


COCK ASSY., FUEL
COIL COMP., IGNITION

37
65
81

COLLAR, FR. FENDER


COLLAR, FR. FENDER MOUNTING
COLLAR, FR. WHEEL SIDE
COLLAR,
COLLAR,
COLLAR,
COLLAR,

IDLE STARTER GEAR


KICK SPINDLE
METER
MUFFLER MOUNTING

COLLAR, RR. AXLE DISTANCE


COLLAR, RR. BRAKE PANEL SIDE
COLLAR, RR. WHEEL L. SIDE
COLLAR, RUBBER BUSH UPPER
COLLAR, SETTING
COLLAR, STARTER DRIVEN GEAR
COTTER, VALVE
COUNTERSHAFT, TRANSMISSION
COVER
COVER COMP., R. CRANKCASE
COVER SET, L. SIDE
COVER SET, R. SIDE
COVER SUB ASSY., AIR CLEANER
COVER, BATTERY TERMINAL
COVER, CARBURETOR
COVER, CARBURETOR L. SIDE
COVER, CARBURETOR R. SIDE
COVER, L. CRANKCASE
COVER, L. CYLINDER HEAD
COVER, L. HANDLE LEVER
COVER, L. HORN
COVER, L. RR. CRANKCASE
COVER, MAGNETIC SWITCH
TERMINAL
COVER, MUFFLER
COVER, REDUCTION GEAR
COVER, R. HANDLE LEVER
COVER, R. HORN
COVER, SOCKET
COVER, STARTER MOTOR TERMINAL
COWL SET, FR.
COWL SET, L. RR. SIDE
COWL SET, RR. CENTER
COWL SET, R. RR. SIDE
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUP SET, FUEL STRAINER
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CUSHION, FUEL TANK FR.
CUSHION, FUEL TANK RR.
2006.09.10

Page

Ref.

71
84
80
43
36
60
61
79
56
66
60
61
43
46
70
71
64
62
64
76
47
38
29
43
50
33
68
68
69
80
68
68
68
36
27
51
82
36

2
2
5
4
11
4
4
7
5
1
3
3
5
7
10
9
10
11
4
7
4
21
2
13
2
3
1
10
5
8
8
1
11
9
1
9
17
7
3

80
71
36
51
82
49
39
84
66
66
66
40
40
42
65
76
81
65
65

9
7
2
15
3
2
6
3
8
9
7
3
1
1
4
1
1
9
7

Part name

CUSHION,
CUSHION,
CYLINDER
CYLINDER
CYLINDER

RUBBER
SIDE COVER LOCK
COMP.
SET, MASTER
SUB ASSY., FR. BRAKE
MASTER
C.D.I. UNIT

Page

Ref.

50
68
32
53

8
8
1
10

53
81

4
2

64
53
34
61
27
36
40
32
27
33
85
45
69
64
61
58
62
55

1
8
3
11
20
12
17
4
21
6
2
3
6
5
17
15
9
13
7

69
86
50
86

3
3
14
2

56
77
70
65
64
47
37
57
57
45
45
45
65
80
81

3
1
3
6
10
3
4
10
1
3
2
1
12
18
16

47
47

1
24

[D ]
DAMPER SET, WHEEL
DIAPHRAGM
DISK, CLUTCH FRICTION
DISK, FR. BRAKE
DOWEL PIN, 10X12
DOWEL PIN, 10X14
DOWEL PIN, 10X20
DOWEL PIN, 8X14
DRIVER, SCREW
DRUM, GEARSHIFT
DUCT, AIR CLEANER IN.
DUST SEAL, 26X42X8
DUST SEAL, 40X50X5
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD
[E ]
ELEMENT
EMBLEM,
EMBLEM,
EMBLEM,

COMP., AIR CLEANER


L. SIDE COVER LOCK
PRODUCT
R. SIDE COVER LOCK
[F ]

FENDER, FR.
FENDER, RR.
FILTER COMP., AIR
FILTER, CUP
FLANGE SUB ASSY., RR. DRIVEN
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FORK, CENTER GEARSHIFT
FORK, L. GEARSHIFT
FORK, R. GEARSHIFT
FUEL UNIT SET
FUSE
[G ]
GASKET SET
GASKET, BYSTARTER

PART NAME INDEX


Part name

GASKET, CRANKCASE
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, L. COVER
GASKET, OIL FILTER CAP
GASKET, OIL PUMP
GASKET, PULSE GENERATOR BASE
GASKET, R. COVER
GASKET, TENSIONER LIFTER
GAUGE, OIL LEVEL
GEAR COMP., SPEEDOMETER
GEAR COMP., STARTER
GEAR COMP., STARTER DRIVEN
GEAR ONLY, IDLE STARTER
GEAR, COUNTERSHAFT FIFTH
GEAR, COUNTERSHAFT FOURTH
GEAR, COUNTERSHAFT LOW
GEAR, COUNTERSHAFT SECOND
GEAR, COUNTERSHAFT THIRD
GEAR, IDLE
GEAR, MAINSHAFT FIFTH
GEAR, MAINSHAFT FOURTH
GEAR, MAINSHAFT SECOND
GEAR, MAINSHAFT THIRD
GEAR, OIL PUMP DRIVE
GEAR, PRIMARY DRIVE
GEAR, REDUCTION
GEAR, SPEEDOMETER
GENERATOR COMP., PULSE
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GRIP, R. HANDLE
GROMMET A, RR. COVER
GROMMET A, SIDE COVER
GROMMET, AIR CLEANER CASE
GROMMET, HORN COVER
GROMMET, SIDE COVER

GUARD, BATTERY
GUARD, EX. PIPE
GUIDE COMP., DRIVE CHAIN
GUIDE, A.C. GENERATOR CORD
GUIDE, CAM CHAIN
GUIDE, EX. VALVE
GUIDE, FR. FENDER CABLE
GUIDE, IN. VALVE
GUIDE, TUBE

Page

Ref.

Part name

40
32
27
71
47
36
35
35
27
33
31
33
58
43
38
43
43
43
43
43
43
38
43
43
43
43
35
35
38
61
37
51
51
51
70
77
69
82
67
68
79
82
80
73
36
37
31
27
56
27
27

2
2
5
3
19
6
11
3
10
2
5
3
6
15
1
16
14
12
3
7
10
5
13
11
6
9
4
12
3
9
3
11
13
12
1
3
14
5
12
6
8
17
14
3
5
6
7
4
2
3
14

HEATER COMP.
HOLDER COMP., BATTERY
HOLDER COMP., ELEMENT
HOLDER, CLUTCH WIRE
HOLDER, HANDLE UPPER
HOLDER, L. PILLION STEP
HOLDER, MASTER CYLINDER

85
81
49
49
27

7
7
1
4
2

[H ]
HANDLE
HARNESS, WIRE
HEADLIGHT ASSY.
HEADLIGHT UNIT
HEAD ASSY., CYLINDER

Page

Ref.

Part name

HOLDER, NEEDLE JET


HOLDER, R. PILLION STEP
HOOK, MAIN STAND SPRING
HORN ASSY.

47
80
69
40
54
73
51
53
47
73
74
82

MARK, L. FUEL TANK


MARK, RR. CENTER COWL
MARK, R. FUEL TANK
MARK, SIDE COVER
METER ASSY., COMBINATION
METER ASSY., TACHOMETER & FUEL
MIRROR COMP., L.
MIRROR COMP., R.
MOTOR ASSY., STARTER
MUFFLER COMP., EX.

HOSE COMP., FR. BRAKE

53

11
4
2
12
9
9
10
7
20
8
4
2
6
2

58
62
27

10
7
12

NUT, CAP, 10MM


NUT, CAP, 6MM

48
47
75
58
62
71
72

34
22
3
4
10
1
2

NUT,
NUT,
NUT,
NUT,

54
54
42
50

1
3
5
9

[I ]
INDICATOR, FR. BRAKE
INDICATOR, RR. BRAKE
INSULATOR COMP., CARBURETOR
[J ]
JET,
JET, SLOW,
JOINT SET, DRIVE CHAIN
JOINT, BRAKE ARM
JOINT, EX. PIPE
JOINT, KICK ARM
[K ]
KEY SET
KEY, BLANK
KEY, WOODRUFF, 4MM
KNOB
[L ]
LABEL, DRIVE
LABEL, DRIVE CHAIN
LABEL, RR. CARRIER
LABEL, TIRE
LENS COMP., TAILLIGHT
LENS, WINKER
LEVER COMP., CLUTCH
LEVER COMP., L. HANDLE
LEVER COMP., R. STEERING
HANDLE
LEVER, R. STEERING HANDLE
LIFTER ASSY., TENSIONER
LOCK, SIDE COVER

86
86
86
86
79
78
33
51

7
6
1
4
2
3
4
19

51
53
31
68

18
11
4
7

43
86
87

1
5
7

[M ]
MAINSHAFT, TRANSMISSION
MARK, BATTERY CAUTION
MARK, FR. SCREEN
2006.09.10

Page

Ref.

87
88
87
88
50
50
52
52
39
71

4
10
3
12
2
10
24
23
1
5

NUT, HEX., 5MM


NUT, HEX., 6MM
NUT, HEX., 8MM

47
39
58
62
76
52
71
27
77
84
84
64
52
54
82
71
78
58
65
70
79
54
82
74
82
55
53
62

NUT, LOCK

64
75
52
34
35
60
61
75
62
54
29

2
8
5
11
8
26
12
19
5
11
9
8
29
15
21
13
19
14
15
15
12
17
24
10
23
12
17
19
20
19
14
27
28
9
15
7
13
10
15
14
15

33
40

7
19

[N ]
NEEDLE SET, JET
NUT-WASHER, 6MM
NUT, BRAKE ADJUSTING

NUT, CAP, 8MM


NUT, CLIP, 5MM
COWL SETTING, 5MM
DRIVEN SPROCKET
FIXING
FLANGE CAP, 8MM

NUT, FLANGE, 10MM


NUT, FLANGE, 6MM

NUT, FLANGE, 8MM


NUT, HEX., 10MM

NUT, LOCK, 16MM


NUT, SPECIAL, 12MM
NUT, SPECIAL, 14MM
NUT, STEERING STEM
NUT, TAPPET ADJUSTING

[O ]
OIL SEAL, 12X22X5
OIL SEAL, 14X28X7

95

PART NAME INDEX


Part name

OIL SEAL, 16X28X7


OIL SEAL, 20X34X7
OIL SEAL, 21X37X7
OIL SEAL, 47X58X7
O-RING

O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,

10X1.6
13.8X2.5
18X3
24.4X3.1
30MM
33.5X3
35X3

O-RING, 39.5X5.75
O-RING, 41.5X2.3
O-RING, 63X3
O-RING, 75X2.5
O-RING, 9.4X2.4
O-RING, 9.5X1.5
O-RING, 9.8X1.9
OUTER COMP., CLUTCH
OUTER, STARTING CLUTCH

Page

Ref.

33
44
60
61
58
39
47
57
65

8
28
8
14
13
10
12
17
1
5
23
13
9
11
15
25
24
20
14
18
14
22
17
13
26
1
2

28
36
33
39
36
28
28
40
65
64
36
27
35
31
28
34
37

[P ]
PAD SET, FR.
PANEL COMP., RR. BRAKE
PANEL SUB ASSY., FR. BRAKE
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PIECE, OIL LOCK
PINION, KICK STARTER
PIN C, PILLION STEP
PIN, HANGER
PIN, LOCK, 8MM
PIN, PISTON
PIN, SPLIT, 1.6X15
PIN, SPLIT, 2.0X15
PIN, SPLIT, 3.0X25
PIN, SPRING, 3X10
PIPE COMP., AIR SUCTION
PIPE COMP., FR. FORK
PIPE, SEAT
PIPE, STEERING HANDLE
PISTON

5
96

PISTON COMP., VACUUM


PIVOT, SHIFT DRUM STOPPER
PLATE A2, FIXING
PLATE SET, VALVE
PLATE, CAM CHAIN SETTING
PLATE, CLUTCH

59
62
58
72
72
57
46
73
59
35
42
73
63
72
75
74
33
27
57
57
54
42
59
47
45
43
47
40
34

2
5
8
10
1
6
1
13
10
20
4
12
22
14
17
11
10
1
3
8
4
3
5
15
14
18
7
5
4

Part name

PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,
PLATE,

CLUTCH LIFTER
CLUTCH PRESSURE
DIAPHRAGM
FR. ENGINE HANGER
GEARSHIFT
L. ENGINE HANGER UPPER
L. SIDE COVER LOCK
OIL PUMP COVER
R. ENGINE HANGER UPPER
R. SIDE COVER LOCK
SWINGARM END

PLATE, VALVE ROCKER ARM SHAFT


SETTING
PLUG, BEARING PUSH
PLUG, PIN
PLUG, SPARK, 57
PLUG, SPARK, 58
PLUG, SPARK, 59
PROTECTOR
PUMP ASSY., OIL

Page

Ref.

Part name

34
34
53
82
45
82
68
35
82
68
62
64

6
5
9
12
11
14
4
2
13
3
3
3

RUBBER B, SEAT SETTING


RUBBER B, SHOCK
RUBBER, AIR CLEANER CASE
MOUNTING
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,

BATTERY BOX
CARRIER MOUNTING
CHANGE PEDAL
CUSHION
CYLINDER INSERT
ELEMENT STOPPER
FR. FENDER MOUNTING

29
40
59
27
27
27
53
35

5
6
9
15
15
15
5
1

RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,

[R ]
RACE, STEERING BALL
RACE, STEERING BOTTOM CONE
RACE, STEERING TOP CONE
RATCHET, KICK STARTER
RECTIFIER ASSY., REGULATOR
RECTIFIER ASSY., SILICON
REFLECTOR COMP., L. WINKER

55
55
55
46
81
81
78

REFLECTOR COMP., R. WINKER

78

REFLECTOR, RR. REFLEX

55
79
81
61
46
29
39
42
54
57
57
72
34
45
35
35
35

4
6
5
2
5
6
8
13
4
11
2
5
10
6
8
10
4
2
8
15
7
8
7
21
7
5
6

27
54
72
80
79

7
7
16
11
3

27

RELAY COMP., WINKER


RETAINER, GEAR BOX
RETAINER, STARTER SPRING
RETAINER, VALVE SPRING
RING
RING SET, PISTON
RING, HANDLE WEIGHT SNAP
RING, OIL SEAL STOP
RING, PISTON
ROD COMP., RR. BRAKE
ROD, CLUTCH LIFTER
ROLLER, 4X10
ROTOR COMP., OIL FILTER
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER A, CYLINDER HEAD
INSERT
RUBBER A, HANDLE WEIGHT
RUBBER A, KICK STARTER
RUBBER A, SHOCK
RUBBER A, TAILLIGHT MOUNTING
RUBBER B, CYLINDER HEAD
INSERT
2006.09.10

Page

Ref.

66
80

5
12

MUFFLER MOUNTING
OIL SEAL
PILLION STEP
PROTECTOR
PROTECTOR MOUNTING
RR. COVER MOUNTING
SEAL
SEAT SETTING

69
80
80
67
72
36
32
69
56
66
71
27
73
71
71
36
79
66

SPEEDOMETER MOUNTING
STAND STOPPER
STEP
STOPPER ARM
WIND GUARD

84
74
73
62
82

9
2
15
14
15
7
3
4
6
2
8
6
4
4
6
4
4
4
6
1
5
1
12
15

65
40
50
53
48
69
47
47
68
35
53
29
35
35
61
50
48
48
78
48
67
48
68
52
52
52
52
69
31

3
8
16
14
30
17
5
6
12
18
12
16
13
19
16
15
27
28
16
26
15
29
13
30
31
32
33
16
9

[S ]
SCREEN SET, FUEL STRAINER
SCREEN, OIL FILTER
SCREW-WASHER, 4X12
SCREW-WASHER, 5X12
SCREW-WASHER, 5X16
SCREW SET A
SCREW SET B
SCREW, COVER SETTING
SCREW, FLAT, 4X12
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,

FLAT, 6X16
FLAT, 6X30
OVAL, 5X12
OVAL, 5X16
PAN, 22MM
PAN, 4X10
PAN, 4X12

SCREW, PAN, 4X8


SCREW, PAN, 5X11.5
SCREW, PAN, 5X12
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,

PAN,
PAN,
PAN,
PAN,
PAN,
PAN,

5X16
5X20
5X32
5X40
5X6
6X6

PART NAME INDEX


Part name

SCREW,
SCREW,
SCREW,
SCREW,
SCREW,

SIDE STAND PIVOT


SPECIAL, 6X50
SPECIAL, 6X8
TAPPET ADJUSTING
TAPPING, 3X12

SCREW, TAPPING, 4X12


SCREW, TAPPING, 4X16
SCREW, TAPPING, 4X20
SCREW, TRUSS, 5X16
SEAL SET, FR. FORK
SEAL SET, PISTON
SEAL, AIR CLEANER
SEAL, DUST
SEAL, RUBBER
SEAL, VALVE STEM
SEAT ASSY., DOUBLE
SEAT, RATCHET SPRING
SEAT, VALVE SPRING INNER
SEAT, VALVE SPRING OUTER
SET RING, 20MM
SHAFT, GEARSHIFT FORK GUIDE
SHAFT, IDLE GEAR
SHAFT, MAIN STAND PIVOT
SHAFT, REDUCTION GEAR
SHAFT, ROCKER ARM
SHOE SET, BRAKE
SLEEVE, RR. WHEEL
SLIDER, DRIVE CHAIN
SOCKET COMP., HEADLIGHT
SPANNER, 10X14
SPANNER, PIN
SPEEDOMETER ASSY.
SPINDLE COMP., GEARSHIFT
SPINDLE, KICK STARTER
SPRING ASSY., RR. BRAKE RETURN
SPRING ASSY., SIDE STAND
SPRING, BALL SETTING
SPRING, BRAKE ROD
SPRING, BRAKE SHOE
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,

CLUTCH
CLUTCH LEVER
COMPRESSION COIL
FR. BRAKE ARM RETURN
FR. FORK
GEARSHIFT PLATE
GEARSHIFT RETURN
KICK STARTER

SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,

KICK STARTER RATCHET


LOCK SETTING
MAIN STAND
OIL FILTER SCREEN
OIL THROUGH
PAD

Page

Ref.

Part name

74
54
78
29
50

9
13
15
14
17
18
17
16
14
18
11
8
9
1
7
16
5
1
3
5
12
11
27
4
6
6
4
4
1
1
6
7
5
1
4
7
10
3
11
8
5
9
3
8
12
5
10
12
2
12
13
6
5
4
2
3
9
10
6

SPRING, PUSH PLUG


SPRING, REBOUND
SPRING, SHIFT DRUM STOPPER
SPRING, STOP SWITCH
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET, CAM
SPROCKET, DRIVE
SPROCKET, FINAL DRIVEN
STAND COMP., SIDE
STAND, MAIN
STATOR COMP.
STAY COMP., WINKER
STAY, FR. FENDER
STAY, FR. REFLEX REFLECTOR
STAY, HEADLIGHT BRACKET
STAY, L. HORN COVER
STAY, RR. WINKER
STAY, R. HORN COVER
STAY, WIND GUARD
STAY, WIRE
STEM SUB ASSY., STEERING
STOPPER COMP., GEARSHIFT DRUM
STOPPER, SOCKET BODY
STRIPE, L. FR. COWL
STRIPE, L. FUEL TANK
STRIPE, L. RR. SIDE
STRIPE, L. SIDE COVER
STRIPE, R. FR. COWL
STRIPE, R. FUEL TANK
STRIPE, R. RR. SIDE

78
67
68
78
79
84
57
59
69
57
78
29
66
46
29
29
44
45
38
74
38
29
58
62
64
75
49
85
85
50
45
46
72
74
45
72
58
62
34
33
47
58
57
45
45
46
72
46
68
74
40
35
59

STRIPE, R. SIDE COVER


SUB HARNESS, CARBURETOR HEATER
SUSPENSION, WINKER RELAY
SWINGARM SUB ASSY., RR.
SWITCH ASSY., CHANGE
SWITCH ASSY., COMBINATION &
LOCK
SWITCH ASSY., FR. STOP
SWITCH ASSY., LIGHTING &
STARTER KILL
SWITCH ASSY., RR. STOP
SWITCH ASSY., STARTER MAGNETIC
SWITCH ASSY., WINKER
SWITCH COMP., FR. LEVER

Page

Ref.

Part name

40
57
45
72
29
29
31
43
64
74
74
37
78
56
55
84
82
77
82
82
47
55
45
49
87
87
88
88
87
87
87
88
88
47
81
75
40

7
4
9
7
9
8
1
17
4
7
1
5
9
4
11
4
8
2
4
16
16
9
8
3
6
2
9
13
5
1
8
8
11
25
11
8
14

TIRE, RR.
TOP
TUBE, 4.5X480
TUBE, AIR CLEANER CONNECTING
TUBE, AIR SUCTION VALVE
CONTROL
TUBE, AIR VENT
TUBE, BATTERY BREATHER
TUBE, BREATHER
TUBE, FUEL
TUBE, INLET
TUBE, REED VALVE
TUBE, SUCTION
TUBE, TIRE

54
53

2
1

51
72
80
51
51

5
6
10
6
7
8

65
69
31
39

8
11
3
2

55
35
60
61

10
9
6
7

[T ]
TANK SET, FUEL
TANK, STORAGE
TENSIONER, CAM CHAIN
TERMINAL SET, BRUSH
THREAD ASSY., STEERING HEAD
TOP
THROUGH, OIL
TIRE, FR.
2006.09.10

Page

Ref.

64
47
48
69

13
14
33
10

70
47
80
40
65
70
70
70
60
61
64

8
23
6
11
11
7
6
5
1
1
14

62

16

70
47
47
47
29
29

4
18
9
8
7
6

44
43
46
44
43
31
37
28
46
72
35
74
45
75
79
75
64
82
61
36
34
49
53
73
71
76

24
22
11
26
23
11
10
27
10
12
16
2
15
13
9
12
9
22
10
10
10
10
18
5
14
7

[U ]
U-NUT, 6MM
[V ]
VALVE ASSY., AIR SUCTION
VALVE COMP., FLOAT
VALVE SET, AIR CUT
VALVE SET, STARTER
VALVE, EX.
VALVE, IN.
[W ]
WASHER A, SPLINE, 20MM
WASHER A, THRUST, 20MM
WASHER B, SPLINE, 20MM
WASHER B, THRUST, 20MM
WASHER C, 8MM
WASHER, 10X24
WASHER, 11MM
WASHER, 12MM
WASHER, 15.5X22
WASHER, 16MM
WASHER, 17X22
WASHER, 6MM
WASHER, 6X9
WASHER, 6.3X22X1.2
WASHER, CHAIN CASE SETTING
WASHER, DRIVEN SPROCKET
WASHER, FENDER SETTING
WASHER, GEAR
WASHER, GEARSHIFT DRUM SIDE
WASHER, LOCK, 16MM
WASHER, LOCK, 6MM
WASHER, OIL BOLT
WASHER, PILLION STEP
WASHER, PLAIN, 10MM

5
97

PART NAME INDEX


Part name

WASHER, PLAIN, 12MM


WASHER, PLAIN, 14MM
WASHER, PLAIN, 5MM
WASHER, PLAIN, 6MM

WASHER, PLAIN, 6X16


WASHER, PLAIN, 8MM
WASHER,
WASHER,
WASHER,
WASHER,

SEALING, 6MM
SEALING, 8MM
SPECIAL, 8MM
SPRING, 10MM

WASHER, STEEL PLATE


WASHER, STEERING HEAD DUST
SEAL
WASHER, STEERING STEM
WASHER, THRUST 20X26X1
WASHER, THRUST, 12MM
WASHER, THRUST, 14MM
WASHER, THRUST, 15MM
WASHER, THRUST, 16.5MM
WASHER, THRUST, 5MM
WEIGHT A, STEERING HANDLE
WEIGHT B, STEERING HANDLE
WHEEL SUB ASSY., FR.
WHEEL SUB ASSY., RR.
WINDSCREEN SET
WINKER ASSY., L. FR.
WINKER ASSY., L. RR.
WINKER ASSY., R. FR.
WINKER ASSY., R. RR.
WRENCH, BOX
WRENCH, EYE, 24MM

Page

Ref.

75
76
62
69
65
72
73
82
84
70
62
75
31
27
57
75
83
39

11
6
17
18
16
13
11
25
12
11
21
15
12
18
14
16
26
9

55
54
58
46
45
43
44
43
84
54
54
60
61
64
84
78
78
78
78
85
85

8
16
7
12
16
20
25
21
10
6
5
5
5
12
6
6
12
1
10
5
8

Part name

Page

5
98
2006.09.10

Ref.

Part name

Page

Ref.

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

E.A.2006.09

Published by Honda Motor Co., Ltd.


Printed in Japan

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